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s o lu t i o n s i n l i g h t
The Model 2400B-500-W is a light engine providing high luminous flux,
white LED illumination into optical fibers, bundles and light guides sized
from 3.0 to 5.0 mm in diameter. The product features patented technologies
that encompass non-imaging optics with chip-on-board metallic substrates to
provide both optimum luminous efficacy as well as ideal thermal management.
The 2400B-500-W is ideally suited for endoscope and microscope illuminator applications. The
light engine delivers up to 1500 lumens into a light guide.
10-K Gill Street, Woburn, MA 01801
p: (781) 933-4477 f: (781) 933-0007
Copyright © 2020 Innovations in Optics. All rights reserved.
DS-2400B-500-W-200616
1
www.innovationsinoptics.com
Benefits:
• Intense and stable optical power
• Small footprint
• Continuous high current or pulsed operation
• RoHS compliant - Environmentally friendly
Features:
• Supports fiber apertures - 3.0mm - 5.0mm
• White (5300K+/-300)
• High thermal conductivity metal core PCB
• COB array technology, 7 Die
• Patented technology
Options:
• Heat sink and thermal pads
• Drivers and controllers
Typical Applications:
• Medical endoscopy
• Microscopes
• Machine vision
• Industrial borescopes
Table of Contents
Product Specifications.......................................2
Notes.........................................................................2
Charts........................................................................3
Installation Control Drawings.........................4
Accessories.............................................................4
LumiBrightTM LE 2400B-500-W
lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w s p e c i f i c a t i o n s
10-K Gill Street, Woburn, MA 01801
p: (781) 933-4477 f: (781) 933-0007
Copyright © 2020 Innovations in Optics. All rights reserved.
DS-2400B-500-W-200616
2
www.innovationsinoptics.com
The LumiBright LE 2400B-500-W is a light engine with a seven white die array.
The data below is provided as a general guideline for a 7 die configuration.
Assembly Maximum Number of Die Numerical Aperture (NA)
2400B-500-W 7 0.60
Table 1
Parameter Specifications Comment
Drive current Continuous: 12A Max Intermittent use up to 15A possible
Forward voltage Turn on: 2.5V - Limit: 4.5V Requires constant current operation
Numerical aperture (NA0) 0.60
Clear aperture (CA0) 5.0 mm
Light guide coupling Direct butt-coupling method Distal end to clear aperture
Electrical connector 1 row, 8 pin Surface mount, high current
Overall size (mm) 30 x 36 x 12 W x L x H
Thermal impedance <1.0 °C/W Typical for 1 die
Thermistor B25/85
3574 to 3646 For 10 kΩ
Thermistor impedence 10 kΩ At 25°C
Operating temperature -40° C to 85° C Depending on drive conditions
Lifetime (Hours) – Depends on drive conditions and temperature
Caution: Never connect your unit to an open circuit voltage that is more than 1 Volt above the recommended maximum voltage.
Notes:Light Guide Coupling Efficiency
The maximum coupling efficiency for the Model 2400B-500-W requires the use of a fiberoptic or liquid light guide with equivalent specifications for both the nominal values of Numerical Aperture (NA
0) and Clear Aperture (CA
0). When the
light guide design parameters of NAf or CA
f are smaller than the nominal values of the Model 2400B-500-W, the coupling
efficiency is reduced by the square of the ratios, (NAf/NA
0)2 and/or (CA
f/CA
0)2. Other factors that contribute to coupling
efficiency are the reflectance loss at the face of the fiberoptic or light guide, as well as the packing fraction when using a fiber bundle.
Thermal ManagementThe 2400B-500-W uses a metal core circuit board for high thermal conductivity that allows heat to dissipate in all directions. Reduced overall thermal resistance results in increased LED performance. When thermal energy generated exceeds the thermal energy dissipated, an additional means of cooling may be required to maintain LED performance. Some applications cannot efficiently dissipate enough heat from the circuit board alone and an external heat sink is recommended. The external heat sink is an efficient and inexpensive method of extending the surface area necessary to dissipate heat generated by the LED array. The 2400B-500-W circuit board features an attached thermal pad for heat sink contact, no thermal grease is needed. Adding the feature of forced air convection across the heat sink fins removes heat faster and more efficiently. This feature is often necessary when ambient airflow is limited or non-existent. Every 2400B-500-W circuit board has a built-in thermistor for temperature monitoring. Lifetime of the 2400B-500-W unit operated continuously would be compromised if the temperature of the circuit board exceeds 60°.
lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w
10-K Gill Street, Woburn, MA 01801
p: (781) 933-4477 f: (781) 933-0007
Copyright © 2020 Innovations in Optics. All rights reserved.
DS-2400B-500-W-200616
3
www.innovationsinoptics.com
c h a r t s
Figure 1
0
200
400
600
800
1000
1200
1400
1600
0 3 6 9 12 15
Lu
me
ns
Forward Current (Amps)
Lumen Output vs. Drive Current
Figure 2
0
200
400
600
800
1000
1200
1400
1600
0 10 20 30 40 50 60
Lu
me
ns
Electrical Power (Watts)
Lumen Output vs. Electrical Power
Figure 3
2.8
3.0
3.2
3.4
3.6
3.8
4.0
0 3 6 9 12 15
Fo
rward
Vo
ltag
e (
V)
Forward Current (Amps)
Forward Voltage vs. Drive Current
Figure 4
25
35
45
55
65
75
0 3 6 9 12 15
Lu
me
ns
pe
r W
att
Forward Current (Amps)
Luminous Efficacy vs. Drive Current
Figure 5
5000
5100
5200
5300
5400
5500
5600
0 3 6 9 12 15
CC
T (
K)
Forward Current (Amps)
Correlated Color Temperature vs. Drive Current
Figure 6
0.0
0.2
0.4
0.6
0.8
1.0
400 440 480 520 560 600 640 680 720
Inte
nsit
y (
A.U
.)
Wavelength (nm)
Spectral Distribution (CCT = 5400K)
lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w
10-K Gill Street, Woburn, MA 01801
p: (781) 933-4477 f: (781) 933-0007
Copyright © 2020 Innovations in Optics. All rights reserved.
DS-2400B-500-W-200616
4
www.innovationsinoptics.com
30.0
3.0±0.4
24.5±0.4
36.0
2.51 0.00+0.08
4X 3.30 0.00+0.08 2X 1.00 2X 22.00
2X 15.00
4.8
24.000
2X 7.50
POSN 1 7.2
2.2
11.7 MAX
2A
2B
2X R 3.250
2.51 0.00+0.08
DETAIL A SCALE 4 : 1
INSTALLATION CONTROL DRAWING
NOTES:
1. CONTENT FOR REFERENCE ONLY AND SUBJECT TO CHANGE
REVISIONSREV DESCRIPTION DATE ECO
1 PRERELEASE 6/10/2011 BG
2 A) (7.2) WAS (7.5); (2.2) WAS (2.4)B) 11.7 MAX WAS 12 MAX 6/8/2013 BG
3A) DELETE PHOTO SENSOR OPTION FROM INTERCONNECT TABLEB) DELETE NOTE 2
4/22/2014 BG
INTERCONNECT TABLE
CONN POSN DEVICE
1 THERMISTOR
2 THERMISTOR
3 VACANT
4 VACANT
5 CATHODE (COMMON)
6 CATHODE (COMMON)
7 ANODE (COMMON)
8 ANODE (COMMON)
DATE
TITLE
SIZEB
SCALE: SHEET 1 of 1
REVDWG. NO.FINISH:3
DRW
ENG
ENG APVD
MATERIAL:
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERS
TOLERANCES:1 PLACE DECIMAL: 0.32 PLACE DECIMALS: 0.203 PLACE DECIMALS: 0.100ANGLE: -----
BG 6/10/2011
2:1
THIS DRAWING AND SPECIFICATIONSHEREIN ARE THE PROPERTY OF INNOVATIONS IN OPTICS, INC. AND SHALLNOT BE REPRODUCED NOR COPIEDNOR USED IN WHOLE OR IN PART ASTHE BASIS FOR THE MANUFACTUREOR SALE OF ITEMS WITHOUT THE EXPRESS WRITTEN PERMISSION OFINNOVATIONS IN OPTICS, INC.
TEL: (781) 933-4477 FAX: (781) 933-0007
INNOVATIONS IN OPTICS, INC.82 Cummings Park
Woburn, MA 01801 BG
TB
DATE
DATE
LUMIBRIGHT ASSY, 40 DEG, 5MM (GLASS)
2400B-500-ICD
6/10/2011
6/10/2011
Plot
Dat
e: T
uesd
ay, N
ovem
ber
22, 2
016
Las
t Sav
ed T
uesd
ay, N
ovem
ber
22, 2
016
9:00
:06
AM
by:
M45
00-1
i n s t a l l a t i o n c o n t r o l d r a w i n gFigure 7
Cooling Fans Thermal Pads Heat Sinks
LumiBright DR Driver/ Controller Heat Pipes Wire Harness Assemblies
a c c e s s o r i e sFigure 8
The products, their specifications and other information appearing in this document are subject to change by Innovations in Optics, Inc. (IOI) without notice. IOI assumes no liability for errors that may appear in this document, and no liability otherwise arising from the application or use of the prod-uct or information contained herein. None of the information provided herein should be considered to be a representation of the fitness or suitability of the product for any particular application or as any other form of warranty. IOI product warranties are limited to only such warranties as accompany a purchase contract or purchase order for such products. Nothing herein is to be construed as constituting an additional warranty. No information con-tained in this publication may be considered as a waiver by IOI of any intellectual property rights that IOI may have in such information. LumiBright™ is a trademark of IOI, all rights reserved. This product is protected by U.S. Patents and Patents Pending in the U.S. and other countries.