LN-9401-00.3 DynaFlow Operator Interface Manual · to a situation that might cause serious injury ... Differences in local codes and plant ... DynaFlowTM Operator Interface Manual

DYNAFLOWDYNAFLOWDYNAFLOWDYNAFLOWDYNAFLOWTMTMTMTMTM

OPERAOPERAOPERAOPERAOPERATTTTTOR INTERFOR INTERFOR INTERFOR INTERFOR INTERFACE MANUALACE MANUALACE MANUALACE MANUALACE MANUAL

SERVICE MANUALLN-9401-00.5LN-9401-00.5LN-9401-00.5LN-9401-00.5LN-9401-00.5(Replaces LN-9401-00.4)March 2012

MODEL: 77376 and A12233MODEL: 77376 and A12233MODEL: 77376 and A12233MODEL: 77376 and A12233MODEL: 77376 and A12233IMPORIMPORIMPORIMPORIMPORTTTTTANTANTANTANTANT: Before using this equipment,: Before using this equipment,: Before using this equipment,: Before using this equipment,: Before using this equipment,carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,starting on page 1, and all instructions instarting on page 1, and all instructions instarting on page 1, and all instructions instarting on page 1, and all instructions instarting on page 1, and all instructions inthis manual. Keep this Service Manual forthis manual. Keep this Service Manual forthis manual. Keep this Service Manual forthis manual. Keep this Service Manual forthis manual. Keep this Service Manual forfuture reference.future reference.future reference.future reference.future reference.

Service Manual Price: $ 50.00 (U.S.)Service Manual Price: $ 50.00 (U.S.)Service Manual Price: $ 50.00 (U.S.)Service Manual Price: $ 50.00 (U.S.)Service Manual Price: $ 50.00 (U.S.)

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POWER

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NOTE:NOTE:NOTE:NOTE:NOTE: This manual has been changed from revision LN-9401-00.4LN-9401-00.4LN-9401-00.4LN-9401-00.4LN-9401-00.4 to revision LN-9401-00.5 LN-9401-00.5 LN-9401-00.5 LN-9401-00.5 LN-9401-00.5.Reasons for this change are noted under “Manual Change Summary” inside the backcover of this manual.

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SAFETY:SAFETY:SAFETY:SAFETY:SAFETY:

SAFETY PRECAUTIONS............................................................................................................HAZARDS / SAFEGUARDS........................................................................................................

PAGEPAGEPAGEPAGEPAGE

INTRODUCTION:INTRODUCTION:INTRODUCTION:INTRODUCTION:INTRODUCTION:

CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS

DESCRIPTION.............................................................................................................................SPECIFICATIONS.......................................................................................................................

OPERATION:OPERATION:OPERATION:OPERATION:OPERATION:

GENERAL.....................................................................................................................................KEY FUNCTIONS........................................................................................................................PASSWORD OPERATION.........................................................................................................SCREENS....................................................................................................................................FILE I/O.........................................................................................................................................INSTALLING/UPDATING SOFTWARE......................................................................................PARAMETER LOCATIONS.........................................................................................................SCREEN MENU TREE................................................................................................................

MAINTENANCE:MAINTENANCE:MAINTENANCE:MAINTENANCE:MAINTENANCE:

TROUBLESHOOTING / TROUBLESHOOTING GUIDE..........................................................

1-41-41-41-41-4

5-65-65-65-65-6

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DynaFlowTM Operator Interface Manual - Contents

INSTALLATION:INSTALLATION:INSTALLATION:INSTALLATION:INSTALLATION:

INPUT POWER............................................................................................................................INTRINSICALLY SAFE FLOWMETERS.....................................................................................SYSTEM CONNECTIONS..........................................................................................................WIRING FOR INTRINSICALLY SAFE FLOWMETERS (A12233).............................................WIRING FOR INTRINSICALLY SAFE FLOW METERS (77376)..............................................SYSTEM CONNECTIONS (77376).............................................................................................INPUT POWER SCHEMATIC.....................................................................................................

7-127-127-127-127-12

777891011

PARTS IDENTIFICATION:PARTS IDENTIFICATION:PARTS IDENTIFICATION:PARTS IDENTIFICATION:PARTS IDENTIFICATION: 25-3225-3225-3225-3225-32

DYNAFLOW DOOR (77376 VERSION).....................................................................................DYNAFLOW SUB-PANEL (77376 VERSION)............................................................................DYNAFLOW PARTS LIST...........................................................................................................DYNAFLOW SPARE PARTS......................................................................................................DYNAFLOW DOOR (A12233 VERSION) / PARTS LIST...........................................................DYNAFLOW INTERFACE PANEL (A12177) / PARTS LIST......................................................

2526272829-3031

WARRANTY POLICIES:WARRANTY POLICIES:WARRANTY POLICIES:WARRANTY POLICIES:WARRANTY POLICIES: 3333333333

LIMITED WARRANTY..................................................................................................................33

APPENDIX:APPENDIX:APPENDIX:APPENDIX:APPENDIX: 34-3534-3534-3534-3534-35

CONVERSIONS...........................................................................................................................RATIO CONVERSION CHART...................................................................................................

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SAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSBefore operating, maintaining or servicing anyRansburg electrostatic coating system, read andunderstand all of the technical and safety literaturefor your Ransburg products. This manual containsinformation that is important for you to know andunderstand. This information relates to USERSAFETY and PREVENTING EQUIPMENTPROBLEMS. To help you recognize thisinformation, we use the following symbols. Pleasepay particular attention to these sections.

A WARNING! states information to alert youA WARNING! states information to alert youA WARNING! states information to alert youA WARNING! states information to alert youA WARNING! states information to alert youto a situation that might cause serious injuryto a situation that might cause serious injuryto a situation that might cause serious injuryto a situation that might cause serious injuryto a situation that might cause serious injuryif instructions are not followed.if instructions are not followed.if instructions are not followed.if instructions are not followed.if instructions are not followed.

A CAUTION! states information that tellsA CAUTION! states information that tellsA CAUTION! states information that tellsA CAUTION! states information that tellsA CAUTION! states information that tellshow to prevent damage to equipment or howhow to prevent damage to equipment or howhow to prevent damage to equipment or howhow to prevent damage to equipment or howhow to prevent damage to equipment or howto avoid a situation that might cause minorto avoid a situation that might cause minorto avoid a situation that might cause minorto avoid a situation that might cause minorto avoid a situation that might cause minorinjury.injury.injury.injury.injury.

A NOTE is information relevant to theA NOTE is information relevant to theA NOTE is information relevant to theA NOTE is information relevant to theA NOTE is information relevant to theprocedure in progress.procedure in progress.procedure in progress.procedure in progress.procedure in progress.

While this manual lists standard specificationsand service procedures, some minor deviationsmay be found between this literature and yourequipment. Differences in local codes and plantrequirements, material delivery requirements, etc.,make such variations inevitable. Compare thismanual with your system installation drawingsand appropriate Ransburg equipmentmanuals to reconcile such differences.

Careful study and continued use of this manual willprovide a better understanding of the equipmentand process, resulting in more efficient operation,longer trouble-free service and faster, easiertroubleshooting. If you do not have the manualsand safety literature for your Ransburg system,contact your local Ransburg representative orRansburg.

SAFETYSAFETYSAFETYSAFETYSAFETY

> The hazards shown on the followingpage may occur during the normal use ofthis equipment. Please read the hazardchart beginning on page 2.

W A R N I N GW A R N I N GW A R N I N GW A R N I N GW A R N I N G!!!!!

> The user MUSTMUSTMUSTMUSTMUST read and be familiarwith the Safety Section in this manual andthe Ransburg safety literature thereinidentified.

> This manual MUSTMUSTMUSTMUSTMUST be read and thor-oughly understood by ALLALLALLALLALL personnel whooperate, clean or maintain this equipment!Special care should be taken to ensurethat the WARNINGSWARNINGSWARNINGSWARNINGSWARNINGS and safety require-ments for operating and servicing theequipment are followed. The user shouldbe aware of and adhere to ALLALLALLALLALL localbuilding and fire codes and ordinances aswell as NFPA-33 SAFETY STAN-NFPA-33 SAFETY STAN-NFPA-33 SAFETY STAN-NFPA-33 SAFETY STAN-NFPA-33 SAFETY STAN-DARD DARD DARD DARD DARD prior to installing, operating, and/or servicing this equipment.

W A R N I N GW A R N I N GW A R N I N GW A R N I N GW A R N I N G!!!!!

DynaFlowTM Operator Interface Manual - Safety

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AREAAREAAREAAREAAREA

Tells where hazards

may occur.

HAZARDHAZARDHAZARDHAZARDHAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDSSAFEGUARDSSAFEGUARDSSAFEGUARDS

Tells how to avoid the hazard.

Spray AreaSpray AreaSpray AreaSpray AreaSpray Area Fire Hazard

Improper or inadequate opera-tionand maintenance procedures willcause a fire hazard.

Protection against inadvertentarcing that is capable of causingfire or explosion is lost if any safetyinterlocks are disabled duringoperation. Frequent power supplyshutdown indicates a problem inthe system requiring correction.

Fire extinguishing equipment must be present in thespray area and tested periodically.

Spray areas must be kept clean to prevent theaccumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must beturned off prior to cleaning, flushing or maintenance.

When using solvents for cleaning:

Those used for equipment flushing should have flashpoints equal to or higher than those of the coatingmaterial.

Those used for general cleaning must have flashpoints above 100°F (37.8°C).

Spray booth ventilation must be kept at the ratesrequired by NFPA-33, OSHA and local codes. Inaddition, ventilation must be main-tained duringcleaning operations using flammable or combust-iblesolvents.

Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only asinstructed.

Non-factory replacement parts or unauthorizedequipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use onlyduring setup operations. Production should never bedone with safety interlocks disabled.

Never use equipment intended for use in waterborneinstallations to spray solvent based materials.

The paint process and equipment should be set upand operated in accordance with NFPA-33, NEC, andOSHA requirements.

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Tells where hazards

may occur.





ElectricalElectricalElectricalElectricalElectricalEquipmentEquipmentEquipmentEquipmentEquipment

High voltage equipment is utilized.Arcing in areas of flammable orcombustible materials may occur.Personnel are exposed to highvoltage during operation andmaintenance.

Protection against inadvertentarcing that may cause a fire orexplosion is lost if safety circuitsare disabled during operation.

Frequent power supply shut-downindicates a problem in the systemwhich requires correction.

An electrical arc can ignite coatingmaterials and cause a fire orexplosion.

The power supply, optional remote control cabinet,and all other electrical equipment must be locatedoutside Class I or II, Division 1 and 2 hazardousareas. Refer to NFPA-33.

Turn the power supply OFF before working on theequipment.

Test only in areas free of flammable or combustiblematerial.

Testing may require high voltage to be on, but only asinstructed.

Production should never be done with the safetycircuits disabled.

Before turning the high voltage on, make sure noobjects are within the sparking distance.

Explosion Hazard/Explosion Hazard/Explosion Hazard/Explosion Hazard/Explosion Hazard/IncompatibleIncompatibleIncompatibleIncompatibleIncompatibleMaterialsMaterialsMaterialsMaterialsMaterials

Halogenated hydrocarbon solventsfor example: methylene chlorideand 1,1,1,-Trichloroethane are notchemically compatible with thealuminum that might be used inmany system components. Thechemical reaction caused by thesesolvents reacting with aluminumcan become violent and lead to anequipment explosion.

Aluminum is widely used in other spray applicationequipment - such as material pumps, regulators,triggering valves, etc. Halogenated hydrocarbonsolvents must never be used with aluminum equipmentduring spraying, flushing, or cleaning. Read the labelor data sheet for the material you intend to spray. Ifin doubt as to whether or not a coating or cleaningmaterial is compatible, contact your material supplier.Any other type of solvent may be used with aluminumequipment.

Improper operation or maintenancemay create a hazard.

Personnel must be properly trainedin the use of this equipment.

Personnel must be given training in accordance withthe requirements of NFPA-33.

Instructions and safety precautions must be read andunderstood prior to using this equipment.

Comply with appropriate local, state, and nationalcodes governing ventilation, fire protection, operationmaintenance, and housekeeping. Reference OSHA,NFPA-33, and your insurance company requirements.

General Use andGeneral Use andGeneral Use andGeneral Use andGeneral Use andMaintenanceMaintenanceMaintenanceMaintenanceMaintenance

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Toxic SubstancesToxic SubstancesToxic SubstancesToxic SubstancesToxic Substances Certain material may be harmful ifinhaled, or if there is contact withthe skin.

Follow the requirements of the Material Safety DataSheet supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the airfree of accumulations of toxic materials.

Use a mask or respirator whenever there is a chanceof inhaling sprayed materials. The mask must becompatible with the material being sprayed and itsconcentration. Equipment must be as prescribed byan industrial hygienist or safety expert, and be NIOSHapproved.


Tells where hazards

may occur.





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INTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTION

DynaFlowTM Operator Interface Manual - Introduction

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DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION

The DynaFlow fluid flow control system achievesreal-time closed loop control through the use ofCHANNELs and GUNs. A CHANNEL consistsof an electrical-to-pneumatic (E/P) transducer,material regulator, and fluid flow meter combinationthrough which a single material is controlled. AGUN represents a single applicator through whichone or more materials are delivered. One or moreCHANNELs are configured for each GUN. Two-component delivery systems (referred to as 2Ksystems) have two CHANNELs assigned to asingle GUN. The materials are statically mixedbefore being delivered to the GUN. This unitincludes:

• A standard rack assembly populated withan Interface Module and the appropriatenumber of Channel Cards.

• Fiber optic receivers or intrinsic safety bar-riers for interfacing to the flow meters.

• Terminals and connectors for external con-trol wiring.

• An Operator Interface that includes an em-bedded PC, control software, a 15” colordisplay with integral touch screen.

The DynaFlow control software is a PC programthat runs under the Windows XP operating system.

This manual is intended as a guide for operators ofthe DynaFlowDynaFlowDynaFlowDynaFlowDynaFlowTMTMTMTMTM Fluid Flow Controller Fluid Flow Controller Fluid Flow Controller Fluid Flow Controller Fluid Flow Controller ModelModelModelModelModelA12233 A12233 A12233 A12233 A12233 . This manual is intended as a complimentto the DynaFlow User and DynaFlow Program-mer’s Manuals. The detailed description of theoperational parameters and system operation and/or procedures is located in the User manual. Thismanual specifically covers those items pertainingto the operation of the DynaFlow control softwarewhen installed in the Ransburg Operator InterfacePanel or from a PC.

The software can be installed in the OperatorInterface assembly or a standard PC runningWindows 9X, 2000, or XP.

The DynaFlow control software supplies the meansto monitor and command the delivery of single-component or two-component fluids when used inconjunction with a rack-mounted Interface Moduleand Channel Cards. Reference the DynaFlowUser manual for a detailed description of theDynaFlow system components and their relationto each other. An RS-232 connection is establishedbetween the Operator Interface assembly and theInterface Module located in the Eurocard rackassembly through which all information is passed.If the system was ordered with the optional colorchange sequencer, an Ethernet connection isestablished between the operator interface PCand the color change controller brain in the interfacepanel (A12182). All of the actual fluid control andsystem interfacing is accomplished through thecard rack compo-nents. The Operator Interfacesimply supplies a convenient means to view andmodify configurations and data and to send manualoperational commands. Data can also be savedand retrieved through the Operator Interface.

The major components of the Operator InterfaceAssembly are:

• Integral Touch PaneIntegral Touch PaneIntegral Touch PaneIntegral Touch PaneIntegral Touch Panel: The touch panelprovides a convenient method of interactingwith the user interface. The touch panel ischemically resistant and easy to clean.

• Embedded PCEmbedded PCEmbedded PCEmbedded PCEmbedded PC: Embedded computers arereduced size versions of the standarddesktop computers. This is done such thatOEM suppliers can cost effectively include(embed) a computer, typically performing adedicated function, into their design. Em-bedded PCs conform to industry standardsand run the same software and operatingsystem that are used in standard desktopcomputers. The DynaFlow software, for ex-ample, will operate the same on a desktopor industrial computer.

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• USB Ports:USB Ports:USB Ports:USB Ports:USB Ports: USB ports are providedthat may be used to save or load data.

• LCD DisplayLCD DisplayLCD DisplayLCD DisplayLCD Display: The LCD display is a 15”,1024 X 768 pixel TFT active matrix colordisplay with a built-in backlight.

• Interface Panel A12182:Interface Panel A12182:Interface Panel A12182:Interface Panel A12182:Interface Panel A12182: Contains thecolor change sequencer controller, E to Ptransducers, zener barriers, fiber optic re-ceiver, solenoid valves, etc. necessary tointerface with the control components.

SPECIFICASPECIFICASPECIFICASPECIFICASPECIFICATIONSTIONSTIONSTIONSTIONSPower Input:Power Input:Power Input:Power Input:Power Input: 100-240 VAC, 1.6A, 50/60 HZ

LCD Display:LCD Display:LCD Display:LCD Display:LCD Display: 15" (38 cm), 1024 x 768 pixels,colors, Ultra wide viewing angle

CPU:CPU:CPU:CPU:CPU: 40 GB HDD1 GB RAM

RS-232 Ports:RS-232 Ports:RS-232 Ports:RS-232 Ports:RS-232 Ports: COM 1 attaches to the card rackInterface Module- 19200 BAUD, 8 data bits, 1 stopbit, no parity, No handshakingThe serial port is connected to J8on the card rack mother board asfollows:- J8-9 RS-232A Receive (Rx)- J8-10 RS-232A Transmit (Tx)- J8-11 RS-232A GroundCOM 2: Not usedCOM 3: Reserved for touch panelCOM 4: Not used

USB Ports:USB Ports:USB Ports:USB Ports:USB Ports: Drives D:, E:, F:, etc.

Ethernet:Ethernet:Ethernet:Ethernet:Ethernet: 10/100 BASE-T

Parallel Port:Parallel Port:Parallel Port:Parallel Port:Parallel Port: Standard

Video Port:Video Port:Video Port:Video Port:Video Port: Standard

DIO Port:DIO Port:DIO Port:DIO Port:DIO Port: Not used

> The embedded CPU board and inter-connecting cable assemblies are subjectto change.

NOTENOTENOTENOTENOTE

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DynaFlowTM Operator Interface Manual - Installation

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INSTINSTINSTINSTINSTALLAALLAALLAALLAALLATIONTIONTIONTIONTION

INPUT POWERINPUT POWERINPUT POWERINPUT POWERINPUT POWER

Input supply voltage connections should be madefrom a FUSED DISCONNECTFUSED DISCONNECTFUSED DISCONNECTFUSED DISCONNECTFUSED DISCONNECT. Generally,conduit should be used for the input power wiringwith the appropriate connectors into the ControlPanel.

If there are large AC line voltage fluctuations orvoltage transients such as those typically producedby heavy electric machinery or welding equipment,then a constant voltage transformer (CVT) or anUPS should be used between the FUSEDDISCONNECT and the Control Panel.

----- REFER ALSO TO THE DYNAFLOWREFER ALSO TO THE DYNAFLOWREFER ALSO TO THE DYNAFLOWREFER ALSO TO THE DYNAFLOWREFER ALSO TO THE DYNAFLOWUSER MANUALUSER MANUALUSER MANUALUSER MANUALUSER MANUAL

INTRINSICALLINTRINSICALLINTRINSICALLINTRINSICALLINTRINSICALLYYYYY SAFE SAFE SAFE SAFE SAFEFLOWMETERSFLOWMETERSFLOWMETERSFLOWMETERSFLOWMETERS(Refer to Figures 1a and 1b.)

SYSTEM CONNECTIONSSYSTEM CONNECTIONSSYSTEM CONNECTIONSSYSTEM CONNECTIONSSYSTEM CONNECTIONS

GUN Control I/OGUN Control I/OGUN Control I/OGUN Control I/OGUN Control I/OAll GUN specific control wiring to the control rackis terminated at the ribbon cable to discreteconverter blocks TB1-TB4 located on the rearpanel of the DynaFlow enclosure (refer to Figure1c). For DynaFlow panels configured for use withthe remote electrical-to-pneumatic interface panels,the GUN control wiring is supplied to circularconnectors located on the top of the panel.

The GUN control I/O is ignored for any Slave(catalyst) CHANNELs. Therefore, connectionsneed only be made to CHANNELs configured asMaster CHANNELs.

Interface PanelsInterface PanelsInterface PanelsInterface PanelsInterface PanelsThere are up to eight circular connectors locatedon top of the DynaFlow Control Panel dependingon the number of CHANNELs. These are labeledGUN #1-GUN #8.

For two-component GUN's: Since all of theinterface wiring necessary for a two-componentGUN is supplied through a single cable to theLBAL5001 Interface Panel, connection for a two-component GUN must be made to the oddnumbered GUN connectors (#1, #3, #5, or #7).

For single-component GUN's: Simply connecteach GUN in order, GUN #1 to connector #1, etc.

System and Power I/OSystem and Power I/OSystem and Power I/OSystem and Power I/OSystem and Power I/OAll system control I/O, AC and DC powerconnections are made at terminal blockscomprising TB5 (refer to Figure 1c).

> The pilot light socket, located in thepower switch that is located on the door, israted for 120 VAC and must be changed if240 VAC input power is used.

> The appropriate power line filter must bespecified or operation at either 115 or 230VAC.

C A U T I O NC A U T I O NC A U T I O NC A U T I O NC A U T I O N!!!!!

> If a constant voltage transformer (CVT)is to be used on the input to the ControlPanel, use a CVT with a Volt-Amp (VA) out-put rating equal to or greater than the outputvoltage multiplied by the control panel fuserating. Also make sure that the CVT inputratings correspond with the voltage and fre-quency of the source supplied by theFUSED DISCONNECT. The CVT outputshould be rated for 240 VAC maximum.


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Figure 1a: Wiring for Intrinsically Safe Flowmeters (77376)Figure 1a: Wiring for Intrinsically Safe Flowmeters (77376)Figure 1a: Wiring for Intrinsically Safe Flowmeters (77376)Figure 1a: Wiring for Intrinsically Safe Flowmeters (77376)Figure 1a: Wiring for Intrinsically Safe Flowmeters (77376)

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Figure 1b: Wiring for Intrinsically Safe Flow Meters (A12233 Version)Figure 1b: Wiring for Intrinsically Safe Flow Meters (A12233 Version)Figure 1b: Wiring for Intrinsically Safe Flow Meters (A12233 Version)Figure 1b: Wiring for Intrinsically Safe Flow Meters (A12233 Version)Figure 1b: Wiring for Intrinsically Safe Flow Meters (A12233 Version)

> For the A12233 version of theDynaFlow, the zener barriers are housedin the A12182 interface panel.


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Figure 1c: System Connections (77376)Figure 1c: System Connections (77376)Figure 1c: System Connections (77376)Figure 1c: System Connections (77376)Figure 1c: System Connections (77376)

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Figure 1d: Input Power SchematicFigure 1d: Input Power SchematicFigure 1d: Input Power SchematicFigure 1d: Input Power SchematicFigure 1d: Input Power Schematic


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NOTESNOTESNOTESNOTESNOTES

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DynaFlowTM Operator Interface Manual - Operation

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OPERAOPERAOPERAOPERAOPERATIONTIONTIONTIONTION

GENERALGENERALGENERALGENERALGENERAL

The Operator Interface was designed to be userfriendly and to supply all of the necessaryinformation for the operation of the DynaFlowcontrol directly to the operator. Most informationlocated in the manuals regarding the operation ofthe DynaFlow system is available directly throughthe Operator Interface. All of the screens offer ‘on-line’ descriptive information and help text thatincludes troubleshooting. Graphic information isalso displayed for a quick determination of systemperformance.

Power ONPower ONPower ONPower ONPower ONWhen power is first applied to the DynaFlowsystem, the Interface and any installed ChannelCards located in the card rack immediately performinitialization and place all GUNs in the ready stateassuming valid configurations and successful selftests. The Interface Module will determine whichChannel Cards are installed and that they arecommunicating properly. The PC, upon applicationof power, will load the Windows XP operatingsystem.

Power OFFPower OFFPower OFFPower OFFPower OFFAll analog and control outputs to the fluid systemare removed if power is turned off to the card rack.This means that fluid flow will be immediatelystopped for all CHANNELs. An Emergency Stopshould be supplied for this purpose. The stand-alone DynaFlow panel incorporates an E-Stopfront panel switch with an additional unused set ofnormally open and normally closed contacts foruse by the customer to interlock other systemfunctions.

The Emergency Stop switch does not remove ACpower from the touch panel PC. The green On/Offswitch removes AC power to the 24VDC powersupply and the touch panel PC.

KEY FUNCTIONSKEY FUNCTIONSKEY FUNCTIONSKEY FUNCTIONSKEY FUNCTIONS

ESCESCESCESCESCThis key is used to exit any active screen or pop-up box.

F1 - F12 Function KeysF1 - F12 Function KeysF1 - F12 Function KeysF1 - F12 Function KeysF1 - F12 Function KeysF1 through F12 are soft keys. The function ofthese keys will change depending on which screenis active. The description for each key is shown inboxes on the bottom of the display.

GUN 1 - GUN 8 ON/OFFGUN 1 - GUN 8 ON/OFFGUN 1 - GUN 8 ON/OFFGUN 1 - GUN 8 ON/OFFGUN 1 - GUN 8 ON/OFFThese keys allow manual activation anddeactivation of each GUN. Pressing a GUN ON/OFF button is the same as supplying an externalGUN RUN or GUN HALT input signal. Whenusing a PC, the corresponding keys on thekeyboard are (all lower case):

GUN 1 aGUN 2 sGUN 3 dGUN 4 fGUN 5 gGUN 6 hGUN 7 jGUN 8 k

CURSOR (Arrow Keys)CURSOR (Arrow Keys)CURSOR (Arrow Keys)CURSOR (Arrow Keys)CURSOR (Arrow Keys)The cursor keys allow the operator to move to adata field for editing or to a command field. Inaddition to pressing the ENTER key, edited datawill also be accepted when a cursor key is pressed.

HOMEHOMEHOMEHOMEHOMEPressing this key will return the editing cursor tothe first data field in the screen.

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LOAD (Backspace)LOAD (Backspace)LOAD (Backspace)LOAD (Backspace)LOAD (Backspace)The LOAD key causes a small pop-up box toappear in the current screen. Any GUN can bemanually placed in LOAD MODE by simply pressingthe number for the desired GUN on the numericportion of the keypad. The LOAD MODE isdeactivated by pressing the GUN number again.This is the same as supplying an external GUNLOAD and GUN HALT input signals. When usinga PC, the corresponding key on the keyboard isthe backspace key.

CLEAN (Space Bar)CLEAN (Space Bar)CLEAN (Space Bar)CLEAN (Space Bar)CLEAN (Space Bar)The CLEAN key causes a small pop-up box toappear in the current screen. Any GUN can bemanually placed in CLEAN MODE by simplypressing the number for the desired GUN on thenumeric portion of the keypad. The CLEAN MODEis deactivated by pressing the GUN number again.This is the same as supplying an external GUNCLEAN or GUN HALT input signal. When using aPC, the corresponding key on the keyboard is thespace key.

HELP (Lower Case L)HELP (Lower Case L)HELP (Lower Case L)HELP (Lower Case L)HELP (Lower Case L)The HELP key can be pressed at any time. Itwill provide more detailed help for the currentactive screen. In addition, there is troubleshoot-ing information also available through the HELPscreens. When using a PC, the correspondingkey on the keyboard is lower case L.

ENTERENTERENTERENTERENTEREdited information in the currently selected datafield is accepted when the ENTER key is pressed.The next logical data field is then selected.

CLEAR FCLEAR FCLEAR FCLEAR FCLEAR FAULAULAULAULAULTS (Lower Case c)TS (Lower Case c)TS (Lower Case c)TS (Lower Case c)TS (Lower Case c)Pressing this key will immediately clear any faultsreported by the controller regardless of the currentscreen. If the fault resulted in the stoppage of fluid,then a GUN RUN signal is required to start flowagain. Enter the ERROR LOG screen to view theerror that occurred. Pot Life faults can only be‘cleared’ by evacuating the volume of fluid asdetermined by the Mixed Volume parameter locatedin the GUN CONFIGURATION screen throughthe GUN or cycling power to the DynaFlow

controller. Pressing the Clear Faults key will silencethe horn. When using a PC, the corresponding keyon the keyboard is lower case c.

Exit TExit TExit TExit TExit To Operating Systemo Operating Systemo Operating Systemo Operating Systemo Operating SystemThe '*''*''*''*''*' key followed by the F9 key, or CTRL withF1, from the main screen will exit to the operatingsystem. From the touch screen, simply push F12.The password may be required.

PPPPPASSWORD OPERAASSWORD OPERAASSWORD OPERAASSWORD OPERAASSWORD OPERATIONTIONTIONTIONTION

The password is required for editing any systemor GUN configurations, loading information fromfiles, editing JOB tables or forcing I/O. A pop-upscreen will appear requesting the password whenattempting to perform a password protectedoperation. Once a password is entered correctly,it will not be required again until the password timerhas elapsed. The password and password timercan be set in the SYSTEM CONFIGURATIONscreen. The password timer starts after the lastkeystroke is sensed. Every additional keystrokebefore the password timer elapses resets thetimer. This makes it convenient for an operator tochange multiple parameters without having tocontinually reenter the password. In the event thatthe password is lost or is not recognized by thecontroller, contact Ransburg Service. Entering a‘0’ for the password will disable passwordprotection.

SCREENSSCREENSSCREENSSCREENSSCREENS

Main ScreenMain ScreenMain ScreenMain ScreenMain ScreenThe appearance of the main screen will bedetermined by the number of CHANNELs installedand the GUN configurations. GUN faults mayalso be cleared from this screen. If the GUNconfiguration is changed, then the main screen willautomatically reflect the changes when the operatorreturns to the main screen. Each GUN is shownin a box with the assigned CHANNEL(S). Relevantoperational information is also shown in the GUNbox such as GUN mode, GUN status, requestedflow rate, actual flow rate and flow tolerance (error).The actual flow and tolerance are also shown inbar graph form.

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The flow bar graphs are color coded as follows:

Green = Normal FlowRed = Reverse FlowWhite = Flow During Clean (Solvent)Cyan = Flow During Load (Material)Yellow = Flow During Pot-Life AlarmBlue = Flow In the Ready State

TTTTTolerance Bargrapholerance Bargrapholerance Bargrapholerance Bargrapholerance BargraphThe far left ba rgraph of a dual-component gun onthe main screen has traditionally been used todisplay ratio tolerance. With version 4.0.05 andlater versions of the user-interface software, thisbar graph has two new options; Mixed Volume andPot Life. The bar graph can be configured in theConfig. Gun Screen under the Display Modeparameter. The Mixed Volume option gives agraphical representation of the amount of mixedmaterial in the tubing running from the spiral mixtube to the applicator. The Pot Life option gives agraphical representation of the age of the oldestmixed material (which is the material in theapplicator at any point in time).

Configure System Screen (F1)Configure System Screen (F1)Configure System Screen (F1)Configure System Screen (F1)Configure System Screen (F1)Contains system parameters that are not GUN orJOB specific.

The firmware versions and DIP switch settings ofthe Interface Module and Channel Cards aredisplayed in this screen.

The date and time may be changed in this screen.

Configure GUN Screen (F2)Configure GUN Screen (F2)Configure GUN Screen (F2)Configure GUN Screen (F2)Configure GUN Screen (F2)Contains parameters that effect a GUN regardlessof the JOB. The GUN configuration parametersshould not be changed if the GUN is active. If aCHANNEL is to be reassigned to a different GUN,then it must first be removed from any other GUN.

Load JOB # (F3)Load JOB # (F3)Load JOB # (F3)Load JOB # (F3)Load JOB # (F3)Simply allows the operator to select the next JOBfor a GUN. The selected JOB is placed in a ‘queue’for the selected GUN. The new JOB will be loadedat the next GUN RUN signal following a GUNHALT signal. A GUN can be halted by pressingthe GUN ON/OFF key or supplying the GUN

HALT/RESET hardware input. If the GUN isalready in the halted state (ready), then noadditional HALT signal is required. The main screenindicates the current JOB which was loaded at thetime of the last GUN RUN command.

Edit JOB Screen (F4)Edit JOB Screen (F4)Edit JOB Screen (F4)Edit JOB Screen (F4)Edit JOB Screen (F4)While in the EDIT JOBS screen, a selectedparameter for the current JOB may be copied toany number of other JOBs or the entire JOB tablecan be copied to other selected GUNs and JOBs.This is accomplished by selecting the COPYPARAMETER and COPY JOB soft keys. Selectingeither soft key will cause a pop-up screen toappear. The operator will be prompted to enter therequested range for GUNs and JOBs.

Digital/Analog I/O Screens (F5)Digital/Analog I/O Screens (F5)Digital/Analog I/O Screens (F5)Digital/Analog I/O Screens (F5)Digital/Analog I/O Screens (F5)Allows the operator to view the status of systemand GUN specific inputs and outputs as well asmonitoring RIO PLC signals. The operator canalso ‘force’ input and output states for trouble-shooting purposes.

Plotting Screen (F6)Plotting Screen (F6)Plotting Screen (F6)Plotting Screen (F6)Plotting Screen (F6)Provides a convenient means to graphicallymonitor operational data with respect to time,similar to a data logging or charting device. Thisfeature supplies the operator with fluid flow andrelated response information in order to evaluatethe system or set up the control parameters foroptimum performance. There are four parametersthat can be selected for plotting. Each parameteris automatically given a unique color and isdisplayed with it’s own corresponding scale anddescription. All of the possible plotting parametersare shown in the setup screen for each configuredGUN. The operator can select any of theparameters for any of the GUNs. Touch the desiredparameter and press the SELECT (F1) soft key toselect that parameter. Pushing F1 again will removethe parameter. Each selected parameter will bedisplayed in a small box at the lower left of thesetup screen along with the color assigned to thatparameter. Once the desired parameters areselected, then press the PLOT soft key to start theplotting screen. The operator can then choose toscroll the plot continuously, freeze, or stop theplot, or save the screen to a compressed bitmapped file. The compressed file can then be

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converted to a standard .BMP file by using theutility called decomp.exe located on the DynaFlowsoftware Disk or on drive C: of the DynaFlowcontroller. Simply type ‘decomp’ followed by thename of the saved file.

Job TJob TJob TJob TJob Totals (F7)otals (F7)otals (F7)otals (F7)otals (F7)The Job Totals screen allows users to monitormaterial usage. Values are stored according tothe Job number so if each material being sprayedis assigned its own Job number, totals will berecorded for each material sprayed. There aretwo values stored for each material and each joband are known as a Daily Total and a Year to Datetotal. These totals are not related to the clock orcalendar in any way, they are simply two totalsthat can be reset independent of each other. Forinstance, one may be used for a batch of parts totaland the other may be used as a shift total, etc.Separate totals are also maintained for Cleanmode (how much material flowed while the unitwas in clean mode). Keep in mind that if solvent/air chop cycles are used this total will not beextremely accurate. There is also an independentvalue recorded for volumes used while in thecalibrate mode. Totals can also be reset on thisscreen except for the GRAND TOTALS. (Thisallows for a secure, non-resettable value for EPAreporting purposes.)

Calibration Screen (F8)Calibration Screen (F8)Calibration Screen (F8)Calibration Screen (F8)Calibration Screen (F8)The calibration procedure is a CHANNEL (flowmeter) specific operation and must be performedon only one CHANNEL at a time. The calibrationscreen offers a convenient means to verify oradjust the flow meter pulses per liter (P/L) settingbased on actual measurements. The procedurecan be performed by one person and eliminatesthe need to do manual calculations.

Color Change (F9)Color Change (F9)Color Change (F9)Color Change (F9)Color Change (F9)An optional color change sequencer may havebeen included with the controller. If it was included,the F9 key will indicate as such. If the F9 key isblank, your system does not have this option. Theoptional color change sequencer is a PLC-likecontroller that performs the load, flush, and colorchange sequences that were programmed by theuser from the color change setup screens. Load

and flush sequences and times are downloaded tothis controller (via Ethernet) by the user-interfaceP.C. every time a new Job Number is toggled intothe respective gun. When this function is selected,the operator is first prompted for the gun numberthey wish to view or edit the sequence for, they arethen prompted for which Job Number they wish toview and/or edit the sequences of, and last, theyare asked if they want to view/edit the sequencefor flushing or filling. (There is a separate flushsequence and load sequence stored for every JobNumber and for every gun.)

Error Log Screen (F1Error Log Screen (F1Error Log Screen (F1Error Log Screen (F1Error Log Screen (F11)1)1)1)1)This screen displays the previous 10 systemerrors or GUN faults that have occurred. For eachof the errors, the error code and descriptive textwill indicate the GUN and specific type of error.Errors can be cleared from the screen by pressingthe F7 key. The actual fault condition can only becleared by pressing the CLEAR FAULTS key orsupplying a GUN HALT hardware input.

Load GUNLoad GUNLoad GUNLoad GUNLoad GUNTo manually place a GUN in LOAD MODE fromthe PC interface, push the LOAD key. A smallpop-up box will appear in the upper left corner ofthe current screen. Simply push the number of theGUN to immediately start loading fluid for theselected GUN. The number selected will appear inthe pop-up box. To stop loading a GUN, press theGUN number again. Push the ESC key to exit theLOAD MODE.

Clean GUNClean GUNClean GUNClean GUNClean GUNTo manually place a GUN in CLEAN MODE fromthe PC interface, push the CLEAN key. A smallpop-up box will appear in the upper left corner ofthe current screen. Simply push the number of theGUN to immediately start cleaning for the selectedGUN. Each CHANNEL assigned to a GUN canbe selected as a ‘clean’ CHANNEL in theCONFIGURE SYSTEM screen. To stop cleaning,press the GUN number again. Push the ESC keyto exit the CLEAN MODE. (Guns in clean modewhen this screen is exited will remain in cleanmode until the GUN ON/OFF button is pushed.)

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Data for all GUNs or all JOBs are savedautomatically, regardless of the specific GUN orJOB being viewed or edited. For example, to saveall JOB tables for all GUNs, simply enter the JOBEDIT screen for any GUN, any JOB, and pressthe "Save To File" key. The same is true forrecalling data from previously saved files. Tocompletely save all configuration and totals data:

• From the CONFIG SYSTEM screen, pressthe "Save To File" key.

• From the CONFIG GUN screen (selectany GUN), press the "Save To File" key.

• From the EDIT JOB screen (select anyGUN and any JOB), press the "Save ToFile" key.

• From the TOTALS screen, press the "SaveTo File" key.

To recall all previously saved configurations:

• From the CONFIG SYSTEM screen, pressthe "Read In File" key.

• From the CONFIG GUN screen (selectany GUN), press the "Read In File" key.

• From the EDIT JOB screen (select anyGUN and any JOB), press the "Read InFile" key.

• From the TOTALS screen, press the "ReadIn File" key.

> The following is important to note whenchanging or entering data in the SystemConfiguration, GUN Configuration, or EditJOB screens. Any modifications to datamade in these screens will NOTNOTNOTNOTNOT take effectuntil the "Store Data F5" key is pressed,which causes the new data to be sent to theDynaFlow Interface Module and automaticallysaved to the FLASH drive. If the "ESC" keyis pressed first, any changes will be lost whenexiting the screen. Each screen reads thedata from the Interface Module upon entry toensure that changes made by a PLC will berecognized by the DynaFlow program.


FILE I/OFILE I/OFILE I/OFILE I/OFILE I/O

Saving/Retrieving DataSaving/Retrieving DataSaving/Retrieving DataSaving/Retrieving DataSaving/Retrieving DataSystem configuration, GUN configuration, JOBtables data, and flow totals can be saved orretrieved to disk files. Binary files (*.VAL) storethe actual data and are the only type used torestore data. The binary files may be saved toeither the FLASH drive C: or the floppy diskettedrive A:

System configuration data:SYSPAR.VAL

GUN configuration data:GUNPAR.VAL

JOB tables:PROGDATA.VAL

Totals:TOTALS.VAL

The plotting screen is saved as a standard bitmapfile (MMDDhhmm.BMP). The plot file names areformed from the month (MM), day (DD), hour (hh),and minute (mm) when the plot was saved. Whensaving a plot file, note the date and time in a logdetailing what was plotted.

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INSTINSTINSTINSTINSTALLING/UPDAALLING/UPDAALLING/UPDAALLING/UPDAALLING/UPDATINGTINGTINGTINGTINGSOFTWSOFTWSOFTWSOFTWSOFTWAREAREAREAREARE

Installing New SoftwareInstalling New SoftwareInstalling New SoftwareInstalling New SoftwareInstalling New SoftwareTo install or upgrade the DynaFlow software,follow the directions included with the media. Anypreviously stored data sets and/or configurationslocated on the hard drive will not be overwritten.This includes any configuration, JOB and Totalsdata previously saved. You will be prompted forany additional information that is required. It isrecommended that all configuration and JOB databe saved to an USB memory stick before upgradingsoftware.

Message BoxMessage BoxMessage BoxMessage BoxMessage BoxThis is a small box located on some of the screens.The information displayed in this box describesillegal data or configuration entry attempts madeby the operator, confirmation of a command oradditional instructions.

Restoring the Windows XPRestoring the Windows XPRestoring the Windows XPRestoring the Windows XPRestoring the Windows XPOperating SystemOperating SystemOperating SystemOperating SystemOperating SystemContact Ransburg Technical Service if theoperating system should become corrupted. Arestore CD-ROM can be made available.


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PPPPPARAMETER LOCAARAMETER LOCAARAMETER LOCAARAMETER LOCAARAMETER LOCATIONSTIONSTIONSTIONSTIONS

The following lists the parameters associated with each screen.

F1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMHorn Code Channel Card #1 Verison Channel Card #1 DIP SW1Blowoff Time Channel Card #2 Version Channel Card #2 DIP SW1Password Timeout Channel Card #3 Version Channel Card #3 DIP SW1RIO Rack Address Channel Card #4 Version Channel Card #4 DIP SW1RIO Rack Size Interface Module Version Interface Module DIP SW1RIO Starting Quarter User Interface Version Interface Module DIP SW2RIO Baud Rate System TimeSIO Baud Rate System DateSIO COM Port Select Language

F2 CONFIG GUNF2 CONFIG GUNF2 CONFIG GUNF2 CONFIG GUNF2 CONFIG GUNMode (Auto/Manual) Trigger Off DelayNo. of CHANNELs Trigger On DelayMaster CHANNEL Master CHANNEL Regulator TypeSlave CHANNEL Slave CHANNEL Regulator TypeClean CHANNELs Reverse Flow VolumeDefault JOB Number Bar Chart Maximum Flow RateFlow Tolerance % Flow Rate Tolerance TimeTolerance Volume Master Pot VolumeMixed Volume Slave Pot VolumeFlush Volume Display Mode

F3 SELECT JOBF3 SELECT JOBF3 SELECT JOBF3 SELECT JOBF3 SELECT JOB

F4 EDIT JOBF4 EDIT JOBF4 EDIT JOBF4 EDIT JOBF4 EDIT JOBMix Ratio Master MVR High Pressure Slave MVR High PressureMaster Percentage Master MVR Low Pressure Slave MVR Low PressureSlave Percentage Master Pulses Per Liter Slave Pulses Per LiterFlow Rate Setpoint Master Deadband Slave DeadbandMaximum Flow Rate Master Proportional Gain (Kp) Slave Proportional Gain (Kp)Minimum Flow Rate Master Integral Gain (Ki) Slave Integral Gain (Ki)Pot Life Time Master Dirative Gain (Kd) Slave Derivative Gain (Kd)

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F5 DIGITAL/ANALOG I/O 1: DISCRETE DIGITAL GUN 2: ANALOG I/O 3: DISCRETE AND REMOTE I/O SYSTEM I/O

INPUTSINPUTSINPUTSINPUTSINPUTS INPUTSINPUTSINPUTSINPUTSINPUTS INPUTSINPUTSINPUTSINPUTSINPUTSTrigger Gun Flow Rate Set Point JOB # 001Run Mode Spare Analog Input JOB # 002Halt Gun OUTPUTSOUTPUTSOUTPUTSOUTPUTSOUTPUTS JOB # 004Clean Mode Control Pressure JOB # 008Spare Input Actual Flow Rate JOB # 010Total Reset Forced Control Pressure JOB # 020Total Hold Forced Actual Flow Rate JOB # 040Transparent JOB # 080Analog Hold JOB # 100Job # GUN Mask JOB # StrobeLoad Mode JOB # DecimalEnable Gun System ReadyQuad-Driver 1 OK (12-bit Only) Global GUN EnableQuad-Driver 2 OK (12-bit Only) RIO System HaltQuad-Driver 3 OK (12-bit Only) RIO Fault Reset10-bit or 12-bit DAC RIO Global GUN EnableOUTPUTSOUTPUTSOUTPUTSOUTPUTSOUTPUTS OUTPUTSOUTPUTSOUTPUTSOUTPUTSOUTPUTSReady System FaultRun (Active) Mode System PulseFaulted System SparePot Life AlarmClean/Load/Calibrate ModeMVR Enable

4: DISCRETE REMOTE I/O 5: BTW/BTR REMOTE I/O BUFFERINPUTSINPUTSINPUTSINPUTSINPUTS DisplayTrigger Gun HexRun Mode DecimalTransparent BTW/BTRTotal Hold BTWHalt Gun BTRTotal Reset Data TypeClean Mode NullLoad Mode OperationalOUTPUTSOUTPUTSOUTPUTSOUTPUTSOUTPUTS Gun ConfigurationReady Job ConfigurationRun (Active) Mode System ConfigurationFaulted Flow TotalsPot Life Alarm System AlarmsClean Mode CalibrationLoad Mode Lookup TableCalibrate Mode HelpMVR Enable

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F9 COLOR CHANGEF9 COLOR CHANGEF9 COLOR CHANGEF9 COLOR CHANGEF9 COLOR CHANGE FLUSH FILL FLUSH FILL FLUSH FILL FLUSH FILL FLUSH FILL

Step DurationResin Solvent Air ChopResin – SolventResin – AirPaintDump ValveResin Fluid OverrideTrigger SolenoidCatalyst #1 CCVCatalyst #2CCVCatalyst #3CCVCatalyst SolventCatalyst Fluid OverrideRunHaltTriggerLoadCleanCatalyst DisableChop Air TimeChop Solvent Time

F 1F 1F 1F 1F 111111 ERROR LOGERROR LOGERROR LOGERROR LOGERROR LOG

SCREEN MENU TREESCREEN MENU TREESCREEN MENU TREESCREEN MENU TREESCREEN MENU TREENOTE: ESC is availble from any menu or pop-up box to return to the previous screen.

F1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMF1 CONFIG SYSTEMEnter Password

F1 Modify ValueF3 Change PasswordF5 Store DataF7 Read In All FilesF8 Save To All FilesF9 Read In FileF10 Save To FileF11 Error Log

F 2F 2F 2F 2F 2 CONFIG GUNCONFIG GUNCONFIG GUNCONFIG GUNCONFIG GUNEnter Password Select GUN #

F1 Modify ValueF2 Previous GUNF3 Next GUNF5 Store DataF9 Read In FileF10 Save To FileF11 Error Log

F6 PLOTF6 PLOTF6 PLOTF6 PLOTF6 PLOT DA DA DA DA DATTTTTAAAAATriggerRequested RatioActual RatioRequested Flow RateActual Flow RateMaster Requested Flow RateMaster Actual Flow RateMaster Control PressureSlave Requested Flow RateSlave Actual Flow RateSlave Control Pressure

F7 JOB FLOW TF7 JOB FLOW TF7 JOB FLOW TF7 JOB FLOW TF7 JOB FLOW TOTOTOTOTOTALSALSALSALSALSFLOW TOTALS PER JOBFLOW TOTALS PER JOBFLOW TOTALS PER JOBFLOW TOTALS PER JOBFLOW TOTALS PER JOBDaily VolumeIntegral of Absolute Value (IABS) of Error VolumeYear To Date VolumeCalibrate VolumeGrand Total Volume

FLOW TOTALS FOR ALL JOBSFLOW TOTALS FOR ALL JOBSFLOW TOTALS FOR ALL JOBSFLOW TOTALS FOR ALL JOBSFLOW TOTALS FOR ALL JOBSDaily VolumeYear To Date VolumeCalibrate VolumeClean VolumeGrand Total Volume

F 8F 8F 8F 8F 8 CALIBRACALIBRACALIBRACALIBRACALIBRATE PROCEDURETE PROCEDURETE PROCEDURETE PROCEDURETE PROCEDUREModeCalibration TimeCalibration Flow Rate Set PointCalibration Actual Flow RateNumber of Pulses ReceivedCalculated VolumeMeasured VolumeMeasured WeightSpecific GravityCalculated Pulses/LiterCurrent Pulses/Liter

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F 3F 3F 3F 3F 3 SELECT JOBSELECT JOBSELECT JOBSELECT JOBSELECT JOBEnter Password Select GUN #

Enter JOB #

F4 EDIT JOBF4 EDIT JOBF4 EDIT JOBF4 EDIT JOBF4 EDIT JOBEnter Password Select GUN # Enter JOB #

F1 Modify ValueF2 Next GUNF3 Next JOBF4 JOB DirectoryF5 Store DataF6 Lookup TalbeF7 Copy ParameterF8 Copy JobF9 Read In FileF10 Save To FileF11 Error Log

F6 PLOTF6 PLOTF6 PLOTF6 PLOTF6 PLOT DA DA DA DA DATTTTTAAAAAF1 Select VariableF2 Plot Variable(s)

F1 Time 90/45 SecondsF2 Single Plot/Scroll PlotF3 Stop Plot/Start PlotF5 Start Time Cursor F6 Start Time Cursor F7 Stop Time Cursor F8 Stop Time Cursor F10 Save To PlotF11 Error Log

F3 Clear All Variables F11 Error Log

F 7F 7F 7F 7F 7 JOB FLOW TJOB FLOW TJOB FLOW TJOB FLOW TJOB FLOW TOTOTOTOTOTALSALSALSALSALSEnter Password Enter JOB #

F1 Reset TotalF2 Reset CHANNELF3 Reset GUNF4 Reset AllF5 Previous JOBF6 Select JOBF7 Next JOBF8 Toggle UnitsF9 Read In fileF10 Save To FileF11 Error Log

F 8F 8F 8F 8F 8 CALIBRACALIBRACALIBRACALIBRACALIBRATION PROC.TION PROC.TION PROC.TION PROC.TION PROC.Enter Password Enter CHANNEL #

Enter JOB #F1 Modify (Mode)F2 Start CalibrationF3 Stop CalibrationF4 Fluid LoadF10 Save To FileF11 Error LogF7 Save New Pulses/Liter To This One JOBF8 Save New Pulses/Liter To All JOBsF11 Error Log

F 1F 1F 1F 1F 111111 ERROR LOGERROR LOGERROR LOGERROR LOGERROR LOGClear FaultsClear LogSave To FileHelp

F12 SHUT DOWNF12 SHUT DOWNF12 SHUT DOWNF12 SHUT DOWNF12 SHUT DOWN 1 - Yes 2 - No

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DynaFlowTM Operator Interface Manual - Maintenance

2323232323

MAINTENANCEMAINTENANCEMAINTENANCEMAINTENANCEMAINTENANCEThere is no maintenance schedule for controlpanels other than good housekeeping practices.These include:

1. Keeping the door closed at all times. Thiswill maintain the dust-tight environment re-quired by the electronic printed circuitboards.

2. Plug all unused access holes into the cabi-net in order to keep contamination out.

3. Use the following guidelines for cleaning theOperator Interface.

Use cleaning solution specifically formulatedfor computer monitors, a mild window cleaner,or isopropyl alcohol. Most importantly, use aclean, soft paper towel or tissue and use verylight force.

The touch panel has been tested with IsopropylAlcohol, Butyl Acetate, Methyl Ethyl Keystone,and Xylene, use of solvents to clean thesurface should be minimized.

Hint: Hint: Hint: Hint: Hint: If installed in a harsh environment wheredirt or paint can accumulate, a sheet of clearplastic can be taped over the entire display.

For maintenance of system components otherthan the DynaFlow control panel, refer to theappropriate manual or contact RansburgCustomer Service.

TROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTING

The "Troubleshooting Guide" lists possibleproblems associated with the Operator Interfaceonly. Reference the DynaFlow User manual foradditional troubleshooting information not specificto the Operator Interface assembly.

> Fluid flow control is not dependent onthe Operator Interface being active. Thesystem will operate and control fluid basedon the last settings entered and the stateof the hardware digital and/or analog I/O.


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DynaFlowTM Operator Interface Manual - Maintenance

2424242424

General ProblemGeneral ProblemGeneral ProblemGeneral ProblemGeneral Problem CauseCauseCauseCauseCause SolutionSolutionSolutionSolutionSolution

Serial CommunicationError

LCD Display

Floppy Disk Drive

Touch Panel

Password

GUN Faults orSystem Errors

DynaFlow Software

1. Connected to wrong serialport

2. Wiring to serial portincorrect

3. Interface Module notcommunicating

4. PC port not communi-cating

1. Display is blank

1. Green light on the diskdrive does not turn onwhen reading or writingto the drive, or whenbooting the system

2. The disk drive light comeson when attempting toread or write, but dataerrors occur

1. Does not work

1. The password is notrecognized or has beenforgotten

1. Error or faults reportedin the Error Log screen

1. Does not run, reportsWindows error or C: drivenot recognized

1. The PC should be connected to the InterfaceModule serial port 2.J8-9 (Rx)J8-10 (Tx)J8-11 (GND)

2. Check wiring to serial port.

3. Observe the lights located on the front of theInterface Module. If they are all flashing slowlyor indicate red, a problem with the InterfaceModule exists. Replace the Interface Moduleand restore configurations and JOB data.

4. Check wiring and perform PC troubleshooting.

1. Press the display on/off button below the display.

1. Contact Ransburg Service.

2. Try a different disk.


1. Contact Ransburg Service for instructions.

1. Refer to the help text on the screen and to currentthe DynaFlow User manual.


TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE

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DynaFlowTM Operator Interface Manual - Parts Identification

2525252525

Figure 2: DynaFlow Door (77376 Version)Figure 2: DynaFlow Door (77376 Version)Figure 2: DynaFlow Door (77376 Version)Figure 2: DynaFlow Door (77376 Version)Figure 2: DynaFlow Door (77376 Version)

PPPPPARARARARARTS IDENTIFICATS IDENTIFICATS IDENTIFICATS IDENTIFICATS IDENTIFICATIONTIONTIONTIONTION

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Figure 3: DynaFlow Sub-Panel (77376 Version)Figure 3: DynaFlow Sub-Panel (77376 Version)Figure 3: DynaFlow Sub-Panel (77376 Version)Figure 3: DynaFlow Sub-Panel (77376 Version)Figure 3: DynaFlow Sub-Panel (77376 Version)

Continuous Loading 24VDC/7.5A

Power Factor CorrectedFrequency : 50/60Hz

100-240VAC 2.7A Maximum

IND.CONT.EQ.

Made in China

Input Details

45JB

NL

+VDC ON

ALMV.ADJH

Output Details+V -V -V

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N/A 77376-WXYZV * DynaFlow Control Panel1 A10705-00 CPU Sub-Assembly2 A11224-00 Power Supply Assembly, 24 VDC3 A10577-XX Power Line Filter4 4131-11 Fuse, 3AG, 3A5 74300-00 Bulb, 130 VAC6 77454-00 Fiber Optic Receiver Assembly7 73837-08 Intrinsic Safety Barrier8 77382-00 Ribbon Cable Interface

Item #Item #Item #Item #Item #

DYNAFLOW PDYNAFLOW PDYNAFLOW PDYNAFLOW PDYNAFLOW PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST (Figures 2 & 3) (Figures 2 & 3) (Figures 2 & 3) (Figures 2 & 3) (Figures 2 & 3)

Part #Part #Part #Part #Part # DescriptionDescriptionDescriptionDescriptionDescription

2

4

6

8

* P* P* P* P* PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST REFERENCE REFERENCE REFERENCE REFERENCE REFERENCETTTTTABLE "W" (# CHANNELs)ABLE "W" (# CHANNELs)ABLE "W" (# CHANNELs)ABLE "W" (# CHANNELs)ABLE "W" (# CHANNELs)

Dash No.Dash No.Dash No.Dash No.Dash No. DescriptionDescriptionDescriptionDescriptionDescription

2 CHANNEL

4 CHANNEL

6 CHANNEL

8 CHANNEL

0

1

* P* P* P* P* PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST REFERENCE REFERENCE REFERENCE REFERENCE REFERENCETTTTTABLE "Z"ABLE "Z"ABLE "Z"ABLE "Z"ABLE "Z"(Flow Meter Interface)(Flow Meter Interface)(Flow Meter Interface)(Flow Meter Interface)(Flow Meter Interface)


Fiber Optic

Intrinsic Safety Barrier

0

1

* P* P* P* P* PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST REFERENCE REFERENCE REFERENCE REFERENCE REFERENCETTTTTABLE "X" (E/PABLE "X" (E/PABLE "X" (E/PABLE "X" (E/PABLE "X" (E/P Interface) Interface) Interface) Interface) Interface)


None (Automatic Applications)

Interface Connections (Manual

GUN Applications)

1

* P* P* P* P* PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST REFERENCE REFERENCE REFERENCE REFERENCE REFERENCETTTTTABLE "Y"ABLE "Y"ABLE "Y"ABLE "Y"ABLE "Y"(Allen Bradley RIO)(Allen Bradley RIO)(Allen Bradley RIO)(Allen Bradley RIO)(Allen Bradley RIO)


RIO

0

1

* P* P* P* P* PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST REFERENCE REFERENCE REFERENCE REFERENCE REFERENCETTTTTABLE "V" (VABLE "V" (VABLE "V" (VABLE "V" (VABLE "V" (Voltage)oltage)oltage)oltage)oltage)


115VAC

230VAC

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The following DynaFlow spare parts lists DO NOTDO NOTDO NOTDO NOTDO NOT include auxiliary fluid control/monitoring equipmentsuch as pneumatic interface panels, fluid panels, transducer panels, etc. The spare parts lists for theauxiliary equipment should be derived from previous fluid control lists since their usage and requirementsare the same.

DynaFlow Interface Module

--------------------------------------------------------

DynaFlow Channel Card

DynaFlow Mother Board

Power Supply Assembly, 24 VDC

Intrinsic Safety Barrier

--------------------------------------------------------

Fiber Optic Flow Meter Receiver

Ribbon Cable Adapter

Bulb, 130 VAC

Fuse, 3 AG, 3 AMP

DYNAFLOW SPDYNAFLOW SPDYNAFLOW SPDYNAFLOW SPDYNAFLOW SPARE PARE PARE PARE PARE PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST

77377-02

------------------

A10946-00

77378-00

A11224-00

73837-08

------------------

77454-00

77382-00

74300-00

4131-11

Part No.Part No.Part No.Part No.Part No. DescriptionDescriptionDescriptionDescriptionDescription

1

----------

1

0

1

1

----------

1

0

1

1

1-21-21-21-21-2

2

----------

2

0

1

1

----------

1

1

2

2

3-43-43-43-43-4

2

----------

3

1

1

2

----------

2

1

2

2

5 +5 +5 +5 +5 +

----------------------------------

For 77376-XXXX only

----------------------------------

For 77376-XXXX only

NotesNotesNotesNotesNotes

Total # of ConsolesTotal # of ConsolesTotal # of ConsolesTotal # of ConsolesTotal # of Consoles

LN-9401-00.5


Figure 4: DynaFlow Door (A12233 Version)Figure 4: DynaFlow Door (A12233 Version)Figure 4: DynaFlow Door (A12233 Version)Figure 4: DynaFlow Door (A12233 Version)Figure 4: DynaFlow Door (A12233 Version)

2929292929

LN-9401-00.5


3030303030

1 A10705-01 Touch Screen PC, DynaFlow2 76948-00 Switch, Selector, Maintained, Green3 LSME0005-00 Contact Block, Normally Open4 22-1108 Pilot Light Block5 SS7016 Bulb, 130 VDC Power Supply6 LSME0004-00 Relay Socket7 8318-38 2.2 K Ohm, 1/4 Watt Resistor8 77384-00 Switch, Mushroom Head, E-Stop, Red9 LSME0006-00 Contact Block, Normally Closed10 77431-12 Rack with Cards, 2-Channel DynaFlow11 77380-02 Ribbon Cable Assembly, 64-Conductor12 77380-01 Ribbon Cable Assembly, 64-Conductor13 77435-00 Serial Cable Assembly14 A10946-01 Channel Card, DynaFlow, Voltage Output Only

A10946-02 Channel Card, DynaFlow, Voltage and Current Outputs15 77377-02 Interface Card, DynaFlow with RIO16 A12231-00 Diode Module17 A10998-00 Ethernet Switch, 5 Port18 A11224-00 Power Supply, 24 VDC, 100-240 VDC in 240W19 77382-00 64-Pin Ribbon Cable to Discrete Breakout Board


DYNAFLOW DOOR PDYNAFLOW DOOR PDYNAFLOW DOOR PDYNAFLOW DOOR PDYNAFLOW DOOR PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST (A12233 V (A12233 V (A12233 V (A12233 V (A12233 Version)ersion)ersion)ersion)ersion)


LN-9401-00.5

1 A10786-00 Output Module2 A11389-00 Power Supply, +5 VDC, +24 VOD (Used with CC Sequencer)

78835-00 Power Supply, +24 VDC Only (Used without CC Sequencer)3 A10787-00 Output Module4 22-7018 Power Filter5 SS-7016 12VDC Power Supply6 TR-SSEH-519 Relay Socket7 78643-00 Transducer, Voltage to Pressure8 41-VSO-1005 Solenoid Valve, 24 VDC Coil9 A12720-00 Fiber Optic Receiver10 73837-08 Zener Barrier, 24 VDDC @ 50mA11 A10785-00 Color Change Sequencer Brain


DYNAFLOW INTERFDYNAFLOW INTERFDYNAFLOW INTERFDYNAFLOW INTERFDYNAFLOW INTERFACE PACE PACE PACE PACE PANELANELANELANELANEL P P P P PARARARARARTS LISTTS LISTTS LISTTS LISTTS LIST (A12177 V (A12177 V (A12177 V (A12177 V (A12177 Version)ersion)ersion)ersion)ersion)


Figure 5: DynaFlow Interface Panel (A12177 Version)Figure 5: DynaFlow Interface Panel (A12177 Version)Figure 5: DynaFlow Interface Panel (A12177 Version)Figure 5: DynaFlow Interface Panel (A12177 Version)Figure 5: DynaFlow Interface Panel (A12177 Version)


3131313131

LN-9401-00.5


3232323232


LN-9401-00.53333333333

DynaFlowTM Operator Interface Manual - Warranty Policies

WWWWWARRANTYARRANTYARRANTYARRANTYARRANTY POLICIES POLICIES POLICIES POLICIES POLICIES

LIMITED WLIMITED WLIMITED WLIMITED WLIMITED WARRANTYARRANTYARRANTYARRANTYARRANTY

Ransburg will replace or repair without charge anypart and/or equipment that falls within the specifiedtime (see below) because of faulty workmanshipor material, provided that the equipment has beenused and maintained in accordance withRansburg's written safety and operatinginstructions, and has been used under normaloperating conditions. Normal wear items areexcluded.

THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANS-BURG APPROVED PARTS, VOIDS ALLBURG APPROVED PARTS, VOIDS ALLBURG APPROVED PARTS, VOIDS ALLBURG APPROVED PARTS, VOIDS ALLBURG APPROVED PARTS, VOIDS ALLWARRANTIES.WARRANTIES.WARRANTIES.WARRANTIES.WARRANTIES.

SPARE PARTS: One hundred and eighty (180)days from date of purchase, except for rebuiltparts (any part number ending in "R") for which thewarranty period is ninety (90) days.

EQUIPMENT: When purchased as a completeunit, (i.e., GUNs, power supplies, control units,etc.), is one (1) year from date of purchase.WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLAS-TIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOIDTHIS WARRANTY.THIS WARRANTY.THIS WARRANTY.THIS WARRANTY.THIS WARRANTY.

RANSBURG'S ONLY OBLIGATION UNDERRANSBURG'S ONLY OBLIGATION UNDERRANSBURG'S ONLY OBLIGATION UNDERRANSBURG'S ONLY OBLIGATION UNDERRANSBURG'S ONLY OBLIGATION UNDERTHIS WARRANTY IS TO REPLACE PARTSTHIS WARRANTY IS TO REPLACE PARTSTHIS WARRANTY IS TO REPLACE PARTSTHIS WARRANTY IS TO REPLACE PARTSTHIS WARRANTY IS TO REPLACE PARTSTHAT HAVE FAILED BECAUSE OFTHAT HAVE FAILED BECAUSE OFTHAT HAVE FAILED BECAUSE OFTHAT HAVE FAILED BECAUSE OFTHAT HAVE FAILED BECAUSE OFFAULTY WORKMANSHIP OR MATER-FAULTY WORKMANSHIP OR MATER-FAULTY WORKMANSHIP OR MATER-FAULTY WORKMANSHIP OR MATER-FAULTY WORKMANSHIP OR MATER-IALS. THERE ARE NO IMPLIED WAR-IALS. THERE ARE NO IMPLIED WAR-IALS. THERE ARE NO IMPLIED WAR-IALS. THERE ARE NO IMPLIED WAR-IALS. THERE ARE NO IMPLIED WAR-RANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHERMERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE. RANSBURGPARTICULAR PURPOSE. RANSBURGPARTICULAR PURPOSE. RANSBURGPARTICULAR PURPOSE. RANSBURGPARTICULAR PURPOSE. RANSBURGASSUMES NO LIABILITY FOR INJURY,ASSUMES NO LIABILITY FOR INJURY,ASSUMES NO LIABILITY FOR INJURY,ASSUMES NO LIABILITY FOR INJURY,ASSUMES NO LIABILITY FOR INJURY,DAMAGE TO PROPERTY OR FORDAMAGE TO PROPERTY OR FORDAMAGE TO PROPERTY OR FORDAMAGE TO PROPERTY OR FORDAMAGE TO PROPERTY OR FORCONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSSOF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION ORINCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE ORMISUSE OF THE EQUIPMENT BYMISUSE OF THE EQUIPMENT BYMISUSE OF THE EQUIPMENT BYMISUSE OF THE EQUIPMENT BYMISUSE OF THE EQUIPMENT BYPURCHASER OR OTHERS.PURCHASER OR OTHERS.PURCHASER OR OTHERS.PURCHASER OR OTHERS.PURCHASER OR OTHERS.

EXCLUSIONS:EXCLUSIONS:EXCLUSIONS:EXCLUSIONS:EXCLUSIONS:

If, in Ransburg's opinion the warranty item inquestion, or other items damaged by this part wasimproperly installed, operated or maintained,Ransburg will assume no responsibility for repairor replacement of the item or items. The purchaser,therefore will assume all responsibility for any costof repair or replacement and service related costsif applicable.

LN-9401-00.5

CONVERSIONSCONVERSIONSCONVERSIONSCONVERSIONSCONVERSIONS

FromFromFromFromFrom

ToToToToTo

ToToToToTo


MultiplyMultiplyMultiplyMultiplyMultiply

Divide ByDivide ByDivide ByDivide ByDivide By


ToToToToTo

ToToToToTo


MultiplyMultiplyMultiplyMultiplyMultiply

Divide ByDivide ByDivide ByDivide ByDivide By

Volume:Volume:Volume:Volume:Volume:Gallons (US)

Gallons (US)

Gallons (US)

Gallons (US)

Gallons (US)

Quarts (US)

Fluid Ounces (US)

Fluid Ounces (US)

Liter

Liter

Liter

-----------------------------

Velocity:Velocity:Velocity:Velocity:Velocity:Feet/Min.

Feet/Sec.

Feet/Min.

Feet/Min.

-----------------------------

Area:Area:Area:Area:Area:Square Inches

Square Centimeters

Square Feet

Square Yards

Square Feet

-----------------------------

Flow:Flow:Flow:Flow:Flow:Gallons/Min.

Gallons/Min.

Cubic Feet/Sec.

Cubic Feet/Min. (cfm)

Liters/Hour

- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - -

Cubic Centimeters (cc)

Liter

Cubic Meters

Cubic Inches

Gallon (lmp)

Liter

Cubic Inches


Cubic Meters


Cubic Inches

-----------------------------

-----------------------------

Meter/Min.

Meter/Sec.

Inches/Sec.

Mile/Hr.

-----------------------------

-----------------------------

Square Centimeters

Square Feet

Square Meters

Square Meters

Square Yards

-----------------------------

-----------------------------

Liter/Min.

Cubic Meters/Sec.

Cubic Meters/Sec.

Cubic Meters/Hr.

Cubic Feet/Min. (cfm)

- - - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -

3785.00

3.785

.003785

231.00

.83268

.946

1.8047

29.574

.001

1000.00

61.024

------------------

------------------

.3048

3048

.200

.011364

------------------

------------------

6.452

.001076

.0929

.836

.111

------------------

------------------

3.785

.00006309

.028317

1.699

2.118

Weight:Weight:Weight:Weight:Weight:Kilogram

Ton (2000 lb.)

Ounce

Pound

-----------------------------

Length:Length:Length:Length:Length:Meter

Feet

Inches

Inches

Mil (thickness)

Mil (thickness)

Yards

Microns

Microns

Mils

-----------------------------

Torque:Torque:Torque:Torque:Torque:Ft. Lbs.

Newton Meter

Gram Centimeter

-----------------------------

Pressure:Pressure:Pressure:Pressure:Pressure:Bar (atmosphere)

Inches HG

Inches Water

Lbs./Sq. In.

-----------------------------

Temperature:Temperature:Temperature:Temperature:Temperature:ºFºC

-- - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - -

Pound (lb.)

Kilogram

Gram

Gram

----------------------------

----------------------------

Inches

Meter

Millimeters

Centimeters

Millimeters

Inches

Meters

Meters

Mils

Microns

----------------------------

----------------------------

In. Lbs.

In. Lbs.

In. Lbs.

----------------------------

----------------------------

PSI

PSI

PSI

Kg./Sq. cm

----------------------------

----------------------------

ºCºF

-- - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -- - - - - - - - - - - - - -

2.205

907.18

28.349

453.59

------------------

------------------

39.37

3048

25.4

2.54

.0254

.001

.9144

.000001

.04

25.4

-------------------

-----------------

12.00

8.85

.00087

-------------------

-----------------

14.696

.4912

.03613

.07

-------------------

-----------------

ºC=9(ºF-32)÷1.8

ºF=(1.8xºC)+32

3434343434

DynaFlowTM Operator Interface Manual - Appendix

LN-9401-00.5

12344.7656.259.091011.1112.514.281516.6720253033.3335404550

RARARARARATIO CONVERSION CHARTIO CONVERSION CHARTIO CONVERSION CHARTIO CONVERSION CHARTIO CONVERSION CHARTTTTT

% of Catalyst to% of Catalyst to% of Catalyst to% of Catalyst to% of Catalyst toTotal VolumeTotal VolumeTotal VolumeTotal VolumeTotal Volume

Parts of Resin toParts of Resin toParts of Resin toParts of Resin toParts of Resin to1 Part Catalyst1 Part Catalyst1 Part Catalyst1 Part Catalyst1 Part Catalyst

994932.33242019151098765.675432.3321.861.51.221

3535353535

DynaFlowTM Operator Interface Manual - Appendix

Formula for converting "parts" to percentage:Formula for converting "parts" to percentage:Formula for converting "parts" to percentage:Formula for converting "parts" to percentage:Formula for converting "parts" to percentage:

100% = % of Catalyst

(Parts Resin + 1)

Example: If a ratio setting is 13 (13 parts resin to 1 part catalyst), and I want to knowwhat percentage of the total mixed material is resin and what percentage is catalyst.

100% = 7.14% Catalyst

(13 + 1)

100% - 7.14% = 92.86% Resin

Formula for converting percentage of catalyst to parts of resin:Formula for converting percentage of catalyst to parts of resin:Formula for converting percentage of catalyst to parts of resin:Formula for converting percentage of catalyst to parts of resin:Formula for converting percentage of catalyst to parts of resin:

100% - 1 = Parts Resin to 1 Part Catalyst

% of Catalyst

Example: 5% catalyst is specified

100% - 1 = 20 Parts Resin to 1 Part Catalyst 5%

LN-9401-00.5

MANUALMANUALMANUALMANUALMANUAL CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMARYYYYYThis manual was published to replace ServiceManual LN-9401-00.4LN-9401-00.4LN-9401-00.4LN-9401-00.4LN-9401-00.4, DynaFlow OperatorInterface, to make the following changes:

1. Added "Model A12233" to Front Cover.

"Introduction" Section:"Introduction" Section:"Introduction" Section:"Introduction" Section:"Introduction" Section:2. Revised "Description".

3. Revised "Specifications".

4. New "Figure 1a - Wiring for Intrinsically Safe Flow Meters (77376)".

5. New "Figure 1b - Wiring for Intrinsically Safe Flow Meters (A12233 Version)".

6. New "Figure 1c - System Connections (77376)".

7. Added "Figure 1d -Input Power Schematic".

"Operation" Section:"Operation" Section:"Operation" Section:"Operation" Section:"Operation" Section:8. Revised "Screens - Main Screen".

9. Added "Job Totals in Screens".

10. Added "Color Change in Screens".

11. Removed "Operating the DynaFlow Software from a PC".

12. Revised "Parameter Locations".

13. Revised "Screen Menu Tree".

14. Added "Figure 4 - DynaFlow Door (A12233 Version)".

15. Added "Figure 5 - DynaFlow Sub Panel (A12233 Version)".

16. Removed "Appendix - Paint and SolventSpecifications, Viscosity ConversionCharts, and Volumetric Content of Hose orTube (English and Metric Units)".

Service Manual Price: $50.00 (U.S.)Service Manual Price: $50.00 (U.S.)Service Manual Price: $50.00 (U.S.)Service Manual Price: $50.00 (U.S.)Service Manual Price: $50.00 (U.S.)

Form No. LN-9401-00.5Litho in U.S.A.03/12

© 2012 Ransburg. All rights reserved.Models and specifications subject to change without notice.

ManufacturingManufacturingManufacturingManufacturingManufacturing1910 North Wayne StreetAngola, Indiana 46703-9100Telephone: 260/665-8800Fax: 260/665-8516www.itwransburg.com

TTTTTechnical/Service Assistanceechnical/Service Assistanceechnical/Service Assistanceechnical/Service Assistanceechnical/Service AssistanceAutomotive Assembly and Tier I Telephone: 800/ 626-3565 Fax: 419/ 470-2040Ransburg Guns Telephone: 800/ 233-3366 Fax: 419/ 470-2071

TTTTTechnical Support Representative will direct you to the appropriate telephoneechnical Support Representative will direct you to the appropriate telephoneechnical Support Representative will direct you to the appropriate telephoneechnical Support Representative will direct you to the appropriate telephoneechnical Support Representative will direct you to the appropriate telephonenumber for ordering Spare Parts.number for ordering Spare Parts.number for ordering Spare Parts.number for ordering Spare Parts.number for ordering Spare Parts.

Documents

LN-9401-00.3 DynaFlow Operator Interface Manual · to a situation that might cause serious injury ... Differences in local codes and plant ... DynaFlowTM Operator Interface Manual