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Longitudinal Welded Process eel sheet formatted to pipe Coil The impeder or ferrite goes Inside the pipe The coil induces a current The outer side of the seam Tube The impeder or ferrite inte The energy the current ADC Wich increase the heating

Longitudinal Welded Process

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Longitudinal Welded Process. The impeder or ferrite goes Inside the pipe The coil induces a current in The outer side of the seam Tube The impeder or ferrite intesify The energy the current ADC Wich increase the heating. Steel sheet formatted to pipe. Coil. Longitudinal Welded Process. - PowerPoint PPT Presentation

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Page 1: Longitudinal Welded Process

Longitudinal Welded Process

Steel sheet formatted to pipe Coil

The impeder or ferrite goesInside the pipe

The coil induces a current inThe outer side of the seam Tube

The impeder or ferrite intesifyThe energy the current ADCWich increase the heating

Page 2: Longitudinal Welded Process

Longitudinal Welded Process

Tube Pipe

Direction of Travel

Coil

Cooling oil

Tube Welding

The Impeder / Ferrite goes insideThe pipe

Page 3: Longitudinal Welded Process

Typical Steel Pipe Generator system

Control Panel

Power Supply Cabinet

RF Box

Water cooling system

Welding HeadCoil

Power tube

High frequency cable

RF Boxdetail

Power Tube

Page 4: Longitudinal Welded Process

Typical Steel Pipe Generator system

RF Box

Resistor BankCapacitor bank

High freq Coax cableWelding Head

Coil

Page 5: Longitudinal Welded Process

Steel Pipe

• Longitudinal Welded Steel Pipe use high frequency generators with:

• Power Tube Technology • Solid State Technology

• Main Brand Machines • Thermatool• Tocco• American Ind• Inductron• Emmedi

• What we can sell in both Generators:• Power Tube (E2V + Penta)• Transistors (to be defined)• Capacitors (Ceramic water cooled + Vacuum Capacitors)• Coils• Impeder

Page 6: Longitudinal Welded Process

Steel Pipe

• Power Tube• Most part of the tubes are High Power and Water Cooled

• Penta main Products• 3CW45000H3• 6696A• 7560

• E2V main Products (only to Latin America)• BW1184J2 • BW1185J2 • BW3300J2

Page 7: Longitudinal Welded Process

Steel Pipe • Capacitors

• Water Cooled Ceramic Capacitors (PLWCC products line)

• Vacuum Capacitor (only high power equipments)

• Induction Coils and Impeders

• Star Tecnologia Partnership (Brazil)

• Coil (follow the questionaire)

1. Number of turns

2. Coil Lenght

3. Internal Diameter

4. Coil Tubing Diameter

5. Left or Right Turn

6. Lenght of the ends

1

6

32

4

5

Page 8: Longitudinal Welded Process

• Impeders

• Usually customer has the p/n of what they use

1. Though Flow – most popular

2. Exposed Through Flow – increasing process speed

3. Return Flow – dry process

4. Hollow Return Flow – allow cutting heads + internal painting

Steel Pipe

1

1

2 3

4

Page 9: Longitudinal Welded Process

Steel Pipe Market Training

• Casings

• Magnetic (Ferroglass) - glass impregnated with ferrite powder, increase the size of the impeder

• Epoxy Glass - least cost, highest wear resistance

• Silicon Glass – highest temperature resistance, waterproof, used for return flow impeders

• Ferrites• Sintered oxides of iron, cobalt, manganese, nickel and zinc

• Different Shapes for different applications

Round - PL

Round with a hole - PLH

Round with Slot - PLS

Round with a hole and slots - PLSH

PLSHS