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[email protected] 1 Solarzentrum Stuttgart GmbH, Rotebühlstr. 145; 70179 Stuttgart, Germany Luminescence Imaging of PV Modules in Daylight DaySy Liviu Stoicescu and Michael Reuter [email protected]

Luminescence Imaging of PV Modules in Daylight

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Page 1: Luminescence Imaging of PV Modules in Daylight

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1 Solarzentrum Stuttgart GmbH,

Rotebühlstr. 145; 70179 Stuttgart, Germany

Luminescence Imaging of PV Modules in Daylight

DaySy

Liviu Stoicescu and Michael Reuter

[email protected]

Page 2: Luminescence Imaging of PV Modules in Daylight

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What has your PV system been through?

… looks fine does it not?

dropped module

PID

bypass diode failure

hail

broken busbar

Page 3: Luminescence Imaging of PV Modules in Daylight

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Outline

Why electroluminescence?

The DaySy method.

Real live examples

Measurement throughput

Page 4: Luminescence Imaging of PV Modules in Daylight

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Why Electroluminescence …?

Hail: 80% severely damaged modules

Not detectable in thermographic imaging

Not detectable in the output power (yet)

Electroluminescence imaging detects

- Present challanges

- Future points of failure

Page 5: Luminescence Imaging of PV Modules in Daylight

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DaySy vs. THE HAIL

No hotspots detected

Electroluminescence images show defects and hail impact

Page 6: Luminescence Imaging of PV Modules in Daylight

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The DaySy Method

Electro (EL) - and photoluminescence (PL) characterization

In full daylight Independent of surrounding light

On mounted modules and full strings

Using either the PV-plant or a DC source as power supply

From an overview to detail images!

Page 7: Luminescence Imaging of PV Modules in Daylight

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DaySy –EL (self-powered)

DaySy EL

DaySy Box

2 - 6 Generator-Strings

Psun > 200 W/m2

Page 8: Luminescence Imaging of PV Modules in Daylight

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DaySy –EL (DC powered)

DaySy EL

DaySy Box

10 kW DC power supply =

The 10 kW DC power supply enables 24h around the clock operation

Page 9: Luminescence Imaging of PV Modules in Daylight

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Handling

Add more cameras for higher throughput

Self powered from PV field

Cam 1

Cam 2

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Availability of outdoor imaging methods

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Whole string imaging

live live

daysy daysy

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Real live: 'Angry birds'

Damage detected in Japan near golf course at coastline

- birds drop golf balls, mussels, nuts etc.

Page 13: Luminescence Imaging of PV Modules in Daylight

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Real live: Do NOT "Kärcher" your PV !

Severe damage due to high-

pressure cleaning from back…

https://www.kaercher.com/de/inside-kaercher/sponsoring.html

Page 14: Luminescence Imaging of PV Modules in Daylight

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Real live: Do NOT drop PV modules

ONE broken module will kill the performance of

your complete string (until bypass diodes will

take effect).

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Broken bypass diodes - very common!

easily detected by DaySy, if in short-circuit

not so easy in I/V

almost no chance, if in open-circuit

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Real live: Polarization of strings (PID)

Polarization of Sunpower modules towards

high-voltage end of string.

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Real live: PID

Page 18: Luminescence Imaging of PV Modules in Daylight

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Real live: mono c-Si Modules

micro-cracks

broken fingers

potential induced degradation (PID)

damaged cells and cell areas

groups of broken fingers

groups of broken

fingers

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Image captured from riser lift

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Image captured from riser lift

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Real live: Hail on mono c-Si Modules

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

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Image captured from riser lift

Page 31: Luminescence Imaging of PV Modules in Daylight

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EFG Modules

Page 32: Luminescence Imaging of PV Modules in Daylight

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EFG Modules

Page 33: Luminescence Imaging of PV Modules in Daylight

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Real live: Hail on multi c-Si Modules

[320 cam]

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Hail on multi c-Si Modules

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Hail on multi c-Si Modules

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Hail on multi c-Si Modules

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Hail on multi c-Si Modules

Page 38: Luminescence Imaging of PV Modules in Daylight

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Hail on multi c-Si Modules

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Estimated Throughput in 24 h

Inverter

Cluster

Scenario

Field PV installation, 250Wp modules, 20 modules/string

Location of PV strings is known (good documentation) 10 min / string / operator

1 minute for a EL image; 2 minutes for a EL+PL image

2 Operators

Micro-

Cracks

Cracks

Single Fingers

Potential Induced Degradation (PID)

Broken Cells, Damaged Areas

Finger Clusters

Imag

ed

kW

p i

n 2

4h

900

750

600

450

300

150

0

1200

1050

PID

Bypass diode

Micro-cracks

Broken cells

cracks

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Throughput on Hail Crack Detection

Shaky Lift or Low Voc

12 Modules / h

Stable Lift

16 Modules / h

Rooftop

30 Modules / h

High Voc

60 Modules / h

Page 41: Luminescence Imaging of PV Modules in Daylight

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Real Throughput in 24 h (one camera)

Micro-

Cracks

Single Fingers

Potential Induced Degradation (PID)

Broken Cells

Finger Clusters

900

750

600

450

300

150

0

1200

1050

Imag

ed

kW

p i

n 2

4h

8000 Modules – 2000 kWp PID

High Voc

Rooftop

Shaky Lift

Hail Damage

Increase throughput

- Use two cameras

- Use high resolution camera

Page 42: Luminescence Imaging of PV Modules in Daylight

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640x512 320x256

Camera resolution results with one image per module

640x512 320x256

Same images but

cropped to quarter

module

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Thin Film: Some impressions…

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CIS

Page 45: Luminescence Imaging of PV Modules in Daylight

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CIS

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CIS

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CIS

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Photoluminescence

on module level

EL PL Defects

Series Rs ++ - - Broken Fingers

Shunt Rp - - + + PID, Low Light, Shunts

Shunts from Hail Impact

PID

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Outlook

Thank You for Your Attention