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Padlocks/Hasps . . . . . . . . . . . . . . . . . . . . 164Circuit Breaker Lockouts . . . . . . . . . . . . .165Lockout Centers . . . . . . . . . . . . . . . 165-166
Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Lockout/Tagout Program. . . . . . . . . . . . . 168
INDEX
What is Lockout/Tagout?
Lockout/Tagout is a procedure that physically isolates machines/equipment from one or more energy sources.It is widely used in manufacturing plants to prevent the accidental release of energy during maintenance,servicing and repair operations. Note: Simply hitting a STOP button and engaging a tab-over is NOT Lockout/Tagout. In fact, OSHA does not even consider or allow panel-type controls to serve as disconnecting means.These types of controls do nothing to physically disconnect the circuit operations.
Source: www.accuform.com
OSHA 1910.145(f) App A Recommended Color Coding
While the OSHA standard does not specifically
mandate colors to be used on accident prevention tags,OSHA does recommend the following color schemefor meeting requirements of Lockout/Tagout:
For information on OSHA regulations, visit www.osha.gov
DANGER - Red, or predominantly red, with lettering or symbolsin a contrasting color
CAUTION - Yellow, orpredominantly yellow, with lettering or symbols in a contrasting color
WARNING - Orange, orpredominantly orange, with lettering or symbols in a contrasting color
BIOLOGICAL HAZARD -Fluorescent orange or orange-red,or predominantly so, with lettering or symbols in a contrasting color
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Yellow
Orange
41 Series PremiumLaminated PinTumbler Padlocks
Individualized zinc-plated laminates with hardened steel shackle. Uniquekeyway drill guard. Heel and toebolted for added strength. Onekey blank fits all size padlocks.
ITEM # DESCRIPTION SIZE UOM
41/40BKA Steel premium padlock w/ 3/4" shackle, keyed alike 1 1/2" Ea41/40BKD Steel premium padlock w/ 3/4" shackle, keyed different 1 1/2" Ea41/50KA Steel premium padlock w/ 1" shackle, keyed alike 2" Ea41/HB/40BKA Steel premium padlock w/ 2" shackle, keyed alike 1 1/2" Ea41/HB/40BKD Steel premium padlock w/ 2" shackle, keyed different 1 1/2" Ea
Diskus StainlessSteel Padlocks
Stainless steel lock body and innermechanism withhardened chromemoly shackle formaximum corrosionresistance. Deeplaser-welded seam for hightensile strength. Features
Abus 6-Disc Plus cylinder which offers over 30,000 key differs.
ITEM # DESCRIPTION SIZE UOM
20/80BKA Diskus lock w/ 7/16" dia. shackle, keyed alike 3 1/4" Ea20/80BKD Diskus lock w/ 7/16" dia. shackle, keyed different 3 1/4" Ea
Aluminum Padlocks
Solid aluminum body and hardened steel shackle for corrosion resistance.Features 6-pin cylinder for maximum key differs. Accepts American Lock PTC-12and PTC-14 cylinders. Can duplicate existing American Lock and MasterLock systems.ITEM # DESCRIPTION COLOR UOM
72HB/40-75KDRED Aluminum lock w/ 3" shackle, keyed alike Red Ea72HB/40-75KDBLU Aluminum lock w/ 3" shackle, keyed alike Blue Ea72HB/40-75KDYLW Aluminum lock w/ 3" shackle, keyed alike Yellow Ea72HB/40-75KDGRN Aluminum lock w/ 3" shackle, keyed alike Green Ea72HB/40-75KDORG Aluminum lock w/ 3" shackle, keyed alike Orange Ea72HB/40-75KDPUR Aluminum lock w/ 3" shackle, keyed alike Purple Ea72HB/40-75KDBRN Aluminum lock w/ 3" shackle, keyed alike Brown Ea72HB/40-75KDBLK Aluminum lock w/ 3" shackle, keyed alike Black Ea90018 Master key, 72HB-40 Ea90040 Abus 20 Series key Ea
Steel Hasp
Hasps accommodate multiple padlocks with shackle diameter of 9/32". Steel hasps feature a red vinyl-coating with zinc-plating.
ITEM # DESCRIPTION UOM
KDD107 Standard style w/ 1" opening, 4 1/2" length Ea
20/80BKA
41/40BKA
Blue
Green
OPENCLOSED
Red
P : (407)281-9000 T :(866)281-1954
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C-Safe Circuit Breaker Lockout
Constructed of rigid plastic. Red color helps to identify from a distance.Single pole lockout requires a switch breaker with a recessed hole in it.
ITEM # DESCRIPTION UOMCB01R Single pole lockout Ea
Circuit Breaker LockoutsLock out electrical power at the source, right at the circuit breaker.No need to lock out the entire panel. Compact, universally designedlockouts fit over most major brands of breaker toggles in the off position. Attach without modification to the breaker toggle andpanel to prevent the breaker from being switched on once a padlock is in place. Rigid all-plastic construction in visible red color.
Single-pole style fits over breaker toggle up to 9/16" width with recessed hole.
Single-pole, no-hole style fits on breaker toggle up to 9/16" width without a recessed hole by securing with a screw (included).
Double-pole style fits over (2) breaker toggles upto 5/8" width connected by a cross bar.
Double/triple pole style fits over 2-3 breaker toggles connected by a bar.
ITEM # DESCRIPTION UOM
KDD121SP Single-pole EaKDD122DP Double-pole EaKDD123SP Single-pole, w/out hole EaKDD131DP Double/triple pole Ea
Aluminum Hanger Style BoardsDurable, .040" aluminum boards have pronged hooks to hang padlocks and lockouthasps. Thick, molded, clear poly pocket measures 4 3/4" H x 3 5/8" W x 2" Dto hold lockout tags. Designed for tough environments.
ITEM # DESCRIPTION SIZE UOM
KST404 Hanger style 6-padlock board w/ kit 14" x 14" EaKST410 Hanger style 12-padlock board w/ kit 20" x 14" Ea
The 6-Padlock kit contains:
(6) Steel padlocks, (keyed differently)
3/4" shackle(10) HS-Laminate lockout tags
(10) Plastic ties
(1) Lockout scissor hasp, 1" opening
(1) Lockout scissor hasp, 1 1/2" opening
The 12-Padlock kit contains:
(12) Steel padlocks, (keyed differently)
3/4" shackle(50) HS-Laminate lockout tags
(50) Plastic ties
(1) Lockout scissor hasp, 1" opening
(1) Lockout scissor hasp, 1 1/2" opening
KDD123SP
KST404
Q UALITY P RODUCTS AND R ELIABLE S ERVICE !
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Group Lock Box
Used for work team situations where multiple employees, energy sources, machines and processes need to be locked out. All keys aresecurely stored in the tamper-resistant heavy steel lock box. A singleperson (group leader or foreman) locks the box until the job is completeand all group members are cleared from work area. The 13-lock grouplock box helps to simplify lockout procedures for large equipment. Oncethe equipment or process is locked out, the key or keys are placed inthe heavy steel 13-lock box. Then, each authorized work team memberplaces a personal lock or tagout device to the group lock box. Thisensures that no single person has access to the box unless all employeeshave removed their locks or tags. Accepts up to (13) individual locks.
ITEM # DESCRIPTION UOM
GLB03 13-Lock group lock box Ea
Portable Group Lock Box
Prevent access to keys by locking them away in a lock box. Once jobis completed, verified, and workers are cleared from the equipment,the box is unlocked to regain access to the keys. Sturdy steel box measures 10" x 6" x 4 1/4". Features lockable closure, top key slot,and carry handle for portability. Red. Padlocks sold separately.
ITEM # DESCRIPTION UOM
KCC617 Group lock box, 13 slots EaKCC615 Lock box Ea
Plug Lockouts
Place the plug in the clam shell designed lockout, close, and secure with padlock (sold separately). Visible red, all plastic construction.
ITEM # DESCRIPTION UOM
KDD236 Plug lockout, rotation style, fits plug 2 1/4" x 3 1/4", fits 3/4" dia. cord EaKDD238 Plug lockout, rotation style, fits plug 3" x 6", fits 3/4" dia. cord EaKDD237 Plug lockout, hinge style, fits plug 3 1/4" x 1 3/4", fits 1/2" dia. cord EaKDD239 Plug lockout, hinge style, fits plug 3" x 6 3/4", fits 1" dia. cord Ea
KDD237
KCC617
KCC615
P : (407)281-9000 T :(866)281-1954
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Lock Labels
Pressure-sensitive labels
are versatile, economicalsolutions to OSHA regulations. Specialarea for user name anddepartment. 5" x 3/4".
ITEM # DESCRIPTION COLOR UOM
AL0703 Lock out label Red EaAL0705 Lock out label Yellow EaAL0706 Lock out label Green EaAL0710 Lock out label Black Ea
AL0703
AL0705
AL0706
AL0710
Steering Wheel Cover
Prevent someone from driving a disabled or under repair vehicle. Reinforced vinylcover has a screen-printed warning legend and message, and fits over standard steering
wheels to be seen. The upper half has a stitched pocket to slip over the steering wheel. The bottom has a 3/8" metal grommeted hole to accommodate a 1 1/2"hasp or padlock (sold separately), securing the cover to the steering wheel.
ITEM # DESCRIPTION SIZE UOM
KDD738 Caution This Vehicle is Being Serviced 24" Ea
Bilingual Lockout Tags
Bilingual lockout tags help you comply with
tagout requirements of the OSHA Lockout/Tagout standard. Prevent accidental orunexpected start up or release of storedenergy when working on equipment ormachinery. With bilingual tags, bothEnglish and Spanish are printed on eachside of the tag to ensure the safety message is recognized.
ITEM # DESCRIPTION SIZE UOM
TSP105LTM Danger Do Not Operate Equipment Lockout 5 7/8" x 3 1/8" 5/Pk TMS109CTP Danger Do Not Operate 5 7/8" x 3 1/8" 25/Pk
TSP105LTM
Lockout Control Tags
Sign out padlocks using the cardstock tags to track user information.
ITEM # DESCRIPTION UOM
KCC312 Lockout control tags 100/Pk
Large Danger Lockout Tag
Prevent the accidental or unexpected startup or release of stored energy when working on equipment and machinery. Helps comply
with OSHAs Lockout/Tagout standard.
ITEM # DESCRIPTION COLOR UOM
MLT418CTP Danger Locked Out Do Not Remove 5 7/8" x 3 1/8" 25/Pk
Lockout Tags
Clearly identify the person locking out equipment and machinery. Has a 3/8" grommet.
ITEM # DESCRIPTION SIZE UOM
TAG-10W Danger Do Not Operate 3 5/8" x 5 5/8" 25/Pk TAG-40 Danger Equipment Locked Out 3 5/8" x 5 5/8" 10/Pk TAG-94 Do Not Operate, bilingual 3 5/8" x 5 5/8" 25/Pk
TAG-40
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Set-up Lockout Training& Procedure Program Develop, standardize, and document
the lockout process for eachenergy source. Identify employees
level of involvement in theprogram - those that are madeaware, affected, and to perform
the lockout procedures.Accomplish this through
comprehensive training programs and certifications.
Just shutting off, unplugging, or disconnectingequipment is not enough Complywith OSHA Regulations, Lock it Out!Before repairs, servicing, maintenance, or set-up of machines and equipment can begin,prevent the unexpected the accidental start up!
Procedures, devices, and personnel must be set in place to prevent a serious injury or death thatcould occur when someone thinks something is safely off. To ensure machines and equipmentremain off means to establish a program consisting of energy control procedures, employee
training, and periodic inspections..., as described in the OSHA standard. The standard alsoidentifies products used for lockout/tagout, such as lockout devices and tagout devices.
Highlighted here are seven steps to creating aneffective lockout/tagout program.
1 Be Aware of the Lockout Regulations Become familiar with the federalregulations known as The Control ofHazardous Energy (Lockout/Tagout).
Develop List of Machinery & Equipment Survey your facility for all machineryand equipment that have the potentialfor requiring lockout.
Identify & Mark Energy Sources& Lockout Points
Locate and document start up areasof energy sources, such as: Mechanical Electrical Hydraulic Thermal Pressure Process Control Stored Energy gravity springs
Determine the Lockout Controls Identify and document the necessary devices that isolate and lockout energysources, and secure them for on-site use. Standardize the devices for variousfunctions for proper identification.
Implement the Lockout Program Initiate and enact the lockout/tagoutprogram that follows the trainingprocedures. Post reminders and have
the necessary lockout/tagout devicesreadily available.
Review Lockout Program Identify and documentchanges to existing lockoutprocedures and newenergy sources that requirelockout. Make corrections,changes, and additions to
the program. Conduct periodic review of lockout procedures
(required at least annually) to ensure they are up to date andrequirements are being met.
We offer solutions to help meet your lockout/tagout requirements and make your employees aware of the energy source hazards found throughout your facility. Lookfor products to meet your specific lockout needs ranging from lockout devices to training materials. Call us for a consultation of your lockout/tagout requirements.
Post signs, apply labels and tagsto warn and identify energy sourceareas and points requiring shut down andlockout/tagout procedures.
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29 CFR 1910.147 e Control of Hazardous Energy (Lockout/Tagout) ...requires the employers to establish a program and utilizeprocedures for a xing appropriate lockout devices or tagout devic-es to energy isolating devices, and to otherwise disable machines orequipment to prevent unexpected energization, start-up or releaseof stored energy in order to prevent injury to employees.
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P : (407)281-9000 T :(866)281-1954