4
solutions in light The Model 2400B-500-W is a light engine providing high luminous flux, white LED illumination into optical fibers, bundles and light guides sized from 3.0 to 5.0 mm in diameter. The product features patented technologies that encompass non-imaging optics with chip-on-board metallic substrates to provide both optimum luminous efficacy as well as ideal thermal management. The 2400B-500-W is ideally suited for endoscope and microscope illuminator applications. The light engine delivers up to 1500 lumens into a light guide. 10-K Gill Street, Woburn, MA 01801 p: (781) 933-4477 f: (781) 933-0007 Copyright © 2020 Innovations in Optics. All rights reserved. DS-2400B-500-W-200616 1 www.innovationsinoptics.com [email protected] Benefits: • Intense and stable optical power • Small footprint • Continuous high current or pulsed operation • RoHS compliant - Environmentally friendly Features: • Supports fiber apertures - 3.0mm - 5.0mm • White (5300K+/-300) • High thermal conductivity metal core PCB • COB array technology, 7 Die • Patented technology Options: • Heat sink and thermal pads • Drivers and controllers Typical Applications: • Medical endoscopy • Microscopes • Machine vision • Industrial borescopes Table of Contents Product Specifications.......................................2 Notes.........................................................................2 Charts........................................................................3 Installation Control Drawings.........................4 Accessories.............................................................4 LumiBright TM LE 2400B-500-W

LumiBrightTM LE 2400B-500-W - Innovations in Optics

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Page 1: LumiBrightTM LE 2400B-500-W - Innovations in Optics

s o lu t i o n s i n l i g h t

The Model 2400B-500-W is a light engine providing high luminous flux,

white LED illumination into optical fibers, bundles and light guides sized

from 3.0 to 5.0 mm in diameter. The product features patented technologies

that encompass non-imaging optics with chip-on-board metallic substrates to

provide both optimum luminous efficacy as well as ideal thermal management.

The 2400B-500-W is ideally suited for endoscope and microscope illuminator applications. The

light engine delivers up to 1500 lumens into a light guide.

10-K Gill Street, Woburn, MA 01801

p: (781) 933-4477 f: (781) 933-0007

Copyright © 2020 Innovations in Optics. All rights reserved.

DS-2400B-500-W-200616

1

www.innovationsinoptics.com

[email protected]

Benefits:

• Intense and stable optical power

• Small footprint

• Continuous high current or pulsed operation

• RoHS compliant - Environmentally friendly

Features:

• Supports fiber apertures - 3.0mm - 5.0mm

• White (5300K+/-300)

• High thermal conductivity metal core PCB

• COB array technology, 7 Die

• Patented technology

Options:

• Heat sink and thermal pads

• Drivers and controllers

Typical Applications:

• Medical endoscopy

• Microscopes

• Machine vision

• Industrial borescopes

Table of Contents

Product Specifications.......................................2

Notes.........................................................................2

Charts........................................................................3

Installation Control Drawings.........................4

Accessories.............................................................4

LumiBrightTM LE 2400B-500-W

Page 2: LumiBrightTM LE 2400B-500-W - Innovations in Optics

lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w s p e c i f i c a t i o n s

10-K Gill Street, Woburn, MA 01801

p: (781) 933-4477 f: (781) 933-0007

Copyright © 2020 Innovations in Optics. All rights reserved.

DS-2400B-500-W-200616

2

www.innovationsinoptics.com

[email protected]

The LumiBright LE 2400B-500-W is a light engine with a seven white die array.

The data below is provided as a general guideline for a 7 die configuration.

Assembly Maximum Number of Die Numerical Aperture (NA)

2400B-500-W 7 0.60

Table 1

Parameter Specifications Comment

Drive current Continuous: 12A Max Intermittent use up to 15A possible

Forward voltage Turn on: 2.5V - Limit: 4.5V Requires constant current operation

Numerical aperture (NA0) 0.60

Clear aperture (CA0) 5.0 mm

Light guide coupling Direct butt-coupling method Distal end to clear aperture

Electrical connector 1 row, 8 pin Surface mount, high current

Overall size (mm) 30 x 36 x 12 W x L x H

Thermal impedance <1.0 °C/W Typical for 1 die

Thermistor B25/85

3574 to 3646 For 10 kΩ

Thermistor impedence 10 kΩ At 25°C

Operating temperature -40° C to 85° C Depending on drive conditions

Lifetime (Hours) – Depends on drive conditions and temperature

Caution: Never connect your unit to an open circuit voltage that is more than 1 Volt above the recommended maximum voltage.

Notes:Light Guide Coupling Efficiency

The maximum coupling efficiency for the Model 2400B-500-W requires the use of a fiberoptic or liquid light guide with equivalent specifications for both the nominal values of Numerical Aperture (NA

0) and Clear Aperture (CA

0). When the

light guide design parameters of NAf or CA

f are smaller than the nominal values of the Model 2400B-500-W, the coupling

efficiency is reduced by the square of the ratios, (NAf/NA

0)2 and/or (CA

f/CA

0)2. Other factors that contribute to coupling

efficiency are the reflectance loss at the face of the fiberoptic or light guide, as well as the packing fraction when using a fiber bundle.

Thermal ManagementThe 2400B-500-W uses a metal core circuit board for high thermal conductivity that allows heat to dissipate in all directions. Reduced overall thermal resistance results in increased LED performance. When thermal energy generated exceeds the thermal energy dissipated, an additional means of cooling may be required to maintain LED performance. Some applications cannot efficiently dissipate enough heat from the circuit board alone and an external heat sink is recommended. The external heat sink is an efficient and inexpensive method of extending the surface area necessary to dissipate heat generated by the LED array. The 2400B-500-W circuit board features an attached thermal pad for heat sink contact, no thermal grease is needed. Adding the feature of forced air convection across the heat sink fins removes heat faster and more efficiently. This feature is often necessary when ambient airflow is limited or non-existent. Every 2400B-500-W circuit board has a built-in thermistor for temperature monitoring. Lifetime of the 2400B-500-W unit operated continuously would be compromised if the temperature of the circuit board exceeds 60°.

Page 3: LumiBrightTM LE 2400B-500-W - Innovations in Optics

lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w

10-K Gill Street, Woburn, MA 01801

p: (781) 933-4477 f: (781) 933-0007

Copyright © 2020 Innovations in Optics. All rights reserved.

DS-2400B-500-W-200616

3

www.innovationsinoptics.com

[email protected]

c h a r t s

Figure 1

0

200

400

600

800

1000

1200

1400

1600

0 3 6 9 12 15

Lu

me

ns

Forward Current (Amps)

Lumen Output vs. Drive Current

Figure 2

0

200

400

600

800

1000

1200

1400

1600

0 10 20 30 40 50 60

Lu

me

ns

Electrical Power (Watts)

Lumen Output vs. Electrical Power

Figure 3

2.8

3.0

3.2

3.4

3.6

3.8

4.0

0 3 6 9 12 15

Fo

rward

Vo

ltag

e (

V)

Forward Current (Amps)

Forward Voltage vs. Drive Current

Figure 4

25

35

45

55

65

75

0 3 6 9 12 15

Lu

me

ns

pe

r W

att

Forward Current (Amps)

Luminous Efficacy vs. Drive Current

Figure 5

5000

5100

5200

5300

5400

5500

5600

0 3 6 9 12 15

CC

T (

K)

Forward Current (Amps)

Correlated Color Temperature vs. Drive Current

Figure 6

0.0

0.2

0.4

0.6

0.8

1.0

400 440 480 520 560 600 640 680 720

Inte

nsit

y (

A.U

.)

Wavelength (nm)

Spectral Distribution (CCT = 5400K)

Page 4: LumiBrightTM LE 2400B-500-W - Innovations in Optics

lu m i b r i g h t l e 2 4 0 0 b - 5 0 0 - w

10-K Gill Street, Woburn, MA 01801

p: (781) 933-4477 f: (781) 933-0007

Copyright © 2020 Innovations in Optics. All rights reserved.

DS-2400B-500-W-200616

4

www.innovationsinoptics.com

[email protected]

30.0

3.0±0.4

24.5±0.4

36.0

2.51 0.00+0.08

4X 3.30 0.00+0.08 2X 1.00 2X 22.00

2X 15.00

4.8

24.000

2X 7.50

POSN 1 7.2

2.2

11.7 MAX

2A

2B

2X R 3.250

2.51 0.00+0.08

DETAIL A SCALE 4 : 1

INSTALLATION CONTROL DRAWING

NOTES:

1. CONTENT FOR REFERENCE ONLY AND SUBJECT TO CHANGE

REVISIONSREV DESCRIPTION DATE ECO

1 PRERELEASE 6/10/2011 BG

2 A) (7.2) WAS (7.5); (2.2) WAS (2.4)B) 11.7 MAX WAS 12 MAX 6/8/2013 BG

3A) DELETE PHOTO SENSOR OPTION FROM INTERCONNECT TABLEB) DELETE NOTE 2

4/22/2014 BG

INTERCONNECT TABLE

CONN POSN DEVICE

1 THERMISTOR

2 THERMISTOR

3 VACANT

4 VACANT

5 CATHODE (COMMON)

6 CATHODE (COMMON)

7 ANODE (COMMON)

8 ANODE (COMMON)

DATE

TITLE

SIZEB

SCALE: SHEET 1 of 1

REVDWG. NO.FINISH:3

DRW

ENG

ENG APVD

MATERIAL:

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERS

TOLERANCES:1 PLACE DECIMAL: 0.32 PLACE DECIMALS: 0.203 PLACE DECIMALS: 0.100ANGLE: -----

BG 6/10/2011

2:1

THIS DRAWING AND SPECIFICATIONSHEREIN ARE THE PROPERTY OF INNOVATIONS IN OPTICS, INC. AND SHALLNOT BE REPRODUCED NOR COPIEDNOR USED IN WHOLE OR IN PART ASTHE BASIS FOR THE MANUFACTUREOR SALE OF ITEMS WITHOUT THE EXPRESS WRITTEN PERMISSION OFINNOVATIONS IN OPTICS, INC.

TEL: (781) 933-4477 FAX: (781) 933-0007

INNOVATIONS IN OPTICS, INC.82 Cummings Park

Woburn, MA 01801 BG

TB

DATE

DATE

LUMIBRIGHT ASSY, 40 DEG, 5MM (GLASS)

2400B-500-ICD

6/10/2011

6/10/2011

Plot

Dat

e: T

uesd

ay, N

ovem

ber

22, 2

016

Las

t Sav

ed T

uesd

ay, N

ovem

ber

22, 2

016

9:00

:06

AM

by:

M45

00-1

i n s t a l l a t i o n c o n t r o l d r a w i n gFigure 7

Cooling Fans Thermal Pads Heat Sinks

LumiBright DR Driver/ Controller Heat Pipes Wire Harness Assemblies

a c c e s s o r i e sFigure 8

The products, their specifications and other information appearing in this document are subject to change by Innovations in Optics, Inc. (IOI) without notice. IOI assumes no liability for errors that may appear in this document, and no liability otherwise arising from the application or use of the prod-uct or information contained herein. None of the information provided herein should be considered to be a representation of the fitness or suitability of the product for any particular application or as any other form of warranty. IOI product warranties are limited to only such warranties as accompany a purchase contract or purchase order for such products. Nothing herein is to be construed as constituting an additional warranty. No information con-tained in this publication may be considered as a waiver by IOI of any intellectual property rights that IOI may have in such information. LumiBright™ is a trademark of IOI, all rights reserved. This product is protected by U.S. Patents and Patents Pending in the U.S. and other countries.