LIST OF CONTENTS TITLE PAGE NOenvironmentclearance.nic.in/writereaddata/modification/Amendment/... · 2.6.2 Export & Import Market 9 2.7 Employment Generation (Direct and Indirect)

Amendment in Existing Environmental Clearance for including of Technical Grade Pesticide and Pesticide Specific Intermediates manufacturing facilities in the existing sector specific SEZ of Jubilant Infrastructure Limited Vilayat (SEZ), Bharuch, Gujrat

Bhagavathi Ana Labs Pvt Ltd (a Bureau Veritas Group Company) 1/47

LIST OF CONTENTS

Sl. No. TITLE PAGE NO

1 Executive Summary 4

2 Introduction 6

2.1 Identification of Project and Project Proponent 6

2.1.1 Project Proponent-Jubilant Infrastructure Limited 6

2.2 Brief Description of the Project 6

2.3 Need for the Project and Its Importance to the Country and / or Region

7

2.3.1 Demand Supply Gap 7

2.4 Import vs. Indigenous Production 8

2.5 Export Possibility 8

2.6 Domestic / Export Markets 8

2.6.1 Domestic Market 8

2.6.2 Export & Import Market 9

2.7 Employment Generation (Direct and Indirect) due to the project

10

3 Project Description 10

3.1 Type of Project Including Interlinked and Interdependent Projects

10

3.1.1 Type of Project 10

3.1.2 Interlinked and Interdependent Project 10

3.2 Location (Map Showing General Location, Specific Location and Project Boundary and Project Plant Layout) with co-ordinates

10

3.3 Details of alternate sites considered and the basis of selecting the proposed site

13

3.4 Size or Magnitude of Operation 13

3.5 Technology and Process Description 13

3.6 Raw material required along with estimated quantity & Storage details.

13

3.7 Resource optimization / recycling and reuse envisaged in the project, if any

13

3.8 Availability of water its source, energy/power requirement and their source

14

3.8.1 Water consumption 14

3.8.2 Waste Water Treatment and Disposal 14

3.8.3 Power Requirement 14

3.8.4 Steam Requirement 14

3.9 Quantity of waste to be generated (liquid and solid) and scheme for their management /disposal

15




3.9.1 Gaseous Emission 16

3.9.2 Liquid Effluent 15

3.9.3 Solid / Hazardous Waste 15

4 site analysis 16

4.1 Connectivity 16

4.2 Topography (along with map) 16

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, etc sensitive areas, water bodies (distance from the HFL of the river), CRZ.

16

4.4 Existing Infrastructure 19

4.5 Soil classification 19

4.6 Climatic data from secondary sources 19

4.6.1 Temperature 20

4.6.2 Wind 20

4.6.3 Rainfall 20

4.6.4 Cloud Cover 20

4.6.5 Humidity 21

4.7 Social infrastructure available 21

5 planning brief 22

5.1 Planning Concept (type of industries, facilities, transportation etc)

22

5.2 Population Projection 22

5.3 Land use Planning 22

5.4 Assessment of Infrastructure Demand 22

5.5 Amenities / Facilities 23

6 Proposed infrastructure 24

6.1 Industrial Area (processing area) 24

6.2 Residential Area (non-processing area) 24

6.3 Green belt 24

6.4 Social Infrastructure 24

6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.)

24

6.5.1 By Rail 25

6.5.2 By Air 25

6.6 Drinking water management (source and supply of water) 25

6.7 Sewage system 25

6.8 Industrial waste management 26

6.9 Solid waste management 26




6.10 Power requirement and supply/ source 26

7 Rehabilitation and Resettlements (RandR) Plan 27

8 Project schedule and cost estimate 28

8.1 Likely date of start of construction and likely data of completion (time schedule for the project to be given)

28

8.2 Estimated project cost along with analysis in terms of economic viability of the project.

28

9 Analysis of Proposal 29

9.1 Financial and social benefits with special emphasis on the benefit to the local people including tribal population, if any, in the area

29

LIST OF TABLES

TABLE NO TITLE PAGE NO

1 Co-ordinates of Project Site 10

3 Distance of Project site from Water Bodies 17

4 Predominant Wind Direction 20

5 Land Use Breakup at Site 22

LIST OF FIGURES


Figure No 1 Google Image 11

Figure No 2 Site Layout 12

Figure No 3 Topographical Map 18

ANNEXURES


Annexure-I Previous Environmental Clearances

30

Annexure-II Approval letter from GoG and GIDC

44



1.0 EXECUTIVE SUMMARY

Introduction and Background

This Pre-feasibility report is part of documentation filed by Jubilant Infrastructure

Limited as part of the Environment Clearance (EC) Process, a mandatory regulatory

clearance required from the Ministry of Environment and Forests (MoEF) prior to

commencement of construction at site.

Jubilant Infrastructure Ltd.(JIL) is a wholly owned subsidiary of Jubilant Life Sciences

limited (JLSL), a leading Life sciences company in the field of Vitamins, Agro

Chemicals, Animal Nutrition and Advance Pharma Ingradients. JLSL has

manufacturing facilities in India in Uttar Pradesh, Maharashtra, and Gujarat, JLSL

serves its customers across the globe and it is well recognized as the largest

CRAMS Company out of India.

JIL is operating a Special Economic Zone (SEZ) spread across an area of 107 Hac.

at village Vialayat, Taluka Vagra, Dist. Bharuch in Gujarat State for Synthetic Organic

chemical Products and is conceptualized as a world-class Industrial Park, meeting all

requirements of the Sector. The approved Sector Specific SEZ (for Synthetic

Organic Chemicals for 5b category) is being developed with all utilities/ facilities

required for the operation of chemical Plants within it keeping the environmental

management as the focal point.

The Environmental Clearance for the SEZ has been awarded vide Lr. No 21-

1087/2007-IA.III dated 03.07.2008 and it was amended vide Lr No. 21-1087/2007-

IA.III dated 03.11.2011. The presently granted Environmental Clearances enclosed

as Annexure-I

Project Proposal

It is proposed to seek product mix change, in an existing Environmental Clearance

for Sector Specific SEZ for Synthetic Organic Chemicals (Category 5f), to include

Installation of Manufacturing Facility for Technical Grade Pesticide and Pesticide

Specific Intermediates (Category 5b) as a multi sector chemical SEZ without any

increase in land area, water consumption, effluent, discharge, air emission, Energy

consumption and Waste disposal.

Proposed Plant Features and Production Capacity

The SEZ spread across an area of 107 Hac was granted Environmental clearance by

MoEF in 2006 for installation of manufacturing facilities for Synthetic Organic

Chemicals (Category 5f). The SEZ is operational since 2008 and has built

infrastructure as below. It is now proposed for a product mix change to allow

installation of manufacturing facility for Technical Grade Pesticide and Pesticide

Specific intermediates within the same SEZ.

The existing SEZ has approval for following amenities that are constructed and

operated as per the demand of the units installed in the SEZ.



Water Treatment & supply

Steam generation & supply

Wastewater Treatment and discharge

Storage tanks for chemicals

Power supply network

Captive power generation and supply (grid power from Dakshin Gujarat

Vij Company Ltd, 15 MW gas based power plant)

Waste Incineration (150 m3/d liquid waste incinerator)

Roads and Storm water drains construction and maintenance

Fire Services, Canteen, Customs office, Green Belt, Rainwater Harvesting

Total fresh water consumption as approved in existing EC is 10000 KLD and will be

entirely fulfilled through piped water supply from GIDC, Vilayat, Gujarat, which in turn

sources water from the River Narmada.

The total quantity of industrial wastewater generated after the product mix change

will remain as same as approved in the existing EC i.e. 5430 KLD.

The process effluent generated from the industries to be put up in the SEZ shall be

treated within their individual units before sending it to the common facility installed

by JIL for final treatment in ETP or, Incineration or Spray drying. The present facility

of the CETP and Incinerator shall be utilized for SEZ units.

The entire SEZ is designed to treat all the industrial effluents in a common CETP

suitable for discharge to Deep sea disposal facility installed by the GIDC, Vilayat. All

Domestic sewage shall be treated and used for landscaping and greenbelt

development. Organic effluents shall be incinerated and inorganic effluent shall be

spray dried.

The power requirement will be fulfilled through the existing grid supply of Dakshin

Gujarat Vij Company Limited (DGVCL), the existing gas based power plant of 15 MW

and through installation of Captive Coal power plant. An application for installation of

30 MW coal based power plant is awaiting gant of NOC from the GPCB.

Both Municipal Solid Wastes (MSW) and Hazardous Wastes generated by the

individual units at the SEZ are being handled as per the rules applicable to the

wastes.

Hazardous wastes like discarded containers, plastic bags, used oil, oil soaked cotton

waste, filter bags, spent solvent, spent carbon, process residues, MEE salt, spent

catalyst etc. are generated during the production of the individual units in the SEZ.

These are being managed at a common facility of the SEZ as per the Hazardous

Wastes (Management, Transport and Transboundary) Rules 2008 and subsequent

amendments till date.



2.0 INTRODUCTION

2.1 Identification of Project and Project Proponent

2.1.1 Project Proponent – Jubilant Infrastructure Limited

Jubilant Life Sciences Limited, an Indian multinational corporate, is a leader in

Research and Manufacturing of Synthetic Organic Chemicals, Advanced

Pharmaceutical Ingredients (API), Agri Intermediates, Vitamins, Animal Nutrition, and

Contract Research Manufacturing Services company with a wide range of products

and services for global life sciences companies.The Company is one of the largest

Custom Research and Manufacturing Services (CRAMS) and drug discovery

services companies in India.

The company’s business operations are focused on to life science chemicals;

performance chemicals and industrial chemicals. Jubilant Life Sciences enjoys

leadership in Indian market in industrial chemicals and performance polymers and is

also a prominent player in the Agrovet sector.

Jubilant has manufacturing plants strategically located at Gajraula (UP, 100-km from

Delhi), Nira (Maharashtra, 70-km from Pune), Ambernath (Maharashtra), Samlaya

(Gujarat, 45-km from Vadodara) and Bharuch SEZ (Gujarat). Jubilant’s units at

Gajraula, Nira, Samlaya, Bharuch SEZ are accredited with ISO-14001 and OHSAS-

18001 certification, which shows company’s commitment towards Environment and

Society.

Jubilant Infrastructure Limited (JIL) is a 100% subsidiary of Jubilant Life Sciences

Limited and has a Sector Specific SEZ for Synthetic Organic Chemical (Category 5f)

approved and operating at village Vialayat, TalukeVagra, Dist. Bharuch in Gujarat

since 2008.

Now, to cater to the market demand JIL intends to seek an amendment to its existing

EC so as to include installation of manufacturing facility for Technical Grade

Pesticide and Pesticide Specific intermediates (5b) in addition to the already

approved Synthetic Organic Chemicals (Category 5f) manufacturing to cater to the

domestic and international market

2.2 Brief Description of the Project

The Indian chemical industry is large and rapidly growing. The Indian chemical and

petrochemicals market grew by 10.1% in 2004 to reach a value of USD 32.4 billion

with a CAGR of 9.3% against the global CAGR of 0.2%. Further, the industry is

widely expected to continue its growth performance with a CAGR of 9.2% in the

period of 2004-09, as against global projected CAGR of 3.4% for the same period.

India ranks 12th in the world for production of chemicals and petrochemicals by

volume and third largest in Asia, producing more than 70,000 products exporting over



US 12 billion in 2004-05 contributing 1.9% of the global sales and 1.5% of the

international trade.

The proposed product mix change will be within the notified SEZ operated by M/s

Jubilant Infrastructure Limited at notified industrial estate of GIDC-Vilayat, Bharuch,

Gujarat and will facilitate growth of the industry by providing suitable infrastructure

facility to put up downstream manufacturing facility to cater to the growing demand.

Total 107 Ha of land owned by the company at SEZ-Vilayat GIDC, will be used for

installing manufacturing facilities for Technical Grade Pesticide and Pesticide

Specific Intermediates (Category 5b)) and Synthetic Organic Chemicals (Category

5f) manufacturing units.

2.3 Need for the Project and Its Importance to the Country and / or Region

India is becoming a commercial hub for chemical, specialty chemicals, intermediates

for outsourcing outside India. The chemical industry is substantially dependent upon

the research and development (R&D) on a continuous basis. The need for firms to

recoup the huge and growing costs of research and drug development has made

development of Industrial Parks an impending issue. During the present decade of

the 21st century, the challenge is likely to intensify. The manifold widespread value

chain and emerging possibilities in the spheres of production, marketing, distribution

and R&D are opening up opportunities for firms to become specialized and focus on

specific segments.

A project like SEZ for chemical products, at this juncture is the need of the hour for

the industrial growth in this sector. Since establishment of the chemical industry at

Vilayat keeping the environmental management as the focal issue right from the

industrial area layout stage will definitely herald a new era in the sustainable

industrial growth in harmony with the environment. The proposed product mix change

will take place within the existing SEZ having well developed infrastructure and

amenities required for the industry. Including the newer products in the approval list

of the SEZ will encourage new industries to put up their facility in the present SEZ

and promote industrial growth in the area and bring economic benefit to the region

and the country.

2.3.1 Demand Supply Gap

It is needless to say, that the demand growth is in Asia, in particular in China but also

in India and a number of South-eastern Asian countries. Today, Asia is already the

leading market for chemical industry globally, accounting for 38% of global sales

followed by EU27 and NAFTA at 29% and 21% respectively. China accounts for

almost half of the chemical sales in Asia, followed by Japan and India. Asia's share in

global chemical production has increased significantly in the last decade, from ~27%

to 38% from 1998 to 2008. What is not true looking 20 years ahead, or at least

capable of being misunderstood, is the widely used phrase of "demand shift". The

demand shift has happened in the past, but is largely completed, customer industries

like textile and leather, as classic examples, have completed years ago. What is



essential to understand is, that emerging markets show stronger growth potential –

and have proven to do so even in the financial crisis, e.g. with China showing approx.

5% growth even in 2009 – and the markets are becoming critical size. The impact of

these developments has to be analyzed differently for global majors and the local

champions in these countries.

2.4 Import vs. Indigenous Production

Indigenous production of Chemicals can reduce the burden on the exchequer

drastically and helps the economic progress of the country and provides employment

opportunities to the local peoples and development in the nearby villages. This also

helps in export possibilities if the international manufacturing standards are met by

following the GMP guidelines.

As the Indian economy was a protected economy till the early nineties, very little large-scale R&D was undertaken by the Chemical industry to create intellectual property. The Industry would, therefore, have to make large investments in R&D to successfully counter competition from the international chemicals industry. India has a number of scientific institutions and the country’s strength lies in its large pool of highly trained scientific manpower.

The chemical and petrochemical sector in India presently constitutes 14% of the

domestic industrial activity. The growth of petrochemicals and chemicals is projected

at 12.6% and 8% respectively in 11th Five Year Plan. According to the United

Nations Industrial Development Organization (UNIDO), in terms of value added at

constant 2000 prices, the Indian chemical Industry was the 6th largest in the world

and 3rd largest in Asia in the year 2008. As per the latest available information from

industry associations, the size of the Indian Chemical Industry in the year 2010 was

US $ 108.4 Billion.

2.5 Export Possibility

The total chemicals produced at the SEZ will be exported to the International market

and Domestic market, in compliance with the guidelines of the SEZ

2.6 Domestic / Export Markets

2.6.1 Domestic Market

The chemical sector has witnessed growth of 13-14% in the last 5 years while petrochemicals have registered a growth of 8-9% over the same period. The major growth drivers, behind India’s chemical industry could be listed as follows:

Structural advantage: With a growing market and purchasing power, the domestic

industry is likely to growth at over 10-13% in the coming years. Growing disposable

incomes and increasing urbanization are fuelling the end consumption demand for

paints, textiles, adhesives and construction, which, in turn, leads to substantial

growth opportunity for chemicals companies.



High domestic consumption: The chemicals industry in India is the largest

consumer of its own products, consuming 33% of its output. With promising growth

trends in the chemicals industry, this internal consumption is also set to rise.

Diversified industry: The Indian chemicals industry has a diversified manufacturing

base that produces world-class products. There is a substantial presence of

downstream industries in all segments. Further, this large and expanding domestic

chemicals market also boasts of a large pool of highly-trained scientific manpower.

Promising export potential: Chemicals constitute ~5.4% of India’s total exports.

India already has a strong presence in the export market in the sub-segments of

dyes, pharmaceuticals and agro chemicals. India exports dyes to Germany, the UK,

the US, Switzerland, Spain, Turkey, Singapore and Japan.

2.6.2 Export & Import Market

The share of Imports of the Chemicals & Petrochemicals in the total National Imports

slightly increased from 8.27% to 9.61% during the period 2005-06 to 2009-10

whereas the share of Exports declined from 11.11% to 9.9% corresponding period

2.7 Employment Generation (Direct and Indirect) due to the project

As this is a product mix change, there employment generation will remain as

envisaged in the earlier grant of EC. However, owing to Product Mix Change which

would help in faster growth of the SEZ and facilitate putting up of Supportive and

Servicing industry, the employment generation is expected to be earlier than

envisaged before. During construction period the requirement of man power will be

about 600 persons. During construction Phase, majority of the employees will be

either locally employed or will come from nearby villages. In the operation phase,

around 1000 to 1500 persons will get employment in various services.

Installation of Technical Grade Pesticide and Pesticide Specific Intermediates manufacturing facilities in the existing sector specific SEZ of Jubilant Infrastructure Limited Vilayat (SEZ),

Bharuch, Gujrat


3.0 PROJECT DESCRIPTION

3.1 Type of Project Including Interlinked and Interdependent Projects

3.1.1 Type of Project

Presently the SEZ consists of Synthetic Organic Chemicals (5f) manufacturing units

. After the proposed product mix change, the SEZ will consist of the following type of

manufacturing units within the same area of the SEZ:

Synthetic Organic Chemciasls (Category 5f, already approved)

Technical Grade Pesticide and Pesticide specific Intermediates(Category

5 b)

3.1.2 Interlinked and Interdependent Project

The project is not interlinked with any other project.

3.2 Location (Map Showing General Location, Specific Location and Project

Boundary and Project Plant Layout) with co-ordinates

JIL’s SEZ is located at GIDC-Vilayat. The total area of the SEZ is 107 ha.

Table3.1: Co-ordinates of Project Site

Point Latitude Longitude

1 210 47’ 26.81’’N 720 52’ 48.02’’E

2 210 47’ 31.85’’N 720 53’ 18.91’’E

3 210 47’ 57.71’’N 720 52’ 32.35’’E

4 210 46’ 50.53’’N 720 53’ 97.52’’E

5 210 47’ 03.95’’N 720 53’ 04.15’’E

6 210 47’ 00.23’’N 720 52’ 49.09’’E


Bharuch, Gujrat


Figure 1: Google Image


Bharuch, Gujrat


Figure 2 : Site Layout


Bharuch, Gujrat


3.3 Details of alternate sites considered and the basis of selecting the

proposed site

No alternate sites were evaluated as the proposed site is an operating SEZ notified by

Govt. of Gujarat with all infrastructure including land, water, power supply, common

treatment facility and other infrastructure is readily available.

3.4 Size or Magnitude of Operation

The SEZ will be housing multiple units of various capacities for manufacturing Synthetic

Organic Chemicals (Category 5f), Technical Grade Pesticide and Pesticide Specific

Intermediates (Category 5b) and necessary infrastructure facilities, utility generation &

distribution, within the existing 107 Ha., SEZ area at Vilayat GIDC, Bharuch.

3.5 Technology and Process Description

Depending on the type of product produced, suitable advanced process technology will

be employed by the individual companies that shall put up the manufacturing facilities in

the SEZ.

3.6 Raw material required along with estimated quantity & Storage details.

Many raw materials are required for the chemical synthesis processes used by the

industry. These include organic and inorganic compounds and are used in gas, liquid,

and solid forms. The consumption figures and mode of storage for the major raw

materials are depending on the use of a particular industry installed within the SEZ. The

required quantity of raw materials will be obtained from different suppliers across the

country. Raw materials and products will be transported by primarily through road.

3.7 Resource optimization / recycling and reuse envisaged in the project, if any

In the proposed project, Resource conservation of Chemicals and water conservation

are inherently designed for effluent re-use/recycle and hence consumption is optimised.

Solvents of different varieties are used in the manufacturing process and exit the

process in diluted / contaminated form as effluents. Different effluent streams shall be

processed appropriately in-house through Multi Effect Evaporator, spray dryer or through

a 3rd party reprocessor to recover the valuable resource and thus optimise the raw

material consumption.


Bharuch, Gujrat


The final effluent from the units shall be sent to the CETP in the SEZ, Incinerator for

Organic effluents, MEE for Inorganic Effluents or sent to 3rd party for

processing/treatment.

3.8 Availability of water its source, energy/power requirement and their source

3.8.1 Water consumption

There will be no additional water requirement, as this is a product mix change. The water

requirement for the proposed product mix change will be met from the existing water

available. The approved water quantity is 10000 KLD. The fresh water demand will be

fulfilled through existing water supply from GIDC vilayat from the Narmada Project.

3.8.2 Waste Water Treatment and Disposal

There will be no additional effluent generation, as this is a product mix change. All

sewage effluent generated from individual units in the SEZ shall be treated at source

and utilized for landscaping. Further, all industrial effluents and utility effluents after

primary treatment in the individual units shall be transferred to the CETP installed at the

SEZ for final treatment and disposal to deep sea through disposal system provided by

GIDC, Vilayat, as per the guidelines of the GPCB

3.8.3 Power Requirement

There is no change in the total power consumption for the SEZ. JIL shall continue to

source the power required from the grid, existing 15 MW gas power plant & captive coal

based power plant. An application for installation of a 30 MW coal based power plant is

is awaiting grant of NOC from GPCB. 15 Nos. of DG sets of 500 KV each will be

installed in the entire SEZ to cater to the emergency requirement of the individual units

and the Utilities of the SEZ.

3.8.4 Steam Requirement

The peak steam requirement of the various industrial units to be installed in the SEZ is

projected to be about 4500 TPD which shall be generated and supplied from the

common facility that shall be installed by JIL as SEZ operator and supplied through

pipelines. Boilers of total capacity 73 TPH steam have already been installed at the SEZ

to cater to the steam requirement of individual units of SEZ. One 35 TPH boiler is under

commissioning and additional steam generation from the proposed 30 MW coal based

power plant will be used to cater to the requirement of steam.


Bharuch, Gujrat


3.9 Quantity of waste to be generated (liquid and solid) and scheme for their

management /disposal

The generation of pollutants associated with the existing and proposed new installations

within the SEZ, will be in the form of Gaseous emissions, Liquid effluent, solid waste,

and Hazardous waste.

3.9.1 Gaseous Emission

The JIL plants will have following sources of emission, as envisaged in the approved

EC,namely,

Process emission of Volatile Organic Compounds from the chemical reaction

tank fitted with scrubbers/condensers/chillers

Fugitive emission of VOC from chemical storage tanks.

Incinerator (NG fired) for Organic gaseous emissions collected through vent

system.

MEE operating on recuperative heat for Inorganic effluent streams.

Flue gas from Thermic Fluid Heater.

Stand-by (Emergency) Diesel Generator sets of SEZ and individual units.

The emission from stacks will be maintained well within the stipulated norms. Stacks will

be equipped with stack monitoring facilities.

3.9.2 Liquid Effluent

There will be no additional waste water generation arising out of the proposed product

mix change.

The total quantity of industrial waste water generation will reamin within the approved

5430 KLD.

About 180 KLD of domestic waste water will be generated which will be treated in STP

and reused for landscaping.

Organic effluents generated will be incinerated through existing incinerator of capacity

150 KLD. Inorganic effluents generation from the units will be spray dried in recuperative

heating system installed along with incinerator.

3.9.3 Solid / Hazardous Waste

To strengthen the waste management system, different types of wastes are identified

along with proper disposal / recycling / reuse mechanisms.

Municipal wastes

Municipal waste generation will be mainly from office area, canteens waste and will be

composted and manure generated will be used for greenbelt development.


Bharuch, Gujrat


Hazardous wastes

.There will be no additional hazardous waste generation arising out of the

proposed product mix change.

Hazardous waste generated in the SEZ are

Organic residues from Process & Solvent Recovery etc..

Process wastes, spent catalyst, spent carbon, etc.

ETP sludge from individual unit & CETP

Incinerator ash, Spray dried solids, used resins etc.

Used oil, batteries etc..

Hazardous Solid wastes generated shall be handled as per Hazardous Waste

(Management, Handling and Transboundary Movement) Rules, 2008 and subsequent

amendments.

JIL has a Hazardous Waste collection, storage and treatment facility to cater to the

requirement of the individual units. After treating the HW the same shall be disposed off

into the SLF/ incinerator constructed and operated by JIL or to approved 3rd party HWM

facility.


Bharuch, Gujrat


4.0 SITE ANALYSIS

4.1 Connectivity

The plant site is well connected by road to the major national and state highway network.

The approach road to the site is suitable for movement of heavy loads involved including

the construction materials.

The Project site is located adjacent to NH-8 and the nearest railway station is Bharuch at

17 km. The site is well connected to the Mumbai-Ahmedabad highway. The nearest

airport is located in Vadodara at a distance of 103 km. Land Form, Land Use and Land

Ownership

4.2 Topography (along with map)

The land will be a part of the 107 ha SEZ operated by M/s Jubilant Infrastructure Limited

which is already an industrial land.

The general topography is mixed with two types of terrain, namely ridge-valley

topography and undulating plain topography. The nearby villages are namely Vorasamni

in NW, Argama in NE, Vilayat in SW.

The elevation of the contours of the site varies between 10 m to 18 m accounting to a

level difference of 8 m. The ground generally sloping down towards South – East

direction. Topographical Map is given as Figure 3

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies

(including area under CRZ)), shortest distances from the periphery of the

project to periphery of the forests, national park, wild life sanctuary, etc

sensitive areas, water bodies (distance from the HFL of the river), CRZ.

Existing Land use pattern: Industrial. No additional land requirement & no

change in existing land use pattern.

Distance of Project site from Water Bodies are given in Table 0.1.

Table 0.1: Distance of Project site from Water Bodies

Water body Distance in km Direction

Narmada River 11.1 S

Bhukhi Khadi (Nala) 0.5 N


Bharuch, Gujrat


Figure 3 Topographical Map


Bharuch, Gujrat


The Govt. of Gujarat has issued the approval vide notification reference no.SO 290 (E)

dated 1/02/2008 allocating the land and approving the operation of SEZ. Approval letter

from GoG and GIDC are enclosed as Annexure-II.

4.4 Existing Infrastructure

The SEZ is notified by Govt. of Gujarat & is operational since 2008 in notified industrial

estate of GIDC Vilayat, District Bharuch Gujarat. The infrastructure required is already

present for Road, Electricity, Water supply, Waste disposal, Waste incinerator etc.

Nearest Railway station at Bharuch is about 15 kms away on the mail line from Mumbai

to Ahmedabad. Nearest Airport is at Vadodara, about 103 Kms from the site.

Communication facilities such as telephone, tele-fax and Internet are available in vicinity

of the proposed plant site location.

The other infrastructure that is already constructed in the SEZ includes the following and

the same shall be upgraded as and when required.

Administrative office

Occupational Health Centre

Canteen

Truck parking terminal

Roads, Street Lights, Storm water drains

Fire station, Ambulance,

4.5 Soil classification

The soil in the area is a Black Cotton type as per the classification and soil testing will be

conducted before the construction of the unit.

4.6 Climatic data from secondary sources

The general agro-climate zone of the study area is Semi-Arid.

Information presented in subsequent paragraphs is from the Indian Meteorological

Department (IMD), Long Term Climatological Tables, 1961-1990, Bharuch. These tables

give useful information about a region’s weather, since they are collected over a 30-year

period.


Bharuch, Gujrat


4.6.1 Temperature

Mean daily maximum temperature is recorded in the month of May at 43.8°C. From

October to December, both day and night temperatures begin to decrease rapidly.

January is generally the coldest month, with minimum morning temperature at 11.3°C.

During the post-monsoon months of October and November, day temperatures remain

between 16.7-35.9ºC. In winters, i.e. December, January and February, average day

temperatures remain between 11.3-33.5ºC.

4.6.2 Wind

Table 4.2: Predominant Wind Direction

Predominant First Second Third

Month Morning Evening Morning Evening Morning Evening

January NE NE SW SW SE SE

February NE NE NW NW SW SW

March SW SW NE NE SE SE

April SW SW NW NW SE SE

May SW SW NW NW SE SE

June SW SW SE SE NW NW

July SW SW S S W W

August SW SW W W NW NW

September SW SW NW NW W W

October SW SW NE NE SE SE

November NE NE SE SE SW SW

December NE NE SE SE SW SW

4.6.3 Rainfall

The total rainfall in year is observed to be 912.1 mm. Distribution of rainfall by season is

2.8 mm in winter (December, January, February), 9.9 mm in summer (March, April,

May), 860.7 mm in monsoons (June, July, August, September) and 38.7mm in post-

monsoons (October - November).

4.6.4 Cloud Cover

The area remains cloudy between the months of June – September, which is the active

period of the monsoon season.


Bharuch, Gujrat


4.6.5 Humidity

Most humid conditions are found in the monsoons, followed by post-monsoons, winter

and summer in that order. Mornings are more humid than evenings and humidity ranges

from a high of 81 – 90% in monsoon mornings to a low of 29 – 39% in summer

evenings. During post-monsoon season, in morning humidity remains between 73 – 76%

and in the evening it remains between 42 – 46%.

4.7 Social infrastructure available

Social investment in the form of CSR would help to improve the healthcare, education,

sanitation, infrastructure and other areas wherein the project proponent is actively

involved as part of its CSR commitments.


Bharuch, Gujrat


5.0 PLANNING BRIEF

5.1 Planning Concept (type of industries, facilities, transportation etc)

The SEZ is notified by Govt. of Gujarat & is operational since 2008 in notified industrial

estate of GIDC Vilayat, District Bharuch Gujarat. The existing operating units are

Synthetic Organic Chemicals (Category 5f) manufacturing units.

It is now intended to include the units manufacturing Technical Grade Pesticide and

Pesticide specific Intermediates (Category 5 b); to cater to the market demand.

5.2 Population Projection

During the Construction and Execution phase of the Project, it is estimated that about

600 workers will be involved for a period of about 72 months.

Thereafter during the operation phase at the new plant around 1000 to 1500 people shall

be employed in various industrial units.

5.3 Land use Planning

The SEZ operated by M/s. Jubilant Infrastructure Limited is located at GIDC vilayat. It is

already developed according to Chemical Industrial Use. The present land use is

Industrial Use. The Land use breakup at site is given in Table 0.1.

Table 0.1: Land Use Breakup at Site

5.4 Assessment of Infrastructure Demand

Necessary infrastructure will be developed for the project apart from, the infrastructure

facilities already provided by GIDC. Additional infrastructure required within the SEZ will

be provided and/ or upgraded as and when required depending on the demand from the

individual units within the SEZ.

S.No. Description Area (Acres) Area in Hectares

1 Process Area 196.465 79.54

2 Non Process Zone 5.387 2.18

3 Roads 27.028 10.94

4 Green Belt/ Green Space 34.362 13.91

Total SEZ Area 263.242 106.57 (say 107)


Bharuch, Gujrat


Physical Demand:

Water: There will be no additional water requirement, as this is a product mix change

Water demand will be met from Narmada Project through existing infrastructure of GIDC

Vilayat.

Electricity: The power requirement will be fulfilled through the existing grid supply of

Dakshin Gujarat Vij Company Limited (DGVCL), the existing gas based power plant of

15 MW or through installation of Captive power plant. An application by the project

proponent to install a 30 MW coal based power plant is awaiting grant of NOC from

GPCB. About 15 nos. of DG sets with 500 kVA capacity will be installed as stand by

emergency source of power.

Machinery: Reactors, Storage tanks, holding vessel, distillation columns, condensers,

Chilled Water unit, scrubbers, evaporators, spray dryers and other equipment

Materials and Others: The Raw Material supply will be met by local and other markets.

Other general utilities facilities are available in the area.

5.5 Amenities / Facilities

Following facilities will be made available at site:

First Aid Facility

Hygienic Drinking Water Facility

Green Area

Regular Worker Medical Checkup Facility

Change Room for Workers

Canteen

Occupational Health Centre


Bharuch, Gujrat


6.0 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (processing area)

Total Area of SEZ is 107 ha. Appropriate infrastructure facilities are already in place at

the SEZ including approach roads, drainages, lighting, effluent treatment plant,

incinerator, steam generation, raw material storage yard, finished goods storage yard,

Firefighting, Canteen, etc. All these facilities shall be extended to the units that will

come up in the SEZ.

6.2 Residential Area (non-processing area)

No residential facility is provided.

6.3 Green belt

The SEZ will have 14 % Green Belt. Additional green belt shall be developed by the

individual units putting up facility in the SEZ to take the total green belt to >25%.

6.4 Social Infrastructure

Canteen, Rest shelter / room, Recreation Room are provided and shall be augmented.

6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.)

The SEZ is located at an aerial distance of about 12.0 km towards NW direction from

district headquarter Bharuch and easily approachable.

State Highway, SH – 161 this is main approach road to site. It connects

Bharuch with Costal Village Gandhar, via Vagra. This is two lane road

passing at a distance of about 2.1 km towards E direction from proposed site.

This road is also serve as a link between NH228 and costal highway SH06.

State Highway, SH – 64 connects Ankleshwar - Jhagadia – Rajpipala

passing through study area that is about 4.27 km towards NW direction from

proposed site. Jhagadia is Taluka HQ and regular transportation available

towards Bharuch (HQ of the District), Ankleshwar (Largest Industrial area in

the Asia) and Rajpipala (HQ of Narmada Dist.).

State Highway, SH – 13 connects Ankleshwar – Valia – Netrang passing

through study area that is about 8.65 km towards S direction from proposed

project site. This highway also connects Ankleshwar with neighboring

Maharashtra state via Sagbara and Dediapada region.


Bharuch, Gujrat


National Highway, NH – 8 connects Mumbai – Ahmedabad - Delhi, is

passing through the study area. It is about 6.90 km towards WNW direction

from proposed project site. This is busiest highway in western India having

six lanes.

6.5.1 By Rail

Ankleshwar – Jhagadia –Rajpipala railway line is passing through the study

area, it is about 4.52 km towards WNW direction from proposed site. It was a

narrow gauge railway line but at present gauge conversion, work is in

progress to convert this line from narrow-gauge to broad-gauge line up to

Rajpipala.

Dadhal Inam is the nearest railway station on this route is about 5.84 km

towards W direction from proposed site.

Jhagadia railway station (Taluka HQ) is about 9.95 km towards NNE direction

from proposed site.

Mumbai – Vadodara – Ahmedabad and Delhi is the busiest broad gauge

railway route passing through the region, which is about 11.44 km towards

WNW direction from project site.

Ankleshwar is a nearest railway station on this route that is about 12.33 km

towards WSW direction from proposed site.

6.5.2 By Air

Vadodara Domestic Airport is about 103 km towards NNE direction from

proposed site. Daily multiple flights for Mumbai and Delhi are available from

here.

Surat Domestic Airport is about 69.44 km towards SW direction from

proposed site. Daily flight to Delhi available from here.

Ahmedabad Domestic and International Airport is about 165 km towards

NNW direction from project site.

6.6 Drinking water management (source and supply of water)

The Drinking water will be supplied by SEZ operator Jubilant Infrastructure Limited

6.7 Sewage system

Domestic & sewage effluent generated will be treated in STP and used for greenbelt

development within the SEZ.


Bharuch, Gujrat


6.8 Industrial waste management

All other industrial effluents after primary treatment at respective industries will be

transferred through pipeline to CETP for final treatment and disposal to deep sea

disposal pipeline of GIDC.

6.9 Solid waste management

Solid wastes generated will be maintained as per Hazardous Waste (Management,

Handling and Transboundary Movement) Rules, 2008 and will be disposed off.

6.10 Power requirement and supply/ source

This power requirement will be fulfilled through SEZ operator M/s Jubilant Infrastructure

Limited, either sourced from existing grid or through its own captive generation.


Bharuch, Gujrat


7.0 REHABILITATION AND RESETTLEMENTS (RAND R) PLAN

Not applicable as rehabilitation and resettlement will not be required, since the project

lies in Industrial Area, with land acquisition procedures completed by the SEZ.


Bharuch, Gujrat


8.0 PROJECT SCHEDULE AND COST ESTIMATE

8.1 Likely date of start of construction and likely data of completion (time

schedule for the project to be given)

The SEZ is already in operation and the units to be installed are expected to be fully

occupied by 2020.

8.2 Estimated project cost along with analysis in terms of economic viability of the

project.

This proposal is for Product Mix change and hence will not have additional capex

investment by the SEZ operator beyond the investment envisaged early However,

individual units putting up manufacturing facility will invest large capital during the

course of time.

Installation of Chemical Manufacturing Facilities at Existing SEZ of Jubilant Infrastructure Limited Vilayat (SEZ), Bharuch, Gujrat


9.0 ANALYSIS OF PROPOSAL

9.1 Financial and social benefits with special emphasis on the benefit to the

local people including tribal population, if any, in the area

The project will improve the socio-economic status of the society in the region by

generating direct and indirect employment opportunities. The project will contribute

additional revenue to the State & Central exchequers in the form of taxes, cess, etc.

The anticipated impacts of the project are explained below:

Social investment in the form of CSR would help improve the healthcare,

education, sanitation, infrastructure and other areas wherein the project

proponent would be actively involved as part of its CSR commitments.

The project related construction activities will benefit the local populace in a

number of ways such as supply of construction laborers – skilled, semi-skilled

and un-skilled, tertiary sector employment and provision of goods and

services for daily needs including transport.

The proposed project will provide employment to the skilled as well as un-

skilled persons.

The local population will be given preference depending upon their suitability

to the job requirement.

Besides direct employment, indirect employment opportunities will also open

up.

The project will have positive impact in the region.

Quality of life of the people will improve, which in-turn will improve the socio-

economic conditions of the area.



Annexure-I Previous Environmental Clearances





























Annexure-II: Gazette Notification from Government of Gujarat







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LIST OF CONTENTS TITLE PAGE NOenvironmentclearance.nic.in/writereaddata/modification/Amendment/... · 2.6.2 Export & Import Market 9 2.7 Employment Generation (Direct and Indirect)