65
3CD CHANGER KARAOKE SYSTEM SERVICE MANUAL MODEL: LM-K3960A, LMS-K3960V SERVICE MANUAL MODEL: LM-K3960A, LMS-K3960V CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.

Lm-k3960 Manual de Servicio

Embed Size (px)

DESCRIPTION

manual tecnico

Citation preview

3CD CHANGER KARAOKE SYSTEMSERVICE MANUALMODEL: LM-K3960A, LMS-K3960VSERVICE MANUALMODEL:LM-K3960A,LMS-K3960VCAUTIONBEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.- 1-1 -[CONTENTS] SECTION 1. GENERAL SERVICING PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ESD PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 SECTION 2. ELECTRICAL SECTION ELECTRICAL TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 BLOCK DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 SCHEMATIC DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35 PRINTED CIRCUIT DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 SECTION 3. DVD PART ELECTRICAL DVD ELECTRICAL TROUBLESHOOTIHG GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 DVD SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15 DVD PRINTED CIRCUIT DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23 SECTION 4. EXPLODED VIEWS CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK) . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK). . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 CD MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 SECTION 5. SPEAKER PART SPEAKER PART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 SECTION 6. REPLACEMENT PARTS LIST REPLACEMENT PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1- 1-2 -SECTION 1. GENERAL SERVICING PRECAUTIONSI NOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage1) The pick-up should always be left in its conductive bag until immediately prior to use.2) The pick-up should never be subjected to external pressure or impact.2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure andimpact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/ordamage to the printed-circuit board.3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reasonthe adjustment point and installation screws should absolutely never be touched.4) Laser beams may damage the eyes!Absolutely never permit laser beams to enter the eyes!Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.5) Cleaning the lens surfaceIf there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as usedfor camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cottonswab should be used, taking care not to distort this.6) Never attempt to disassemble the pick-up.Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Donot use any other liquid cleaners, because they will damage the lens.) Take care not to use too much ofthis alcohol on the swab, and do not allow the alcohol to get inside the pick-up.Storage in conductive bagDrop impactNEVER look directly at the laser beam, and dont let contact fingers or other exposed skin.MagnetHow to hold the pick-upConductive SheetCotton swabPressurePressure- 1-3 -I NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These componentsare sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, componentscan be damaged, and for that reason components should be handled with care.2) The pick-up is composed of many optical components and other high-precision components. Care must betaken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-ism is present, or where there is excessive dust.2. Notes for repair1) Before replacing a component part, first disconnect the power supply lead wire from the unit2) All equipment, measuring instruments and tools must be grounded.3) The workbench should be covered with a conductive sheet and grounded.When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This isbecause there is the possibility of damage by static electricity.)4) To prevent AC leakage, the metal part of the soldering iron should be grounded.5) Workers should be grounded by an armband (1M )6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-tic electricity changes in the clothing to escape from the armband.7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.CLEARING MALFUNCTIONYou can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside ofthe volume knob for more than 3 seconds.If you reset your unit, you must reenter all its settings(stations, clock, timer)NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.Resistor(1 Mohm)ConductiveSheetResistor(1 Mohm)ArmbandRESET jump wireVOLUMEVOLUME KNOBDOWNUP- 1-4 - ESD PRECAUTIONSI Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such componentscommonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integratedcircuits and some field-effect transistors and semiconductor chip components. The following techniques shouldbe used to help reduce the incidence of component damage caused by static electricity.1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain offany electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear acommercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" cangenerate electrical charges sufficient to damage ESD devices.5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.6. Do not remove a replacement ESD device from its protective package until immediately before you areready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together byconductive foam, aluminum foil or comparable conductive materials).7. Immediately before removing the protective material from the leads of a replacement ESD device, touch theprotective material to the chassis or circuit assembly into which the device will by installed.CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALLOTHER SAFETY PRECAUTIONS.8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motionsuch as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-erate static electricity sufficient to damage an ESD device).CAUTION. GRAPHIC SYMBOLSTHE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, ISINTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DAN-GEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OFELECTRIC SHOCK.THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICELITERATURE.- 1-5 - SPECIFICATIONSGeneralPower supply Refer to the main label.Power consumption 70 W (LM-K3960Q/LM-KW3960Q/LM-K3860Q model)50 W (LM-K3565Q model)30 W (LM-K3365Q model)Net Weight 6.5 kgExternal dimensions (W x H x D) 272 X 322 X 354 mmTuner/AmplifierFM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHzIntermediate Frequency 10.7 MHzSignal to Noise Ratio 60/55 dB (Mono/Stereo)Frequency Response 140 - 10000 HzAM Tuning Range 522 - 1620 kHz or 520 - 1720 kHzIntermediate Frequency 450 kHzSignal to Noise Ratio 30 dBFrequency Response 140 - 1800 HzOutput Power LM-K3960Q/LM-KW3960Q model - 130 W + 130 W (4, THD 10 %) LM-K3860Q model - 100 W + 100 W (4 , THD 10 %) LM-K3565Q model - 50 W + 50 W (4 , THD 10 %) LM-K3365Q model - 30 W + 30 W (4 , THD 10 %) T.H.D 0.5 %Frequency Response 140 - 20000 HzSignal-to-noise ratio 75 dBDVD/VCD/CD playerFrequency response (audio) 40 - 20000 HzSignal-to-noise ratio (audio) More than 75 dB (1 kHz)Signal-to-noise ratio (video) More than 55 dB (1 kHz)Dynamic range (audio) More than 80 dBVideo output 1.0 V (p-p), 75 S-video output (Y) 1.0 V (p-p), 75 (C) 0.3 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75 (Pb)/(Pr) 0.7 V (p-p), 75 SpeakersSpeaker Name Front Speaker (L/R)Type Bass Reflex 2Way 3Speaker (LMS-K3960V/LMS-KW3960V/LMS-K3860V)Bass Reflex 2Way 2Speaker (LMS-K3565V/LMS-K3365V)Impedance 4 Frequency Response 55 - 20000 HzSound Pressure Level 86 dB/W (1m)Rated Input Power 130 W (LMS-K3960V/LMS-KW3960V)100 W (LMS-K3860V)50 W (LMS-K3565V)30 W (LMS-K3365V)Max. Input Power 260 W (LMS-K3960V/LMS-KW3960V)200 W (LMS-K3860V)100 W (LMS-K3565V)60 W (LMS-K3365V)Net Dimensions (W x H x D) 214 X 386 X 318 mm (LMS-K3960V/LMS-KW3960V/LMS-K3860V)229 X 224 X 286 mm (LMS-K3565V/LMS-K3365V)Net Weight 6.3 kg(LMS-K3960V/LMS-KW3960V/LMS-K3860V)4.2 kg(LMS-K3565V)3.8 kg(LMS-K3365V)Cassette tape playerTape Speed 3000 3 % (MTT-111. NORMAL-SPEED)Wow Flutter 0.25 % (TT -111, JIS-WTD)F.F/REW. Time 120 sec (C-60)Frequency Response 250 - 8000 HzSignal to Noise Ratio 43 dBChannel Separation 50 dB (P/B)/45 dB (R/P)Erase Ratio 55 dB (MTT-5511)- 1-6 -- 2-1 -SECTION 2. ELECTRICAL SECTION ELECTRICAL TROUBLESHOOTING GUIDEP7904 6PIN P-SENS checkRefer to SMPSTroubleshootingCheck if IC101 KIA7042input is over 5VCheck if IC101 KIA7042input is over 4.3VIC101 KIA7042 relevant parts checkrelevant parts replacementnormalIC101 KIA7042?IC100 78KO/KF2 1 PINPower ChecknormalYESNONONO NOYESYESYESYESI MICOM PART CHECK I- 2-2 -Q102 BASE PIN0.6V HIGH checkQ102 COLLECTOR 0.6V LOW checkCheck if IC101KIA7042 outputpower is over 4.3Vrelevant parts checkrelevant parts replacementnormalrelevant parts replacementrelevant parts checknormalIC 103 8PIN IC 100 19,20,59PIN 5V checkX101:32.768KHzX100:9.8304MHz operationstatus checknormalP7904 5PIN 5.6V checkRefer to SMPSTroubleshootingOutput 5V operation check D101 1SR35relevant parts checknormalrelevant parts replacementD101 1SR35 both terminalpower checkQ101 EMITTER 5V checkand COLLECTONONONONONOYESYESYESYESYESYESYESYESYESYESYESYESI MICOM PART CHECK II- 2-3 -IC100 78KOKF2 22,24 PIN Check22 PIN DATA MICOM power 5V checkRefer to MICOMTroubleshootingrelevant parts replacementrelevant parts checknormalRefer to SMPSTroubleshootingP7302 assembly checkEach PIN power checknormalrelevant parts replacementnormalP7904 1,2,3 power checkF1+, F2 both terminal: 3.7V andabove VKK: power is over 26V P7302 connection statuscheck and power checkF+,F2- both termainal: 3.7Vor above VKK:26V or abovepower checkIC301 PT6324 Power check50 PIN VKK:-26V 9.52 PIN +5VYESYESYESYESYESYESYESYESYESYESNO NONONONONOI IC103 KS4CD21CS CHECKI FLD DISPLAY CHECK- 2-4 -IC100 IC301 DATACommunication checkPINPIN75 PIN 3PIN STB76 PIN 2PIN DO77 PIN 4PIN DI78 PIN 1PIN CLKIf 5V defective D3191SR35input and output power checkrelevant parts check76 PIN DATA input checkrelevant parts checkrelevant parts replacementnormalrelevant parts replacementnormalFLT light onnormalIC10075 PIN STB77 PIN 4PIN DI78 PIN 1PIN CLKData output checkYESYESYESYESYESYESYESYESNONONONO- 2-5 -P7905 9PIN 3.3V checkX601 12.288MHz operationcheckIC604 PS982986 PIN CLK input checkIC100 78KOKF221 PWM_CLK22 PWM_DATA23 PWM_RESToutput checkIC604 PS9829 DATA inputcheck78 PIN DATA79 PIN CLK96 PIN RESTPWM MODULATOR outputcheckFL:75(+)74(-)FR:71(+)70(-)SW:68(+)67(-)CEN:62(+)61(-) SL:59(+)58(-)SR:52(+)51(-)normalIC604 PS9829 VDD PINPower check(3.10.22.29.39.47.56.65.72.87. 94)Refer to SMPSTroubleshootingrelevant parts check X60412.288MHznormalR668(470) output checknormalLINE resistance checkDATA:R671 CLK:R670RST:R665normalDVD ASS`Y PS9829 commu-nication status check(P7403)IC604 PS9829 DATA input checknormalIC604 PS9829 parts checkrelevant parts replacementrelevant parts replacementrelevant parts replacementRefer to DVDTroubleshootingCheck each line resistance checkYESYESYESYESYESYESYESYESYESYESYESYESNONONONONONONONONONONOI PWM ALTERATION PART CHECK- 2-6 -P7905 3 PIN+12 13.14.15PIN 32VEach IC700,701,702,70334.29.26.21 PIN input powercheckEach IC 700.701.702.7031.36.17.18.19 PIN +12Vinput power checkPWM MODULATOR inputpower check Each IC4.6.14.16 PINPOWER IC 700.701.702.703 34.29.27.20 PIN outputcheckOutput LINE COIL checknormalRefer to SMPSTroubleshootingEach LINE resistance outputpower checkIC700:R702.701.726.727.724IC701:R730.729.750.753.752IC702:R756.755.768.771.770IC703:R774.773.794.797.796relevant parts replacementYESYESYESYESYESYESNONONOI POWER AMP PART CHECK- 2-7 -Check whether JK800 contacts or notIC200(BU4052)4,11PIN input waveform checkIC200(BU4052)3,13PIN outputwaveform checkIC801 (MC4580)2,6PIN input waveform checknormalIC200 (BU4052)16PINVDD,8PIN VSS power checku-COM (IC301)83PIN,84PINCommunication checkRefer to SMPSTroubleshootingrelevant parts replacementIC801 (MC4580)4PINVSS,8PIN VDD power checkrelevant parts replacementYESYESYESYESYESYESNONONONOI AUX FUNCTION- 2-8 -Tuner module (TU601) operation checkTUNER MODUEL powercheck (2PIN 9Vcheck)IC200 (BU4052)16PIN-VDD,8PIN VSS power checkrelevant parts replacementrelevant parts replacementIC200 (BU4052)16PIN-VDD,8PIN VSS power checkrelevant parts replacementIC200 (BU4052)16PIN-VDD,8PIN VSS power checkrelevant parts replacementIC801(MC4580)4PINVSS,8PIN VDD power checkIC200(BU4052)1,12PIN input waveform checkIC200 (BU4052)3,13PIN output waveform checkIC601(BU4052)2,15PIN input waveform checkIC801 (MC4580)2,6PIN inputwaveform check.normalTAPE PCB ASS`YIC801 (MC4580)2,6PIN inputcheck normalIC200(BU4052)2,15PIN input waveform checkIC200 (BU4052)3,13PIN output check IC601(BU4052)2,15PIN input waveformcheckYESYESYESYESYESYESYESYESYESYESYESYESNONONONONOI TUNER FUNCTION CHECKI TAPE FUNCTION CHECK- 2-9 -P2707:4 PIN 12VIC201 (HA12237)16 PIN 12Vinput waveform checkIC201:5.26 PINSignal Output checkIC20114 PIN MUTE operation checknormalRefer to SMPSTroubleshootingDECK HEAD input checkDECK HEAD input IC20132.39 PIN checkHEAD WIRE orMecha replacementrelevant parts replacementrelevant parts replacementrelevant parts checknormalIC202 10 PIN HIGH operationcheckrelevant parts checknormalYESYESYESYESYESYESYESYESYESNONONONONONOI TAPE PLAY PART CHECK- 2-10 -IC604 PS9829 #49,#52 PWMoutput checkRefer to PWM modulationpartQ601 Collector waveform checkBoard to Board cantact checkIC203 8 PIN +12V checkrelevant parts checknormalQ205(D1304)BASE HIGH checkIC202 4 PIN HIGH operationcheckRefer to SMPSTroubleshootingrelevant parts replacementrelevant parts replacementnormalP7207 #2.#4 output checkP2707 #5.#7 input checkIC203 MC4580 #1,#7 checkIC201 7.24 PIN REC inputcheckIC201 10.21 PIN outputcheckL203 2.3 PIN oscillation checkP2203 5.3 PIN input check8 PIN ERASE input checknormalYESYESYESYESYESYESYESYESYESYESYESYESNONONONONONONONOI TAPE REC PART CHECK- 2-11 -Check the fuse F901Check the DC V of C905.If DC V is over 400VCheck the DC V OfC981,C945. If DC V is 6.1VOKChcek the DC VOfC950,C951 If DC V is in35V,-35VChcek the DC V Of C909,C903,C921 If DC V is in14~19V and it is steady.Replace the fuseCheck BD901, LF901,902Check IC901 ,902 Replace IC 901,902Check short of P9702 lineCheck short of P9701 lineCheck short of P9701,P9702line*MAIN PARTYESNOYESYESYESYESYESNONO NONONOI SMPS POWER CIRCUIT- 2-12 -Check the PIN6 OF P9702If DC V is over 5.6VOKCheck power circuit Troubleshooting*P-SENS PARTCheck the PIN3 OF P9702If DC V is over -28V 2OKCheck power circuitTrouble shooting*VKK PARTYESYESNONO- 2-13 - INTERNAL BLOCK DIAGRAM of ICs TAS5142BLOCK DIAGRAM - 2-14 - U1739EJ2V1UD00/KF2_EBLOCK DIAGRAM - 2-15 - HA12237FBLOCK DIAGRAM - 2-16 - STR-S6757IF1905BLOCK DIAGRAM PS9829BBLOCK DIAGRAM - 2-17 - HuffmanDecoderVideoProcessor32-BitSerial AudioProcessorInterfaceRISCDRAMInterface16 K CacheGateway+DMAControllerDVDRAMROMSRAM/ROMInterfaceGPIOTV-EncoderTransportDescrambler+ControllerScalerATAPIDisplayOSD / SPUDSC RF AFE8051ControllerECCDigitalPLLAudio ADCServo Controller / RFAudio DACVDACHDMI I/FDeIntelacerUSB ES6838BLOCK DIAGRAM - 2-18 - PT6324BLOCK DIAGRAM BLOCK DIAGRAMOVERALL AV BLOCKDIAGRAMLC6324REC L/R12.288 TAS5152_SDFL+/-, FR+/-9829_RESET9829_CLKLEVEL METER9829_DATMAIN BOARD AMP BOARD 9.8304MHzVFD DATA.CLKEXP CLKDATARL+/-, RR+/-CENTER +/-WOOFER+/-TAS5152_PDNCS5340CLK.DATAOP AMPSUB WOOFERHEAD WOOFERDVD DATA.CLKOPTICALUSB DA+,-,5VOP AMPEXPENDERDECKHA12237TAPE ICBU4052 OP AMPCS5340TUNERMODULENECAUDIOMICOMPS9829APWMMODULATORTAS5142Power AmpH/P_SWPWM OUTDVD/CDBLOCKDECK/ADMODE A.BSOL"A"RMOP AMPRDSDATA CLKPLL DAT.CLKBU4052 DATA CS5340 RESETDVD DATA CLK12.28MHzTUNER L/RTAPE L/RAUX L/R AUX L/RMIC INPUTSOL"B"MOTERHIGH/NOHALF A.BREC F.RREC MUTEREC MUTEREC RETMREC SWREC MUTEFLFRS/WC/TRLRR2-19 2-202-21 2-22 SCHEMATIC DIAGRAMS MAIN SCHEMATIC DIAGRAMMICA_MUTEUART12S12SYY Y/GMIC L, RAUDIO L, RCYBS,C,pb,pr,R,BSCISDAMMA[0..1MB]B[0..15]SPDIF OUTSPDIF INA,B,C,D,E,F,RCDMDI, DVDMDICDDVDCT, VRDVD,VRDLDO1,LDO2OPEN/CLOSESLED, F,T48MHz27MHzLOAD,SPINDLEUSB_RESETD-, D+HD[0..15], CONTROL SIGNALMCU_INTQJRD#,HWR#MS_SEL_OUHA0HD[0..7]FOCUS/SLEDSPINDLE/TACKINGAMP_STBYDSCK#,CKE,CSo#,RAS0CAS#,WE#,DQMXLA[0..21], LD[0..7]WRLL#,MRST#,LOE#AUDIOJACKVIDIOOUTP/UPMDECK MECHANISMMOTORDRIVEICUSBCONUSBUBI9021SWITCHOPTINOPTOUTADCPWM/DACMICOMSDRAMMPEGESS6838FLASHEEPROM2-23 2-24 MAIN SCHEMATIC DIAGRAM2-25 2-26 MAIN AMP SCHEMATIC DIAGRAM2-27 2-28 FRONT SCHEMATIC DIAGRAM2-29 2-30 SMPS SCHEMATIC DIAGRAM2-31 2-32 DECK SCHEMATIC DIAGRAM2-33 2-34 JACK & IO SCHEMATIC DIAGRAM2-35 2-36WIRING DIAGRAMCD/DVD /AMP PowerTO CD/DVD POWERFRONT 130Wx2Sub WooferX180WCenter/Surrd X3 60WDECK AssyPS9829SMPS BLOCKDVD BLOCKFRONT BLOCKIO JACK BLOCKP7206P7207P7709P7302P7904P7403P7501P7905P2706 P2707P2202P2203P2201P0401P9701P9702P3702P5701 P4703P4004LM-K7960 WIRING DIAGRAMLM-K7960 WIRING DIAGRAM2-37 2-38 PRINTED CIRCUIT DIAGRAMS MAIN P.C. BOARD 2-39 2-40 MAIN P.C. BOARD 2-41 2-42 FRONT P.C. BOARD2-43 2-44 SMPS P.C. BOARD DECK P.C. BOARD- 3-1 -SECTION 3. DVD PART ELECTRICAL DVD ELECTRICAL TROUBLESHOOTIHG GUIDEI POWER CHECK GUIDEYYNYYYNNNNYPOWER ONPOWER ONDOES DVD/CDAPPEAR AT FLD?DOES DISK1APPEAR AT FLD?CHECK THE VOLTAGE OF EACH PINON P5701.CHECK DVD MDMODULE.CHECK CONNECTORP7501.RECONNECT IT.OK.DOES AUX,FM 87.5APPEAR AT FLD?DOES IT APPEAR DVDERROR AT FLD?PUSH KARAOKEDVD BUTTONCHECK CONNECTOR (P4703,P4004,P5701)OKDOES NO DISC ORTIME ARE APPEAREDAT FLD?B- 3-2 -POWER ONSHOW LOGO?FLASH MEMORY OPERATES PROPERLY?SDRAM WORKSPROPERLY?CHECK AV CABLECONNECTION TO TV SET.OUT_SW,IN_SWSIGNALS OK?CHECK THE MD MECHACHECK THE RELATED CIRCUIT OFES6698FD (IC501)PIN133,134,137,138,139,140CHECK CONNECTION LINES BETWEENSDRAM (IC502)&ES8381 OR THESDRAM IS DAMAGED.CHECK THE OUTPUT SIGNALOF ES8381 TO IC401 FORCONTROL OPEN/CLOSECHECK THE TRAY CONTROLI/O PIN ON IC401.OPEN /CLOSESIGNALS ON IC401 AREOK?LOAD+&LOAD-SIGNALS ON PDM02ARE OK?CHECK THE CABLECONNECTION BETWEEN DVDPCB AND MD (MECHA)DOES FIRST TRAY MOVE INSIDEWHEN IT IS AT CLOSED POSITION?ES8381 VIDEOOUTPUTS PROPERLY?CHECK CONNECTION LINES BETWEENFLASH &ES8381 OR THE FLASH ACCESSTIME WHETHER IS SUITABLE OR NOT.I TEST &DEBUG FLOWYYYYYYYYYN NNNN NNN- 3-3 -DOES THE SLEDMOVE TO INNER SIDEWHEN IT IS AT OUTERPOSITION?LIMIT SW SIGNALON P4407 IS LOW?SLED SIGNAL IS OK?CHECK THE CABLECONNECTION WITH MECHA.PROPER FOCUSOUTPUTS TO MOTORDRIVER?PROPER F+&F-OUTPUTS?CHECK THE MOTOR DRIVER (IC401).CHECK FOCUS CONNECTION ONES8381 AND MOTOR DRIVER IC.CHECK THE RELATED CIRCUIT OF SLED AND MOTOR DRIVER IC (IC401)CHECK THE MDCHECK CABLE CONNECTIONWITH PICK-UP HEAD.DO NOT PUT IN DISC ANDTRAY CLOSE.OPTICAL LENS IS MOVING FOR SEARCHING FOCUS?BCYYYYYYYN NNN NN- 3-4 -CLASER TURNS ONWHEN READINGDISC?DVDLD OR CDLDOUTPUT PROPERLY?CHECK CABLE CONNECTIONBETWEEN PDM01 ANDPICK-UP HEAD.PROPER SPINDLESIGNAL ON ES8381.SPIN+&SPIN-OUTPUT PROPERLY?CHECK THE CABLECONNECTION BETWEENPDM03 AND MDCHECK THE SPINDLE CONTROL OFMOTOR DRIVER (IC404).CHECK THE SPINDLE RELATED CIRCUITON ES8381CHECK THE RELATED CIRCUIT OF LASER POWER TRANSISTOR.CHECK THE LASER POWER CIRCUITBETWEEN ES8381 AND POWER TRANSIS-TOR. (Q405,Q406)COLLECTOR VOLTAGE OF POWERTRANSISTOR IS OK?(Q405,Q406)PUT DISC IN TRAY.DOES SPINDLEROTATE?DYYYYYYYNNNNNN- 3-5 -DEFOCUS ON OK?PROPER SIGNAL ONA,B,C,D FROM MD?CHECK THE CONNECTIONS BETWEENPDM01 AND PICK-UP HEAD.CHECK THE RELATED CIRCUIT OF ES8381FOCUS SIGNAL.CHECK THE RELATED CIRCUIT BETWEENIC401 AND ES8381CHECK THE TRACKING CONTROLON MOTOR DRIVER (IC401).PROPER FOO SIGNALON IC401?CHECK CABLE CONNECTIONBETWEEN PDM01 AND MD.PROPER TRO SIGNALON IC401?T+&T-OUTPUTPROPERLY?CHECK CABLE CONNECTIONON PICK-UP HEAD.CHECK RF SIGNAL WAVE-FORM.TRACKING OK?DISC PLAY?YYYYYYYN NNNNNN- 3-6 -EALL OUTPUTS ARE OKDURING PLAYINGDISK ?TEST ENDAUDIO SIGNAL DATA ONP4703 IS OK?CHECK THE MAIN PCBPICTURE SIGNAL DATA ON ES8381 IS OK?FOR EXAMPLE COMPOSITE VIDEO , CHECK THE VIDEO MUTE TR (Q411),OUTPUT OF VIDEO BUFFER IC (IC407)ANDES8381 VIDEO SIGNAL DATACHECK THE CONNECTIONS BETWEENES8381 AND P4703YYN NN N- 3-7 -I USB PARTTURN ON USBSEARCHING ORUSB DISPLAY CHECKREADING OK CHECKOKCHECK THE POWER SUPPLY CIRCUIT.(CHECK P5701)CHECK THE HRST#SIGNALCHECK THE USB PART AND DVD PARTLINE.CHECK THE USB JACK POWER SUPPLY.(CHECK P4302)CHECK THE USB DATA LINE.(P4302)CHECK THE IC405 (UBI9021).(CHECKDATA LINE PIN 14~17,20~23)NNYYYYYYY- 3-8 -WHEN POWER ON,RESET &DATA ETC WAVEFORM1.RESET(DVD)2.RX3.TX4.LCS3#(FLASH)Playing at USBfunction1.HRST#2.5V3.D-4.D+I WAVEFORM- 3-9 -OPEN/CLOSE WAVEFORM AT POWER ONSTARTING ACTION WAVEFORM IN MD DEVICE1.Limit SW2.OPEN3.CLOSE1.SLO (fromMPEG)2.SLED-3.SLED+(At Power on )- 3-10 -FOCUS WAVEFORM (AT CD)FOCUS WAVEFORM (AT DVD)1.FDO2.F+3.F-(INSERT CD )(INSERT DVD )1.FDO2.F+3.F-- 3-11 -1.Spind2.Spin+3.Spin-1.A2.B3.C4.DAT POWER ON ,SPINDLE SIGNAL AT MD DECKAT FIRST ACTION,FOCUS SIGNAL A,B,C,D- 3-12 -TRACKING SIGNALRF WAVEFORM1.Tro2.Tr-3.Tr+- 3-13 -DISK TYPE JUGEMENT WAVEFORM1.F+2.FDO3.SVRRF(DVD)(CD)- 3-14 -3-15 3-16 DVD SCHEMATIC DIAGRAMS MPEG SCHEMATIC DIAGRAM3-17 3-18 RF & SERVO SCHEMATIC DIAGRAM3-19 3-20 INTERFACE SCHEMATIC DIAGRAM3-21 3-22 USB SCHEMATIC DIAGRAM3-23 3-24 PRINTED CIRCUIT DIAGRAMS DVD P.C. BOARD3-25 3-26 DVD P.C. BOARD4-1 4-2SECTION 4. EXPLODED VIEWS CABINET AND MAIN FRAME SECTION266451A26451267305263264259258256255254252250251253257255A00451450260280A47A48A41A46A49451261CN201 CABLE1CABLE2451451265A43A44451281A51CABLE3CABLE4A50OPTIONL4-3 4-4TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)023015022019037021020018017006A01008007001002003009009011013A02025LOCA. NO. LG PART NO. DESCRIPTION SPECIFICATIONA00 6720AG0013A DECK,AUDIO CWN42FR605 TOKYO PIGA01 6768RZUP01A DECK MECHANISM PARTS 50-093-4XXXX PIGEON UNIT PCA02 6768R-EP05A DECK MECHANISM PARTS 50-093-41234 PIGEON HEAD ASSY001 6768RZBP04A DECK MECHANISM PARTS 02-083-4266 PIGEON BELT/FEC002 6768RZBP05A DECK MECHANISM PARTS 02-083-4267 PIGEON BELT/FEL003 6768R-PP03A DECK MECHANISM PARTS 33-160-4309 PIGEON PRESS CASSE006 6768R-QP04A DECK MECHANISM PARTS 50-093-41299 PIGEON MOTOR(ASSY007 6768RZGP03A DECK MECHANISM PARTS 50-222-41226 PIGEON GEAR ID008 6768R-SP01F DECK MECHANISM PARTS 01-082-4598 PIGEON SPRING CWL4009 6768R-MP01C DECK MECHANISM PARTS 50-219-4014 PIGEON MOLD CWL44011 6768R-SP01A DECK MECHANISM PARTS 01-081-4601 PIGEON SPRING CWL4013 6768RZSP02A DECK MECHANISM PARTS 01-082-4688 PIGEON SPRING015 6768R-AP01A DECK MECHANISM PARTS 50-268-3016 PIGEON ARM CWL44017 6768R-AP01C DECK MECHANISM PARTS 50-239-4072 PIGEON ARM CWL44018 6768R-GP01J DECK MECHANISM PARTS 50-222-4428 PIGEON GEAR CRL442019 6768R-SP01P DECK MECHANISM PARTS 01-081-4678 PIGEON SPRING CRL4020 6768R-BP01C DECK MECHANISM PARTS 02-083-4188 PIGEON BELT/FELT C021 6768R-LP01C DECK MECHANISM PARTS 50-223-4429 PIGEON PULLEY/FLYW022 6768RZVP03A DECK MECHANISM PARTS 50-093-4780 PIGEON SOLENOID023 6768RZGP05A DECK MECHANISM PARTS 50-221-31320 PIGEON GEAR ASSY025 6768RZJP02A DECK MECHANISM PARTS 50-093-31032 PIGEON PULLEY/FLY037 6768R-JP03A DECK MECHANISM PARTS 50-093-4674 PIGEON PULLEY/FLYW4-5 4-6TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)016018007008015019021020017A03009003011013009022025023LOCA. NO. LG PART NO. DESCRIPTION SPECIFICATIONA00 6720AG0013A DECK,AUDIO CWN42FR605 TOKYO PIGA03 6768RZHP02A DECK MECHANISM PARTS ASSY B-DECK PIGEON HEAD003 6768R-PP03A DECK MECHANISM PARTS 33-160-4309 PIGEON PRESS CASSE007 6768RZGP03A DECK MECHANISM PARTS 50-222-41226 PIGEON GEAR ID008 6768R-SP01F DECK MECHANISM PARTS 01-082-4598 PIGEON SPRING CWL4009 6768R-MP01C DECK MECHANISM PARTS 50-219-4014 PIGEON CWL44011 6768R-SP01A DECK MECHANISM PARTS 01-081-4601 PIGEON SPRING CWL4013 6768RZSP02A DECK MECHANISM PARTS 01-082-4688 PIGEON SPRING015 6768R-AP01A DECK MECHANISM PARTS 50-268-3016 PIGEON ARM CWL44016 6768R-GP04A DECK MECHANISM PARTS 50093-41399 PIGEON GEAR AS017 6768R-AP01C DECK MECHANISM PARTS 50-239-4072 PIGEON ARM CWL44018 6768R-GP01J DECK MECHANISM PARTS 50-222-4428 PIGEON GEAR CRL442019 6768R-SP01P DECK MECHANISM PARTS 01-081-4678 PIGEON SPRING CRL4020 6768R-BP01C DECK MECHANISM PARTS 02-083-4188 PIGEON BELT/FELT C021 6768R-LP01C DECK MECHANISM PARTS 50-223-4429 PIGEON PULLEY/FLYW022 6768RZVP03A DECK MECHANISM PARTS 50-093-4780 PIGEON SOLENOID023 6768RZGP05A DECK MECHANISM PARTS 50-221-31320 PIGEON GEAR ASSY025 6768RZJP02A DECK MECHANISM PARTS 50-093-31032 PIGEON PULLEY/FLY4-7 4-8 DECK MECHANISM EXPLODED VIEWSLOCA. NO. PART NO. DESCRIPTION SPECIFICATIONA26 4405RCS007E MECHANISM ASSEMBLY DVM-H1523(DP-9 SS P/UP)DVD 3A30 3041RBD003H BASE ASSEMBLY PU (DVM-H1533 DP-10 SS P/UP) H012 5040R-0110A RUBBER DVD REAR DP8 RIGHT 20 OTHER BL012A 5040R-0110A RUBBER DVD REAR DP8 RIGHT 20 OTHER BL021 4681R-B009C MOTOR ASSEMBLY DECK/MECHA DP-10 FEEDING024 4470R-0179A GEAR DVD DP-9 PINIONMOLD025 4470R-0178A GEAR DVD DP-9 MIDDLE MOLD030 4470R-0180A GEAR DVD DP-9 RACK MOLD035 6871R-9295D PWB(PCB) ASSEMBLY,TOTAL DP-10 FOR 3 CHANGER FEEDING035A 6850R-JE20Z CABLE,FLATP=1.0 FFC UL2896(0.05X0.65)11036 4370R-0136A SHAFT DVD PU, DR-02 SUS-420J2 OTHER151 3390RB0002A TRAY DISC(CDM-H1503)153 4470RB0005A GEAR TRAY (CDM-H1503)155 4681RBA001C MOTOR ASSEMBLY HOME TRAY (CDM-H1503) MABUCHI156 6871RF9211A PWB(PCB) ASSEMBLY,FRONT 1503T/D SENSOR159 3390RB0001B TRAY DECK/MECHA CDM-H1503 MOLD LOAD162 4400R-0012A BELT DECK/MECHA MAIN CDM-H1503V OTH163 4470R-0190A GEAR DECK/MECHA PULLEY CDM-H1503V M164 4470RB0003A GEAR LOADING (CDM-H1503)165 6871RZ7036A PWB(PCB) ASSEMBLY,OTHERS CDM-H1503 UP/DW/OP/CL166 4470RB0006A GEAR PU UP (CDM-H1503)167 4470RB0007A GEAR PU DOWN (CDM-H1503)168 4470RB0002A GEAR CAM (CDM-H1503)169 4861RB0002B CLAMP ASSEMBLY DVD DVM-H1513170 3550R-0685A COVER DECK/MECHA GUIDE MOTOR CDM-H15172 3040RB0005A BASE MAIN (CDM-H1503)173 4510RB0001A LEVER S/W CLOSE175 4681RBA002A MOTOR ASSEMBLY HOME LOADING (PULLEY 8.6)177 4470RB0001A GEAR MAIN (CDM-H1503)180 3210R-M009A FRAME UD MOLD DVM-H1523V416 88H-0004 CD MECHA PARTS 3X12X12FNM417 88H-0002 CD MECHA PARTS 3X9X12FZMY418 88H-0003 SCREW,DRAWING #NAME?419 88H-0004 CD MECHA PARTS 3X12X10FZMY422 88H-0005 SCREW #NAME?430 88H-0006 SCREW,DRAWING + 1 D1.7 L7.0 SWCH18A/BZN DP8431 88H-0007 SCREW,DRAWING + 1 D1.7 L4.5 SWCH18A/NI DP8 P432 88H-0008 SCREW,DRAWING + 1 D1.7 L4.5 SWRCH18A/FZY DP8435 88H-0009 SCREW,DRAWING MACHINE439 88H-0010 SCREW,DRAWING + 1 D1.7 L10.0 SWRCH18A/FZW DP416159422170165164417417167416177175172180166151156418155153168162163419173169012AA30432024430036035438021030439025431435035A012A- 5-1 -SECTION 5. SPEAKER SECTION MODEL: LMS-K3960V760762761763758757756759753754755752751750A70RIGHTLEFT- 5-2 -