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Lockheed Martin Proprietary Information Lockheed Martin Australia Australian Industry Capability Relevant to SKA Project Challenge Noel Wainwright 4 October 2011 Picture June 15, 2022 1 Lockheed Martin Proprietary Information

Lockheed Martin Proprietary Information Lockheed Martin Australia Australian Industry Capability Relevant to SKA Project Challenge Noel Wainwright 4 October

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  • Lockheed Martin Proprietary Information Lockheed Martin Australia Australian Industry Capability Relevant to SKA Project Challenge Noel Wainwright 4 October 2011 Picture 10 September 2015 1 Lockheed Martin Proprietary Information
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  • 2 RLM - Commercial in Confidence JORN An Exemplar of Science/Industry Collaboration in Delivering Cutting Edge RF Technology Hypothesis Australian companies have a proven capability to deliver large scale complex projects such as SKA Exemplar Jindalee Over-The-Horizon Radar project - JORN - is a world class HF surveillance system delivered by Lockheed Martin acting in a joint venture arrangement with Tenix (in the decade 1993 to 2003): RLM At its peak, the JV employed 650 staff in the key systems engineering, software development and systems integration disciplines A crucial ingredient for the success of JORN was the ability of the company to access capabilities of the parent company technologies including the assignment of 60 specialists into the program
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  • 3 JORN Overview Historical Summary
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  • 4 RLM - Commercial in Confidence Broome Christmas Island Kalumburu Hughes Nhulunbuy Normanton Horne Island Laverton Ajana Boolathana RAAF Learmonth South Headland RAAF Curtin Kalkarindgi Humpty Doo Groote Eylandt RAAF Scherger Lynd River Longreach JFAS RAAF Edinburgh MIF - Transponder - Vertical Incidence Sounder - Oblique Incidence Sounder Jindalee Operational Radar Network (JORN)
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  • 5 RLM - Commercial in Confidence Overview of JORN Scope Development of a networked radar system 90 degree radar centered near Longreach in Queensland 180 degree radar centered near Laverton in Western Australia 17 remote beacon sites on Australian Coastline and Christmas Island Operations Center located on RAAF Base Edinburgh, South Australia Includes all building & construction works Support facility Located at RAAF Base Edinburgh, South Australia Software Maintenance Operator Training Maintenance & Support for 46 months after acceptance
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  • 6 RLM - Commercial in Confidence JORN Systems and Subsystems (Part I) Each Surveillance Segment is comprised of a transmit and a receive site and contains A Radar System An FMS System ( Frequency Management System a TX & RX systems comprising of a Backscatter Sounder, Mini Radar, Passive Channel Evaluator and Background Noise & Signal Monitoring systems ) A Receive Site Operations Centre The Radar System has A Transmit Subsystem A Receive Range Processing and Beamforming Subsystem A Radar Signal Processing Subsystem
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  • 7 RLM - Commercial in Confidence JORN Systems and Subsystems (Part II) The Frequency Management System has 8 Subsystems BSS/MR Transmit Subsystem Backscatter Sounder (BSS) Receive Subsystem Mini Radar (MR) Receive Subsystem Oblique Incidence Sounder (OIS) Subsystem Vertical Incidence Sounder (VIS) Subsystem HF Spectrum Monitor (SM)/HF Background Noise Monitor (BN) Subsystem Passive Channel Evaluation (PCE) Subsystem Transponder Subsystem
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  • 8 RLM - Commercial in Confidence JORN Systems and Subsystems (Part III) The other major systems and subsystems are: Operations Centre System (Ops Centre) Maintenance Subsystem Software Support and Training Facility Subsystem (SSTF) Local Area Communications and Services Element (LAC) Wide Area Communications Subsystem (WAC)
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  • Located 30 kms South West of Longreach Accommodates ~ 10 M&S staff 30 high power amplifiers (20kw each) Four log periodic antenna arrays (high band, low band, FMS, FMS ext) 21 km of 3 inch coaxial feed cable 300,000 square metres of galvanized earth-mat Radar 1 Transmit Site (Queensland)
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  • Located 185 kms South West of Longreach Both terrestrial and satellite communications capability Radar 1 Receive Site (Queensland) 3.5 Km array 480 Dipoles for Radar 16 Dipoles + omni for FMS antenna Sited to within 2mm 20 Bunkers hold 24 Receivers each 100s of kilometers of optical fibre and coaxial cable
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  • 11 RLM - Commercial in Confidence Headquarters for RAAF unit 1RSU Qld, WA and JFAS all controlled from this facility Both terrestrial and satellite communications capability 22 JORN Operator positions Also home to JORN Software Support and Training Facility JCC (Edinburgh AFB, Adelaide, SA)
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  • 12 RLM - Commercial in Confidence Melbourne Integration Facility (MIF) Most advanced software development and integration facility in Australia Capacity for 350 engineers 20,000 sq. ft. of integration & test laboratories Extensive computing & communications infrastructure Classified laboratory capable of accommodating multiple projects Satellite communication links to South Australia & remote sites Built a World Class Engineering Facility
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  • 13 RLM - Commercial in Confidence JORN Pre RLM DSTO built the experimental JFAS Radar in 70s / 80s Defence issued RFP for an operational system in 88 Contract Awarded to Telstra in 1990 Original delivery date was June 1997 Project was in trouble from the start
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  • 14 Laying the Foundation September 1997-December 1998
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  • 15 RLM - Commercial in Confidence Formed the Team - Employed the People Hand Picked Telstra engineers and support team from Melbourne and Adelaide (~200) Telstar software and support team (150) Lockheed Martin Secondees (45) Tenix Secondees (7) Kept the best contractor staff (50)
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  • 16 RLM - Commercial in Confidence Redirected Software Development All software development effort was stopped 7 initiative teams formed to address : Requirements, Interfaces, Processes, Development environment, Software Test, Earned Value, Middleware Team recommendations factored into the new plan Software deliveries structured to the Integration Plan Full set of BOEs developed and EV program adopted
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  • 17 Building the Pedigree Software June 1999 - June 2001
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  • 18 RLM - Commercial in Confidence Pedigree Software Sware Team Early 2000 SPRs Heads of Agreement Marconi Legacy Software Baseline Legacy Software Integration Team Built final software product, termed Pedigree software, to RLM process Contained new architecture base for final delivery. Incorporated SPRs from Legacy integration. Production Software - (Integration) Integration Drops Software Completion Strategy
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  • 19 RLM - Commercial in Confidence Established an Integration and Test Plan Established the Melb Intgrtn Facility: Size to rebuild 1M SLOC in < 6 hours Allow concurrent integration and concurrent requirements verification Built/bought integration tools Established remote debug to site Verify the radar operations from the MIF Established longevity / stability program Established test strategy with customer
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  • 20 RLM - Commercial in Confidence Installed the Project Infrastructure UNIX Rational APEX Toolset Ada 95 development MATLAB Modeler - Algorithm modeling Eaglespeed - Project CM Greenhills - 68040 Ada95 Development Environment WinNT Microsoft Office suite and Microsoft Project Microsoft SQL Server for Requirements Management and Test / Integration Database Labview for Test Support Items
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  • 21 RLM - Commercial in Confidence Established a Requirements Baseline Agreed the Network Specification with the CoA Established a single requirements repository Completed Software requirements scrub Completed Systems Engineering Second Pass (SE2P) Completed Requirements Traceability Completed Algorithm Definitions Established a Network Level RTEM
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  • 22 RLM - Commercial in Confidence CSCI SLOC Comms 10,990 FMS Control 25,622 FMS Support 71,207 Stage 2 Signal Processing 18,291 Network Management 61,530 Radar Management 51,132 Coordinate Registration 20,924 Tracking 31,691 Consoles 337,759 Maintenance Console 115,102 C&CS 83,989 RxATE 20,853 Simulator 46,010 Reuse 166,994 Transmit Control 41,600 Receive Site Control 15,286 BSS Receive Processor 19,511 Transponder 27,100 Waveform Generator 22,922 Mini Radar 4,460 BN/SM Processor 5,285 Passive Channel Evaluation 4,396 Stage 1 Signal Processing 14,970 VME 35,819 Total 1,253,443 JORN Final SLOC Count
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  • 23 On-Site System Integration and Test March 1999 October 2002
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  • 24 RLM - Commercial in Confidence Pedigree Software Software Team Early 2000 SPRs Heads of Agreement Marconi Legacy Software Baseline Legacy Software Integration Team Legacy Software used to Integrate the hardware Integrated on-site to wring out Subsystem design and hardware issues Production Software - (Integration) Integration Drops Hardware Integration Strategy
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  • 25 RLM - Commercial in Confidence On-Site Integration Program Concurrent integration/test across 4 radar sites Site shifts : Two 12 hour shifts/day, 7 days/week at each site Site rotations : 2 weeks on/one week off on RDO Effort required 12 teams of 3-4 people Each shift required a lead, total of 12 shift leads Each site had 2 leads to coordinate the shift teams and between the sites Handover between teams was sometimes only minutes at the airport Flights very restricted, In on Tuesday, out on Thursday at WA Families not allowed on site Many staff did site rotations for 3-4 years Communication was difficult but essential for success!
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  • 26 RLM - Commercial in Confidence MIF Radar 2 Western Australia Radar 2 Western Australia Radar 1 Queensland Radar 1 Queensland (2) Hardware C/O (1) Hardware C/O (4) Pedigree Install Conducted pre-Site integration in MIF Conducted Hardware checkout with Legacy Software at both sites Targeted initial Pedigree site activities to WA Transitioned Pedigree to builds to Qld following initial I&T Maintained QLD & WA on Legacy to support ongoing hardware testing Transitioned WA & QLD to Pedigree after baseline stable/proven Installed JCC after Segment/MIF integration completed JCC (3) Pedigree Install (5) JCC Install Integration Strategy
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  • 27 RLM - Commercial in Confidence JCC Integration JCC Ops Centre equipment : 22 Alpha Unix workstations for Consoles CSCIs 10 Alpha Unix 4100 and 1200 Servers for Ops Centre System CSCIs Software Support and Training Facility equipment 8 Alpha Unix workstations for Training Facility CSCIs 10 Alpha Unix workstations for Training Facility CSCIs 25 NT/Unix workstations for Software Support 5 VME Bins configured with embedded processors and interface cards for Software Support of the embedded CSCIs Shared Various Comms Cabinets and equipment
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  • 28 RLM - Commercial in Confidence Transmit Site Integration Radar Transmit High Band and Low Band Antenna Arrays 28 Radar High Power Amplifiers 28 VME Bins for Waveform Generation 2 VME Bins for Transmit Control Alpha Servers for Transmit Control FMS Transmit FMS Antenna Arrays Up to 2 FMS High Power Amplifiers Up to 2 VME Bins for FMS Waveform Generation Alpha Servers for FMS Tx Control 2 VME Bins for Transmit Control Shared Two racks of Time and Frequency Standard Equipment Various Alpha Servers and NT boxes for File Servers and Maintenance Consoles Various Communications Racks and Equipment
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  • 29 RLM - Commercial in Confidence Receive Site Integration Radar Receive 3.2 Km array of 480 dipoles at Radar Site 1 2 3.2 Km arrays of 480 dipoles at Radar Site 2 20 (at R1) or 40 (at Rs) Bunkers each containing 24 Receiver Front Ends 68 VME Bins for Stage 1 Signal Processing 4 VME Bins for Receive Site Control 9 Racks of Receiver Front Ends for FMS Receive Subsystems 2 Alpha Servers for Receive Site Control FMS Receive FMS Antennas FMS Bunkers 9 VME Bins for FMS Receive Subsystems 2 Alpha Servers for FMS CDP Receive Site Ops Centre 5 Alpha Unix workstations for Consoles CSCIs 5 Alpha Unix 4100 and 1200 Servers for Ops Centre System CSCIs 3 Alpha Unix 4100 Servers for Stage 2 and Radar Control CSCIs Shared equipment 5 Cabinets of RxATE equipment Two racks of Time and Frequency Standard Equipment Various Alpha Servers/NT boxes for File Servers and Maintenance Consoles Various Communications Racks and Equipment
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  • 30 RLM - Commercial in Confidence VME Summary In 233 VME racks there are: 233 Dy-4 144 Single Board Computers 103 DY-4 Serial Interface Cards 225 Ethernet Cards 715 Mercury MCV6 Quad I860 DSP VME Boards 160 VMIC Shared Memory Cards 36 FDDI Interface Cards 84 Event Generator Cards 24 BCIB Interface Cards 1078 Receiver Backends
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  • 31 Acceptance Program March 1999 March 2003
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  • 32 RLM - Commercial in Confidence Acceptance Program Planning Project focus turned to Acceptance of the supplies with the CoA following Marconi Descope negotiations MoMAP Negotiations Agreed to eliminate redundant testing Agreed to electronic delivery of CDRLs Clarified Warranty and latent defect provisions Agreed to SPR carry over process ACPP Formalized the Criteria for Release points June 99 - Technical Reviews and Audits Status Agreed Sept 99 - Drawing Tree Agreed Nov 99 - Doc Tree Agreed
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  • 33 RLM - Commercial in Confidence JORN Test and Evaluation Hierarchy FacilitiesILS PM Network Specialty Climatic/ Survivability HFE/Safety Tempest EMI/EMC SIM WFG RCC&CS COM CSW CR TK FS RM NM S2 TxMC FSC RxSC S1 BTP BNP PCP MRP BRP Trans. OISVISXPDR SSTFOPCCOMMS RADAR 2 RADAR 1 FMS 2 FMS 1 Segment 2 Segment 1
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  • 34 RLM - Commercial in Confidence JORN Acceptance Criteria Segment 1 Acceptance DT-IB Test Report FQR/PCA RSOC Confidence Tests Acceptance Report M&S In place DT-IB Seg 2 Confidence Tests Test Report FQR/PCA RSOC Confidence Tests Acceptance Report M&S In place Segment 2 Acceptance Operational Release DT-IIA JCC Ops Centre Confidence Tests No Priority 1 or 2 SPRs Number of Priority 3 SPRs determined by LTC No limit on Priority 4 & 5 SPRs Acceptance Report Final Acceptance SSTF DT-IA SSTF & Network Test Reports SSTF & Network FQR/PCA S/W support installed & demonstrated Acceptance Report Final M&S In place
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  • 35 RLM - Commercial in Confidence RLM Management Agreement Antennae Arrays Remote Radar Site Facilities Marconi Heads of Agreement Radar Hardware Installation 1997 1998 1999 20002001 RISKRISK Initial Capability Verification Segment D&T Trial 2002 Production S/W Completion JORN Risk Reduction 2003
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  • 36 RLM - Commercial in Confidence 1997 1998 1999 20002001 2002 20032004 20052006 M&S 46 Months from OR Segment 2 Release Segment 1 Release Marconi Descope On-site Integration and Test Pedigree S/W Development Operational Release JORN Final Acceptance Due Dilligence Laying the Groundwork Segment and Network Test Detection and Tracking Trial Acceptance Program JORN Project Phases and Key Milestones
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  • Lockheed Martin Proprietary Information Lockheed Martin Australia and the SKA Project 10 September 2015 37 Lockheed Martin Proprietary Information Australian companies have a proven capability to deliver large scale complex projects such as SKA (JORN An Exemplar of Science/Industry Collaboration in Delivering Cutting Edge RF Technology) Collaboration is essential - both Australian companies and government organizations, and international companies from the SKA Founding Nations A crucial ingredient for the success of JORN was the ability of the company to access capabilities of the parent company technologies including the assignment of 60 specialists into the program to achieve the delivery objectives SKA will need to do that also with specialists coming from Founding Nations Lockheed Martin Australia would be ready to again work closely with the specialist technology organizations and international companies to provide project management support (in Australia) to deliver an integrated system-of-systems SKA.