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www.l inear.com
October 2012 Volume 22 Number 3
I N T H I S I S S U E
Caption
1A, low noise buck-boost
converter with 1.8V–5.5V
input voltage range 9
surge stopper with ideal
diode protects input and
output 12
digital power system
management with analog
control loop for ±0.5% VOUT
accuracy 17
LED PWM dimming
simplified 34
Real Power Density: 26A µModule Regulator Keeps Cool in Tight SpacesEddie Beville
Each generation of high end processors, FPGAs and ASICs demands more power, but even as power supplies are expected to carry significantly heavier loads, they are given less board space to do so. It is now common for POL (point-of-load) supplies to produce multiple voltage rails at tens of amps to over a hundred amps at low, ≤1V, output voltages, and in less space than the generation before.
Supplies that must support high load currents and fit in
tight spaces are often judged primarily on their power
density, or watts/cm2. Indeed, many of the latest pack-
aged power supplies and discrete solutions proclaim
impressively high power densities—power supply man-
ufacturers seem to be able to squeeze more and more
power from smaller packages. Unfortunately, there is a
big problem lurking behind amazing increases in power
density. That problem is heat (see sidebar, page 4).
Heat dissipation is a significant problem at high cur-
rents and low voltages. In many systems, cranking up
the power density actually compounds the problem,
because more power in less space also pumps up the
density of power losses—more heat in less space. It is
not enough to simply squeeze a high power supply onto
a board—the solution must also be carefully evaluated
with regard to power loss and thermal resistance—
two parameters that can make or break an otherwise
good regulator. Claims of high power density can be
(continued on page 4)
The LTM®4620 µModule® regulator enables high current power supplies to fit tight spaces. Thermal management is built into the package to prevent hot spots on the board, a common problem with POL power supplies.
2 | October 2012 : LT Journal of Analog Innovation
In this issue...
Linear in the News
COVER STORY
Real Power Density: 26A µModule Regulator Keeps Cool in Tight SpacesEddie Beville 1
DESIGN FEATURES
Multiple Power Sources No Problem for 1A, Low Noise Buck-Boost Converter with 1.8V–5.5V Input Voltage RangeGenesia Bertelle 9
Surge Stopper with Ideal Diode Protects Input and OutputZhizhong Hou 12
DC/DC Controller Combines Digital Power System Management with Analog Control Loop for ±0.5% VOUT AccuracyHellmuth Witte 17
60V, 4-Switch Synchronous Buck-Boost Controller Regulates Voltage from Wide Ranging Inputs and Charges Batteries at 98.5% Efficiency at 100W+Keith Szolusha 22
100V Micropower No-Opto Isolated Flyback Converter in 5-Lead TSOT-23Min Chen 27
DESIGN IDEAS
What’s New with LTspice IV?Gabino Alonso 30
100V Surge Stopper Protects Components from 300V TransientsHamza Salman Afzal 32
Accurate PWM LED Dimming without External Signal Generators, Clocks or µControllersKeith Szolusha 34
Eliminate Opto-Isolators and Isolated Power Supply from Power over Ethernet Power Sourcing EquipmentHeath Stewart 36
product briefs 38
back page circuits 40
LINEAR ON MARS
The recent groundbreaking mission to Mars, launched by NASA’s Jet Propulsion
Laboratory (JPL), was powered in part by Linear Technology products. Linear’s
high performance analog semiconductors are used in the Mars Science Laboratory
(Curiosity) rover to enable collection of vast amounts of data, including detailed
visual images of the Martian landscape and precise readings to assist scien-
tists in assessing the geology and history of Mars. NASA stated that the goal of
the mission is to help determine whether Mars ever had conditions favorable
for supporting life and whether life could have existed on the red planet.
The Linear Technology devices were selected for the Mars program based on
their performance, precision and reliability, as well as their ability to survive
the harsh environment in flight and on the Martian surface. Linear Technology
products are used in the Mars Curiosity rover and in the spacecraft that deliv-
ered it to Mars. These include power switching regulators to deliver power to
the rover instruments, analog to digital converters for camera motion control
to allow the rover to “see” the Martian landscape and digitize the images for
their long journey back to earth, and operational amplifiers to amplify signals to
precise levels for accurate delivery of data on the composition of the red planet.
“We are proud to continue our 20-year partnership with the NASA Space program
with the current Mars mission,” stated Linear CEO Lothar Maier. “With over
200 Linear Technology devices in the current Mars expedition, we continue to
provide analog products with the highest performance and reliability, whatever
the operating conditions or application. As the breathtaking images and valuable
data come back from Mars, we are honored to contribute to this historic effort.”
In addition to the numerous Linear Technology devices in the current Mars
Curiosity rover, Linear products were part of the Spirit and Opportunity rov-
ers, which landed on Mars in 2004, as well as Mars Global Surveyor, Mars
Pathfinder, Cassini, Deep Space 1, and Mars Odyssey. Linear Technology provides
NASA/JPL with analog integrated circuits that demonstrate the highest perfor-
mance, precision, and reliability in extremely small packages. Linear products
were delivered in radiation hardened versions. Linear’s expertise in high preci-
sion analog circuits provides enabling technology for the sophisticated scientific
instruments and communications systems in the Mars rover and spacecraft.
October 2012 : LT Journal of Analog Innovation | 3
Linear in the news
WIRELESS SENSOR NETWORK PRODUCTS ANNOUNCED
This month Linear is making the first for-
mal announcement of products from the
company’s acquisition of Dust Networks®,
a provider of low power wireless sensor
network (WSN) technology. Dust Networks
pioneered SmartMesh™ networks that
comprise a self-forming mesh of nodes,
or “motes,” which collect and relay data,
and a network manager that monitors
and manages network performance and
sends data to the host application. This
technology is now the basis for a number
of seminal networking standards. The
hallmark of Dust Networks’ technology
is that it combines low power, standards-
based radio technology, time diversity,
frequency diversity and physical diver-
sity—to assure reliability, scalability,
wire-free power source flexibility and
ease-of-use. All motes in a SmartMesh
network—even the routing nodes—are
designed to run on batteries for years,
allowing the ultimate flexibility in placing
sensors exactly where they need to go with
low cost “peel and stick” installations.
Dust Networks’ customers range from
the world’s largest industrial process
automation and control providers such
as GE and Emerson, to innovative, green
companies such as Vigilent and Streetline
Networks. Dust Networks’ technology can
be found in a variety of monitoring and
control solutions, including data center
energy management, renewable energy,
remote monitoring and transportation.
Joy Weiss, President of Linear Technology’s
Dust Networks product group, stated,
“Our primary goal is to enable our
customers to confidently place sensors
anywhere data needs to be gleaned,
cost effectively and requiring minimum
background in wireless networks. The
advent of SmartMesh systems featuring
Eterna™ and the addition of IP-enabled
wireless sensor networks reflect Linear’s
continued commitment to that goal.”
CONFERENCES & EVENTS
Energy Harvesting & Storage Conference, Hyatt
Regency Crystal City at Ronald Reagan Washington
National Airport, Washington, DC, November 7-8,
2012, Booths 4 & 9—Linear will showcase its
Dust Networks wireless sensor network
products as well as energy harvesting
products. Linear’s Joy Weiss will pres-
ent “Low Power WSN Made Practical”
and Jim Noon will speak on the topic,
“Untapped Potential: Energy Harvesting
Solutions.” More info at www.idtechex.
com/energy-harvesting-usa/eh.asp
Electronica 2012, Messe München, Munich, Germany,
November 13-16, 2012, Hall A4, Booth 538—Linear
will exhibit its broad range of analog
products, with particular focus on indus-
trial and automotive applications. More
info at www.electronica.de/en/home
Wireless Congress Systems & Applications,
International Congress Center, Munich, Germany,
November 14–15, 2012—Joy Weiss, President
of Linear’s Dust Networks product
group speaking on “Low Power Wireless
Sensing” in Session 7a, Wireless Sensor
Networks at 11:15 am, November 15.
More info at www.wireless-congress.com
The Battery Show 2012, Suburban Collection
Showplace, Novi, Michigan, November 13-15,
2012, Booth B664—Linear will show its
battery stack monitor and power
management products. Presentation
by Mike Kultgen, “The Key Battery
Management Electronics for Maximum
Pack Performance,” Sapphire/Ruby
Ballroom, 3:30 pm, November 14. More
info at www.thebatteryshow.com n
LINEAR TECHNOLOGY DEVICES PROBE MARSLinear Technology devices used in the Mars Curiosity rover include power switching regulators to deliver power to the rover instruments, ADCs for camera motion control to allow the rovers to “see” the Martian landscape and digitize the images for their long journey back to earth, and operational amplifiers to amplify signals to precise levels for accurate delivery of data on the composition of the red planet.
4 | October 2012 : LT Journal of Analog Innovation
at maximum load currents, even in
elevated temperature environments.
Figure 1 shows the LTM4620
15mm × 15mm × 4.41mm LGA package.
A single device can deliver two inde-
pendent outputs at 13A (Figure 4) or a
single output at 26A (Figure 5). Multiple
LTM4620s can be combined to produce
from 50A to more than 100A (Figure 7).
impressive, but the promises made by these
claims are empty if the heat produced by
the supply is not effectively managed.
The LTM4620 solves the real power density
problem by squeezing a complete dual
output regulator into a 15mm × 15mm
× 4.41mm LGA package that is uniquely
designed to minimize thermal resistance
and thus simplify thermal manage-
ment. The package includes an internal
heat sink and other cutting edge fea-
tures that yield effective top and bot-
tom heat sinking, allowing it to run
(LTM4620, continued from page 1)
Claims of high power density can be impressive, but high power density is meaningless if the heat produced by the supply is not effectively managed. The LTM4620 solves the real power density problem by squeezing a complete dual output regulator in a package uniquely designed to simplify thermal management.
15mm
15mm
4.41mm
Figure 1. The LTM4620 LGA package includes thermal contacts on the top and bottom that connect to a unique internal heat sink, which keeps internal components cool by minimizing the internal thermal resistance.
PAY ATTENTION TO THE HEATUnwanted heat is a major challenge facing designers of high performance electronics systems. Modern processors, FPGAs, and custom ASICs dissipate increasing amounts of power as their temperature increases. To compensate for these power losses, power supplies must increase their power output. This, in turn, increases the power dissipation of the power supplies, contributing additional heat to an already hot system, and so on. Unless the heat is evacuated fast enough, the temperature of the entire system can elevate to the point where most components must be derated to compensate.
System and thermal engineers expend significant time and energy modeling and evaluating complex electronic systems to remove unwanted heat from the system. Fans, cold plates, heat sinks and even cooling bath submersion are all strategies that engineers have implemented to overcome the heat. Cooling size, weight, maintenance and cost become a significant portion of the engineering and manufacturing budget.
As systems add features and performance, the heat can only rise. Most processors and power supplies run about as efficiently as they can, and cooling systems are expensive mitigation. So simplification and cost savings must be found by improving power dissipation
at the component level. The problem is that most compact packaged power solutions either dissipate too much power or their thermal resistance is too high—there is no way to effectively remove enough heat to operate them at elevated temperature without significant derating.
POWER DENSITY NUMBERS NOT AS IMPRESSIVE AS THEY APPEARThe term high power density DC/DC regulator is misleading because it does not address the behavior of the device with respect to temperature. System designers often look to satisfy a watts/cm2 requirement, and power supply manufacturers are happy to oblige with impressive power density numbers. Even so, hidden in any device’s data sheet are temperature-related values that can be more important than the quoted power density.
For example, consider a 2cm × 1cm DC/DC regulator that delivers 54W to a load. This calculates to an impressive rated power density of 27W/cm2. This number should satisfy the power and size requirements of some designers. What’s often forgotten, though, is power dissipation, which translates into rising board temperature. The key piece of information is listed in the data sheet as the DC/DC regulator’s thermal
impedance, including the values for the package’s junction-to-case, junction-to-air and junction-to-PCB thermal impedances.
To continue with this example, this regulator has another attractive attribute: it operates at an impressive efficiency of 90%. Even at such high efficiency, it dissipates 6W while delivering 54W to the output in a package with 20ºC/W junction-to-air thermal impedance. Multiply 6W by 20ºC/W and the result is a 120ºC rise above the ambient temperature. At a 45ºC ambient temperature, the junction temperature of the package of this DC/DC regulator rises to 165ºC. This is far above the typical maximum temperature specified for most silicon ICs, which is roughly 120ºC. Using this power supply at its maximum rating would require extensive cooling to keep the junction temperature at a value below 120ºC.
Even if a DC/DC regulator addresses all of the electrical and power requirements of the system, if it fails to meet the basic thermal guidelines, or proves too costly when heat-mitigation measures are taken into account, all the impressive electrical specifications are moot. Evaluating the thermal performance of a DC/DC regulator can be as important as judging it on volts, amps and centimeters.
The Real Cost of Power Density
October 2012 : LT Journal of Analog Innovation | 5
design features
thermal conductivity to both the top
and bottom of the device. Everything is
topped off with a proprietary internal heat
sink that attaches directly to the power
MOSFET stacks and the power induc-
tors for effective topside heat sinking.
The construction of the heat sink and
the mold encapsulation keeps the part
running cool even when thermal manage-
ment is simply forced air flow across the
top of the package. For a more robust
solution, an external heat sink can be
attached to the topside exposed metal
for even better thermal management.
Figure 2 shows a side view rendering
and a top view photo of an unmolded
LTM4620. The package consists of a highly
thermal conductive BT substrate with
adequate copper layers for current carry-
ing capacity and low thermal resistance
to the system board. The internal power
MOSFETs are stacked in a proprietary lead
frame to produce high power density,
low interconnect resistance, and high
UNIQUE PACKAGE DESIGN ACHIEVES TRUE HIGH POWER DENSITY
The LTM4620 is designed from the
ground up to produce dual or single
outputs at high power density with
easy-to-manage thermal characteristics.
Unlike other high power density solu-
tions, it is truly self-contained, requiring
no unwieldy heat sinks or liquid cool-
ing to run at maximum load current.
The internal power MOSFETs are stacked in a proprietary lead frame to produce high power density, low interconnect resistance, and high thermal conductivity to both the top and bottom of the device. Everything is topped off with a proprietary internal heat sink.
POWER MOSFET STACK
EFFECTIVE TOPSIDE HEAT SINKING
POWER INDUCTORS
EFFECTIVE BOTTOM HEAT SINKING
Figure 2. LTM4620 side view rendering and photo of an unmolded LTM4620 showing topside heat sink
AMBIENT TEMPERATURE (°C)0
LOAD
CUR
RENT
(A)
182022
120
1614
0
10
40 80 10020 60
12
8642
2624
400LFM200LFM0LFM
Figure 3. LTM4620 thermal image and derating curve
Go to video.linear.com/126 to see the impressive performance of the LTM4620. The videos here show real lab bench setup and measurement of short-circuit protection, thermal behavior and temperature rise at 26A and 100A, heat sink attachment and precision current sharing at start-up, steady state and shutdown.
See it in Action
6 | October 2012 : LT Journal of Analog Innovation
high power in tight spots, but it can do so
without contributing significantly to the
heat problem or requiring derating. Few, if
any other high power density solutions can
make this claim without adding expensive
heat-mitigating components and strategies.
DUAL 13A REGULATOR
Figure 4 shows a simplified block dia-
gram of the LTM4620 µModule regulator
in a dual output design. Its two internal
high performance synchronous buck
regulators produce 1.2V and 1.5V rails,
each with 13A load current capability.
The input voltage range is 4.5V to 16V.
The output voltage range of the LTM4620
is 0.6V to 2.5V, and 0.6V to 5.5V for
the LTM4620A. Total output accuracy
is ±1.5%, with 100% factory-tested
accurate current sharing, fast transient
response, multiphase parallel operation
with self-clocking and programmable
phase shift, frequency synchronization,
and an accurate remote sense ampli-
fier. Protection features include output
Figure 3 shows a LTM4620 thermal
image and a derating curve for a 12V to
1V at 26A design. The temperature rise
is only 35°C above ambient with no
heat sink and 200LFM of airflow. The
derating curve shows that maximum
load is available out to ~80°C, well
beyond the 65°C that the thermal image
shows for the full-running part.
This result reveals the real merits of a
thermally enhanced high density power
regulator solution. The unique package
design allows the part to not only produce
TEMP
CLKOUT
RUN1
MODE_PLLIN
PHASMD
TRACK1
= 100µA
4.7µF
CSS11µF
VINVIN
VIN
CIN222µF25V×2
RFB260.4k
MTOP1
MBOT1
POWERCONTROL
2.2µF
0.33µH
60.4k
COUT1
RFB140.2k
+VOUT11.5V/13A
VOUT21.2V/13A
VFB1
GND
GND
GND
GND
SW2
SW1
PGOOD2
PGOOD1
INTERNALCOMP
INTERNALFILTER
1µF
MTOP2
MBOT2
CIN422µF25V×2
2.2µF
0.33µH
COUT2+
+ –60.4k
VOUT1
VOUT2
VFB2
VOUTS2
VOUTS1
Rf(SET)121k
VINRT
VINRT
CSS2
DIFFOUT
DIFFN
DIFFP
COMP1
SGND
TRACK2
INTVCC
EXTVCC
RUN2
COMP2
fSET
SGND
INTERNALCOMP
Figure 4. Block diagram of the LTM4620 in a dual output, 1.5V/13A and 1.2V/13A, application
LTspice IVcircuits.linear.com/586
October 2012 : LT Journal of Analog Innovation | 7
design features
overvoltage protection feedback referred,
foldback overcurrent protection, and
internal temperature diode monitoring.
1.5V AT 26A IN 15mm2 WITH EASY THERMAL MANAGEMENT
Figure 5 shows a 1.5V at 26A solution that
combines the LTM4620’s two output chan-
nels in a parallel 2-phase design. The RUN,
TRACK, COMP, VFB, PGOOD and VOUT pins are
tied together to implement parallel opera-
tion. This design also features a LTC®2997
temperature sensor that monitors the
LTM4620’s internal temperature diode.
Figure 6 shows the 1.5V efficiency for
the 2-phase parallel output and the cur-
rent sharing of the two channels. 86%
efficiency is very good for such a high
density, high step-down ratio solution, and
thermal results are as good or better than
the 1V solution shown in Figure 3. The
temperature rise is well controlled due to
the low θJA thermal resistance after board
mount. Effective top and bottom heat
sinking enables the LTM4620 to operate
at full power with low temperature rise.
Figure 6 shows the well-balanced current
sharing of VOUT1 and VOUT2. The LTM4620’s
internal controller is accurately trimmed
and tested for output current sharing.
LTM4620
VIN
TEMP
RUN1RUN2
TRACK1TRACK
TRACK2
fSET
COUT2470µF6.3V
40.2k
5k
COUT1100µF6.3V
PHASMD
VOUT1
VOUTS1
SW1
VFB1
VFB2
COMP1
COMP2
VOUTS2
VOUT2
SW2
PGOOD2
MODE_PLLIN CLKOUT INTVCCEXTVCC PGOOD1
SGND GND DIFFP DIFFN DIFFOUT
COUT2470µF6.3V
COUT1100µF6.3V121k
10k*
D1*5.1V ZENER
0.1µF
22µF25V×4
4.7µF
+
+
* PULL-UP RESISTOR AND ZENER ARE OPTIONAL
INTVCC
LTC2997
A/D
µC1.8V
4mV/K470pF
0.1µF VCC
GND
VREF
VPTAT
D+
D–
VIN5V TO 16V
INTERMEDIATE BUS
VOUT1.5V AT 26A
Figure 5. The two outputs of the LTM4620 can be tied together to produce a 2-phase, 2-parallel-channel, design that yields 1.5V at 26A. Internal diode temperature monitoring is provided through the LTC2997.
EFFI
CIEN
CY (%
)
OUTPUT CURRENT (A)260
90
602 4 6 8 10 12 14 16 18 20 22 24
65
70
80
75
85
VOUT = 1.5VfSW = 550kHz
PER
CHAN
NEL
CURR
ENT
(A)
TOTAL OUTPUT CURRENT (A)260
14
02 4 6 8 10 12 14 16 18 20 22 24
12
10
8
6
4
2 IOUT1IOUT2
Figure 6. Efficiency and current sharing of 2-phase, single output 26A design shown in Figure 5
8 | October 2012 : LT Journal of Analog Innovation
The LTM4620’s current mode archi-
tecture yields high efficiency and fast
transient response—top requirements
for low voltage core power supplies
for high performance processors, FPGAs
and custom ASICS. Outstanding initial
output voltage accuracy and the differ-
ential remote sensing result in accurate
DC voltage regulation at the load point.
The unique thermal capabilities of the
LTM4620 and its tight current sharing
capabilities make it possible to easily scale
the output above 100A (see Figure 7).
No external clock sources are needed
to set up multiphase operation—the
CLKIN and CLKOUT pins produce internal
programmable phase shifting for paral-
leled channels. The LTM4620 supports
either external frequency synchroniza-
tion or internal onboard clocking.
CONCLUSION
The LTM4620 µModule regulator is a true
high density power solution. It differen-
tiates itself in a the field of high power
density regulators because it manages
heat, the fatal flaw for many proclaimed
high density solutions. It features two high
performance regulators housed inside a
superior thermal package, which makes
possible high power designs that fit into
tight spaces—with minimal external
cooling. Built-in multiphase clocking and
factory-tested accurate current sharing
allow easy scaling of the output current to
25A, 50A, and 100A+. The LTM4620’s unique
thermal properties allow full power opera-
tion at elevated ambient temperatures. n
REAL POWER DENSITY: 100A IN UNDER 50mm2 WITH AIR COOLING
Figure 7 shows four µModule regula-
tors combined in parallel to produce an
8-phase, 100A design. Figure 8 shows
the balanced current sharing for all four
regulators. As shown in Figure 7 the
entire 100A solution only takes about 1.95
square inches of board space. Even at this
high current, a simple heat sink and air
flow can be applied across the top of all
four modules to remove enough power
loss to require no derating. Releasing
heat out of the topside also helps keep
the system board cool to minimize the
heating effect on other components.
Figure 8. Current sharing for the four LTM4620s combined in a 100A design shown in Figure 7
PER
µMod
ule
CURR
ENT
(A)
TOTAL OUTPUT CURRENT (A)1000
30
010 20 30 40 50 60 70 80 90
5
10
20
15
25
IOUT(µModule1)IOUT(µModule2)IOUT(µModule3)IOUT(µModule4)
Figure 7. Four µModule regulators combined in an 8-phase parallel design support 100A
The LTM4620 µModule regulator is a true high density power solution. It differentiates itself in a crowded field of “high power density” regulators because it manages heat, the fatal flaw for many proclaimed high density “solutions.”
October 2012 : LT Journal of Analog Innovation | 9
design features
Multiple Power Sources No Problem for 1A, Low Noise Buck-Boost Converter with 1.8V–5.5V Input Voltage RangeGenesia Bertelle
The LTC3536 utilizes a proprietary switch-
ing algorithm that provides seamless
transitions between buck and boost modes
while simultaneously optimizing efficiency
and minimizing noise over all operating
conditions. This advanced control algo-
rithm uses only a single inductor, which
greatly simplifies the power supply design
and minimizes the total PCB footprint. As
a result, the LTC3536 easily fits lithium-
ion/polymer, 2-3 cell alkaline/NiMH and
lithium phosphate battery applications,
which often require a supply voltage that
is somewhere in the middle of the battery
voltage range. In such cases, the high effi-
ciency and extended input operating range
of the LTC3536 offer greatly improved
battery run time and design versatility.
DESIGN VERSATILITY
At 3.3V output, a load current of up
to 1A can be supported over the entire
lithium-ion input voltage range; 300mA of
load current is supported when the input
is 1.8V. The 1% accurate output volt-
age is programmable from 1.8V to
5.5V via an external resistor divider.
The switching frequency of the LTC3536 is
user programmable from 300kHz to 2MHz
via a single external resistor, allowing
the converter to be optimized to meet the
space and efficiency requirements of each
particular application. The default fre-
quency is set to 1.2MHz by tying the RT pin
to VIN. The switching frequency can also be
synchronized to an external clock applied
to the MODE/SYNC pin. In case of synchro-
nization, the free running frequency of the
oscillator can be programmed slower or
faster than the external clock frequency.
External resistors and capacitors pro-
vide compensation of the feedback
loop, enabling the frequency response
to be adjusted to suit a wide array
of external components. This flex-
ibility allows for rapid output voltage
transient response regardless of induc-
tor value and output capacitor size.
Depending on the application require-
ments, a designer can prioritize light load
efficiency or minimize supply noise by
choosing from two operating modes: Burst
Mode® operation and PWM operation,
which can be enabled via a dedicated pin.
Burst Mode operation is an efficient solu-
tion for low current conditions. It reduces
the amount of switching to the minimum
level required to support the load, thereby
minimizing the power supply switching
losses. Sometimes noise suppression is
of higher importance and PWM opera-
tion, though not as efficient as Burst
Mode operation at light loads, maintains
a steady frequency, making it easier to
reduce noise and RF interference. The
output current capability in Burst Mode
operation is lower than in PWM mode.
Therefore, higher load current applications
require that the MODE/SYNC pin be driven
externally to enter PWM mode operation.
The LTC3536 includes robust VOUT short
circuit protection. If VOUT is shorted to
ground, the inductor current decays very
slowly during a single switching cycle.
During a short-circuit condition, the
LTC3536 reduces its peak current limit
Users expect their portable devices to operate from a range of power sources including USB, wall adapters and various types of batteries—alkaline, lithium-ion and LiFePO4. The LTC®3536 monolithic synchronous buck-boost converter easily accommodates a variety of power sources by efficiently operating in both buck and boost modes from an input voltage range of 1.8V to 5.5V. No complicated topology is required to accommodate power source inputs above, below or equal to the output.
NOIS
E (d
Bm)
FREQUENCY (MHz)1.60
25
–750.2 0.4 0.6 0.8 1 1.2 1.4
–65
–55
–45
–35
–25
–15
–5
5
15 COMPETITIVE BUCK-BOOSTfSW = 1.3MHz
LTC3536fSW = 1MHz
Figure 1. Worst-case spectral comparison of the LTC3536 and typical competitor’s part. Note the much lower noise floor exhibited by the LTC3536 and its lower integrated subharmonic noise.
10 | October 2012 : LT Journal of Analog Innovation
to a safe level and forces the device to
enter PWM mode, guaranteeing a smooth
recovery when the output short is released.
NOISE PERFORMANCE
Many applications are sensitive to noise
generated by switching converters. The
LTC3536 uses a low noise switching
architecture to reduce unwanted subhar-
monic frequencies. Subharmonic noise or
jitter is difficult to filter and can interfere
with other sensitive circuitry, and is most
prominent when VIN and VOUT are approxi-
mately equal. Some buck-boost converters
operating in this region produce pulse-
width and frequency jitter. The LTC3536
employs Linear Technology’s latest
generation buck-boost PWM modulation
circuitry, which dramatically minimizes
jitter, satisfying the demanding require-
ments of noise-sensitive RF applications.
Figure 1 shows worst-case spectral
comparisons of the LTC3536 (switch-
ing frequency 1MHz) and a competitive
buck-boost converter (switching fre-
quency 1.3MHz) that does not feature the
low noise architecture of the LTC3536.
The worst-case condition is achieved by
placing a fixed 1A load on the output and
slowly increasing or decreasing the input
voltage until the highest harmonic content
in the converter spectrum was observed.
The LTC3536 exhibits the expected
single large magnitude tone at its switch-
ing frequency of 1MHz, but note that
the total integrated noise is very low
when compared to the competition.
Remember, this test is specifically designed
to produce absolute worst-case sub-
harmonic peaks for the LTC3536—if the
input voltage is slightly higher or lower,
the magnitudes of the subharmonics are
much smaller. In contrast, in the compet-
ing buck-boost, there is less reduction in
subharmonic content over a much wider
input voltage range. Also, it exhibits a
much higher noise floor than the LTC3536,
indicative of significant pulse-width jitter
and potential noise interference issues.
SUPERCAPACITOR BACKUP POWER
The LTC3536 includes a soft-start circuit
to minimize the inrush current transient
during power-up. If at start-up the output
voltage is already pre-charged, the internal
soft-start is skipped and the LTC3536
immediately enters the mode of opera-
tion that has been set on the MODE pin. If
the MODE pin is tied high and Burst Mode
operation is selected, the output voltage is
regulated smoothly to the target voltage
value without discharging the output.
This feature makes the LTC3536 ideal for
supercapacitor-powered backup power
supply systems, as shown in Figure 2. In
this application, two series of superca-
pacitors are charged to 5V during normal
operation to provide the needed backup
energy in case the primary power fails.
As long as the primary power is pres-
ent, the LTC3536 remains in Burst Mode
operation with very low quiescent current,
minimizing drain on the backup storage
capacitor. The MODE pin is used to change
from Burst Mode to PWM mode opera-
tion when primary power is interrupted.
The LTC3536 utilizes a proprietary switching algorithm that provides seamless transitions between buck and boost modes while simultaneously optimizing efficiency and minimizing noise over all operating conditions. This advanced control algorithm uses only a single inductor, greatly simplifying power supply design and minimizing the total PCB footprint.
SW1VIN
SW2VOUT
FB
10µF
VSUPERCAP1.8V TO 5.5V
VC
LTC3536
4.7µH*
49.9k
866k
100k
330pF
10pF
MODE/SYNC
SHDN
RT182k
6.04k
*COILCRAFT XFL4020
PWM BURST
6.49k845k R2
R1
20k
20k
GND
VH UVOVVL
DIS
LTC2912-2
GND TMR
VCC
22µF
VSYS3.3V
300mA FOR VIN ≥ 1.8V1A FOR VIN ≥ 3V
0.1µF
47pF
CRT
MAIN POWER12V
DC/DCFigure 2. Supercapacitor-based backup power supply
LTspice IVcircuits.linear.com/587
October 2012 : LT Journal of Analog Innovation | 11
design features
When the LED torch is switched on, the
LTC3536 is turned on via the SHDN pin to
supply 105mA constant load current to
the LED. Figure 4 shows the high efficiency
of this supply, enabling a slow discharge
of the two series 60F capacitors down to
1.8V. The LTC3536 regulates the output
and the LED current, guaranteeing light for
14 minutes if the supercap is charged up
to 5V. It is possible to extend this time by
increasing the supercap value or using a
battery with an adequate charge control.
CONCLUSION
The LTC3536 maintains an accurate
output voltage with input voltages above
or below the output. Its programmable
switching frequency and internal low
RDS(ON) power switches, in combina-
tion with low noise architecture, enable
the LTC3536 to offer high performance,
compact and highly efficient solutions. n
LTC3536 in backup mode can provide a
regulated 3.3V at a constant 1A load for
input voltages higher than 3V, and it can
operate down to VIN at 1.8V at a constant
300mA, while maintaining VOUT at 3.3V.
By covering the voltage range of the
supercapacitor, the supply maximizes
operating time, allowing systems enough
time to recover or perform housekeep-
ing tasks before shutting down.
SOLAR-POWERED LED DRIVER
The power generated by a solar cell var-
ies significantly with lighting conditions.
So a rechargeable storage device, such
a supercapacitor, is required to provide
continuous power when the solar cell
is insufficiently illuminated. Although it
has much less charge storage capacity
compared to a battery, a supercapacitor
requires significantly less maintenance,
is easy to charge and its cycle lifetime is
orders of magnitude longer than a battery.
The storage device can be combined with
the LTC3536 buck-boost DC/DC converter,
which is designed to simplify the task of
harvesting and managing energy from low
input voltage such as photovoltaic cells.
LTC3536 can work down to input voltages
as low as 1.8V, and provides very high
efficiency over a wide range of input volt-
ages above or below the output voltage.
Figure 3 shows an application for an
LED driver supplied with a solar cell for
an emergency LED torch. When the torch
is off, the LTC3536 is in shutdown. The
quiescent current of less than 1µA mini-
mizes supercapacitor drain when the
ambient light is no longer available.
The LTC3536 maintains an accurate output voltage with input voltages above or below the output. Its programmable switching frequency and internal low RDS(ON) power switches, in combination with low noise architecture, enable the LTC3536 to offer high performance, compact and highly efficient solutions.
EFFI
CIEN
CY (%
)
VIN (V)51.5
100
802 2.5 3 3.5 4 4.5
82
84
86
88
90
92
94
96
98VOUT = 2.9V
ILED = 200mAILED = 150mAILED = 105mAILED = 70mA
Figure 4. Efficiency of the solar panel application in Figure 3
SW1VIN
SW2VOUT
FB
10µF
60F
60F
1.8V TO 5.5V
VC
LTC3536
4.7µH*
49.9k
100k
220pF
10pF
MODE/SYNCSHDN
RT158k
221k
221k
2Ω*COILCRAFT XFL4020
6.49k1020k
GND
22µF
2.9V
47pFOFF ONPHOTOVOLTAIC
CELL
+
–LED
Figure 3. Solar panel application LTspice IVcircuits.linear.com/588
12 | October 2012 : LT Journal of Analog Innovation
Surge Stopper with Ideal Diode Protects Input and OutputZhizhong Hou
The LTC4364 is a complete control solution
for load protection and output holdup in a
small footprint, eliminating bulky com-
ponents and undesirable voltage drops.
Figure 1 shows a functional block dia-
gram of the LTC4364. The part drives two
back-to-back N-channel pass transistors:
one protects against voltage surges and
maintains a regulated voltage to the out-
put (M1 in Figure 1), while the other acts
as an ideal diode for reverse input protec-
tion and output holdup (M2 in Figure 1).
The LTC4364 also guards against overloads
and short circuits, withstands output
voltage reversal, holds off the MOSFETs in
input undervoltage conditions and inhibits
turn-on or auto-retry in input overvolt-
age conditions. A shutdown mode reduces
the supply current to as low as 10µA.
Power systems in automobile and industrial applications must cope with short duration high voltage surges, maintaining regulation at the load, while protecting sensitive circuitry from dangerous transients. One common protection scheme involves a series iron core inductor and high value electrolytic bypass capacitor, augmented by a high power transient voltage suppressor (TVS) and fuse. This heavy-handed approach takes significant board real estate—the bulky inductor and capacitor are often the tallest components in the system. Even this protection scheme cannot protect against reverse input potentials or supply brownouts—possible scenarios in automotive environments. To protect against these events and maintain the output voltage, designers add a blocking diode, but the additional voltage drop in the diode increases power losses.
+–
–
+
TMR
50mV/25mV
+– 30mV
FB1.25V
SHDN
UV 1.25V
OVTIMER
–
+
– + – +IAVA
–+DA
20µA
10µA 12V12V
HGATE SOURCE DGATE
FLT
SENSE OUTVCC
CHARGEPUMP
ENOUT
GND
RSENSEM2M1OUTPUTINPUT
LTC4364
Figure 1. Simplified block diagram of the LTC4364
October 2012 : LT Journal of Analog Innovation | 13
design features
ADVANCED SURGE STOPPER WITHSTANDS HIGHER VOLTAGES AND ENSURES SAFE OPERATION
Figure 2 shows a typical application of
the LTC4364. Under normal operating
conditions, the LTC4364 drives the surge
stopper N-channel MOSFET (M1) fully on
and regulates the VDS of the ideal diode
N-channel MOSFET (M2) to 30mV so that
the voltage drop from the input supply
to the load circuitry is minimized. Once
VOUT rises to 0.7V below VIN, the ENOUT pin
goes high to activate the load circuitry.
During an input voltage surge, the LTC4364
regulates the HGATE pin, clamping the
output voltage through MOSFET M1 and a
resistive divider so that the FB pin volt-
age is maintained at 1.25V. The load
circuit continues to operate, with little
more than a modest increase in sup-
ply voltage as illustrated in Figure 3.
In the case of a current overload, the
LTC4364 limits the output current through
M1 so that the voltage across the SENSE and
OUT pins is maintained at 50mV (when
OUT > 2.5V). For a severe output short
when OUT is below 1.5V, the current limit
sense voltage folds back to 25mV for addi-
tional protection of the MOSFET (Figure 4).
The timer capacitor ramps up whenever
output limiting occurs (either overvolt-
age as shown in Figure 5 or overcurrent).
If the condition persists long enough
for the TMR pin to reach 1.25V, the
FAULT pin goes low to give early warning
to downstream circuitry of impending
power loss. At 1.35V the timer turns off
the MOSFETs and waits for a cooldown
interval before attempting to restart.
The LTC4364 monitors voltage across
the MOSFET and shortens the turn-off
timer interval in proportion to increasing
VCC – VOUT. In this way a highly stressful
The LTC4364 is a complete control solution for load protection and output holdup in a small footprint, eliminating bulky components and undesirable voltage drops.
+
OUTSENSEDGATESOURCEHGATE
TMRGND
CTMR47nF
UVUV = 6V
D1CMZ5945B
68V
D31.5KE200A
MAX DC:100V/–24V
MAX 1msTRANSIENT:
200V
D4SMAJ24A
C10.1µF CHG
0.1µF
R42.2k
0.5W
OV = 60VOV ENOUT
FAULTENABLE
FLT
SHDN FB
R510Ω
R6100Ω
D51N4148W
VIN12V
R290.9k
1%
R1383k
1%
R310k1%
R7102k1%R84.99k1%
COUT22µF
VOUT4A CLAMPED AT 27V
M1FDB33N25
M2FDB3682
RSNS10mΩ
VCC
LTC4364
Figure 2. Surge stopper with reverse current protection withstands 200V/–24V transients at VIN.
50ms/DIV
CTMR = 6.8µFILOAD = 0.5A
VIN20V/DIV
12V
12VVOUT20V/DIV
92V INPUT SURGE
27V CLAMP (ADJUSTABLE)
Figure 3. The LTC4364 regulates output at 27V while load circuit continues to operate in the face of a 92V input spike.
VOUT (V)0
ΔV S
NS (m
V) 40
50
60
1.5 2.5 4.0
30
20
100.5 1.0 2.0 3.0 3.5
Figure 4. A 2:1 foldback of current limit reduces MOSFET stress upon severe output short.
14 | October 2012 : LT Journal of Analog Innovation
output short-circuit condition lasts for a
shorter time interval than a brief, minor
overload, helping ensure the MOSFET oper-
ates within its safe operating area.
The LTC4364 features a very low restart
duty cycle of about 0.1% in either
overvoltage or overcurrent conditions,
ensuring the MOSFET cools down before
restarting following a turn-off caused by
fault. Figure 5 demonstrates the auto-
retry timer sequence of the LTC4364-2
following an overvoltage fault.
An important feature of the LTC4364 is
that a current limiting device such as a
resistor (R4 in Figure 2) can be placed
between the input supply and the VCC pin.
Now supply transients at the VCC pin can
be either filtered with a capacitor (C1 in
Figure 2) or clamped by a Zener diode
(D1 in Figure 2). If a proper MOSFET M1 is
selected, this scheme makes it possible to
withstand supply transients much higher
than 100V. The circuit in Figure 2 can
withstand supply transients up to 200V.
475k
VIN
UV = 6V
0V = 60V
10k
383k
100k
τUV = (383k||100k) • 10nFτOV = (475k||10k) •1nF
10nF
1nF
UV
LTC4364
OV
Figure 6. Input UV and OV monitors can be configured to block start-up into an overvoltage condition.
1.35V1.25V
FB
TMR
∆VHGATE
FLT
1.25V <1.25V
1st 2nd 31st0.15V
32nd
OV < 1.25V CHECKED
COOLDOWN PERIOD
Figure 5. The LTC4364-2 auto-retry timer sequence following an overvoltage fault provides a very long cooldown period (0.1% duty cycle).
1ms/DIV
VIN10V/DIV
DGATE10V/DIV
VOUT10V/DIV
12V
0V
0V
16.5V
12V
INPUT SHORTED TO GND
DGATE PULLS LOW
OUTPUT HELD UP
CLOAD = 6300µFILOAD = 0.5A
1ms/DIV
VIN20V/DIV
DGATE20V/DIV
VOUT20V/DIV
–24V
–24V
0V
0V
0V 0V
INPUT FORCED TO –24V
DGATE PULLS LOW
OUTPUT HELD UP
CLOAD = 6300µFILOAD = 0.5A
Figure 7. LTC4364 input protection: a. Upon an input short or brownout, the DGATE pin pulls low, shutting down the ideal diode MOSFET and holding up the output voltage.
b. In reverse input conditions, the DGATE pins pulls to the SOURCE pin, keeping the ideal diode MOSFET off and cutting off back feeding.
An important feature of the LTC4364 is that a current limiting device such as a resistor can be placed between the input supply and the VCC pin. Now supply transients at the VCC pin can be either filtered with a capacitor or clamped by a Zener diode. If a proper MOSFET is selected, this scheme makes it possible to withstand supply transients much higher than 100V.
October 2012 : LT Journal of Analog Innovation | 15
design features
The LTC4364 also guards against overloads and short circuits, withstands output voltage reversal, holds off the MOSFETs in input undervoltage conditions and inhibits turn-on or auto-retry in input overvoltage conditions. A shutdown mode reduces the supply current to as low as 10µA.
INPUT VOLTAGE MONITORING PREVENTS UNWANTED TURN-ON
The LTC4364 detects input undervoltage
conditions such as low battery using the
UV pin, and keeps the MOSFETs off if the
UV pin voltage is below 1.25V. The LTC4364
also monitors input overvoltage conditions
and holds off the MOSFETs for start-up or
restart following an output fault condition.
At power-up, if the OV pin voltage is
higher than 1.25V before the 100µs
power-on-reset delay expires, or before
the UV pin voltage rises above 1.25V,
the MOSFETs remain off until the OV pin
voltage drops below 1.25V. This feature
allows prevention of start-up when a
board is inserted into an overvoltage
supply by using two separate resistive
dividers with appropriate filtering capaci-
tors for the OV and UV pins (Figure 6).
After start-up, under normal condi-
tions, a subsequent input overvoltage
condition does not turn off the MOSFETs,
but rather blocks auto-retry follow-
ing an output fault. If the OV pin volt-
age is above 1.25V when the cooldown
timer cycle ends following a fault, the
MOSFETs remain off until the input
overvoltage condition is cleared.
IDEAL DIODE PROTECTS AGAINST REVERSE INPUT AND BROWNOUT WITH MINISCULE VOLTAGE DROP
To protect against reverse inputs, a
Schottky blocking diode is often included
in the power path of an electronic system.
This diode not only consumes power
but also reduces the operating voltage
available to the load circuitry, particu-
larly significant with low input voltages,
such as during an automotive cold crank
condition. The LTC4364 eliminates the
conventional Schottky blocking diode and
its voltage and power losses by including
Figure 8. LTC4364 offers built-in output port protection against overvoltage, short or reverse voltage.
OUTSENSEDGATESOURCEHGATE
UV
OV
0.1µF
ENOUT
FLT
SHDN FB
R510Ω
VIN12V
R290.9k1%
R1383k1%UV
6V
OV60V R3
10k1%
*PROTECTED AGAINST BACKFEEDING OR FORWARD CONDUCTING FROM –20V TO 50V
VOUT*CLAMPEDAT 18V
M1FDB3632
M2FDMS86101
RSNS0.2Ω
CHG6.8nF
CIN10µF
10µF50VCER
10µF50VCER
VCC
LTC4364
GND TMR
R84.99k1%
R916.9k1%
RESR100mΩ
D2DDZ9702T15V
R749.9k1%
24V
12V
12V
23V
12V
OUTPUT FORCED TO 24V
DGATE PULLS LOW
INPUT DISCONNECTEDFROM OUTPUT
1ms/DIV
VIN20V/DIV
DGATE20V/DIV
VOUT20V/DIV –12V
–12V
12V
24V
12V
OUTPUT FORCED TO –12V
HGATE PULLS LOW
INPUT DISCONNECTEDFROM OUTPUT
1ms/DIV
VIN20V/DIV
HGATE20V/DIV
VOUT20V/DIV
Figure 9. LTC4364 output port protection: a. When output is forced above input, the DGATE pin pulls low to cut off back feeding.
b. When output is forced below the GND potential, the HGATE pin pulls to the SOURCE pin, cutting off forward conduction and saving battery power at input.
16 | October 2012 : LT Journal of Analog Innovation
the DGATE pin to drive a second, reverse-
connected MOSFET (M2 in Figure 2).
In normal operating conditions, the
LTC4354 regulates the forward voltage
drop (VDS of M2) to only 30mV. If the
load current is large enough to result
in more than a 30mV forward volt-
age drop, M2 is driven fully on and
its VDS is equal to RDS(ON) • ILOAD.
In the event of an input short or a power
supply failure, reverse current temporar-
ily flows through M2. The LTC4364 detects
the reverse voltage drop and immediately
turns off M2, minimizing discharging of
the output reservoir capacitor and hold-
ing up the output voltage. Figure 7a shows
the result of a 12V input supply shorted
to ground. The LTC4364 responds to
this condition by pulling the DGATE pin
low, cutting off the reverse current path
so the output voltage is held up.
In a reverse battery connection, the
LTC4364 shorts the DGATE pin to the
SOURCE pin (that follows the input)
without the need of external compo-
nents, keeping M2 off and disconnect-
ing the load circuitry from the input
as shown in Figure 7b. The VCC, SHDN,
UV, OV, HGATE, SOURCE and DGATE pins
can all withstand up to 100V above
and 40V below the GND potential.
BUILT-IN OUTPUT PORT PROTECTION
When the output is on a connector as
shown in Figure 8, it could experience
overvoltage, short-circuit or reverse
voltage. The LTC4364 protects the load
circuitry and input supply against those
conditions with several features:
• If the output port is plugged into a
supply that is higher than the input,
the ideal diode MOSFET M2 turns
off to cut the back feeding path
open as shown in Figure 9a.
• If the output port is shorted to
ground, the HGATE pin first regu-
lates the forward current to the
current limit and then turns off
MOSFET M1 if the fault times out.
• If a reverse supply is applied to the
output port, the LTC4364 turns off
the pass MOSFET M1 once the OUT pin
voltage drops below the GND poten-
tial, cutting the forward conduct-
ing current path open and avoiding
battery drainage at the input.
Figure 9b shows the result when a
–12V supply is applied to the output. The
LTC4364 immediately shorts the HGATE pin
to the SOURCE pin (that follows output),
turning MOSFET M1 off so the input supply
is disconnected from the faulty output.
The OUT and SENSE pins of the LTC4364
can withstand up to 100V above and
20V below the GND potential. For appli-
cations where the output port could be
forced below ground, ceramic bypass
capacitors with proper voltage ratings
should be used at the output to stabilize
the voltage and current limiting loops
and to minimize capacitive feedthrough
of input transients (see Figure 8). A
low leakage diode (D2 in Figure 8)
should be used to protect the FB pin.
CONCLUSION
The LTC4364 is a compact and complete
solution to limit and regulate voltage and
current to protect sensitive load circuitry
against dangerous supply transients,
including those over 100V. It is an easy-to-
implement, high performance alternative
to the traditionally bulky protection cir-
cuits in automotive and industrial systems.
The LTC4364’s integrated ideal diode driver
holds up output voltage during input
short, supply brownout, or reverse input
while cutting the voltage loss associated
with blocking diodes. The built-in output
port protection is useful when the output
is on the connector side. Its feature set is
rounded out by input UV and OV monitor-
ing and a low current shutdown mode. n
The LTC4364 is a compact and complete solution to limit and regulate voltage and current to protect sensitive load circuitry against dangerous supply transients, including those over 100V.
October 2012 : LT Journal of Analog Innovation | 17
design features
DC/DC Controller Combines Digital Power System Management with Analog Control Loop for ±0.5% VOUT AccuracyHellmuth Witte
DIGITAL POWER MANAGEMENT
In today’s data center systems the chal-
lenge is to “go green” by becoming as
efficient as possible at all levels of the
system—including the point of load, the
board, rack and even installation lev-
els. For instance, overall system power
consumption can be reduced by routing
the workflow to as few servers as possible,
shutting down servers that are not needed
at the time. The only way to do this and
meet system performance targets (compute
speed, data rate, etc.) is to implement a
comprehensive digital power manage-
ment system that monitors real-time
power-consumption data at all levels.
In the past, designers have cobbled
together digital power management solu-
tions using a grab bag of ICs including
supervisors, sequencers, DACs and ADCs.
In addition to the inherent complexity of
such solutions, they lack easy expandabil-
ity, requiring significant up front planning
for future system upgrades. The LTC3883/-1
eliminates this complexity by combining
all digital power management functions
in the DC/DC controller. The result is an
easy-to-use, robust and flexible point-of-
load (POL) power management solution.
The LTC3883/-1 can operate autonomously
or communicate via an industry-standard
I2C serial bus with a system host proces-
sor for command, control and to report
telemetry. This makes it possible to
monitor critical operating information
directly from the LTC3883/-1 such as real-
time voltages, currents and temperatures,
which can used to dynamically optimize
system performance and reliability.
Access to this data makes it possible to
predict power system failures and take
preventive or mediation measures.
Important regulator parameters—such
as output voltages and current limits,
margining voltages, overvoltage and
undervoltage supervisory limits, start-
up characteristics and timing and fault
responses—can also all be directly
The LTC3883/-1 is a versatile, single channel, PolyPhase® capable, buck controller with digital power system management, high performance analog control loop, on-chip drivers, remote output voltage sensing and inductor temperature sensing. To minimize solution size and cost, the LTC3883/-1 features Linear’s patent pending auto-calibration routine to measure the DC resistance of the inductor to obtain accurate output current measurements when the cycle-by-cycle current is measured across the inductor (lossless DCR sensing). The LTC3883/-1 is based on the popular dual channel LTC3880/-1, described in the January 2012 issue of LT Journal.
Figure 1. Digital power system management using the LTC3883.
18 | October 2012 : LT Journal of Analog Innovation
The hallmark of the LTC3883 is an on-chip
LDO regulator for increased integration,
whereas the LTC3883-1 is powered from
an external 5V bias voltage for increased
efficiency. Both parts are available in a
thermally enhanced 32-lead 5mm × 5mm
QFN package with either a –40°C to 105°C
operating junction temperature range
(E-grade) or a –40°C to 125°C operating
junction temperature range (I-grade).
A 16-bit data acquisition system provides
digital read back of input and output
voltages and currents, duty cycle and
temperature. Peak values of important
measurements can be read back by the
user. Critical controller parameters can be
programmed via the PMBus. Fault log-
ging capability includes an interrupt flag
and a black box recorder in nonvolatile
memory that stores the operating con-
ditions immediately prior to a fault.
programmed via the serial bus, instead
of using external components such as
resistors, sequencers, and monitoring ICs.
Digital power system management
makes it possible to quickly and effi-
ciently develop complex multirail sys-
tems. Design is further simplified by
the LTpowerPlay™ software, which
enables PC-based board monitoring and
parametric adjustments. This allows a
designer to debug and perform in-circuit
testing (ICT) without any circuit board
rewiring or component modification.
FEATURE OVERVIEW
The LTC3883/-1 is a single output syn-
chronous step-down DC/DC controller
with integrated power FET gate drivers
and an analog current mode control loop
that is PolyPhase capable to six phases.
The frequency can be set from 250kHz
to 1MHz, and if an external oscillator is
available, the internal phase-locked loop
enables the LTC3883/-1 to synchronize with
any frequencies within the same range.
The LTC3883/-1 features optimized gate
driver dead times to minimize switch-
ing losses and body diode conduc-
tion, thus maintaining high efficiency
in all operating conditions. It supports
a wide VIN range of 4.5V to 24V and a
VOUT range of 0.5V to 5.5V. The precision
reference, 12-bit DAC, and temperature-
compensated analog current mode
control loop yield ±0.5% DC output
voltage accuracy, and an integrated high
side input current sense amplifier allows
for accurate input current sensing and
auto-calibration of the inductor DCR.
The LTC3883/-1 can operate autonomously or communicate via an industry-standard I2C serial bus with a system host processor for command, control and to report telemetry.
GND
0.1µF
1µF
10nF10nF
10µF
VIN6V TO 24V
1µF
5mΩ
10k
100Ω
2200pF
4.99k
22µF50V
+
D1
M1
M2
20k
12.7k
24.9k
9.09k
10k
23.2k
20k
17.8k
1.4k
VDD25
1.4k
VOUT1.8V20A
COUT530µF
0.22µF
100pF
D1: CENTRAL CMDSH-3TRL: VISHAY IHLP-4040DZ-11 0.56µH
M1: INFINEON BSC050N03LSGM2: INFINEON BSC011N03LSI
1.0µF1.0µF
0.56µH
TG
BG
PGND
FREQ_CFG
IIN_SNS BOOST
VIN_SNS
VIN
PGOOD
SW
INTVCC
LTC3883100Ω
10k
GPIO
10k
10k
SDA
10k
PMBusINTERFACE
VDD33
SCL
VOUT_CFG
VTRIM_CFG
ASEL
ISENSE+
ISENSE–
VSENSE+
VSENSE–
VDD25
VDD33
TSNSITH
10k
ALERT
10k
RUN
5k
SHARE_CLK
WP
SYNC
MMBT3906
10µF
1µF
COUT: 330μH SANYO 4TPF330ML, 2× 100µF AVX 12106D107KAT2A
3Ω
Figure 2. High efficiency 500kHz 1.8V step-down converter with DCR sense
October 2012 : LT Journal of Analog Innovation | 19
design features
• System status
• Peak output current
• Peak output voltage
• Peak internal/external temperature
• Fault log status
ANALOG CONTROL LOOP
The LTC3883/-1 is digitally program-
mable for numerous functions includ-
ing the output voltage, current limit
set point and sequencing. The control
loop, though, remains purely analog,
offering optimum loop stability and
transient response without the quantiza-
tion effect of a digital control loop.
Figure 4 compares the ramp curves of
a controller IC with an analog feedback
control loop to one with a digital feed-
back control loop. The analog loop has
a smooth ramp, whereas the digital loop
has discrete steps that can result in stabil-
ity problems, slower transient response,
more required output capacitance in
some applications and higher output
ripple and jitter on the PWM control
signals due to quantization effects.
The current mode control loop produces
the best loop stability, cycle-by-cycle
current limit, and fast and accurate
responses to line and load transients.
The simple loop compensation is inde-
pendent of operating conditions and
converter configuration. Continuous,
discontinuous, and Burst Mode® induc-
tor current control are all supported.
• Overvoltage and undervoltage high
speed supervisor thresholds
• Output voltage on/off time delays
• Output voltage rise/fall times
• Input voltage on/off thresholds
• Output rail on/off
• Output rail margin high/margin low
• Responses to internal/external faults
• Fault propagation
The PMBus allow the user to monitor
the following power supply conditions:
• Output/input voltage
• Output/input current
• Internal die temperature
• External inductor temperature
• Part status
• Fault status
PMBus CONTROL
The LTC3883/-1 PMBus interface allows
digital programming of critical power
supply parameters as well as the read
back of important real-time conditions.
Parameter configurations can be down-
loaded to the internal EEPROM using Linear
Technology’s LTpowerPlay development
software. Figure 5 shows the PC-based
LTpowerPlay development platform
with a USB to I2C/SMBus/PMBus adapter.
Once a part is configured as desired,
it will operate autonomously without
control from the host, so no further
firmware or microcontroller is required.
The PMBus enables programming of the
following power supply parameters:
• Output voltage and margin voltages
• Temperature-compensated current limit
threshold based on inductor temperature
• Switching frequency
High performance PMBus controllers, such as the LTC3883/-1, and companion ICs, such as the LTC2978, work together efficiently and seamlessly to meet the strict digital power management requirements for today’s sophisticated circuit boards.
DC1890Socketed
Programming Board
DC1613AUSB to PMBus
Controller
DC1778ALTC3883
Demo Board
Customer Boardwith
LTC3883/LTC3883-1
SocketedProgramming
DemonstrationKit
In-Circuit SerialProgrammingoror
USB
Figure 3. Complete development platform with LTpowerPlay software
20 | October 2012 : LT Journal of Analog Innovation
AUTO-CALIBRATION OF INDUCTOR DCR
Using the DC resistance of the inductor
instead of a sense resistor to sense the
output current of a DC/DC converter has
several advantages, including reduced
power loss, and lower circuit complex-
ity and cost. However, any difference
between the specified nominal inductor
DCR and the actual inductor DCR causes a
proportional error in the measured output
current, and in the peak current limit.
The tolerance of the inductor DCR from
its nominal value can be measured and
compensated for by the LTC3883/-1
using Linear’s patent pending algorithm.
Just complete a simple 180ms calibra-
tion procedure via PMBus command
while the converter is in a steady state
condition with a large enough load
current to allow for accurate input
and output current measurements.
The inductor temperature is accurately
measured by the LTC3883/-1 to maintain
an accurate current read back over the
entire operating temperature range. The
LTC3883 dynamically models the tempera-
ture rise from the external temperature
sensor to the inductor core to account
for the self-heating effect of the inductor.
This patent pending algorithm simplifies
the placement requirements of the exter-
nal temperature sensor and compensates
management circuitry cannot afford to
take up much PC board real estate.
High performance LTC PMBus controllers,
such as the LTC3883/-1, and companion
ICs, such as the LTC2978, work together
efficiently and seamlessly to meet the
strict digital power management require-
ments for today’s sophisticated circuit
boards. These include sequencing, voltage
accuracy, overcurrent and overvoltage
limits, margining, supervision and fault
control. Any combination of these devices
makes sequencing design an easy process
for any number of supplies. By using a
time-based algorithm, users can dynami-
cally sequence rails on and off in any
order with a simple programmable delay.
Sequencing across multiple chips is made
possible using the 1-wire SHARE_CLK bus
and one or more of the bidirectional
general purpose IO (GPIO) pins.
LTPOWERPLAY SOFTWARE
LTpowerPlay software makes it easy to
control and monitor multiple Linear
PMBus-enabled devices simultaneously.
Modify the DC/DC controller configura-
tion in real time by downloading system
parameters to the internal EEPROM of the
LTC3883/-1. This reduces design develop-
ment time by allowing system configura-
tions to be adjusted in software rather
than resorting to the draconian tasks
of swapping components and manually
rewiring boards. Figure 5 shows how
output voltage, OV/UV protection limits,
and on/off ramps are controlled. The
waveform displays the soft-start and
soft-stop of the output voltage. Warning
and fault conditions are also shown.
for the significant steady state and tran-
sient temperature error from the induc-
tor core to the primary heat sink.
MULTIPLE IC SYSTEMS
Large multirail power boards are normally
comprised of an isolated intermediate
bus converter, which converts –48V from
the backplane to a lower intermediate
bus voltage (IBV), typically 12V, which is
distributed around a PC card. Individual
point-of-load (POL) DC-DC converters step
down the IBV to the required rail voltages,
which normally range from 0.5V to 5V with
output currents ranging anywhere from
0.5A to 120A. These boards are densely
populated and the digital power system
Digital power system management makes it possible to quickly and efficiently develop complex multirail systems. Design is further simplified by LTpowerPlay software, which enables PC-based board monitoring and parametric adjustments.
FIXED fSW
FIXED fSW
DIGITAL CONTROL LOOP
ANALOG CONTROL LOOP
DIGITALRAMP
ANALOGCURRENT
WAVEFORM
Figure 4. The LTC3883’s analog control loop vs a digital control loop. The analog loop has a smooth ramp, whereas the digital loop has discrete steps that can result in stability problems, slower transient response, more required output capacitance in some applications and higher output ripple and jitter on the PWM control signals due to quantization effects.
LTpowerPlay software is available for free at www.llinear.com/ltpowerplay
LTpowerPlay
October 2012 : LT Journal of Analog Innovation | 21
design features
LTpowerPlay software makes it easy to control and monitor multiple Linear PMBus enabled devices simultaneously. Modify the DC/DC controller configuration in real time by downloading system parameters to the LTC3883/-1 internal EEPROM.
margin testing is easily performed
using a couple of standard PMBus com-
mands. Combining the LTC3883/-1 with
other Linear PMBus products is the best
way to quickly bring to market digi-
tally controlled power supplies. n
All Linear PMBus products are sup-
ported by the LTpowerPlay software
development system, which helps
board designers quickly debug systems.
LTpowerPlay can be used to moni-
tor, control and adjust supply voltages,
limits and sequencing. Production
CONCLUSION
The LTC3883/-1 combines high perfor-
mance analog switching regulation
with precision data conversion and
a flexible digital interface. Multiple
LTC3883s can be used in parallel with
other devices to easily create optimized
multiple-rail digital power systems.
Figure 5. Power systems simplified. LTpowerPlay puts complete power supply control at your fingertips.
22 | October 2012 : LT Journal of Analog Innovation
when there is a short circuit on the
output. It features DCM operation at
light load for lowest power consump-
tion and reverse current protection.
ROUT limits the output current during both
120W, 24V 5A OUTPUT BUCK-BOOST VOLTAGE REGULATOR
The buck-boost converter shown in
Figure 1 regulates 24V with 0A–5A load
at up to 98.5% efficiency (Figure 2). It
operates from an input voltage range
of 12V to 58V. Adjustable undervolt-
age and overvoltage lockout protect
the circuit. It has short-circuit protec-
tion and the SHORT output flag indicates
60V, 4-Switch Synchronous Buck-Boost Controller Regulates Voltage from Wide Ranging Inputs and Charges Batteries at 98.5% Efficiency at 100W+Keith Szolusha
The LT®3791-1 is a 4-switch synchronous buck-boost DC/DC converter that regulates both constant voltage and constant current at up to 98.5% efficiency using only a single inductor. It can deliver well over a hundred watts and features a 60V input and output rating, making it an ideal DC/DC voltage regulator and battery charger when both step-up and step-down conversion is needed. In addition to the high voltage, power and efficiency, it features short-circuit protection, a SYNC pin for synchronization to an external clock, a CLKOUT pin for driving an external SYNC pin or for parallel operation, OVLO (overvoltage lockout), SHORT output flag, C/10 detection and output flag for battery chargers, and a CCM pin for discontinuous or continuous conduction mode. The inclusion of DCM (discontinuous conduction mode) increases light load efficiency and prevents reverse current when it is undesirable.
VIN12V TO
58VINTVCC
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
RT
LT3791-1
SWI
SHORTC/10CCM
470nFIVINN
VIN
IVINP
IVINMONISMONCLKOUT
EN/UVLOOVLO
VREF
PWM
CTRL
147k200kHz
VCSYNCSS SGND
1µF
499k
56.2k
100k
499k
27.4k INTVCC
0.1µF
33nF
0.004Ω
ISPISNFB
0.1µF
L110µH
0.1µF
4.7µF
4.7µF50V×2
4.7µF100V
C147µF80V
ROUT7.5mΩ VOUT
24V5A
13.7k
38.3k
715k
+
COUT220µF35V×2
+
100k 200k
0.003Ω
51ΩD1
M1
M2
M4
M3
D2
D1, D2: NXP BAT46WJL1: COILCRAFT SER2915L-103KL 10µHM1, M2: RENESAS RJK0651DPB 60VdsM3, M4: RENESAS RJK0451DPB 40VdsC1: NIPPON CHEMICON EMZA800ADA470MJAOGCOUT: SUNCON 35HVT220M 35V 220µF ×2
33nF
10nF
15k1000pF
10k18.7k
Figure 1. 120W 24V 5A output buck-boost voltage regulator accepts a 12V–58V input
LTspice IVcircuits.linear.com/589
October 2012 : LT Journal of Analog Innovation | 23
design features
a short circuit and an overload situa-
tion, making this a robust application.
The 14V, 10A voltage regulator in Figure 3
takes a slightly different approach. It runs
in CCM throughout its entire load cur-
rent range 0A-10A to provide the lowest
EMI at light load. It is still very efficient.
The circuit retains short-circuit protection
even though ROUT is replaced with a short.
The main switch sense resistor RSW limits
the short-circuit current at a higher level
than ROUT, but hiccup mode during short-
circuit limits the power consumption of
the IC, maintaining a low temperature
rise on the components during a short.
When DCM is not needed, ROUT may not
be necessary and removing ROUT slightly
increases circuit efficiency. OVLO is tied
to the output to limit the output voltage
transient during a 10A to 0A transition.
This protects both the output capacitors
and M3 and M4 switches from overvoltage.
The LT3791-1 can regulate both constant voltage and constant current. Large capacitive loads such as supercapacitors and batteries require constant current charging until they are charged up to a termination voltage, at which point they require constant voltage regulation. The LT3791-1 easily satisfies this requirement.
VIN9V TO
36V
INTVCC
CCM
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
OVLORT
LT3791-1
SWI
SHORTSHORT
C/10
470nF
IVINN VINIVINP
IVINMON
ISMONCLKOUT
EN/UVLO
VREF
PWM
CTRL
147k200kHz
VC
SYNC
SS
SGND
1µF499k
76.8k
INTVCC
0.1µF
22nF
0.0025Ω
ISPISN
FB
0.1µF
D1
M1
M2
M4
M5
M3
D2
L13.3µH
0.1µF
4.7µF10V
CIN14.7µF50V
COUT14.7µF50V×2
CIN2100µF63V×2
VOUT14V10A
499k
88.7k
100k
9.31k
+
COUT2270µF35V×2+
200k
0.002Ω
51Ω
100k
D1, D2: NXP BAT46WJL1: COILCRAFT SER2915H-332L 3.3µH 48AM1: RENESAS RJK0652DPB 60VdsM2: RENESAS RJK0651DPB 60VdsM3, M4: INFINEON BSC0904NSI 30VdsM5: NXP NX7002AKCOUT2: SUNCON 35HVT270MCIN2: NIPPON CHEMICON EMZA630ADA101MJAOG
10nF
5.1k100pF
Figure 3. 140W (14V, 10A) CCM buck-boost voltage regulator with 9V–56V input has output OVLO for transient protection.
LOAD CURRENT (A)0 1
EFFI
CIEN
CY (%
)
90
95
100
80
70
60
85
75
65
2 3 4 5
VIN = 12VVIN = 24VVIN = 54V
VIN = 14V IIN = 8.87A VOUT = 24V IOUT = 5A
Figure 2. Efficiency and worst case thermal results for the 24V converter in Figure 1
24 | October 2012 : LT Journal of Analog Innovation
PARALLEL CONVERTERS FOR HIGH POWER USING CLKOUT AND SYNC
The LT3791-1 has a CLKOUT output that
can be used to synchronize other con-
verters to its own clock with a 180°
phase shift. By tying the CLKOUT of one
converter to the SYNC input of another,
the maximum output power is doubled
while the output ripple is reduced.
Figure 4 shows a 24V, 10A regulator
formed by running two LT3791-1s in paral-
lel. By using two parallel circuits, the max-
imum temperature rise seen on any one
discrete component is only 28°C on the M3
and M7 MOSFETs at the lowest VIN. The top
converter (master) in Figure 4 commands
the current level provided by the bottom
(slave) converter. The ISMON output of the
master indicates how much current the
master is providing, and by connecting
ISMON to the CTRL input of the slave, the
slave is forced to follow the master. A sin-
gle op amp is needed to provide the simple
200mV level shift needed to match the
CTRL input to the ISMON output levels. The
master converter runs in constant volt-
age regulation while the slave converter
is running in constant current regulation.
Note that the output voltage of the slave is
set slightly higher (28V) so that the voltage
feedback loop of the slave is not in regula-
tion for it to be able to follow the master.
VIN12V TO
58V
INTVCC
CCM
INTVCC1
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
RT
LT3791-1
SWISHORTSHORT
C/10
470nF
IVINN VINIVINP
IVINMON
ISMONCLKOUT
EN/UVLOOVLO
VREF
PWM
CTRL
147k200kHz
VC
SYNC
SS
SGND
1µF499k
56.2k
100k
499k
27.4k
INTVCC1
INTVCC1
0.1µF
33nF
33nF
0.004Ω
ISPISNFB
0.1µF
D1
M1
M2
M4
M3
D2
L110µH
0.1µF
4.7µF10V
4.7µF50V×2
4.7µF100V
C147µF80V
0.015Ω VOUT24V10A
13.7k
38.3k
715k
3.3k
10k
+
COUT1220µF35V×2+
200k
0.003Ω
51Ω
VIN
INTVCC
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
RT
LT3791-1
SWISHORTSHORT
C/10
470nF
0.22µF
IVINN VINIVINP
IVINMONISMON
SYNC
EN/UVLOOVLO
VREF
PWM
147k200kHz
VC
CTRL
SS
SGND
1µF
45k
499k
56.2k
100k
499k
27.4k
INTVCC2
INTVCC2
0.1µF
33nF
22nF
0.004Ω
ISPISNFB
0.1µF
D3
M5
M6
M8
M7
D4
L210µH
0.1µF
4.7µF10V
4.7µF50V×2
4.7µF100V
C247µF80V
0.015Ω
13.7k
38.3k
715k
2.2k
10k
+
COUT2220µF35V×2+
200k
0.003Ω
45k
51Ω
51Ω
0.47µF
51Ω
10k
–
+
1000pF
LTC6240
10k
D1–D4: NXP BAT46WJL1, L2: COILCRAFT SER2915L-103KL 10µHM1, M2, M5, M6: RENESAS RJK0651DPB 60VdsM3, M4, M7, M8: RENESAS RJK0451DPB 40VdsCOUT1, COUT2: SUNCON 35HVT220M ×2C1, C2: NIPPON CHEMICON EMZA800ADA470MJAOG
CCM
CLKOUT
Figure 4. Parallel LT3791-1s in a 240W application
October 2012 : LT Journal of Analog Innovation | 25
design features
100W+ 2.5A BUCK-BOOST 36V SLA BATTERY CHARGER
The LT3791-1 can regulate both constant
voltage and constant current. Large
capacitive loads such as supercapacitors
and batteries require constant current
charging until they are charged up to a
termination voltage, at which point they
require constant voltage regulation. The
LT3791-1 easily satisfies this requirement.
As an example, the buck-boost converter
shown in Figure 5 charges a 36V 12Ah
SLA battery at 44V with 2.5A DC from a
9V-to-58V input. DCM operation prevents
reverse battery current when the out-
put load is overcharged, protecting the
circuit from large negative currents.
In some battery charger applications,
once termination voltage is reached and
charge current tails off, a standby or
float voltage regulation level is needed
that is different from the charge voltage.
The C/10 detection level of the LT3791-1
provides this capability. In the circuit
in Figure 3 the C/10 function drops the
battery voltage from charging (44V)
to float (41V) when the battery is near
full charge. When the battery voltage
is then pulled down from an increased
load, the voltage feedback loop returns
the charger to its charge state of 44V.
The LT3791-1 can be tailored to charge
a range of battery chemistries and
capacities from a variety of input sources
regardless of the voltage relationship
between them. Furthermore, a microcon-
troller can be used to create a maximum
power point tracking (MPPT) charger
from a solar panel. The output diag-
nostics ISMON and IVINMON and current
control pin CTRL make it easy to create a
high power solar panel battery charger.
DCM INCREASES EFFICIENCY AND PREVENTS REVERSE CURRENT
The LT3791-1 features both continuous
conduction mode (CCM) and discontinuous
conduction mode (DCM). Figure 6 shows
the difference between CCM and DCM. The
mode is selected by simply connecting
the CCM pin to either the INTVCC or C/10
pin. CCM provides continuous switching
50Ω
470nF
PVIN9V TO 57V
INTVCC
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
RT
LT3791-1
SWI
RIN0.003Ω
SHORT
IVINN
IVINP
1µFVIN
IVINMONISMON
CLKOUT
EN/UVLOOVLO
INTVCC
200k
VREFPWM
CTRLCHARGE CURRENT CONTROL
SGND
84.5k300kHz
D1, D2: BAT46WJL1: COILCRAFT SER2915L-103KM1-M4: RENESAS RJK0651DPBM5: NXP NX7002AKCIN2: ×2 NIPPON CHEMI-CON EMZA630ADA101MJA0GCOUT2: ×3 NIPPON CHEMI-CON EMZA630ADA101MJA0G
VCSYNCSS
CCM
C/10
10k
50Ω
INTVCC
24.3k
19.6k
332k
0.1µF
33nF
22nF
0.47µF
0.1µF
CIN2100µF63V×2
RSENSE0.004Ω
ISP
ISNFB
RBAT0.04Ω
2.5ACHARGE
36VSLA BATTERYAGM TYPE41V FLOAT44V CHARGE AT 25°C
0.1µF
0.1µF
L110µH
4.7µF
M2
M1
M3
M4
D2D1
COUT2100µF63V×3
COUT14.7µF50V×2
1.00M
30.1k402k
M53k
CIN14.7µF100V×2
+
10k
+
+
100k
Figure 5. SLA battery charger
The LT3791-1 features both continuous conduction mode (CCM) and discontinuous conduction mode (DCM). CCM provides continuous switching at light load and inductor current can be either positive or negative. When the LT3791-1 enters DCM operation at light load, it prevents backward running current (negative inductor current) and light load power dissipation is minimized.
26 | October 2012 : LT Journal of Analog Innovation
at light load and inductor current can
be either positive or negative. Although
zero-load inductor current in CCM is both
positive and negative and more power
is consumed than DCM, the switch node
ringing associated with DCM is elimi-
nated for those that do not want it.
When DCM is selected, the converter
remains in CCM until the load drops below
about 10% of the programmed maximum
output current. When the LT3791-1 enters
DCM operation at light load, the TG2 driver
for M4 stays low and M4 no longer runs
as a switch, but instead as a catch diode.
This prevents backward running cur-
rent (negative inductor current) and light
load power dissipation is minimized.
CONCLUSION
The LT3791-1 synchronous buck-boost
controller delivers over 100W at up to
98.5% efficiency to a variety of loads. Its
wide, 4.7V to 60V input range and 0V to
60V output range make it powerful and
versatile, and its built-in short-circuit
capabilities make for robust solutions
in potentially hazardous environments.
CCM and DCM operation make it use-
ful for highest efficiency or lowest noise
operation at light load. Its multiple control
loops make it ideal for regulating constant
voltage, constant current or both. This
feature-rich IC easily fulfills buck-boost
requirements where other topologies fail. n
VIN18V TO 55V
INTVCC
TG1
BG1
SNSP
SNSN
BST1
BST2
BG2
PGND
SW2TG2
RT
LT3791-1
SWI
SHORTC/10CCM
470nFIVINN
VIN
IVINP
IVINMONISMONCLKOUT
EN/UVLOOVLO
VREF
PWM
CTRL
105k250kHz
VCSYNCSS SGND
1µF
499k
34.8k
100k
499k
28.7k INTVCC
0.1µF
1µF
22nF
0.1µF
0.005Ω
ISPISNFB
0.1µF
L122µH
0.1µF
4.7µF10V
CIN14.7µF100V
CIN2100µF80V×2
0.0125ΩVOUT48V3A
2.15k
2.49k
95.3k
40k
+
100k 200k
18.7k
0.004Ω
51Ω
10k
D1
M1
M2
M4
M3
D2
D1, D2: NXP BAT46WJL1: WÜRTH ELECTRONICS 74435572200 22µH 11AM1, M2, M4: RENESAS RJK0651DPB 60VdsM3: RENESAS RJK0652DPB 60VdsCOUT2: YAGEO ST 330µF 63V ×3 CIN2: NIPPON CHEMICON EMZA630ADA101MJAOG 100µF 63V ×2
1000pF
COUT14.7µF100V×2
COUT2330µF63V×3+
Figure 7. 48V application
c. DCM improves efficiency at light loads.
LT3791-1
CCM
C/10
INTVCCLT3791-1
CCM
INTVCC
100k
FOR DCM OPERATIONAT IOUT < 10mV/ROUT
FOR CCM OPERATIONOVER ALL IOUT
CCCMOPTIONAL
I LOA
D (m
A)VIN (V)
5412
5000
018 24 30 36 42 48
200
400
800
600
1000
DCM (TG2 FOR M4 STAYS LOW)
DCM FALLING THRESHOLD
CCM
CCM RISING THRESHOLD
POW
ER L
OSS
(W)
EFFI
CIEN
CY (%
)
IOUT (A)100.001
100
0
2
0 0.01 0.1 1
10
20
30
40
50
60
70
80
90
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8VIN = 24VVOUT = 24V
DCM DCMCCMCCM
EFFICIENCY
POWERLOSS
Figure 6. Overview of continuous conduction mode (CCM) for low noise and discontinuous conduction mode (DCM) for light load efficiency
a. DCM vs CCM setup b. DCM/CCM transition thresholds remain stable as the LT3791-1 moves through boost, buck-boost and buck modes of operation.
October 2012 : LT Journal of Analog Innovation | 27
design features
100V Micropower No-Opto Isolated Flyback Converter in 5-Lead TSOT-23Min Chen
The LT8300 operates from an input
voltage range of 6V to 100V and deliv-
ers up to 2W of isolated output power.
The 150V integrated DMOS power switch
eliminates the need for a snubber in most
applications. By sampling the isolated
output voltage directly from the primary-
side flyback waveform, the LT8300 requires
no opto-coupler or transformer third
winding for regulation. The output volt-
age is set with a single external resistor.
Internal loop compensation and soft start
further reduce external component count.
Boundary mode operation at heavy load
enables the use of small magnetics and
produces excellent load regulation. Low
ripple Burst Mode operation maintains
high efficiency at light load while minimiz-
ing output voltage ripple. All these features
are packed in a 5-lead TSOT-23 package
(Figure 1) with high voltage pin spacing
conforming to IPC-2221 requirement.
PERFORMANCE AND SIMPLICITY
A complete isolated flyback solution
fits into an area less than 1 by ½ inch,
as shown in Figure 2. Figure 3 shows a
typical LT8300 application, generating a
5V isolated output from a 36V-to-72V input.
The solution only requires five external
components (input capacitor, output
capacitor, transformer, feedback resis-
tor and output diode) and two optional
undervoltage lockout resistors.
Although the LT8300 simplifies isolated
flyback converter design, it delivers
superior performance. Figure 4 shows
the power efficiency (85% peak) of the
5V application in Figure 3. Figure 5 shows
the load and line regulation (±0.5%) of
the 5V application in Figure 3. Figures
6 and 7 show its 50mA-to-250mA load
step transient and 1mA resistive load
start-up waveforms, respectively.
The non-synchronous flyback topology is widely used in isolated power supplies ranging from sub-watt power levels to tens of watts. Linear’s no-opto isolated flyback family dramatically simplifies isolated power supply design with proprietary primary-side sensing, which requires no opto-coupler or transformer third winding for output regulation. The new LT8300, the first micropower part in this family, significantly improves light load efficiency and reduces no-load input standby current to about 200µA.
Figure 1. The LT8300 is available in a 5-lead TSOT-23 package with high voltage pin spacing between pins 4 and 5.
Figure 2. The LT8300 isolated flyback converter solution size is less than 1 inch by ½ inch in a standard demo board DC1825A.
28 | October 2012 : LT Journal of Analog Innovation
POST REGULATOR ELIMINATES OUTPUT TEMPERATURE VARIATION
The output voltage in a typical LT8300
application can be expressed as
V µA RN
VOUTFB
PSF=
−100 •
The first term in the VOUT equation does
not have temperature dependence, but
the output diode forward voltage VF has
a significant negative temperature coeffi-
cient (–1mV/°C to –2mV/°C). Such a negative
temperature coefficient produces approxi-
mately 200mV to 300mV voltage varia-
tion on the output across temperature.
For relatively high voltage outputs, say
12V and 24V, the output diode tempera-
ture coefficient has a negligible effect on
the output voltage regulation. But for
lower voltage outputs, such as 3.3V and
5V, the output diode temperature coef-
ficient contributes an additional 2%
to 5% output voltage regulation.
For designs requiring tight output voltage
regulation across temperature, a micro-
power low dropout linear regulator can be
added to post-regulate the LT8300 output.
The LT8300 should be programmed slightly
higher than the sum of the regulation
voltage and the LDO’s dropout voltage.
Figure 8 shows the LT8300 combined
with a LT3009-3.3 post-regulator to
generate a 3.3V/20mA isolated out-
put from an 18V-to-32V input. The
no-load input standby current is less
than 250µA as shown in Figure 9,
which conforms to DEF-STAN61-5.
By sampling the isolated output voltage directly from the primary-side flyback waveform, the LT8300 requires no opto-coupler or transformer third winding for regulation. The output voltage is set with a single external resistor.
LT8300
4:1
RFB
SW
300µH 19µH
EN/UVLO
1M
2.2µF
40.2k
VIN
VIN36V TO 72V
VOUT+
5V1mA TO 300mA
VOUT–
GND
210k
•
•
47µF
Figure 3. A 5V/300mA micropower isolated flyback converter from a 36V-to-72V input
LOAD CURRENT (mA)
OUTP
UT V
OLTA
GE (V
)
5.20
4.85
5.15
4.90
5.00
5.05
5.10
4.95
4.80300250200150100500
VIN = 36VVIN = 48VVIN = 72V
Figure 5. Output load and line regulation of the 5V application in Figure 3
LOAD CURRENT (mA)
EFFI
CIEN
CY (%
)
100
20
30
90
40
10
60
70
80
50
0300250200150100500
VIN = 48VVIN = 72V
VIN = 36V
Figure 4. Power efficiency of the 5V application in Figure 3
Figure 6. 50mA-to-250mA load step transient waveforms of the 5V application in Figure 3
500µs/DIV
VOUT500mV/DIV
VSW50V/DIV
IOUT100mA/DIV
Figure 7. 1mA resistive load start-up waveforms of the 5V application in Figure 3
500µs/DIV
VOUT5V/DIV
VSW50V/DIV
ILPRI100mA/DIV
October 2012 : LT Journal of Analog Innovation | 29
design features
VARIOUS INPUT-REFERRED POWER SUPPLIES
In addition to isolated power supplies, the
LT8300 can be used in various nonisolated
applications. Two interesting applications
are input-referred positive and negative
power supplies often used for special gate
drivers. Figure 10 shows a simple VIN to
(VIN +10V) micropower converter, and
Figure 11 shows a simple VIN to (VIN – 10V)
micropower converter. In both of these
converters, the LT8300’s unique feedback
sensing scheme is used to easily develop
an output voltage that tracks VIN.
CONCLUSION
The LT8300 greatly simplifies the design
of isolated flyback converters, improves
light load efficiency and reduces no-load
input standby current when compared
to traditional schemes. The high level
of integration and the use of boundary
and low ripple burst modes results in
a simple to use, low component count,
and high efficiency solution for isolated
power supplies, as well as various spe-
cial nonisolated power supplies. n
The LT8300 greatly simplifies the design of isolated flyback converters, improves light load efficiency and reduces no-load input standby current when compared to traditional schemes.
LT8300 D1
Z1
RFB
SW
L1330µH
EN/UVLO
1M
1µF
118k
VIN
VIN15V TO 80V
VOUT+
10V50mA
VOUT–
GND
102k
L1: COILTRONICS DR73-331-RD1: DIODES INC. SBR1U150SAZ1: CENTRAL CMDZ12L
4.7µF
LT8300 D1
Z1
RFB
SW
L1330µH
EN/UVLO
1M
1µF
118k
VIN
VIN15V TO 80V VOUT
+
10V100mA
VOUT–
GND
102k
L1: COILTRONICS DR73-331-RD1: DIODES INC. SBR1U150SAZ1: CENTRAL CMDZ12L
4.7µF
Figure 11. A VIN to (VIN – 10V) micropower converterFigure 10. A VIN to (VIN + 10V) micropower converter
VIN (V)
I VIN
(µA)
400
200
300
100
0323028262420 2218
Figure 9. No-load input standby current of the 3.3V application in Figure 8
LT8300
L11:1
D1
RFB
SW
150µH 150µH
EN/UVLO
1M
1µF
93.1k
VIN
VIN18V TO 32V
VOUT+
3.3V0mA TO 20mA
VOUT–
GND
42.2k D1: DIODES INC. SBR0560S1-7L1: DRQ73-151-RZ1: CENTRAL CMDZ4L7
•
•
1µF 1µFZ1
LT3009-3.3
GND
SHDN
IN OUT
Figure 8. A 3.3V/20mA micropower isolated converter from an 18V-to-32V input conforming to DEF-STAN61-5
30 | October 2012 : LT Journal of Analog Innovation
Battery Chargers, Bipolar Supplies and LED Drivers
• LT3796: Boost LED driver with
short-circuit protection and current
monitor (9V–60V to 85V LED string at
400mA) www.linear.com/LT3796
• LTC3260: Low noise ±12V power supply
from a single 15V Input (15V to ±12V at
50mA) www.linear.com/LTC3260
• LTM8062A: 2A, 4-cell Li-ion battery
charger (18V–32V to 16.4V at 2A)
www.linear.com/LTM8062
Currrent Sense Amplifiers
• LT1787: Bidirectional current sense
amplifier with offset bipolar
output www.linear.com/LT1787
• LT6105: Unidirectional current sense
amplifier for negative supplies
www.linear.com/LT6105
• LT6106: Single supply, unidirec-
tional current sense amplifier
www.linear.com/LT6106
High Speed Amplifiers and Resistor Networks
• LT5400: Quad matched resistor
network www.linear.com/LT5400
• LTC6417: 1.6GHz low noise high
linearity differential buffer/16-bit
ADC driver www.linear.com/LTC6417
Energy Harvesting
• LTC3109: Auto-polarity, ultralow
voltage step-up converter and power
manager www.linear.com/LTC3109
• LTC3588-2: Piezoelectric energy harvesting
power supply with 14V minimum
VIN www.linear.com/LTC3588-2
Step-Down Regulators
• LT3975: 42V, 2.5A, 2MHz step-down
switching regulator with 2.7µA quiescent
current www.linear.com/LT3975
• LT3976: 40V, 5A, 2MHz step-down
switching regulator with 3.3µA quiescent
current www.linear.com/LT3976
• LTC3605A: 20V, 5A synchronous step-down
regulator www.linear.com/LTC3605A
• LTC3626: 20V, 2.5A synchronous
monolithic step-down regulator with
current and temperature monitoring
www.linear.com/LTC3626
• LTM4620: Dual 13A or single
26A DC/DC µModule regulator
www.linear.com/LTC4260
Multi-Topology Regulators
• LT3758A: HV, boost, flyback, SEPIC and
inverting controller with improved
transient www.linear.com/LT3758
What’s New with LTspice IV?Gabino Alonso
Overvoltage Protection and Pushbutton Controllers
• LT4363-2: Overvoltage
regulator with 250V surge protec-
tion (5.5V–250V to 16V clamped
output) www.linear.com/LT4363
• LTC2955: Pushbutton on/off
control with auto turn-on at
12V (12V or battery backup to 3.3V at
20mA) www.linear.com/LTC2955
Step-Down Regulators
• LT3988: Dual 60V step-down regulator
(7V–60V to 5V at 1A and 3.3V at
1A) www.linear.com/LT3988
• LT3992: FMEA fault tolerant dual
converter (7V–60V to 5V at 2A and
3.3V at 2A) www.linear.com/LT3992
• LT8611: µPower synchronous step-down
regulator with current sense (3.8V–42V to
3.3V at 2.5A) www.linear.com/LT8611
• LTM4620: High efficiency 8-phase
100A step-down regulator (4.5V–16V to
1V at 100A) www.linear.com/LTM4620
• LTM8026: Two 2.5V series super capacitor
charger (7V–36V to 5V at 5.6A)
www.linear.com/LTM8026
LTspice® IV is a high performance SPICE simulator, schematic capture and waveform viewer designed to speed the process of power supply design. LTspice IV adds enhancements and models to SPICE, significantly reducing simulation time compared to typical SPICE simulators, allowing one to view waveforms for most switching regulators in minutes compared to hours for other SPICE simulators.
LTspice IV is available free from Linear Technology at www.linear.com/LTspice. Included in the download is a complete working version of LTspice IV, macro models for Linear Technology’s power products, over 200 op amp models, as well as models for resistors, transistors and MOSFETs.
What is LTspice IV?
Follow @LTspice on Twitter for up-to-date information on models, demo circuits, events and user tips: www.twitter.com/LTspice
NEW DEMO CIRCUITS NEW MODELS
October 2012 : LT Journal of Analog Innovation | 31
design ideas
• LT3957A: Boost, flyback, SEPIC and
inverting converter with 5A, 40V switch
www.linear.com/LT3957A n
PIECEWISE LINEAR FUNCTION FOR VOLTAGE OR CURRENT SOURCES
Piecewise linear (PWL) functions are used to construct a waveform from a series of straight line segments connecting points defined by the user. Since PWL functions are useful in creating custom waveforms, they are typically used in defining voltage or current sources.
To add a PWL function to a voltage or current source:
1. Right-click on the symbol in the schematic editor
2. Click Advanced
3. Select either PWL(t1, v1, t2, v2…) or PWL File:
4. Depending on your choice in step 3, either enter the PWL values or choose a file.
If you choose to enter the values directly, the PWL statement will be built from your values. The syntax of a PWL statement is a list of two-dimensional points that represent time and value data pairs where the time value is in ascending order:
PWL (0 0 1m 1 2m 1 3m 0)
Time values can also be defined relative to the previous time value by prefixing the time value with a + sign:
PWL (0 0 +1m 1 +1m 1 +1m 0)
Here’s an example of the nonrelative value pairs in the dialog:
The list of two-dimensional points that represent time and value data pairs can be encapsulated in a file and used in a PWL statement:
PWL (file=data.txt)
Other Forms of PWL Statement
LTspice IV supports many other forms of PWL statement. To explore these you will have to directly edit your statement by right-clicking on the text line with the PWL statement (not the component symbol), in the schematic editor. Some examples of alternate PWL forms:
•Repeating data pairs a specified number of cycles, or forever:
PWL REPEAT FOR 5 (0 0 1m 1 2m 1 3m 0) ENDREPEAT
PWL REPEAT FOREVER (0 0 1m 1 2m 1 3m 0) ENDREPEAT
•A trigger expression that turns the source on as long as the expression is true:
PWL (0 0 1m 1 2m 1 3m 0) TRIGGER V(n003)>1
•Scaled time or source values:
PWL TIME_SCALE_FACTOR=0.5 VALUE_SCALE_FACTOR=2 (0 0 1m 1 2m 1 3m 0)
Try using one of these forms of PWL expressions in your next simulation.
Happy simulations!
Power User Tip
SCHEMATIC EDITOR SHOWS COMPONENT WITH ATTACHED PWL STATEMENT
FILE WITH PWL DATA
WAVEFORM PRODUCED BY THE PWL STATEMENT
PWL functions are an easy way to create a custom waveform, typically used to define values for a voltage or current source
32 | October 2012 : LT Journal of Analog Innovation
and sending power through to the output.
Thus R3 and D1 are critical to start-up.
Under normal operating conditions the
GATE pin limits itself to about 12.5V above
the output, so with 12V at the input,
Q1’s gate is biased to 24.5V and Q2’s gate
is biased slightly lower, about 24V.
When the input is subjected to a high
voltage transient, R3 and D1 pull up on
the gate of Q2, which in turn is clamped
by D2 to approximately 80V. Acting as
a source follower, Q2’s source rises no
further than about 75V, keeping VCC and
SNS safely below their 100V maximum
rating. Unlike the shunt clamped applica-
tion shown in Figure 2, the series clamped
topology of Figure 3 permits full use of
the LT4356’s current limiting feature. Q1
regulates in the normal way, limiting the
output voltage as prescribed by R1 and R2.
An added benefit of the topology shown
in Figure 3 is that Q2 shares SOA stress
with Q1. For inputs in the range of
150V to 200V, the SOA stress is shared
equally between Q1 and Q2. In certain
applications this allows two inexpensive
The LT4356 surge stopper is a dramatic
performance upgrade over traditional,
passive clamp protection techniques. It
actively protects downstream components
from overvoltage by regulating the gate
of a pass MOSFET and it limits current
with the help of a standard sense resistor.
Figure 1 shows a typical 12V application.
The LT4356 has a rated maximum of
100V with an operating voltage range
of 4V to 80V, making it ideal for pro-
tecting downstream electronics in a
wide variety of industrial and automo-
tive applications. Nevertheless, some
circuits require protection against
transients as high as 200V to 300V.
Figure 2 shows one way that the LT4356
can be made to suppress such high volt-
ages, but at the cost of the current limiting
feature. In Figure 2 the VCC and SNS pins
are decoupled from the raw input voltage
and separately clamped to a safe value
below 100V. Since the VCC and SNS pins are
of necessity disconnected from the input
path, current sensing is not possible and
the circuit serves only as a voltage clamp.
It is possible to overcome this limitation
by cascading a second pre-regulating
MOSFET, Q2, as shown in Figure 3. Q2
clamps the VCC and SNS pins to a safe
level, restores the current limit fea-
ture and as an added benefit, shares
SOA (safe operating area) stress with Q1.
When power is first applied, R3 and D1
pull up on the gate of Q2, which in turn
passes power through to the LT4356. The
GATE pin then pumps up the gates of Q1
and Q2, fully enhancing both MOSFETs
100V Surge Stopper Protects Components from 300V TransientsHamza Salman Afzal
High voltage transients in automotive and industrial systems are common and can last from microseconds to hundreds of milliseconds, sending significant energy downsteam. Transient causes include automotive load dumps, and spikes caused by load steps and parasitic inductance. To avoid the risk of failure, all electronics in these systems must either be robust enough to directly withstand the transient energy spikes, or they must be protected from them.
0.1µF
10Ω
10mΩ IRLR2908VIN12V
LT4356DE-1
GND TMR
OUTGATESNS
IN+SHDN
AOUTFAULT
VOUT
EN
FLTUNDERVOLTAGE
FB
VCC
DC-DCCONVERTER
GNDSHDN
VCC
4.99k
383k
100k
102k
Figure 1. 12V overvoltage regulator
CTMR0.1µF
Q1IRF640
VIN24V
VOUTCLAMPEDAT 32V
LT4356DE-1
GND TMR
OUTSNS
SHDN
FLTEN
VCC FBD2*
SMAT70A 4.99k
118k
GATE
10Ω
1k1W
*DIODES INC.
Figure 2. 24V application circuit capable of withstanding 150V
October 2012 : LT Journal of Analog Innovation | 33
design ideas
MOSFETs to replace a single, and much
more costly, special high SOA device. As
the peak input voltage requirement rises
above 200V, the SOA becomes increas-
ingly concentrated in Q2 and the series
connection offers no substantial relief.
Figure 4 shows a complete circuit based
on the new topology, designed to with-
stand up to 300V peak input. As previously
described, Q2’s gate is clamped at 80V so
that with a 300V input, Q2 drops 225V,
while Q1 sees no more than 75V total. For
this reason a 250V device is specified for
Q2, and a 100V device suffices for Q1. It is
possible to withstand even higher input
voltages by appropriate selection of Q2.
When designing circuits to withstand
such high input voltages, it is important
to recognize the potential for high dV/dt
at the input and resulting consequences.
Until the circuit can respond, current
arising from an instantaneously applied
high input voltage is limited only by
the parasitic inductance and the path
resistance to the output capacitor. While
most test waveforms specify some suf-
ferable rise time, an infinite input slew
rate is not inconceivable, such as might
arise during bench testing. Q3 is added
to give the LT4356’s current limit loop
a head start under these conditions.
Figure 5 shows the results of the cir-
cuit subjected to a 300V spike. CTMR is
sized to ride through such excursions,
but longer duration surges will be
interrupted, thereby protecting the
MOSFETs from certain destruction. n
The LT4356 has a rated maximum of 100V with an operating voltage range of 4V to 80V, but a little extra circuitry enables it to protect against transients as high as 300V.
2ms/DIV
INPUT50V/DIV
OUTPUT20V/DIV
CTMR
RSNS Q1Q2VIN12V
VOUT
LT4356
GND TMR
OUTSNSVCC
FB
D280V
R2
R1
GATED1 D3
R3
Figure 3. Pre-regulator topology extends protection range of the LT4356. Figure 4 shows the complete circuit.
CTMR0.1µF
RSNS33mΩ
RSNUB51Ω
CSNUB0.01µF
Q1FQB55N10
Q2FDB33N25
VINMAX RANGE: 0V–300V
OPERATING RANGE: 9V–16V
VOUT1.5A LOAD CURRENT16V REGULATION
LT4356
GND TMR
OUTSNSVCC
SHDN
AOUTIN+ EN
FLT
FB
D41N756A
D2SMAJ70A*
R215k
R1178kGATE
Q32N3904D1
1N4148D3
1N4148
10Ω10ΩR310k
100Ω
10k
0.039µF
100µF
0.1µF
*DIODES INC.
+
Figure 4. 16V overvoltage regulator capable of blocking 300V transients Figure 5. Results of 300V spike on input of circuit in Figure 4
34 | October 2012 : LT Journal of Analog Innovation
application with PWM dimming. The
LT3761 uses the same high performance
PWM dimming scheme as the LT3755/LT3756
family, but with the additional feature
of the internally generated PWM dim-
ming signal and no additional pins.
INTERNAL PWM DIMMING GENERATOR
Unlike other high power LED drivers, the
LT3761 can generate its own PWM dim-
ming signal to produce up to 25:1 dim-
ming. This enables it to produce accurate
PWM dimming without the need for
external PWM-generating components. The
Accurate PWM LED Dimming without External Signal Generators, Clocks or µControllersKeith Szolusha
The LT3761 combines the simplicity of
analog dimming with the accuracy of
PWM dimming by generating its own
PWM signal. High dimming ratios are
possible by adjusting a simple DC signal
at its dimming input—no additional
PWM-generating microcontrollers, oscil-
lators or signal generators are required.
The LT3761’s internal PWM signal
can produce 25:1 dimming, while it
can still deliver up to 3000:1 dim-
ming with an external PWM signal.
HIGH POWER LED DRIVER
The LT3761 is a high power LED driver
similar to the LT3755-2 and LT3756-2
family. It is a 4.5V-to-60V input to
0V-to-80V output single-switch con-
troller IC that can be configured as a
boost, SEPIC, buck-boost mode or buck
mode LED driver. It has a 100kHz to
1MHz switching frequency range, open
LED protection, extra internal logic to
provide short-circuit protection, and can
be operated as a constant voltage regula-
tor with current limit or as a constant-
current SLA battery or supercap charger.
Figure 1 shows a 94% high efficiency 60V,
1A (60W) 350kHz automotive headlamp
LEDs can be dimmed in two ways: analog and pulse-width modulation (PWM) dimming. Analog dimming changes LED light output by simply adjusting the DC current in the string, while PWM dimming acheives the same effect by varying the duty cycle of a constant current in the string to effectively change the average current in the string. Despite its attractive simplicity, analog dimming is inappropriate for many applications because it loses dimming accuracy by about 25%+ at only 10:1 brightness levels, and it skews the color of the LEDs. In contrast, PWM dimming can produce 3000:1 and higher dimming ratios (at 100Hz) without any significant loss of accuracy, and no change in LED color.
VIN
LT3761
L110µH
RTVC INTVCC
EN/UVLO
FB
VREF SENSE1M
100k
INTVCC
INTVCC
499kCIN2.2µF×2100V
CC4.7nF
CSS0.01µF
CPWM47nF
300Hz
COUT2.2µF×4
VIN8V TO
60V
RDIM124k
90.9k
RC5.1k
RT28.7k350kHz CVCC
1µF
140k
CTRLRSENSE10mΩ
M1
D1
M2
M1: INFINEON BSC123N08NS3-GD1: DIODES INC PDS5100L1: COILTRONICS HC9-100-RM2: VISHAY SILICONIX Si2328DSCOUT, CIN: MURATA GRM42-2X7R225K100R
(CURRENT DERATED FOR VIN < 10V)
1M
16.9k
OPENLEDDIM/SSDIMPWM
GND
ISPISN
GATE
PWMOUT
RLED0.25Ω
1A
60WLEDSTRING
Figure 1. 94% efficient boost LED driver for automotive headlamp with 25:1 internal PWM dimming
October 2012 : LT Journal of Analog Innovation | 35
design ideas
from a microcontroller to obtain very
high dimming performance. The practi-
cal minimum duty cycle using the inter-
nal signal generator is about 4% if the
DIM/SS pin is used to adjust the dimming
ratio. For 100% duty cycle operation,
the PWM pin can be tied to INTVCC.
CONCLUSION
The high power and high performance
LT3761 LED driver has its own onboard
PWM dimming signal generator that
is both accurate and easy to use. n
LT3761 requires only an external DC volt-
age, much like analog dimming control,
for high performance PWM dimming at
a chosen frequency. It can still receive a
PWM input signal to drive the LED string
with that signal in standard fashion.
The internal PWM dimming signal
generator features programmable
frequency and duty cycle. The fre-
quency of the square wave signal at
PWMOUT is set by a capacitor CPWM from
the PWM pin to GND according to the
equation: fPWM = 14kHz • nF/CPWM. The
duty cycle of the signal at PWMOUT is set
by a µA-scale current into the DIM/SS pin
as shown in Figure 3. Internally gener-
ated pull-up and pull-down currents
on the PWM pin are used to charge and
discharge its capacitor between the high
and low thresholds to generate the duty
cycle signal. These current signals on the
PWM pin are small enough so they can
be easily overdriven by a digital signal
ILED1A/DIV
0.5ms/DIV
VDIM = 7.7VDCPWM = 96%
VDIM = 4VDCPWM = 50%
VDIM = 1.5VDCPWM = 10%
VDIM = 0.4VDCPWM = 4.3%
Figure 2. Internally generated PWM signal and LED current for the application in Figure 1
200ns/DIV
PWMINPUT
PWMOUT5V/DIV
CPWMOUT = 2.2nF
Figure 4. Given a high speed PWM input signal, the LT3761 still provides a high speed PWMOUT signal.
DIM/SS CURRENT (µA)–10
PWM
OUT
DUTY
RAT
IO (%
)
100
60
20
80
40
020 4010 300 50
Figure 3. Setting the duty cycle at the DIM/SS pin takes a µA-scale signal. This pin can also be used with an external PWM signal for very high dimming ratios.
The LT3761 generates its own PWM signal to achieve accurate PWM dimming, but with the simple control of analog dimming. High dimming ratios are possible by adjusting a simple DC signal at its dimming input—no additional PWM-generating microcontrollers, oscillators or signal generators are required.
36 | October 2012 : LT Journal of Analog Innovation
The LTC4290/LTC4271 fourth gen-
eration PSE controller supports fully
compliant IEEE 802.3at operation,
while minimizing heat dissipation
through the use of low RDS(ON) external
MOSFETs and 0.25Ω sense resistors.
Eliminate Opto-Isolators and Isolated Power Supply from Power over Ethernet Power Sourcing EquipmentHeath Stewart
The IEEE standard also defines PoE termi-
nology. A device that provides power to
the network is known as power sourc-
ing equipment (PSE), while a device
that draws power from the network
is known as a powered device (PD).
The LTC4290/LTC4271 PSE controller chip-
set revolutionizes PSE architecture by delet-
ing the customary digital isolation and
removing an entire isolated power supply.
Instead, the chipset employs a propri-
etary isolation protocol using a low cost
Ethernet transformer pair, leading to a sig-
nificant reduction in bill of materials cost.
Power over Ethernet (PoE), is defined by the IEEE 802.3at specification to safely deliver application power over existing Ethernet cabling. Implementation of Power over Ethernet requires careful architecture and component selection to minimize system cost, while maximizing performance and reliability. A successful design must adhere to IEEE isolation requirements, protect the Hot Swap™ FET during short-circuit and overcurrent events, and otherwise comply with the IEEE specification.
PSE PD
+
1500V ISOLATION
PSECONTROLLER
HOST
PHY
PDCONTROLLER
PHY
ISOLATEDDC/DC
CONVERTER
ISOLATEDDC/DC
CONVERTER
Figure 1. Traditional PSE isolation schemes require a number of opto-isolators and a cumbersome, and costly isolated DC/DC converter. The LT4271-LT4290 solution shown in Figure 2 eliminates these components.
October 2012 : LT Journal of Analog Innovation | 37
design ideas
opto-couplers. Intra-IC communication
including port management, reset and
fast port shutdown are encoded in a
protocol designed to minimize radiated
energy and provide 1500V of isolation.
ADVANCED FOURTH GENERATION FEATURES
Linear’s PSE family incorporates a wealth
of PoE experience and expertise backed
by well over 100 million shipped ports.
This latest PSE generation adds features
to a proven, field-tested product line.
New features include field-upgradable
firmware, future-proofing platforms that
incorporate the LTC4290/LTC4271. Also
new is optional 1-second current averag-
ing, which simplifies host power manage-
ment. The highest grade LTC4290A analog
controller enables delivered PD power
of up to 90W using the new LTPoE++™
physical classification scheme.
As with previous generations, a key benefit
of the LTC4290/LTC4271 chipset archi-
tecture is the lowest-in-industry power
dissipation, making thermal design signifi-
cantly easier than designing with PSEs that
integrate more fragile and higher RDS(ON)
MOSFETs. System designers will appreciate
the robustness provided by 80V-tolerant
port pins. PD discovery is accomplished
using a proprietary dual-mode, 4-point
SYSTEM ISOLATION REQUIREMENTS
The PoE specification clearly lays out
isolation requirements, guaranteeing
ground loops are broken, maintaining
Ethernet data integrity and minimiz-
ing noise in the PD application circuit.
Traditional PSE isolation architectures
isolate the digital interface and power
at the host-to-PSE controller interface.
Digital isolation elements such as opto-
couplers are inherently expensive and
unreliable. ICs capable of performing
the isolation function are cost-prohib-
itive or do not support fast I2C transfer
rates. In addition, isolated DC/DC con-
verters needed to power the PSE logic
increase board space and system cost.
ISOLATION MADE EASY
The LTC4290/LTC4271 chipset takes a dif-
ferent approach to PSE isolation (Figure 2)
by moving all digital functions to the
host side of the isolation barrier. This
significantly reduces the cost and complex-
ity of required components. There is no
longer the need for a separate, isolated
DC/DC power supply; the LTC4271 digital
controller can use the host’s logic supply.
The LTC4271 controls the LTC4290 using
a transformer-isolated communication
scheme. An inexpensive and ubiquitous
Ethernet transformer pair replaces six
detection mechanism that ensures
immunity from false PD detection.
Advanced power management includes
prioritized fast shutdown, 12-bit per-port
voltage and current read back, 8-bit pro-
grammable current limits and 7-bit pro-
grammable overload current thresholds.
A 1MHz I2C interface allows a host
controller to digitally configure the
IC or query port readings. “C” librar-
ies are available to reduce engineering
costs and improve time to market.
CONCLUSION
The LTC4290/LTC4271 builds on
an established, robust lineup of
Linear PSE solutions by slash-
ing BOM costs while providing an
overall best-in-field solution. n
1500V ISOLATION
PSE PD
PDCONTROLLER
PHY
LT4271 LT4290
HOST
PHY
ISOLATEDDC/DC
CONVERTER
Figure 2. In contrast to the traditional scheme shown in Figure 1, a cleaner PSE architecture incorporates the LTC4290/LTC4271 chipset, achieving isolation without any opto-isolators and eliminatinating the need for a dedicated isolated DC/DC converter.
38 | October 2012 : LT Journal of Analog Innovation
Product Briefs
NANO-CURRENT HIGH VOLTAGE MONITOR
The LTC2960 is a nano-current high volt-
age monitor that provides supervisory
reset generation and undervoltage or
overvoltage detection. Low quiescent
current (0.85µA) and a wide operat-
ing voltage range of 2.5V to 36V make
the LTC2960 useful in multicell battery
applications. Status indicators RST and
OUT are available with 36V open-drains
or low voltage active pull-ups.
External resistive dividers configure
monitor thresholds for each of the two
comparator inputs. The LTC2960 moni-
tors the ADJ input and pulls RST output
low when the voltage at the compara-
tor input drops below the comparator
threshold. RST remains low until the
ADJ input rises 2.5% above the threshold.
A reset timeout period delays the return
of the RST output to a high state to allow
voltage settling, initialization time and/
or a microprocessor reset function. An
additional comparator with inverting or
noninverting input includes 5% hyster-
esis and is indicated on the OUT pin.
A manual reset (MR) input enables exter-
nal activation of the RST output. Other
options include a selectable 15ms or
200ms reset timeout periods. A logic sup-
ply pin, DVCC, provides a power input for
the active pull-up circuits. The LTC2960 is
available in 8-lead 2mm × 2mm DFN and
TSOT-23 packages. Electrical specifications
are guaranteed from –45ºC to 125ºC.
MULTIPHASE STEP-UP DC/DC PROVIDES 10V GATE DRIVE, RIDES THROUGH COLD CRANK
The LTC3862-2 is a high power multiphase
current mode step-up DC/DC controller.
Like its predecessors, the LTC3862
and LTC3862-1, the LTC3862-2 uses
a constant frequency, peak current
mode architecture with two channels
operating 180° out of phase. It retains
popular features, including adjustable
slope compensation gain, max duty
cycle and leading edge blanking,
programmable frequency with a external
resistor (75kHz to 500kHz) or SYNC to
an external clock with a phase-lockable
fixed frequency of 50kHz to 650kHz.
The PHASEMODE control pin allows for
2-, 3-, 4-, 6-, or 12-phase operation.
Like the LTC3861-1, the LTC3862-2’s
internal LDO regulates to 10V, optimizing
gate drive for most automotive and
industrial grade power MOSFETs. But
unlike the LTC3861-1, the LTC3862-2’s
undervoltage lockout (UVLO) falling
threshold is reduced to 4V from the
original 7V. UVLO shuts off the circuit
when there is not enough gate drive.
Lowering it provides compatibility with
the most efficient 10V gate drive MOSFETs,
while allowing the part to regulate
even when the input voltage dips below
10V (as when an engine is turned on).
The LTC3862-2 also has improved
current sense matching, channel-to-
channel and chip-to-chip. This allows
thermal dissipation to be shared
more evenly between phases.
FULLY DIFFERENTIAL AMPLIFIER DRIVES 18-BIT ADCs & CONSUMES ONLY 5mW
Linear Technology announces the LTC6362,
a low power fully differential amplifier
that can drive high precision 16- and
18-bit SAR ADCs at only 1mA supply cur-
rent. With 200µV max input offset volt-
age and 3.9nV/√Hz input-referred noise,
it is well suited for precision industrial
and data acquisition applications.
The LTC6362 has an output common-
mode pin with a 0.5V to 4.5V range, and
18-bit settling time of 550ns with an
8VP–P output step, making it ideal for
driving ADCs such as the LTC2379-18
in multiplexed input and control loop
applications. This 18-bit SAR ADC features
digital gain compression, which sets its
full scale input range at 10% to 90% of
the reference voltage. Together with the
rail-to-rail output stage of the LTC6362,
this feature eliminates the need for a
negative supply rail, simplifying the circuit
and minimizing power consumption.
The flexible architecture of the LTC6362
can convert single-ended DC-coupled,
ground-referenced signals to differential,
or DC level shift differential input signals.
The low input bias current, low offset
voltage and rail-to-rail inputs of the
LTC6362 enable its use in a high imped-
ance configuration to interface directly
to sensors early in the signal chain.
The LTC6362 is available in MSOP-8
and 3mm × 3mm DFN packages, with
fully guaranteed specifications over
the 0°C to 70°C, –40°C to 85°C and
–40°C to 125°C temperature ranges.
October 2012 : LT Journal of Analog Innovation | 39
product briefs
60V SYNCHRONOUS BUCK-BOOST LED DRIVER DELIVERS OVER 100W OF LED POWER
The LT3791 is a synchronous buck-boost
DC/DC LED driver and voltage controller,
which can deliver over 100W of LED power.
Its 4.7V to 60V input voltage range makes
it ideal for a wide variety of applica-
tions, including automotive, industrial
and architectural lighting. Similarly, its
output voltage can be set from 0V to 60V,
enabling the LT3791 to drive a wide range
of LEDs in a single string. Its internal
4-switch buck-boost controller operates
from input voltages above, below or equal
to the output voltage, ideal for applica-
tions such as automotive, where the input
voltage can vary dramatically during stop/
start, cold crank and load dump scenarios.
Transitions between buck, pass-through
and boost operating modes are seam-
less, offering a well regulated output even
with wide variations of supply voltage.
The LT3791’s unique design utilizes three
control loops to monitor input current,
LED current and output voltage to deliver
optimal performance and reliability.
The LT3791 uses four external switching
MOSFETs and delivers from 5W to over
100W of continuous LED power with effi-
ciencies up to 98.5%. LED current accuracy
of +6% ensures constant lighting while
±2% output voltage accuracy enables the
converter to operate as a constant voltage
source. The LT3791 utilizes either ana-
log or PWM dimming as required by the
application. Furthermore, its switching
frequency can be programmed between
200kHz and 700kHz or synchronized to
an external clock. Additional features
include output disconnect, input and
output current monitors, open and shorted
LED detection and integrated fault protec-
tion. The LT3791EFE is available in 38-lead
thermally enhanced TSSOP package.
30MHz TO 1.4GHZ WIDEBAND I/Q DEMODULATOR WITH IIP2 OPTIMIZATION & DC OFFSET CANCELLATION IMPROVES ZERO-IF RECEIVER PERFORMANCE
The LTC5584 is an ultrawide bandwidth
direct conversion I/Q demodulator with
outstanding linearity of 31dBm IIP3 and
70dBm IIP2. The device offers best-in-class
demodulation bandwidth of over 530MHz,
supporting the latest generation of
LTE multimode, LTE Advanced receivers, as
well as digital predistortion (DPD) receiv-
ers. The I/Q demodulator operates over
a wide frequency range from 30MHz to
1.4GHz, covering a broad range of VHF and
UHF radios and the 450MHz/700MHz
LTE frequency bands. Unique to the
LTC5584 are two built-in calibration
features. One is advanced circuitry that
enables the system designer to optimize
the receiver’s IIP2 performance, increas-
ing from a nominal 70dBm to an unprec-
edented 80dBm or higher. The other is
on-chip circuitry to null out the DC offset
voltages at the I and Q outputs. Combined
with a 9.9dB noise figure, these features
enhance the dynamic range perfor-
mance in receivers. Moreover, the device
exacts P1dB of 12.6dBm, along with its
13.6dB noise figure under a 0dBm in-band
blocker, ensuring robust receiver perfor-
mance in the presence of interference.
To enhance its flexibility for use in low
IF receiver applications, the LTC5584
exhibits very low I/Q amplitude and phase
mismatch. The amplitude mismatch is
typically 0.02dB, while the phase error
is typically 0.25 degree, both specified
at 450MHz. This combination produces
receiver image rejection of 52dB.
With its wide bandwidth capabil-
ity, the LTC5584 is ideal for multimode
LTE and CDMA DPD receivers as well as
other wideband receiver applications.
Particularly suited for DPD, these lat-
est generation base stations are pushing
demodulation bandwidth of over 300MHz.
The LTC5584 exceeds these bandwidth
requirements while delivering better than
±0.5dB conversion gain flatness. Beyond
wireless infrastructure applications, the
LTC5584 is ideal for military receivers,
broadband communications, point-to-
point microwave data links, image-reject
receivers and long-range RFID readers.
The LTC5584 is offered in a 24-lead
4mm × 4mm QFN package. The device
is specified for case operating tempera-
ture from –40°C to 105°C. Powered from
a single 5V supply, the LTC5584 draws
a total supply current of 200mA. The
device provides a digital input to enable
or disable the chip. When disabled, the
IC draws 11µA of leakage current typical.
The demodulator’s fast turn-on time of
200ns and turn-off time of 800ns enables
it to be used in burst-mode receivers. n
The LTC2960 is a nano-current high voltage monitor that provides supervisory reset generation and undervoltage or overvoltage detection. Low quiescent current (0.85μA) and a wide operating voltage range of 2.5V to 36V make the LTC2960 useful in multicell battery applications.
DEVICE OPTION OUTPUT TYPE INPUTS RESET TIMEOUT PERIOD
LTC2960-1 36V Open Drain ADJ/IN+ 15ms/200ms
LTC2960-2 36V Open Drain ADJ/IN- 15ms/200ms
LTC2960-3 Active Pull-up ADJ/IN+ 200ms
LTC2960-4 Active Pull-up ADJ/IN- 200ms
highlights from circuits.linear.com
Linear Technology Corporation 1630 McCarthy Boulevard, Milpitas, CA 95035 (408) 432-1900 www.linear.com Cert no. SW-COC-001530
L, LT, LTC, LTM, Linear Technology, the Linear logo, LTspice, Burst Mode, Dust Networks, PolyPhase and µModule are registered trademarks, and Eterna, Hot Swap, LTpowerPlay, LTPoE++ and SmartMesh are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. © 2012 Linear Technology Corporation/Printed in U.S.A./57K
–3.3V NEGATIVE CONVERTER WITH 1A OUTPUT CURRENT LIMITThe LT8611 is a compact, high efficiency, high speed synchronous monolithic step-down switching regulator that consumes only 2.5μA of quiescent current. Top and bottom power switches are included with all necessary circuitry to minimize the need for external components. The built-in current sense amplifier with monitor and control pins allows accurate input or output current regulation and limiting. Low ripple Burst Mode® operation enables high efficiency down to very low output currents while keeping the output ripple below 10mVP–P.circuits.linear.com/585
LTspice IVcircuits.linear.com/585
2A, 4-CELL LI-ION BATTERY CHARGER WITH C/10 TERMINATIONThe LTM8062/LTM8062A are complete 32V VIN, 2A μModule power tracking battery chargers. The LTM8062/ LTM8062A provide a constant-current/constant-voltage charge characteristic, a 2A maximum charge current, and employ a 3.3V float voltage feedback reference, so any desired battery float voltage up to 14.4V for the LTM8062 and up to 18.8V for the LTM8062A can be programmed with a resistor divider.circuits.linear.com/584
LTspice IVcircuits.linear.com/584
4.3V TO 42V INPUT, 3.3V, 5A OUTPUT STEP-DOWN CONVERTERThe LT3976 is an adjustable frequency monolithic buck switching regulator that accepts a wide input voltage range up to 40V. Low quiescent current design consumes only 3.3μA of supply current while regulating with no load. Low ripple Burst Mode operation maintains high efficiency at low output currents while keeping the output ripple below 15mV in a typical application.circuits.linear.com/583
LTspice IVcircuits.linear.com/583
BSTVIN
EN/UV
SYNC
IMON
60.4k
0.1µF
ICTRL
INTVCC
TR/SS
RT
SW
LT8611
GND
ISP
ISNBIAS
PG
FB
0.1µF
1µF
VOUT–3.3V1A
10pF
47µF
4.7µF
VIN3.8V TO 38V
1µF
0.1µF
4.7µH
1M
0.05Ω412k60.4k
f = 700kHz
PGND
4.7µF
LTM8062A
GND
VINA
VIN
VINREG
RUN
TMR
NTC
VIN22V TO 32VDC
BAT
CHRG
FAULT
ADJ
BIAS
4.7µF1.24M
312k
EXTERNAL 3.3V
4-CELLLi-Ion(4 × 4.1V)BATTERYPACK
(OPTIONALELECTROLYTICCAPACITOR)
+
VINEN BOOSTOFF ON
VIN4.3V TO 42V
PG0.47µF
470pF
PDS540
47µF2
10nF
10µF
576k
f = 400kHz
130k
VOUT3.3V5A
3.3µH
LT3976
SS
RT
SW
OUT
FBSYNC GND
1M
2Ω
10pF