Logistics Plus

Embed Size (px)

Citation preview

  • 8/4/2019 Logistics Plus

    1/53

    WAREHOUSING&

    DISTRIBUTION

    PROJECT REPORT

    BY

    VIVEK SINGH

    SUMMER INTRNSHIP

    ON

    FOSTIIMA Business School

  • 8/4/2019 Logistics Plus

    2/53

    ORGANISATIONAL PROFILE

  • 8/4/2019 Logistics Plus

    3/53

  • 8/4/2019 Logistics Plus

    4/53

    Logistics Plus (LP) was established in 1996 in Erie,Pennsylvania.

    Logistics Plus has more than 200 customers, managing over $300 million in global freight for small, medium, and large sizedcompanies.

    Today, Logistics Plus is a global company with over 150employees worldwide and offices in ten countries.

    PROFILE

  • 8/4/2019 Logistics Plus

    5/53

    LP specializes on 3 PL and 4 PL model for globalsourcing support for MNCs

    Logistics Plus offers professional logistics services, relievingcompanies of the responsibility of performing these servicesthemselves.

    Logistics Plus provide transportation, warehousing, pooldistribution, management consulting, logistics optimization,freight forwarding, transportation management, ratenegotiations, cost evaluations, and contract managementservices.

    Contd

  • 8/4/2019 Logistics Plus

    6/53

    Why Logistics Plus (LP)?

    Customer Intimacy in a service excellent company

    Solutions beyond rates

    Differentiation is long term & sustainable

    Embed in customers order cycle

  • 8/4/2019 Logistics Plus

    7/53

    DEFINITION

    The process of planning, implementing and controlling theefficient, cost-effective flow of raw materials, in-processinventory, finished goods and related information from the point

    of origin to the point of consumption for the purpose of conforming to customer requirements".

    The "+" in Logistics Plus is doing all those extra things thatmake the above possible.

  • 8/4/2019 Logistics Plus

    8/53

    SATISFIED CUSTOMERSLogistics+ has helped saved millions of dollars to companies

    over the past 5 years. It is our dedication, experience andknowledge that have led to many prestigious awards such as theGE Corporate Best Practice.

    Whether it be through our Global Logistics Management teams of onsite coordinators, or through our warehousing, tariff andspecial project rates, there is nothing that we cannot do to helpyou save time, money and headaches.

    GE TransportationSystems

  • 8/4/2019 Logistics Plus

    9/53

    CUSTOMERS IN INDIA

    GE Aero Derivatives-SINGAPORE.

    GE Industrial systems.

    GE Thermometrics.

    GE Motors INDIA ltd.

    GE Transportation systems.

    GE Power Corp.

    GE Lighting.

    Su Kam Power Systems Ltd

    VWR International

    Marubeni India Pvt Ltd

  • 8/4/2019 Logistics Plus

    10/53

    Hero Honda Motorcycles.

    Atlas cycles.

    BRANDS caravan(cross border logistics and domesticdistribution of American ,French & Italian wine brands).

    Delhi Metro Rail Corporation.

    Mahindra Composites Ltd.

    Pitti Laminations Ltd.

    Precision Hydraulics.

    Texmo Industries.

    S & V Industries.

    Contd

  • 8/4/2019 Logistics Plus

    11/53

    Logistics+ International Presence

  • 8/4/2019 Logistics Plus

    12/53

    GLOBAL PRESENCE

  • 8/4/2019 Logistics Plus

    13/53

    LOGISTICS PLUS GLOBAL OPERATIONS - India

    OFFERSIn-house Training to Exporters,Importers & Logistics/Air Cargo/SeaCargo- Service Providers/CHAs in - Freight Forwarding (Air & Sea)- Logistics Management- Documentation & Procedures- Transportation Systems- Warehousing

  • 8/4/2019 Logistics Plus

    14/53

    their many suppliers around the world has given Logistics Plusthe experience, contacts and ability to successfully manage yourworldwide transportation needs

    Whether from Western or Central Europe, the Pacific Rim, South America or

    Africa, via ocean, land or air. Our international experts can help your businessimprove costs, efficiencies and delivery times to or from anywhere on earth.

    LOGISTICS PLUS GLOBAL OPERATIONS

    Managing the movement of our customers' products from

    AFRICA

    ASIA

    AUSTRALIA

    EUROPE

    NORTH AMERICA

    SOUTH AMERICA

    OUR PRESENCE

  • 8/4/2019 Logistics Plus

    15/53

    RECOMENDATION & MILITRY SUPPORT DIVIVSON

    Logistics Plus has the knowledge, experience, and relationshipsto manage your freight from any location to the Middle East,including Iraq and Afghanistan . We specialize in logistics in theMiddle Eastern region and the process of rebuilding Iraq and

    Afghanistan

  • 8/4/2019 Logistics Plus

    16/53

    Our newly opened offices in Shanghai, China;Jakarta, Indonesia; and India (Bangalore, Delhi, Mumbai, andChennai) provide excellent and friendly service throughout Asia.We are with you every step of the way, north to south, east to

    west.

    Logistics Plus is a preferred Supply Chain Logistics provider to anumber of Reconstruction Prime Vendors as well as the IraqPCO. Logistics Plus was also a preferred logistics company of the Coalition Provisional Authority during the earlyreconstruction

  • 8/4/2019 Logistics Plus

    17/53

  • 8/4/2019 Logistics Plus

    18/53

    LCL consolidations

    Supply chain management solutions

    Net landed-cost analysis

    Warehousing and inventory management

    Freight bill audit and payment

    Same day pickup, packaging, and direct ship

    Small package service and support

    Letter of credit negotiation

    Freight claim assistance

    Bill-backs for supplier errors

    Contd

  • 8/4/2019 Logistics Plus

    19/53

    WAREHOUSE LAY OUT

    Receipt & Inspection area

    Specially Designated areas/group locations for vendors/producttype plan approved by Excise

    Racked/Non racked Storage

    Staging & Dispatch areas

    Security, Internet & Temperature Controlled

  • 8/4/2019 Logistics Plus

    20/53

    Logistics Plus

    Corporate Headquarters Erie Union Station1406 Peach StreetErie, PA 16501Phone: 866 LOG PLUS

    Fax: 814-461-7625Email :[email protected]

  • 8/4/2019 Logistics Plus

    21/53

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    22/53

    WAREHOUSING

    A warehouse is a commercial building for storge of goods.

    Warehouses are used by manufacturers, importers, exporterswholesalers, transport businesses, customs, etc.

    They are usually large plain buildings in industrial areas of cities and

    towns.

  • 8/4/2019 Logistics Plus

    23/53

    WAREHOUSING

    Warehousing is an integral part of any logistics system.

    The warehouse is a link between producer and customer.

  • 8/4/2019 Logistics Plus

    24/53

    TYPES OF WAREHOUSES

    1. PRIVATE WAREHOUSING

    2. PUBLIC WAREHOUSING

    3. CONTRACT WAREHOUSING

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    25/53

    1. PRIVATE WAREHOUSING

    A firm producing or owning the goods owns private warehouses. Thegoods are stored until they are delivered to a retail outlet or sold.Potential advantage of using a private warehouse is the ability tomaintain physical control over the facility, which allows mangers toaddress loss, damage, and theft. When not in use they can rent it out.

    2. PUBLIC WAREHOUSING A public warehouse rents space to individuals or firm needing storage,some provide wide array of services including packaging, labeling,testing, inventory, maintenance, local delivery, data processing andpricing .

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    26/53

    3. CONTRACT WAREHOUSING

    Contract warehousing is a specialized form of public warehousing. Inaddition to warehousing activities such warehousing provides acombination of integrated logistics services. Thus allowing the leasing firmto concentrate on its specialty.

    They provide customized services, eg. Value Added Services.

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    27/53

    Further it can be divided into :

    BONDED WAREHOUSE

    FIELD WAREHOUSE

    COLD STORAGE

    AGRICULTURAL WAREHOUSE

    DISTRIBUTION WAREHOUSE

    BUFFER STORAGE WAREHOUSE

    EXPORT AND IMPORT WAREHOUSING

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    28/53

    FUNCTIONS OF WAREHOUSE

    Receive the Material

    Store the Material properly

    Mixing of material

    Remove the material when required

    Deliver the material to right placeKeep the records perfectly in discipline

    Packaging and waiting for order

    Maintaining good housekeeping

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    29/53

    Manage the people in perfect discipline

    Keep proper control

    Avoid keeping surplus material

    Verification of stocks at regular interval

    Arranging transport

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    30/53

    ADVANTAGES OF WAREHOUSING

    Protection and Preservation of goods

    Regular flow of goods

    Continuity in production

    Convenient location

    Easy handlingUseful for small businessmen

    Creation of employment

    Facilitates sale of goods

    Availability of finance

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    31/53

    WAREHOUSE LOCATION

    WAREHOUSING

    1. Market-positioned warehouses

    2. Manufacturing-Positioned Warehouses

    3. Intermediately-Positioned Warehouses

  • 8/4/2019 Logistics Plus

    32/53

    WAREHOUSING

    AN IDLE WAREHOUSE LOCATION HAS FOLLOWING CHARACTERSTICS

    It protects the stocks against ground moisture, rain, objectionableodours, insects, rodents, birds, poultry, cattle, thieves, wind, fire, etc

    It provides the necessary facilities for manual and mechanicaloperations, inspection, disinfection, cleaning, reconditioning, packaging,

    etc. of the commodities.

    It is an economic unit, close to the market or railway siding withadequate covered platforms and connected by good motorable roads.

    It offers the necessary amenities, such as water for drinking and fire-

    fighting, office and residential accommodation, etc.

  • 8/4/2019 Logistics Plus

    33/53

    As far as possible, it is located away from grain mandies, grocery or

    shopping centres, grain fields, garbage dumping grounds, sewerage tanksand disposal plants, dairies, poultry farms, tanneries, factories, becausetheir close proximity is detrimental to healthy storage facilities.

    Within a given general areas chosen for a warehouse, the choice of aparticular site depends on access, availability of transportation to and outof the site, are its proximity to major customers.

    The site is not cut off from any part of the total service area by a riveror other geographic barriers

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    34/53

    CAPACITY OF WAREHOUSE

    WAREHOUSING

    The term capacity of a warehouse refers to the overall cubic content of thewarehouse building, as well as the length, width, and height. The volume content of a warehouse building is affected by a number of factors. Some of these areenumerated below:-

    Type of material to be handled

    Handling system to be usedStock layout arrangementsDock requirementsLocal building codesOffice area required.

  • 8/4/2019 Logistics Plus

    35/53

    WAREHOUSE TOOLS

    Pallet Jacks

    Hand TrucksStock CartsRolling Ladders Banding DispensersBanding CuttersBanding Crimpers

    Pry BarsStretchwrap DispensersTape DispensersPocket CalculatorsClip BoardsRazor Knives and Blades

    Markers, Pens, etc

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    36/53

    CLEANING TOOLS

    Brooms

    Dust PansMopsTrash Containers

    SAFETY ITEMS

    Safety GlassesDust MasksGlovesApronsRespirators

    Hard HatsWheel Chocks

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    37/53

    SIZE OF WAREHOUSE

    Many factors influence how large a warehouse should be. First it isnecessary to define how size is measured. In general, size can bedefined in terms of square footage or cubic spaceSome of the most important factors affecting the size of warehouseare:

    1. Customer service levels2. Size of market3. Number of products marketed4. Size of the product5. Material handling system used6. Production lead time7. Office area in warehouse8. Types of racks and shelves used

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    38/53

    WAREHOUSE SECURITY

    The hazards for the goods stored in a warehouse are of the followingnature:

    Theft and house breaking.Fire.Floods.Riots and civil commotion.Moisture, insects and rodents.

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    39/53

    Though goods are generally insured against all these risks, except the last one, it isnevertheless advisable to take adequate precautions to protect them. For thispurpose, the following measures are undertaken

    1. Location & Structural Unity

    2. Internal Security

    A warehouse is also located away from dumping grounds, garbage pits, etc., toensure that insects which normally breed in such places, do not damage the goodsin warehouse.

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    40/53

    BENEFITS

    Increase storage capacity. Increase system throughout due to their continuous and tireless use.

    Reduce the labour costs. Product quality is improved with the elimination of human error. Identify parts based on bar codes. Offer higher return on investment. Better capability than standard inventory control systems.

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    41/53

    SERVICES / TECHNOLOGY USED IN WAREHOUSING

    Warehouse Management Systems (WMS)

    Bar Codes

    Electronic Data Interchange (EDI )

    Scan-Based Trading (SBT)

    Just In Time (JIT)

    First In First Out (FIFO)

    Last In First Out (LIFO)

    Vendor Managed Inventory (VMI)

    WAREHOUSING

    RFID (Radio Frequency Identification)

  • 8/4/2019 Logistics Plus

    42/53

    WAREHOUSING

    W/H VISITS

    COMPANY PERSONAL MET PLACE STATUS

    DB SCHENKER (w/h)

    Mr.Shivkumar(Asst. Manager)&

    Mr.Sundaram(Reg.Manager)

    Madhavaram Visited(08/07/08)

    DAIKIN AC (w/h)

    Mr. Kuriya Kose(w/h Manager)

    Madhavaram Visited(16/07/08)

    TAKE SOLUTION (w/h)

    Mr. V. Sarath Babu(w/h Manager)

    Kattupakkam Visited(17/07/08)

    CENTRAL

    WAREHOUSING

    CORPORATION

    Mr. M. Natramil(Manager)Mr. V. Rajshekhar (Storage &

    inspection incharge)

    Madhavaram Visited(21/07/08)

  • 8/4/2019 Logistics Plus

    43/53

    IAL CONTAINER

    LINE Mr. Shree Krishna(Manager)

    Amjinkarai Visited(22/07/08)

    SANCO TRANSLTD.

    Mr. M. Sayeeraman(DGM)

    Thiruvottiyur Visited(23/07/08)

    ALLCARGO

    LOGISTICS LTD. Mr. M. Ramesh(GM)

    Thiruvottiyur Visited(23/07/08)

    OM LOGISTICS Mr. Rajesh Kumar

    (Branch incharge)

    Ambattur Visited

    (25/07/08) OM LOGISTICS Mr. Mahajan

    (Manager) Kattupakkam Visited

    (28/07/08)PANASONIC W/H Mr. Raja Kattupakkam Visited

    (08/08/08)

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    44/53

    QUESTIONNAIRE

    INFRASTRUCURE

    1.How many warehouses are operated by your company?

    1-55-1010-15

    Above

    2. What is the total capacity of warehouse your company have?

    Under 10,000 square feet10,000-25,000 square feet25,000-50,000 square feet

    50,000-1,00,000 square feet1,00,000 & above

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    45/53

    3. What are the dimensions of the containers?

    20 std40 std40 high

    45 high40 high cube20 collapsible40 fixed corner40 open-end20 open-top40 open-top

    All

    4. What is the average turn around time for a container?

    1-3 hrs4-6 hrs

    Above 6

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    46/53

    5. How many containers at a time you can handle in the warehouse?

    0-56-1011-15

    Above

    6. How many ramps do you have?

    LoadingUnloading

    7. Are there any specialized handling requirements of the containers?

    Bar-codingGarment on hangerLabelingPallet jack

    Pick n pack

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    47/53

    8. Do you have reefer container handling & storing facility?

    YesNo

    9. Is there a cold storage facility? If so, what is the capacity?

    Less than 3000 square feet3000-5000 square feet

    Above 5000 square feet

    10. What are the equipments used to handle cargo at your warehouse?

    Forklifts FLT/EFLTCranes - 35ton 45tonHigh stackers

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    48/53

    11. How many forklifts?1-34-6

    Above 6

    12. What is the capacity of forklifts?

    Fork trucksMotorized-drive forkliftsManual drive forkliftsStand-up rider forkliftsSit-down riderReach forklifts

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    49/53

    SERVICES

    1. Which of the following describe your business?

    3PL4PLDistributor (B to B)Distributor (B to C)Internet RetailerOthers

    2. How long your company been in the business activities?

    1-3 years3-5 years5-7 years

    Above

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    50/53

    3. Services your company offers?

    TransportationCustom clearance

    DestuffingRepackingSecondary distributionLocal deliveriesOthers

    4. What type of packages do you handle?

    BoxesCratesDrumsPalletsSkids

    Others

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    51/53

    MANAGEMENT

    1. What type of marketing your company follows?

    Reactive marketing Accountable marketingProactive marketingPartnership marketing

    2. Where does your company stand in the market?

    Market leaderMarket challengerMarket followerNiche marketing

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    52/53

    SERVICES:-

    Just In Time (JIT)Direct On Line Deliveries (DOL)Combination of JIT & DOLBonded & Non Bonded WarehousingBar codingFirst In First Out (FIFO)Last In Last Out (LIFO)Scan Based Trading (SBT)

    Kitting / Bundling services Vendor Managed Inventory (VMI)Six SigmaKanbanCustomer Relationship Management (CRM)

    WAREHOUSING

  • 8/4/2019 Logistics Plus

    53/53

    THANK YOU