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LUMIRA™ AEROGEL
Facade systems
Facade systems with
High Performance Daylight solutions for a sustainable design.
Lumira™ aerogel in polycarbonate sheets offer excellent features:
• Unsurpassedthermalinsulation• Improvedacousticinsulation• Excellentlightdiffusion• Very low weight
Thermal insulation:inpolycarbonatesheetsofferoutstandingU-values:
PC-Thickness U-Value16 mm 1,30 W/m2K
20 mm 1.10 W/m2K
25 mm 0.91 W/m2K
40 mm 0.54 W/m2K
50 mm 0.48 W/m2K
Light:Lumira™aerogelofferstranslucencyandevendistributionoflightinsidethebuilding,offeringareductionoreliminationofglareandimprovedcomfort.Solarblindssystemsmaynot be necessary at the outside or inside of the building.
Weight:TheverylowweightofLumira™aerogeloffersanexceptionalarchitecturaldesignfreedom.Lumira™aerogelin16mmsheetweighsonly3.6kg/m2 in comparison to insulated glass(6/16/6)weighs30.kg/m2.
Benefits of Lumira™ aerogel systems:
• Lowerinvestmentsinairconditioning-orheatingunits• Reducedenergyconsumption• Nofurtherrequirementsforsolarblindseitherinsideoroutside• Completeandprovenfacadesystemswarrantanexcellentcost/benefitperformance
SportshallCarquefou,France Condor–RoyalMarineTrainingCentre,Scotland
Content:
Page
Introduction 4
Productdescription Lumira™ aerogel 5
Overviewproductdatafacadesystems 7
A.Multiwallsheets16+25mm 8
B.ModularSystem623,20mm 12
C.ClickSystem574,40mm 17
D.Multiwallsheet,50mm 21
Colour Design 22
Warranty 23
Application profiles 24
Pictures:BycourtesyofthecompaniesAlcaudfromFrance,XtralitefromEnglandandtheBritishMinistryofDefense.
4Introduction
Facade systems
Introduction:
Inclosecooperationwithdott.gallinas.r.l.,Italy,EMBProductsAG,Germany,hasdevelo-pedanarrayofinnovativefacadesystemswithLumira™aerogeltechnology.Thereareanumberofcombinationsavailableforuseinfacades,inclicksystems,separationwallsandcurtainwalls.
Potential applications for new design and renovation:
• Schools,museumsandhotels• Sport-andleisurecenters,swimmingpools• Officesandshoppingmalls• Industrialbuildings• Privatebuildings
InteriorviewoftheCondorRoyalMarineTrainingcentre,Scotland.25mmpolycar-bonatesheetswithLumira™aerogelhavebeenused.
5Product description Lumira™ aerogel
Facade systems
Product description Lumira™ aerogel:
Lumira™ aerogel is the tradename of the Cabot Corporation for its family of silica aerogels.
Lumira™ aerogel used in fenestration products is an amorphous form of synthetic silica struc-turedbynano–sizedpores.Nanostandsforverysmallporesandstructureswithadiameterofaround20nanometer.About95percentofitsvolumeisoccupiedbyair,makingaerogeltheworld’slightestsolidmaterial.Thelowsolidscontentandextremelysmallporesizemakeitveryeffectiveagainstconductionandconvectionofheat.Theamorphoussilicaparticlesare inherently safe under most construction materials measurements. Additionally, aerogel is chemicallyandultraviolet(UV)-stable,nontoxic,noncombustible,andgeneratesnosmoke.Itisalsopermanentlyhydrophobicsoitrepelswater,resistsvapormigration,anddoesnotsupportgrowthofmouldormildewspores.Aerogelisalsopermanentlynon-yellowing,withaluminouswhiteappearance.Sincesilicaisinert,aerogelcanlastthelifeofastructureandbe recycled when the building is decommissioned.
Someproductsmayperformsimilarlyinonearea,butLumira™aerogelexcelsinallofthefollowing:
• Unsurpassed thermal insulation: 0.018W/m.K. This allowsmore natural daylightthrougharoofand/orafacadewhileminimizingheatloss.
• Good light transmission:upto80%percm.Naturaldaylightcreatesamoreefficientandbeneficialinteriorenvironment,withpositivepsychologicalandphysiologicaleffects.
• Excellent light diffusion:translucencyandevendistributionoflightinsidethebuilding.Thisallowsareductionoreliminationofglareandimprovedcomfort.Solarblindsystemsmaynotbenecessary,meaningareducedinitialinvestment,noneedformaintenance,and no modification of architectural design.
• Reduction of solar transmission. Depending on the type of sheet used reduction total solartransmissionlevelof30%ormorecanbeachieved.
• Improved acoustic insulation: 100m/secvs.340m/secinair.50%reductionat100Hz.
• UV resistance and hydrophobicity: no growth of fungus nor mildew, performance will notdeteriorateovertime.
• Considered as a non-combustible(ASTMD1929)andnon-smoking material (ASTME662).
• Low weight:70-100kg/m3. Due to low weight of Lumira™ aerogel the same static cal-culations of windloads can be used.
6Product description Lumira™ aerogel
Facade systems
• Architectural freedom:translucentglazingwithLumira™aerogelbalancesdayligh-ting with thermal performance. Architects can now meet or exceed the most stringent buildingcodes(UK:PartL;France:RT2005;Spain:CTEetc.)intermsofthermalandacoustical insulation and light transmission.
• Environmentally friendly:financialandenergysavingslessheatingand/orair-con-ditioning, reduced artificial lighting, reduction of CO2 emission and energy bills.
GlazingsystemsincorporatingLumira™aerogelinsulationcanofferarchitectsandbuil-dingownersaffordableandpracticaloptionsinavarietyoffenestrationsystems,satisfyingboththerelevantbuildingcodesandbringingdiffuselightindoors.
Further information about Lumira™ aerogel can be obtained from the productdatasheet Lumira™aerogelwhichisavailablefordownloadingfromourwebsite www.roda.de.
Light
Sound
Heat
Moisture
Light diffused
Sound transmission reduced
Heat transfer minimized
Moisture resistant
7
Overview product data facade systems
Facade systems
Overview product data facade systems
8
A. Multiwall sheets 16 + 25 mm
Description:
Thecharacteristic structureof themultiwall sheetswithair spaceguarenteesexcellentthermalinsulationandexcellentresistancetoimpactstrength.TheexternalsideofthemulitwallsheetiscoatedwithU.V.protection(onrequestbothsides)warrantingresistancetoagingduetoatmosphericagentsandU.V.rays.Muliwallsheetsareusedforroofing,windows,skylights,greenhouses,porches,gazebosaundceilings.
Thestandardpolycarbonatewidthofthisgroupis2100mm(ormax1250mmfor16mmWIDE)andmaximumlengthis7000mm.
16mm2wallWIDE
16 mm 3wall
25 mm 3wall
A. Mulitwall sheets 16 + 25 mm
Facade systems
9A. Mulitwall sheets 16 + 25 mm
Facade systems
Data without using Lumira™ aerogel:
Weightkg/m2
U-ValueW/m2K
Widthmm
Lengthmm
16mmWIDE2wall 3.9 2.5 980-1200-1250-2100 700016 mm 3wall 2.7 2.3 980-1200-1250-2100 700025 mm 3wall 3.3 1.50 980-1.200 7000
Data with using Lumira™ aerogel:
Weightkg/m2
U-ValueW/m2K
Widthmm
Lengthmm
16mmWIDE2wall 4.9 1.4 980-1200-1250-2100 700016 mm 3wall 3.6 1.3 980-1200-1250-2100 700025 mm 3wall 5.1 0.9 980-1200 7000
Properties:
Incaseoffireself-extinguishing.
PolycarbonatesheetshaveClassltypeapprovalandmeettheEuroClassBS1d0firerating,also when filled with Lumira™ aerogel.
Light transmission:
TheuseofLumira™aerogeleliminatesglarebydirectsunlightandcreatespleasantlightdif-fusionofmuseumquality.Todemonstrateofthesepropertiespictureshavebeentakenof16mmand50mmpolycarbonatesamplesfilledwithLumira™aerogelandatreeleaveunder-neath.Thesampleswerebacklit.
16 mm PC-sheet with Lumira™ aerogel 50 mm PC-sheet with Lumira™ aerogel
10A. Multiwall sheets 16 + 25 mm
Facade systems
H-profile,U.V.protected U-profile,U.V.protected R-profile,U.V.protected16 mm 16 mm 16 mm
F-profile,U.V.protected U-profileinanodized Upperprofileinanodized16mm aluminium,16mm aluminium,16-20mm
Sideprofileinanodized Washerwithaluminium,16-20mm gasket
Accessories
Applications:
• Verticalwalls
11
TIP-TOP-System for 16 mm sheets:
TheE.M.B.ProductsAGintroducesanoveltywhichputsallpresentpotentialproblemsofendcapsealingaway,theTIP-TOPsystemfor16mmtostartwith.Thisnoveltyconsistofapolycarbonatesealingdevicewhichisdrivenintothesheetatbothendsendsealedto create a robust permanent sealing of the endcaps. As of now all the 16 mm sheets willbeprovidedwiththissystem.InduecourseE.M.B.ProductsAGwillprovidethisinto25 mm and the 623 product.
Advantages of the TIP-TOP-System:
• Avoidanceoftransportationdamagesandinstallationdamagesatsheetends• ProlongingthelifespanofthePCsheets• Protectionagainsthumiditypenetration
A. Mulitwall sheets 16 + 25 mm
Facade systems
12
B. Modular System 623
Description:
TheModularSystem623isasystemofcoextruded3wallspolycarbonatepanelwithathicknessof20mm,and600mmmodule,assembledusingasnap-onsystemofplasti-cisedsteeloraluminiumprofiles.Theproducthasa1mmthickouterlayerandathickerU.V.coatingtoenableabetterimactresistanceandU.V.protection.Usedforverticalgla-zing,flatroofing(min.slope5%)andcurvedroofing(minimumradius4m).
Data with Lumira™ aerogel:
U-ValueW/m2K
A c o u s t i c insulation
Lightrans-mission %
TST%
U.V.raysprotection
Fireclassification
1,1 W/m2K 21 db 59 58 Coextrusion EuroClassBS1d0
Applications:
• Facades• Curtainwalls• Verticalwindows• Roofing• Curvedroofing
Flat system load resistance:
B. Modular System 623, 20 mm
Facde systems
Load(daN/m2)
reinforced aluminium profile
square32mmtube
square62mmtube
Dis
tanc
e be
twee
n su
ppor
ts(m
)
MaximumloadsontwosupportsValuesbelowrefertoproductinstalledaccordingtotheTechnicalHandbookRecommendation
1 daN/m2=1 kg/m2= 10 N/m2=0,01 KN/m2
13B. Modular System 623, 20 mm
Facade systems
Easy and low-cost installation:
The3wallsdesignwithsnap-onconnectiontoopenjointtubesgivesthepanelremarkableflexuralstrength.Itissuitabeforverticalcurtainwallsandlargeareasofself-supportingroofingwithouttheuseofsection-breakerprofiles.Thesnap-onconnectionandcompleterange of accessories and aluminium perimeter profiles combine to guarantee a perfectly watertight seal and considerable wind load resitance.
Systemwithreinforced Systemwithsquare Systemwithsquarealuminium profile 32 mm tube 62 mm tube
MaximumloadsonmoresupportsValuesbelowrefertoproductinstalledaccordingtotheTechnicalHandbookRecommendation.
Dis
tanc
e be
twee
n su
ppor
ts (m
)
Load(daN/m2)
reinforced alumi-nium profile
square32mmtube
square62mmtube
Connectorreinforced PC-covergasket,aluminiumprofile covergasketstopper, PC-endprofile
14B. Modular System 623, 20 mm
Facade systems
Accessories:
Thesystemincludesacompleterangeofaccessoriestofacilitateinstallation.
Start profile
Detail of insertion of start profile on roof.
End profile
Detailofinsertionofsection-brea-kerprofiletocompleteroofing.
Wall system
Construction of continous transpa-rent walls, with insertion of alumini-umprofileusingasnap-onsystem.
Detail of support
Insertionofpanelsbypressingonto supporting profiles and special side supports.
15B. Modular System 623, 20 mm
Metal profiles
Reinforcedaluminium profile(straight+curved)
Gabledaluminium profile(straight+curved)
Square32mmtube(straight+curved)
Square62mmtube(straight+curved)
Base-sidealumi-nium profile with frontal opening
Closingalumin-ium support
Accessories
Square32mmtube Square62mmtube(straight+curved) (straight+curved)
Reinforcedaluprofile Gabledaluprofile(straight+curved) (straight+curved)
Base-sidealuprofile Closingaluminiumwith frontal opening support
Startprofilein Endprofileinpolycarbonate polycarbonate
PadPE-LD Blockcover
Facade systems
16
Installation instruction:
Facade systems
B. Modular System 623, 20 mm
17C. Click system 547, 40 mm
C. Click system 547, 40 mm
U.V. protected side
Description:
TheClicksystem547isamodularsystemofcoextruded7wallspolycarbonatepanelswithathicknessof40mm,aluminiumprofiles,accessoriesandopeningwindows,designedforsimpleandversatileuse.Itcanbeusedforfacadescurtainwallsandalsoforroofingapplicationswithaminimumslopeof7%.
AspartofaprocesstoobtaintheGermangeneralconstructionpermit(allgemeinebau-aufsichtliche Zulassung) an agreement for the assessment of loading and the use of the sheetisavailable(Nr93/07G).
Data with Lumira™ aerogel:
U-ValueW/m²K
Acousticinsulation
Light-transmission
TST%
U.V.- protection
Fireclassification
0,54 26 20 25 Coextrusion EuroClassBS1d0
Applications:
• Facades• Curainwalls• Verticalwindows• Roofing
Load resistance:MaximumloadsontwosupportsValuesbelowrefertoproductinstalledaccordingtotheTechnicalHandbookRecommendation
Dis
tanc
e be
twee
n su
ppor
ts (m
)
Load(daN/m2)
Facade systems
18C. Click system 547, 40 mm
MaximumloadsonmoresupportsValuesbelowrefertoproductinstalledaccordingtoTheTechnicalHandbookRecommendation
Dis
tanc
e be
twee
n su
ppor
ts (m
)
Load(daN/m2)
Easy and low-cost installation:
The40mm-thick,7wallsdesignwithtongueandgrooveconnectiongivesthepanelsre-markableflexuralstrength.Italsoallowsthepanelstobeinstalledwithouttheuseofmetalreinforcement frames (continuousglazing), thuseliminatingheat lossdue to the thermalbridgescausedbythesestructures(discontinousglazing).Forinstallationsexceeding2,2m,asuitablesection-breakerprofilemustbeinstalledtowhichthepanelscanthenbefixed.Thisisdoneusingthespecificbracketstogivethesystemthenecessaryresistancetonegati-vewindloadandpermitslidingduetothermalexpansion(seeloadresistancegraph).
Insertion of plateInsertion of aluminiumplates for anchorage to existing structures.
Example:Base aluminium profile, upper and side aluminium profile.
Example:Base aluminium profile with eave, upper and sidealuminium profile.
Facade systems
19C. Click system 547, 40 mm
Accessories:
Inadditiontoacompleterangeofaluminiumprofilesforinstallingthepanels,thesystemalsoincludesopeningwindows(manuallyoperatedormotorised)toventilatethebuilding.TheaircellsofthepolycarbonatepanelswithoutLumira™aerogelmustbesealedusingventedalumi-niumbreathertape.Thisallowscorrectventilationandpreventssoilingontheside.Whenfilledwith Lumira™ aerogel normal aluminium or reinforced polyester tape can be used.
Side profileDetailofverticalcurtainwall.
Calculation and installation examples of panel length (PL)
With eavePL = A - 50 mmA = opening mea-sure
Without eavePL = A - 45 mmA = opening mea-sure
Outside of the buildingPL = A + 95 mmA=openingmea-sure
Upper profileDetailofverticalcurtainwalland space at the top allow for expansion.
Facade systems
20C. Click system 547, 40 mm
Metal profiles
Base aluminium pro-file
Base aluminium pro-file with frontal ope-ning
Base aluminium pro-filewitheave
Upper and side alu-minium profile
Base aluminium profile Base aluminium profile witheave
Basealuminiumprofile Upperandsidewith frontal opening aluminium profile
Aluminiumbracket Inoxbracket
Connectionelement Gasketbase profile adapter
Accessories
Facade systems
21C. Multiwall sheet 50 mm
Facade systems
C. Multiwall sheet 50 mm
Decription:
Thespecialstructureofthe50mm9wallsheetincombinationwiththepropertiesofthepolycarbonate and Lumira™ aerogel offer an excellent thermal insulation, impactresis-tanceandstiffness.Thesheetfeaturesa2sideproprietarysurfacetreatmantdesignedtoprotectthesheetagainstthedegradingeffectsofultra-voletradiationinnaturallight.
Data without Lumira™ aerogel:
U-ValueW/m2K
Weightkg/m2
Soundinsu-lation db
Light t rans -mission %
TST %
Widthmm
Lengthmm
0.98 4.8 26 50 52 1200 7000
Data with Lumira™ aerogel:
U-ValueW/m2K
Weightkg/m2
Soundinsu-lation db
Light t rans -mission %
TST %
Widthmm
Lengthmm
0.48 8.3 30 24 32 1200 7000
Application profiles:
• Facades• Sidewalls• Separationwalls
50mmpc-sheetfilledwith Lumira™aerogelbacklit.
22
Colour Design
Description:
AllpolycarbonatesheetsfromthisfacadeprogramarealsoavailableinallRALcolourstocreatemoreindividualdesignpossibilities.Alsobi-colourspersheet(onecolourononeside,anothercolorontheotherside)areavailable.Thelighttransmissionand–diffusionwilldifferpercolorandintensity.TheColourDesignmakesitpossibletocreateyourownpersonalaccents.Pleasecheckthepossibilitiesandtheminimumquantities.
Colour examples:
Colour Design
Facade systems
23Warranty
Facade systems
Warranty
We offer a ten Year Limited Warranty against yellowing, light transmission and thermal properties for the 16 mm and 25 mm products. We can extend the warranty from ten to fifteenyearsfortheproduct623and547.
SportshallCarquefou,FranceArchitectMurail,Nantes650 Lux right in the centre of the sportshall
24Application profiles
Sports complex of Carquefou, France
Facade systems
25
Facade systems
Application profiles
SNCF Lyon TGV maintenance hall (25 mm polycarbonate with Lumira™ aerogel)
26Application profiles
SNCF Lyon TGV maintenance hall (25 mm polycarbonate with Lumira™ aerogel)
Facade systems
27
SNCF Lyon TGV maintenance hall (25 mm polycarbonate with Lumira™ aerogel)
Application profiles
Facade systems
28
Facade systems
Application profiles
Condor – Royal Marine Training Centre, Scotland
29Application profiles
Facade systems
Condor – Royal Marine Training Centre, Scotland
distribution north:
rodaLicht-undLufttechnikGmbHMaurerstraße2D-30916Isernhagen-Kirchhorst
Fon+49513697737-0Fax+49513697737-20E-Mail:[email protected] www.roda.de
distribution south:
rodaLicht-undLufttechnikGmbHKiesgräble 19D-89129LangenauFon+4973459685-0Fax+4973459685-40E-Mail:[email protected] www.roda.de
In case youneedmore informationabout these applications or products used,pleaseletusknowandwewillbedelightedtobeofservicetoyou.