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Mar 2008 Page 1 Development of a Logistics BI System for Borealis This is the same system as the one that was implemented at Hydro Polymers and the principle behind the whole concept similar. The slides below shows the Material Flow Specification for parts of these factories i.e. how is all it interconnected. This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business case

Logistics BI Borealis

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Mar 2008 Page 1

Development of a Logistics BI System for Borealis

This is the same system as the one that was implemented at Hydro Polymers and the principle behind the whole concept similar.The slides below shows the Material Flow Specification for parts of these factories i.e. how is all it interconnected.This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business case

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 2/20

Production Sites C-TRUE AS

••

••

SinesPortugal

PorvooFinland

SchwechatAustriaBurghausen

Germany

StenungsundSweden

RafnesNorway

•• AGT, NSPO, Kallo BelgiumFAO, Beringen Belgium

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 3/20

Naphtha

Country 1Feedstock

UC-903

Ethane

UC-732UC-904

UC-901

TK-929/25Ship Cons

Fuel Gas

Cons

Cons

C3° Borealis Operative

Propane

C3° Borealis Tactical

SV Statoil

Throughput

Borealis Operative

LPGUC-731

Cons Cracker FeedFuel GasBorstar

Propane Blending

Cons Domestic

Cons Cracker Feed

Propane

Cracker Feed

Cracker Feed

Cracker FeedContSpot

ShipContSpot

ShipContSpot

ShipContSpot

ShipContSpot

ShipContSpot

ShipContSpot

ShipContSpot

Domestic

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 4/20

Country 1Olefins

ProdUC-960

Propylene

UC-961PY-GAS

Prod

Normally TK-909/10Prod Ship

Ship

Transfer Pipeline PerstorpFuel Gas, Other

Ship

RAF

PORFAO

SIN

External

Normally TK-915/27 Other VOPAKTransfer

Loss/GainShip

Fuel OilShip

TK-911

TK-1228

ProdTransfer Pipeline CBFS

Pipeline, Other

CBFSShipPipeline

ProdTK-902

C4/Raff 2Prod

Normally TK-903/05/06/32Prod Ship

Ship

Normally TK-926

Treated

Crude

C C4

Raff 2

MethanolTK-941

MTBEProd ShipTK-940

Ship Cons

Hydro

Borealis

Hydro

HydroBytte

Hydro (STE Swap)ConsShip

HydroSwap

Prod EFAB Cracker

Cons PEEFAB Gross

ShipRAF

Borealis (STE Swap)

POR

FAO

(POR)FAO

SIN

External

(HydroPurchase)External

HydroPurchase

(POR)FAO

Internal BorealisShipment appearing at

two Sites with a time delayEthylene

AkzoConsShip

Sales Pipeline Akzo

HydroPerstorp

EFAB Backstream

Clariant

Sales

Sales

Cons

Cons

AGTContrSpotLog Swap

ContrSpot

Log Swap

Other Akzo

SwapAkzo

Time SwapTime Swap

BPExxonOther

OtherExxonShell

ExxonShell

Vopak

OtherAkzo

OtherBunaVestsjö

OtherStatoil

OtherShellHydroStatoil

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 5/20

X/Country 1Ethylene

ProdBorealis

HydroProd

Net Cons

Cons

Bytte

ShipSTE

External

ShipBorealis

Hydro

Bytte

Borealis (STE Swap)ConsShip

Swap

X Country 1

Prod EFAB Cracker

Cons PEEFAB Gross

ShipRAF

Borealis (STE Swap)

POR

FAO

(POR)FAO

STE

PORFAO

SIN SIN

1) 1)

2)3)

5)(HydroPurchase)External 4)

(POR)FAO

Export -veImport +ve (Default)

Swap Type:2) Rafnes4) External Purchase

Sales

HydroPurchase

Pipeline Akzo

HydroPerstorp

EFAB to Cracker

Clariant

Other AkzoExternal ContrSpot

ExternalContrSpot

Log SwapTime Swap

Log SwapTime Swap

BPExxonOther

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 6/20

ET4901

ET5901

ET7801

ET6401

ET5801

ET4801Borealis

Bytte Hydro to Borealis

Pipeline 50%

HydroPipeline 50%

ET4801

Cons Cracker Feed

Cons Cracker Feed

Cons

Prod

Prod

Prod

Prod

Ship

Ship

ShipCons

Cons

Propylene

Ethylene Ethylene

Ethane

LPG

C4-MIX

PY-GAS

Country 2Feedstock & Olefine

ET6401Prod Ship

Borealis

Hydro

ET7801Prod ShipBorealis

Hydro

ShipContSpot

ShipContSpot

PP

Ship

STE

PORFAO

SIN

External ContrSpot

Ship

RAF

STEPOR

SIN

External

AGT

ContrSpot

Log SwapTime Swap

Log SwapTime Swap

BPExxonOther

Prod (Hydro)TransferHydro toBorealis

Gross

NetExternalStenungsund

LDHD

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 7/20

Naphtha

Country 3Feedstock

T-34Cons

Rail LPG

Import Unloading

Cracker Feed

Transfer

Pipe FortumPorvooHexanePentane

P/A C6 Raffinate PipeOlefines Pentane Rail

Cons Cracker FeedFortum

Operational: U-19, FB-15017, FB-15014A/B

Borealis

Ship

Cracker Feed

T-33Cons Cracker Feed

Pipe FortumPorvooHexanePentane

P/A C6 Raffinate PipeOlefines Pentane Rail

Purchase

Purchase Fortum

ShipContSpot

ShipContSpot

ContSpot

Butane

HexanePropane

Condensate

Pentane

Sale

Sale

FCC-LightgasFCC-PropyleneMixed gasFCC-Gasoil

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 8/20

Country 3Olefins

ProdT-101/10Ethylene

LDPE PlantPE2 Plant

Ship

RAF

STEFAO

SIN Internal PorvooShipment appearing at

two Sites with a time delayCons

Prod T-104/6Propylene

PP PlantCumene Plant

Ship

RAF

STEFAO

SIN

Cons

PP PlantBullets A/B

C4Prod S-103/5

ButadieneT-105/7

ConsShip Rail/TruckProd Latexia

Eka

BASFDowOther

Ship

PY-GASProd Cons

ShipT-117

Transfer

PP Plant (Return)

Retrurn

FortumCracker

AGT

ExternalSpotContr

ExternalSpotContr

Benzen

Raff 1ConsSale

Bullets

Log SwapTime Swap

Log SwapTime Swap

BPExxonOther

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 9/20

Country 4Olefins

Ship

F2103/14, T758, FA1-B6(Borealis Share)

PropylenePipeFAO

PropylenePP1Cons

RAF

STEPOR

SIN

External

Tank

Exxon Contract

Ato Contract

Beringen

FAO(Exxon/Ato Share)

ShipEthylene

Beringen, PE PlantPipeF2160

RAF

STEPOR

SIN

Swap

(Exxon/Ato Share)

(Borealis Share)

FAO

Exxon Swap

Exxon Contract

Other Time SwapSPA, PE PlantKallo, PP Plant

ARG PipeBeringen

Dow/Dupont PipeSPAARG Pipe

AGT

AtoSwap

Other Log SwapVeba Log Swap

Veba Log SwapOther Log Swap

Other Log SwapPipe

Veba Log Swap to IneosVeba Log Swap to Solvay

Other Spot

Other Log SwapOther ContractIneos Spot

ContrSpot

ExternalContrSpot

Log SwapTime Swap

Log SwapTime Swap

BPExxonOther

Pipe DeltaPP2

Other Spot

Other Time Swap

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 10/20

Country 5Olefins

Ship

S03/6/7/8(Borealis Share)

Refinery Grade PropyleneConsAGT Kallo PP3 PlantProd Splitter

AGT(Shell Share)

Cons

NSPO

Propane Feed

AGTS01/4/5(Shell Share)

Propylene

Cons

Ship

AGTS01 (Borealis Share)

Propane R/D

Propane FeedBorealisShell

Ship

AGTS01/4/5(Borealis Share)

Propylene Ship FAO (Int)External

Swap AtoSwap Other

Rail RTC SchwechatBurghausen

Export

Rail

Rail

BorealisProd Reactor

Backstream

Prod SplitterSheetProd Reactor

Other

Swap Exxon

Splitter Feed

Splitter Feed

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 11/20

Country 6Olefins

Rail

F300/2/3/4/5

PropyleneDestilationPipe PipeRaw

PropylenePP3 ProdPP3 Cons

Other Log Swap

Veba Contract

Other Contract

Pure

Other Time SwapAGT

PP5 ProdPP5 Cons

Schwechat

OMV Pipe

Rail

OMV

PropyleneOMV PipePure PP4 ProdCons

Burghausen

OMV

OMV PipeEthylene

Backstream GasBackstream Liquid

InternalTransferRail

Backstream

LDPEProdHDPE Prod

Cons

HDPE ProdOMV PipeEthylene

BackstreamCons

Wax

External EthyleneCons

PropyleneUnloadRTC

Exxon Log SwapExxon Contract

Other Log Swap

Veba Contract

Other Contract

Other Time SwapAGT

Exxon Log SwapExxon Contract

Other Spot

Other Spot

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 12/20

Naphtha

Country 7Feedstock

D9101A/B, D10TK09

Butane

D6801A/B, Sigás TankShip Cons

Ship Cons Cracker Feed

Cracker Feed

ContrPetrogal

Spot

Pipe

Sigas PipeContr

Petrogal

RGP

D5802, D6901B/CCons Cracker FeedPipePetrogal

Propane

Cavern, D6901ACons Cracker Feed

PipeSigasShip

Prod

Other

Spot

Raff 2Cons Cracker FeedPipeFortum

D6801A/B

Petrogal

Truck Carbogal

SigasOther

PetrogalCepsa

Fuel Gas

1-January 2003 Version 1.0 Borealis Material Flow Specification Page 13/20

Country 7Olefins

Prod

D206D4801A/B

EthyleneHD PlantLD1 Plant

Ship

RAF

STEFAO

PORInternal Sines

Shipment appearing attwo Sites with a time delay

Cons

ProdPropylene

PE PlantsShip

RAF

STEFAO

POR

Cons

LD2 PlantAragonesas

Crude C4Prod

ButadieneCons ShipPipe

Ship

ProdAromatic Micture

Ship

Raff 1Pipe

TruckPipe

D306/D5801

Pipe

SC

RGP

Polimeri

ExxonAtochem

Shell

D7801A/B

D501A/BChempetrolProd

DuPontD601A/B

D502 Fortum

MethanolD0952MTBE

Prod D0951

Cons

Pipe Petrogal

PipeEuroresinas

Raff 2Prod D6801 Pipe Borealis Lda

Other

Other Other

AGT

Gassing Up (Own)

ExternalSpotContr

External ContrSpot

Gassing Up (Own)

Gassing Up (Own)

Gassing up (Sale) for Ethylene, Propylene and Butadieneare included in the Shipment Quantity

ProdFuel Oil

PipeCarbogalPower PlantD9501A/B

Log SwapTime Swap

Log SwapTime Swap

BPExxonOther