95
BA 200C/07/en/07.02 51500274 Valid from software version: 2.40 Liquisys M CUM 223 / 253 Transmitter for Turbidity and Solids Content ENDRESS+HAUSER LIQUISYS S ENDRESS+HAUSER LIQUISYS S Hauser + Endress The Power of Know How Operating Instructions

Liquisys M(Turbidity)

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Page 1: Liquisys M(Turbidity)

BA 200C/07/en/07.0251500274

Valid from software version:2.40

Liquisys MCUM 223 / 253Transmitter for Turbidity andSolids Content

ENDRESS+HAUSERLIQUISYS S

ENDRESS+HAUSERLIQUISYS S

Hauser+EndressThe Power of Know How

Operating Instructions

Page 2: Liquisys M(Turbidity)

Need information on the instrument?Please read the following chapters:

Safety

General information

You wish to install the instrument.The required steps are described in this chapter:

Installation

You wish to operate or reconfigure the instrument.The operating concept is explained in these chapters:

Operation

Instrument configuration

Interfaces

Need help with problems or maintenance? Please referto these chapters:

Maintenance and troubleshooting

Diagnostics and corrective maintenance

Accessories Technical data

Appendix Index

%Ω°C

Page 3: Liquisys M(Turbidity)

Table of contents 1.1 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 Dismantling, packaging and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Intended application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.2 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.3 Installation, start-up, operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.4 Monitoring and safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.5 Immunity to interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83.4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123.5 Sensor installation and measuring cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 Operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164.3 Function of the operating keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174.4 Auto / manual mode of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184.5 Operating concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.2 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.3 Current input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275.4 Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305.5 Monitoring functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335.6 Relay contact configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375.7 Concentration measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485.8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495.9 E+H Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515.10 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525.11 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535.12 Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615.13 Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.1 Troubleshooting common problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.2 Troubleshooting using the error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

! 8.1 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.2 Corrective maintenance of Liquisys M CUM 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718.3 Corrective maintenance of Liquisys M CUM 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748.4 Spare parts orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778.5 Service aids “Optoscope” with “Scopeware” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778.6 Corrective maintenance of measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

" # $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ %

% & $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

#' $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

' $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ "%

UM253E00.CHP

Liquisys M CUM 223 / 253 Table of contents

Endress+Hauser 1

Page 4: Liquisys M(Turbidity)

1 General information

1.1 Symbols used

Warning:

This symbol alerts to hazards whichcould cause serious injuries as wellas damage to the equipment ifignored.

Caution:

This symbol alerts to possible faultswhich could arise from incorrectoperation. They could causedamage to the equiment if ignored.

Note:

This symbol indicates importantitems of information.

Double insulation

Equipment protected by doubleinsulation.

Alarm relay

Input

Output

1.2 Storage and transportThe packaging material used to store ortransport the transmitter must provide shockprotection. Optimal protection is provided bythe original packaging materials.

Conformance with the ambient conditions(see Technical data) must be assured.

1.3 UnpackingVerify that the packaging and the contentsare undamaged! Inform the post office orfreight carrier of any damage. Damagedmerchandise must be retained until the matterhas been settled.

Check that the delivery is complete andagrees with the shipping documents and yourorder (refer to nameplate for type andversion).

Keep the original packaging materials forfuture storage or shipping of the instrument.

If you have any questions, consult yoursupplier or the Endress+Hauser sales agencyin your area (see back cover of theseoperating instructions for addresses).

The delivery includes:

• Transmitter CUM 223 (panel-mountedinstrument) or CUM 253 (field device)

• Operating instructions BA 200C/07/en• Panel-mounted instrument:

– 1 set of plug-in screw terminals– 2 clamping screws for panel mounting

• Field instrument:– 1 plug-in screw terminal– 1 × cable gland Pg 7– 1 × cable gland Pg 16, reduced– 2 × cable glands Pg 13.5– 1 x NPT adapter set

(optional for CSA versions)

1.4 Dismantling, packaging and disposalPackage the assembly properly for reuse at alater point in time. Optimal protection is

provided by the original packaging materials.Observe local regulations for disposal.

General information Liquisys M CUM 223 / 253

2 Endress+Hauser

Page 5: Liquisys M(Turbidity)

1.5 Product structure

You can identify the instrument variant by the order code on the nameplate. Under “Codes”,you can find the release code for Software upgrade for ChemoClean (left of diagonal line) orPlus package (right of diagonal line).

Additional functions of the Plus package (TB / TS )• Automatic start of cleaning function,

Field F8• Concentration measurement, function

group K

131085-4D

ENDRESS+HAUSERLIQUISYS M

order codeserial no. /codes

turbidityCUM 253-TS01152769440 … 9999 ppm 0 … 200%-10 … 60°C0/4 … 20 mA230 VAC 50/60 Hz 7.5 VA

-10 … +55°CIP 65

0/4 … 20 mA

- 8732

prot. class ambient temp.

output 1 output 2mains

meas. rangetemperature

Made in GermanyD-70839 Gerlingen

3472

253-TYP.CDR

Fig. 1.1 Nameplate CUM 253(left)

131085-4D

ENDRESS+HAUSERLIQUISYS M

order codeserial no. /codes

turbidityCUM 223-TS01152769450 … 9999 ppm 0 … 200%-10 … 60°C0/4 … 20 mA230 VAC 50/60 Hz 7.5 VA

-10 … +55°CIP 54 / IP 30

0/4 … 20 mA

- 8732

prot. class ambient temp.

output 1 output 2mains

meas. rangetemperature

Made in GermanyD-70839 Gerlingen

3472

223-TYP.CDR

Fig. 1.2 Nameplate CUM 223(right)

Liquisys M CUM 223 / 253

VersionTB Solids concentration measurement with initial setting for residual concrete waterTU Turbidity and solids concentration measurementTS Turbidity and solids concentration measurement, with additional functions

(Plus package)

Power supply0 Power supply 230 V AC1 Power supply 115 V AC2 Power supply 230 V AC, CSA Gen. Purp.3 Power supply 115 V AC, CSA Gen. Purp.5 Power supply 100 AC7 Power supply 24 AC, CSA Gen. Purp.8 Power supply 24 V AC/DC

Measurement output0 1 output signal: Turbidity / SS1 2 output signals: Turbidity / SS and temp. / turbidity or SS / set value3 1 output signal: PROFIBUS-PA4 1 output signal: PROFIBUS-DP5 1 output signal: Turbidity / DM with HART®

6 2 output signals: Turbidity / SS with HART®and temperature

Contacts05 No additional contacts10 2 contacts (limits / PID / timer)15 4 contacts (limits / PID / timer / ChemoClean)16 4 contacts (limits / PID / timer)20 2 contacts with current input (limits / PID / timer)25 4 contacts with cleaning, current input

(limit / PID / ChemoClean)26 4 contacts with timer, current input

(limits / PID / timer)

Additional equipmentRM1 Initial setting for residual concrete water

CUM253-complete order code

CUM223-

UM253E01.CHP

Liquisys M CUM 223 / 253 General information

Endress+Hauser 3

Page 6: Liquisys M(Turbidity)

2 Safety instructions

2.1 Intended applicationLiquisys M CUM 223 / 253 is a field-testedand reliable transmitter to determine theturbidity and the solids concentration of fluidmedia.

The Liquisys M CUM 223 / 253 is particularlysuitable for use in the following areas:

• Chemicals• Pharmaceuticals• Drinking water treatment• Condensate treatment• Municipal sewage treatment plants• Water conditioning

2.2 General safety notesThis device has been manufactured for safeoperation according to the state of the art inengineering and conforms to the applicableregulations and European standards (seeTechnical data). It has been designedaccording to EN 61010-1 and has left themanufacturer’s works in perfect condition.

However, if used improperly or for purposesother than the intended purpose, it may bedangerous, e.g. due to incorrect connection.

Warning:

• Operating this instrument in anyway other than as described inthese instructions maycompromise the safety andfunction of the measuring systemand is therefore impermissible.

• The notes and warnings in theseinstallation and operatinginstructions must be strictlyadhered to!

2.3 Installation, start-up, operation

Warning:

• This device may only be installed,connected electrically,commissioned, operated andserviced by properly trainedpersonnel authorized by thesystem operator.

• The personnel must be familiarwith these operating instructionsand must adhere to theinstructions described therein.

• Make sure that the power supplyratings match the data specifiedon the nameplate before youconnect the instrument to a powresource.

• A clearly identified mainsdisconnecting device must beinstalled closed to the instrument.

• Live components can be touchedthrough the vent slots in thehousing and the openings on therear of the housing. Do not insertany tools, wires, etc., in these slots(CUM 223 only).

• Check that all connections havebeen properly made beforepowering up the system!

• Damaged equipment that may bedangerous must not be operatedand should be clearly identified asbeing defective.

• Any troubleshooting of themeasuring system is to beperformed exclusively byauthorized, trained personnel.

• If faults cannot be remedied, theinstrument must be removed fromservice and secured to preventaccidental start-up.

• Repairs not described in theseoperating instructions may only beperformed at the manufacturer’sworks or by the Endress+HauserService Organization.

Safety instructions Liquisys M CUM 223 / 253

4 Endress+Hauser

Page 7: Liquisys M(Turbidity)

2.4 Monitoring and safety features

Safety features

The transmitter is protected against externalinfluences and damage by the followingdesign measures:

• Rugged housing• Degree of protection provided by

enclosure: IP 65 (CUM 253)• UV resistance

Monitoring features

In the event of a system error or power failure,an alarm condition is signalled via a fail-safefault signalling contact.

2.5 Immunity to interferenceThis instrument has been tested according tothe applicable European standards forindustrial applications with regard toelectromagnetic compatibility. It is carefullyprotected against electromagneticinterference by constructive design measures.

Warning:

The specified immunity tointerference only applies for devicesconnected as outlined in theseoperating instructions.

2.6 Declaration of conformityThe transmitter CUM 223/253 has beendeveloped and manufactured in accordancewith currently valid European standards anddirectives..E+H certifies the compliance with thestandards by using the4 sign.

UM253E02.CHP

Liquisys M CUM 223 / 253 Safety instructions

Endress+Hauser 5

Page 8: Liquisys M(Turbidity)

3 Installation

The following procedure should be followedfor a complete measuring system installation:

• Installation or attachment transmitter(see chap. 3.3)

• Selection and connection of cable andsensor (see chap. 3.4, 3.5 and 9)

• Installation is followed by start-up(see chap. 5).

3.1 Measuring systemThe complete measuring system comprises:

• The Liquisys M CUM 223 or CUM 253transmitter

• A sensor with integrated temperaturesensor and a permanently attachedcable

• An installation assembly

Optional:

• Extension cable CYK 8• Junction box VBM or RM

ENDRESS+HAUSERLIQUISYS S

CAL REL

REL1

REL1

ALARMREL2

REL2E

ENDRESS+HAUSERLIQUISYS S

CAL REL

REL1

REL1

ALARMREL2

REL2E

Sensor cable

Liquisys M CUM 253

Flow assembly CUA 250

RetractableassemblyCUA 461

UM2X3SYS.CDR

Liquisys M CUM 223

Immersion assemblyCYA611

Fig. 3.1

Complete measuringsystem consisting ofLiquisys M CUM 223 /253 with measuring cable,assembly and turbiditysensor

Installation Liquisys M CUM 223 / 253

6 Endress+Hauser

Page 9: Liquisys M(Turbidity)

3.2 Dimensions

Note:

There is a hole in the punching forPg 16 cable entry. It serves as apressure balance during air freightdispatching. Make sure that there isno moisture penetrating into thehousing before cable installation.After cable installation, the housingis completely tight.

ENDRESS+HAUSERLIQUISYS S

CAL REL

REL1

REL1

ALARMREL2

REL2E

FELD1.CDR

11

17024

7

115

∅6

157

15470

70

Pg 13.5

Pg 7

Pg 16

Fig. 3.2Dimensions of Liquisys MCUM 253

FELD2.CDR

1

2

3

4

Fig. 3.3

Inside of housing ofLiquisys M CUM 2531 Removable

electronics box2 Partition plate3 Terminal blocks4 Fuse

UM253E03.CHP

Liquisys M CUM 223 / 253 Installation

Endress+Hauser 7

Page 10: Liquisys M(Turbidity)

3.3 Mounting

3.3.1 Field instrument

Several mounting options are available for theLiquisys M in the fieldinstrument version:

• Post mounting on cylindrical pipes• Post mounting on a square post• Wall mounting with fastening screws

Weather protection cover CYY 101 can beused for outdoor installation in conjunctionwith all mounting variants.

Note:

If installed outdoors, weatherprotection cover required.

Weather protection cover CYY 101

Weather protection cover for outdoorsinstallation, to be mounted on field instrument;material: stainless steel SS 304Order no: CYY 101-A

For post or pipe installation, the postmounting kit is additionally required.

EINBAU2.CDR

96

6

139

90

Fig. 3.4Liquisys M CUM 223,panel-mounted version

DACH.CDR

300

270

320

Fig. 3.5Weather protection coverfor field instruments

Installation Liquisys M CUM 223 / 253

8 Endress+Hauser

Page 11: Liquisys M(Turbidity)

Post mounting kit

Mounting kit for installation of field housing onhorizontal and vertical pipes (max. ∅ 60 mm);also aids fixing of weather protection cover.Material: stainless steel SS 304Order no.: 50086842

Universal mounting post CYY 102

Square tube for mounting of measuringtransmitters;material: stainless steel SS 304Order no: CYY 102-A

MONT5.CDR

60

90

70

∅ 6

70

90

M6

90

60 x 60

1495

150

120

∅ max. 60

Fig. 3.6

left:Mounting kitfor post mounting oncylindrical pipes

right:Square mounting post

UM253E03.CHP

Liquisys M CUM 223 / 253 Installation

Endress+Hauser 9

Page 12: Liquisys M(Turbidity)

3.3.2 Mounting examples

MONT10.CDRFig. 3.7

Pipe mounting of LiquisysM field instrument

MONT2.CDRFig. 3.8

Liquisys M field instrument

left:Wall mounting

right:Mounting withuniversal post andweather protection cover

Installation Liquisys M CUM 223 / 253

10 Endress+Hauser

Page 13: Liquisys M(Turbidity)

3.3.3 Panel-mounted instrument

The instrument is attached using the supplied tensioning screws (see Fig. 3.9).The required overall installation depth is approx. 165 mm.

MONT9.CDR

92+0.592

+0.

5

90

57

ap-prox.

25

max. 45

96

92

1

2

3

139 6

3

3

3

Fig. 3.9

Attachment ofpanel-mounted device1 Wall of control

cabinet2 Gasket3 Tensioning screws

UM253E03.CHP

Liquisys M CUM 223 / 253 Installation

Endress+Hauser 11

Page 14: Liquisys M(Turbidity)

3.4 Electrical connection

Connection diagram

The connection diagram depicted in Fig. 3.10 shows the instrument connections for turbiditysensors CUS 31 or CUS 41. The connection of the varrious sensors is shown in more detail inFigs. 3.13 and 3.14.

Note:

• The instrument has protectionclass II and is generally operatedwithout protective earth connection.

• Mains supply voltage fluctuationsshould not exceed ten percent ofthe nominal supply voltage.

• 24V AC/DC models must besupplied from an energy limitingSELV source in accordance withdir. IEC 1010.1 Annex H.

47

48

49

57

58

59

41

42

43

15 V85

86

10-50 V

81

93

82

9410-50 V

TU

mA31

32

mA33

34

51

52

53

54

55

56

97

88

87

96

S

GN

WH

BN

YE

23 +

24 -

mA

L+

L–N

L1∼ =

ANU01.CDR

Auxiliary voltageoutput

Digitalinput 2

(Chemoclean)

Digitalinput 1(Hold)

Signal output 2temperature

Signal output 1turbidity

Sensor

Mains

Alarm(current-free

contact postion)

Relay 1(current-free

contact postion)

Relay 2(current-free

contact postion)

Relay 3(current-free

contact postion)for Chemoclean:

Water

Relay 4(current-free

contact postion)for Chemoclean:

Cleaner

Current input4 ... 20 mA

Fig. 3.10

Electrical connection ofLiquisys M CUM 223/253with full wiring

Installation Liquisys M CUM 223 / 253

12 Endress+Hauser

Page 15: Liquisys M(Turbidity)

Note:

Please label the sensor terminalblock with the enclosed sticker.

Caution!

• Terminal designated as NCmay not be switched.

• Undesignated terminalsmay not be switched.

Connections of field instrument

For connection, the measuring cables are introduced through the cable glands on the fieldinstrument and connected according to the diagrams infigures 3.10 and 3.11.

Connections of panel-mounted instrument

42

+++++ -----

434154 55 56

NC

96

88

87

31

NC 97 NC

32

NC

3433

S

B

NC 938685 94 81 82 NC

51 52 53 57 58 59 47 48 49

TU

Temp

.(o

pt.)

+15V

10mAGNBN

YEWH

A

REL 4SENSOR REL 3 REL 2 REL 1

131096-4F

Dig

ital 2

Dig

ital 1

87, 88 12 VDC

96, 97

NC

MainsHilfsenergie

L1+

N-

(AC)(DC)

Contacts:max. 2AAC: 250V/500VADC: 30V/60W

+ -23 24

4..20mA

131096F.CDR Fig. 3.11

Connection compartmentsticker for fieldinstruments CUM 253;Instrument status:de-energised

31 +

32 -

33 +

97

NC

Sensor

NC

NC

NC

B

A

YE

GN

WH

BN

34 -

85 +

86 -

93 + S

94 - 42

81 + 43

82 - 41

TU

Temp.(opt.)

+15V10mA

Digital 2

Digital 1

96

88 -

87 +

NC

NC

131083-4C

Mai

ns

Co

nta

cts:

max

. 2A

, AC

:250

V/5

00V

A, D

C:3

0V/6

0W

L1 +AC DC

N -

REL1

REL2

REL3

REL4

4..20mA24

23

49

COM

COM

COM

COM

-

+

59

54

55

56

52

51

53

58

57

48

47

131084-4C

131083C.CDR Fig. 3.12

Connection compartmentsticker for panel-mountedinstruments CUM 223

UM253E03.CHP

Liquisys M CUM 223 / 253 Installation

Endress+Hauser 13

Page 16: Liquisys M(Turbidity)

3.5 Sensor installation and measuring cable connection

Measuring cable connection

The terminal block is located in a separateconnection compartment which is accessibleby opening the plastic cover. Remove thepre-pressed knock-outs for cable entry.

The sensor is connected via a multiple-core,special screened cable which is completelyterminated and permanently connected. Usea junction box, e.g. VBM to extend themeasuring cable. Termination instructions aresupplied with the measuring cables.

Note:

• Protect cable ends and terminalsagainst moisture to preventinaccurate measurement!

• For further information on cablesand junction boxes refer to chap.9 Accessories.

Structure and termination of the measuring cable

Measuring cable requirements

Sensor type Cable Extension

Turbidity sensor CUS 31, CUS 41 Non-detachable cableon sensor VBM box + CYK 8

Maximum cable length

CUS 31 / CUS 41 max. 200 m using CYK 8

GN

YE

WH

BN

Screen

Com A

Com B

–UB

+UB

Sensor Pin CUM 2x3

S

96

97

88

87U_AN03E.CDR

+UB

CYK 8

Fig. 3.13Structure of the specialmeasuring cable CYK 8

Installation Liquisys M CUM 223 / 253

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Connection examples

S 87 88 96 97

U2X3AN.CDR

BN WH GN YE

Sensor

Cable CYK 8

Fig. 3.14

Connection of turbiditysensors CUS 31 andCUS 41

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4 Operation

4.1 Operator interface

4.2 Display

LED Display

Liquid crystal display

185NTU

R262

Setpoint

ENDRESS+HAUSERLIQUISYS M

DISPLAY1E.CDR

Liquid crystal displayfor display measuredvalues andconfigurations data

4 main operating keysfor calibration andinstrument configuration

Key for switchingbetween automatic /manual operation

LEDs indicators forlimit contactor relay(switching state)

LED indicator foralarm function

Display of activecontact and key forrelay switchoverin manual mode

Field for user labelling

Fig. 4.1Operating elements ofLiquisys M

Indication of current operating mode “Auto” (green LED) or “Manual” (yellow LED)

Indication of controlled relay in “Manual” mode (red LED)

Indicates the state of relays 1 and 2LED green: measured value within permissible limits, relay inactiveLED red: measured value outside permissible limits, relay active

Alarm indication e.g. for continuous limit violation, temperature sensor failure or system error(see error list chap. 7)

185NTU

R262

Setpoint

DISPLAY3.CDR

Measuring modeindicator (normaloperation)

Calibrationmode indicator

Setup modeindicator(configuration)

Errorindicator

In measuring mode:Secondary measured value.In setup / calibr. modee.g. setting value

In measuring mode:Main measured value.In setup / calibr. modee.g. parameter

Function coding display

Rel 3/4:state indicators

inactive active

“Hold” mode indicator(outputs reflect lastcurrent status)

For instruments withcommunication:Display to receivemessages.Constantly visible inBurst mode (with HART)

Sensor symbol

Fig. 4.2 Liquid crystal display

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4.3 Function of the operating keys

CAL keyWhen the CAL key is pressed, the instrument prompts for the calibrationaccess code:

Code 22 for calibrationCode 0 or any code for calibration data checking.

Press the CAL key to acknowledge the calibration data or to proceedwithin the calibration menu.

ENTER keyThe ENTER key has the following functions:

Opens the Setup menu in Measurement modeStores (acknowledges) entered data in Setup mode.Moving on within the function groups.

PLUS key and MINUS keyThe PLUS and MINUS keys have the following functions:

Selection of function groupsSetting of parameters and numeric valuesRelay operation in manual mode (see chap. 4.4).

Pressing the PLUS key allows you to switch between the currentoutput in % and mA.Repeatedly pressing the PLUS key displays the following settings insequence as secondary measured values:1. Temperature display in °F2. Hiding the temperature display3. Current input signal in %4. Current input signal in mA5. Measured value display in FNU or NTU (uncompensated valuewithout installation adjustment, offset and slope, referred to data set 1)Repeatedly pressing the MINUS key displays the errors:1. The current errors are displayed one after the other (max. 10)2. After all the errors are displayed, the standard display is unhidden.In function group F, you can define an alarm for each error codeseparately.

REL keyThe REL key toggles between the relay and manual cleaning start inmanual mode. In automatic mode you can output the correspondingswitch-on points (limit contactor) ot set points (PID controller) whenpressing the REL key. Pressing the PLUS key allows you to display thesettings of the following relay. Press the REL key to return to measuringmode (automatic return after 30s).

AUTO keyThe AUTO key is used to toggle between the automatic and manualmodes of operation.

Escape functionPress the PLUS and MINUS keys simultaneously to return to the mainmenu. Press the PLUS and MINUS keys again to return to measuringmode.

Locking the keypadPressing the PLUS and ENTER keys simultaneously for minimum 3slocks the keypad against unintentional entries. However, all settings canstill be read. The code prompt displays the code 9999.

Unlocking the keypadPress the CAL and MINUS keys simultaneously for minimum 3s tounlock the keypad. The code prompt displays the code 0:

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4.4 Auto / manual mode of operation

Note:

• Enable the manual mode byentering setup code “22”.

• The operating mode is retainedeven after a power failure.

• The manual mode takesprecedence over any otherautomatic function (hold).

• Hardware locking in the manualmode is not possible.

• The manual settings remain ineffect until they are actively reset.

• Error code E102 is signalled in themanual mode.

Auto modeIn this mode of operation, the relays and the wiper are controlled by thetransmitter.

REL keyIn manual mode, the REL key is used to select one of the relays or thecleaning function present in the instrument.

Switch to manual modeThe instrument is switched to manual mode for relay or wiper setting bypressing the following keys:

Press AUTO key.

Enter code 22. Confirm with ENTER key.

Select relay or wiper function. Press the REL key to toggle between therelays or the wiper. The display shows the selected relay and theswitching status (ON / OFF) in the second line. In maual mode, themeasuring value is continuously displayed (e.g. for monitoring duringdosage).

Set the relays or the wiper. Switch on with PLUS, switch off with MINUS.The relay or wiper state remains in effects until it is actively reset.

Press AUTO key for returning to the measuring mode.All relais are controlled by the transmitter again.

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4.5 Operating concept

4.5.1 Operating modes

Note:

• Remains in setup mode forapprox. 15 mins., the systemautomatically returns to measuringmode. An active hold function(Hold at Setup) is then reset.

Code

SET-MOD.CDR

Setup mode:Access to allconfigurationsettings

Measuring mode:Standard mode ofoperation, display of currentmeasured values

The function groupsare selected with thePLUS or MINUS keys

Calibration mode:Execution ofcalibration routine

Fig. 4.3Description of possibleoperating modes

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4.5.2 Access codes

All instrument access codes are fixed, i.e. they cannot be modified. When the instrumentrequests the access codes, it recognises the difference between codes (cf. Fig. 5.3):

• CAL key + Code 22: Access to Calibrationand Offset menus.

• ENTER key + Code 22: Access to theConfiguration menus, allowingconfiguration and user-specific settings.

• PLUS + ENTER keys + Code 9999:Locks the keypad.

• CAL + MINUS keys + Code 0:Unlocks the keypad.

• CAL or ENTER key + any Code: Accessto Read mode, i.e. all settings can be readbut not changed.

4.5.3 Menu structure

The configuration and calibration functionsare arranged in a menu structure by functiongroups.

The function groups are selected in the setupmode with the PLUS and MINUS keys.The ENTER key is used to move from onefunction to the next within a function group.The PLUS and MINUS keys are used foroption selection and editing. Selections mustbe confirmed by pressing the ENTER key.This also moves the cursor to the nextfunction.Pressing the PLUS and MINUS keys at thesame time terminates programming (return tomain menu).

Note:

• If a change is made but notconfirmed by pressing the ENTERkey, the previous setting isretained.

• See the appendix of theseoperating instructions for anoverview of the Liquisys Mmenu structure.

EE E EEE E E

-

BEDSCHE.CDR

Functions(parameter selection, value entry)

Function groupsMove forward and backward with

the PLUS and MINUS keys

Move from onee function to thenext with the ENTER key

Fig. 4.4

Schematic represemtationof Liquisys M menustructure

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4.5.4 Hold function: “Freezes” the outputs

The current output is “frozen” in the setup mode and during calibration, i.e. the last currentvalue is constantly output. HOLD appears on the display. In case of steady control (4... 20 mA)on current output 2, it is set to 0/4 mA during Hold.

Note:

• Hold settings can be found inchap. 5.6, function S2.

• During automatic operation, allcontacts will go to their normalpositions.

• An active hold has priority over allother automatic functions.

• With every hold, the I componentof the controller is set to zero.

• A possibly accumulated alarmdelay is reset to “0".

• The hold function can also beactivated externally via the holdinput (see connection diagram inFig. 3.10; digital input 1).

• The manual hold (field S3) remainsactive even after a power failure.

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5 Instrument configuration

After power-up the instrument performs aself-test and then enters the measuring mode.

Now it can be configured and calibrated forthe first time. The values set by the user arekept even in the event of a power failure.

The following function groups are available onthe Liquisys M (the groups that are onlyavailable in the Plus package are markedaccordingly in the functional descriptions):

Setup mode

SETUP 1 (A) see chap. 5.2.1 SETUP 2 (B) see chap. 5.2.2 CURRENT INPUT (Z) see chap. CURRENT OUTPUT (O)

see chap. 5.3 ALARM (F) see chap. 5.5.1 CHECK (P) see chap. 5.5.2 RELAY (R) see chap. 5.5 CONCENTRATION (K)

see chap. 5.6 SERVICE (S) see chap. 5.7 E+H SERVICE (E) see chap. 5.8 INTERFACE (I) see chap. 5.9

Calibration and offset mode

CALIBRATION (C) see chap. 5.10 OFFSET (V) see chap. 5.11 SLOPE (N) see chap.

Selecting and locating functions is facilitatedby a code displayed for each function in aspecial display field. The structure of thiscoding is given in Fig. 5.2.The first column indicates the function groupas a letter (see group designations). Thefunctions in the individual groups are countedfrom the top to the bottom and from the left tothe right.

2s

F3

Err.DelayDISPLAY4.CDR

Function coding.The displayed code indicatesthe function position in thefunction group.

Additional information

Fig. 5.1Example of displayin setup mode

A A1 A2(1)

A2(2)

A2(3) A231

A221

A232

MATRIX.CDR

Fig. 5.2 Function coding

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Factory settings

When the instrument is switched on for the first time, the factory settings are in effect. Thefollowing table provides an overview of all major settings. Please refer to the descriptions of theindividual functions in chapter 5 for all other factory settings (the factory setting is printed inbold type).

Alarm contacts

Normal operating state:

• Instrument in operation• No error message available

(Alarm LED off)

→ Relay picked up→ Contact 42/43 closed

Alarm state:

• Error message available (Alarm LED red)or

• Device defective or voltage-free(Alarm LED off)

→ Relay dropped out→ Contact 41/42 closed

Function Factory setting

Type of measurement Turbidity in FNU, temperature in °C

Temperature offset / turbidityoffset

0 °C0 FNU

Limit 1 9999 FNU

Contact function of limitcontactor 1

MAX contact without delay

Limit 2 9999 FNU

Contact function of limitcontactor 2

MAX contact without delay

Current outputs 1 and 2* 4 ... 20 mA

Current output 1: measured valuefor 4 mA signal current

0 FNU

Current output 1: measured valuefor 20 mA signal current

10.0 FNU

Current output 2: temperaturevalue at 4 mA signal current*

–5.0 C

Current output 2: temperaturevalue for 20 mA signal current*

100.0 °C

Measured value damping 10

Calibration data set no. 3

Wiper controller Off

* if equipped accpordingly

RELAIS2.CDR

Normal operating state Alarm state

41

43

42

41

42

43

Fig. 5.3

Recommended fail-safecircuit for the alarmcontact

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5.1 Start-up

After switching the instrument on, make the following settings to the specified function groups:

• Function group SERVICE (S)S1: Select language and exit functiongroup (not required for English).

• Function group SETUP 1 (A)Adjust all parameter in this group, seechap. 5.2.1.

• Function group SETUP 2 (B)Make all settings in this group, see chap.5.2.2.

Other configuration options are explained inthe chapters to follow for each menu.

5.2 System configuration

The system is configured using the function groups SETUP 1 and SETUP 2. Here, select themeasurement type, the sensor and the settings for the temperature measurement. All theparameters in these two function groups are to be configured to avoid measuring errors orfailure to measure at all.

5.2.1 Setup 1 (Turbidity)

For access to the SETUP menu, please enter Code 22.

Coding FieldSelection or range

Factory setting (bold)Display Info

AFunction groupSETUP 1

Initial display in function groupSETUP 1.

A1Operation modeselection

NTUFNUppmmg/lg/l%spec.

Any change in operating modecauses an automatic reset ofuserdefined settings. The offsetsfor turbidity and temperature arereset to zero.

A2 Selection ofdisplay unit

kg/l%t/m3none

A2 only accessible, if A1 = spec.

A3 Selection ofdisplay format

XX.xxX.xxxXXX.xXXXX

A3 only accessible, if A1 = spec.

A4Connected sensoris displayed

CUS31CUS41

Liquisys M automatically detectswhich sensor is connected.

Factory settings are printed in bold face;base version does not include functions in italic.

A

SETUP 1

NTU A1

Oper.Mode

kg/l A2

Conc.Unit

XX.xx A3

Format

CUS31 A4

Sensor

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5.2.2 Setup 2 (Temperature)

Coding Field Selection or rangeFactory setting (bold)

Display Info

A5Enter measuredvalue damping

101 ... 60

Measured value damping causesaveraging over the specifiednumber of individual measuredvalues.It is used, for example, tostabilise the display withapplications that fluctuate a greatdeal.There is no damping if “1” isentered.

The factory settings are printed in bold; functions printed initalics are not available in the basic version.

Coding Field Selection or rangeFactory setting (bold)

Display Info

BFunction groupSETUP 2

Initial display in function groupSETUP 2.

B1Switch wipercontroller on or off

offonauto

If “auto” is selected, the wiper isoperated in combination with acleaning function via timer /Chemoclean (“wipe and clean”).In this case B2 and B3 are notapplicable.

B2Enter operationperiod of wiper

30 s3 ... 999 s

B3Enter pause timebetween twowiping cycles

120 min1 ... 7200 min

B4Selection ofcalibration dataset to be used

31 ... 3

There are 3 calibration data setsstored in every operation mode(A1). Data set 1 cannot bechanged (see chap. 5.10).

B5 Copy data sets

no1 -> 21 -> 32 -> 33 -> 2

Data set 1 cannot be changed(factory setting). However, it canbe used as a basic for acustomer calibration data set.To work with the copy of the dataset, select the data set in field B4.

10 A5

Damping

B

SETUP 2

off B1

wiper

30 B2

CleanTime

s

120 B3

PauseTime

min

3 B4

data set

no B5

copy data

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Coding Field Selection or rangeFactory setting (bold)

Display Info

B6

Display measuredvalue withreflectionadaptation?

yesno

With the CUS 31 / 41: displaysthe measured value with orwithout assembly adaptation(reflection). Only effective inNTU, FNU, ppm, mg/l ranges).

B7

Enter correctedtemperature of thetemperaturesensor

Current measuredvalue–5.0 ... 100.0 °C

This entry can be used tocalibrate the temperature sensorto an external measurement.

B8Enter temperaturedifference(offset)

Current offset–5,0 ... 5,0 °C

The difference between thetemperatures measured andentered is displayed.

B9Enter gas bubblebarrier

3.0%0.1 ... 100%

Compensates slow gas bubbleformation, which may arise fromsmall amounts of dissolved gasin the medium.0.1%= no formation of gasbubbles100%= strong tendency to gasbubble formation

Factory settings are printed in bold face;base version does not include functions in italic.

yes B6

refl.adj.

0.0 B7

RealTemp

°C

0.0 B8

Temp.Offs

°C

3.0 B9

GasBubble

%

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5.3 Current input

This function group offers two independent application solutions, provided that the currentoutput of an external measured quantity, e.g. flow meter, is connected to the 4 … 20 mA inputof Liquisys M CUM 223 / 253. The following assignments then apply:

5.3.1 Monitoring the flow rate in the main stream

This arrangement is highly practical when the sample stream flowing through the flow assemblyis totally independent of the flow rate in the main stream. This permits the signalling of an alarmstate in the main stream (flow rate too low or totally stopped) and trigger a dosing switch-off,even if the measuring water stream is retained due to the installation configuration.

Flow inmain stream

Flow alarm

Flow belowswitch-off limit Z4or flow failure

Flowrestored

Alarm relay

Relay contactsof PID controller

ON

OFF

OFF

OFF

ON

ON

see field Z2 see field Z3

Fig. 5.4

Alarm signalling anddosing switch-off by themain stream

Flow inmain stream

Current signalin mA

Current inputsignal in %

Lower range limitcurrent input

Lower setting valueflow meter 4 0

Upper range limitcurrent input

Upper setting valueflow meter 20 100

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5.3.2 Feedforward control to PID controller

In processes with very short response times it may be practical to apply the flow rate to thecontroller, if the flow rate fluctuates, in order to optimise the control process.

Feedforward control is a multiplying function as depicted in the below figure (factory setting asexample):

ENDRESS+HAUSERLIQUISYS M

CAL REL

REL1

REL1

ALARMREL2

REL2E

mg/l

25.0 °C

0.42

F

4 ... 20 mA

Reagents

CUA 250 withCUS 31

Liquisys M CUM 253

Static mixer Injection pointsMeasuring waterextraction point Flow meter

Fig. 5.5

Arrangement example forfeedforward control of theflow rate in the mainstream to the PIDcontroller(s)

1

0 20 40 60 80 100Z7

GainKinflu

Current inputsignal [%]

1.5

0.5

Fig. 5.6Multiplying feedforwardcontrol

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Coding Field Selection or rangeFactory setting (bold)

Display Info

ZFunction groupCURRENT INPUT

Initial display infunction groupCURRENT INPUT.

Z1

Select flow ratemonitoring of mainstream (withcontrollerswitch-off)

OffInput

Only switch on when flow meteris connected in main stream.

When Z1 = Off, fields Z2 to Z5 donot exist.

Z2

Enter delay forcontrollerswitch-off bycurrent input

0 s0 ... 2000 s

Short-term flow rate undershotscan be suppressed by delay andwill not cause controllerswitch-off.

Z3

Enter delay forcontrollerswitch-on bycurrent input

0 s0 ... 2000 s

Z4Enter switch-offthreshold forcurrent input

50%0 ... 100%

0 … 100% corresponds to4 … 20 mA at current input. Notethe measured value allocation tothe current output of the flowmeter.

Z5Select orientationstop for currentinput

LowHigh

If the value entered in Z4 isexceeded low or high, thecontroller switches off.

Z6

Selectfeedforwardcontrol for PIDcontroller

Offlin = linearBasic

When Z6 = Off, Z7 does not exist.

Basic = Feedforward control onlyaffects the basic load(alternatively dosage inproportion to quantity, if commonPID control is not possible, e.g.due to sensor defect)

Z7

Enter value forfeedforwardcontrol at whichmodulation gain= 1

50%0 ... 100%

When the value is set, thecontroller manipulated value withfeedforward control on isidentical to feedforward controloff.

Z

CUR.INPUT

Z1

Cont.stop

Off

Z2

s

Off Delay

0

Z3

s

On Delay

0

Z4

%

A.Thresh

50

Z5

Stop Dir

Low

Z6

PID influ

Off

Z7

%

Kinflu=1

50

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5.4 Current outputs

The function group CURRENT OUTPUT is used to configure the individual outputs. Either alinear (O3 (1)) or, in conjunction with the Plus package, a user-defined current outputcharacteristic (O3 (3)) can be entered. Furthermore, a current output value can be simulated tocheck the current outputs (O3 ( 2)).The controller set value in field R 237 can be output via current output 2, if available.

The distance ∆ signal between two table value pairs must exceed:

• 0.005 FNU / NTU / ppm / mg/l / %• 0.05 g/l• Temperature: 0.25 °C

First enter the current output configuration you require in the following blank table. Ensure therequired minimum distance by calculating the resulting signal distance per mA. Then enter theresult in the instrument.

6000

3000

9000

0

0 4 8 12 16 20

FNU

current [mA]∆ current

∆si

gna

l

Fig. 5.7User-defined currentoutput characteristic

Current output 1 Current output 2

Value pairTu / °C[ ]

Current[mA]

Distanceper mA

Tu / °C[ ]

Current[mA]

Distanceper mA

1

2

3

4

5

6

7

8

9

10

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Coding Field Selection or rangeFactory setting (bold)

Display Info

OFunction groupCURRENTOUTPUT

Initial display in function groupCURRENT OUTPUT.

O1Select currentoutput

Out1Out2

Select the operating mode /characteristic separately for eachoutput.

O2Select measuredquantity for 2ndcurrent output

°Cmg/lContr

Selection of Curr (= currentoutput 2) in field R237 is onlypossible, if field O2 = Contr isselected.

O3 (1)Enter or outputlinearcharacteristic

lin = linear (1)sim = simulation (2)Tab = Table (3)

The characteristic can have apositive or negative slope at themeasured value output.

At set value output (O2 = Contr),the increasing currentcorresponds to an increasing setvalue.

O311Selection ofcurrent range

4–20 mA0–20 mA

O312

0/4 mA value;entercorrespondingturbidity ortemperaturevalue

0.0 NTU0.0 FNU0.0 ppm0.0 mg/l0.0 g/l0.0 kg/l0.0 t/m30.0 %0.0 °C

Enter the measured valuecorresponding to the minimumcurrent value (0/4 mA) at thetransmitter output.Display format from A3.

O313

20 mA value;entercorrespondingturbidity ortemperaturevalue

10.00 NTU10.00 FNU10.00 ppm10.00 mg/l300.0 g/l / 3.00 g/l99.99 kg/l99.99 t/m310.0 %100.0 °C

Enter the measured valuecorresponding to the minimumcurrent value (0/4 mA) at thetransmitter output.Display format from A3.

If two factory settings are given,then the left-hand one is valid forCUS 41, the right-hand one forCUS 31.

O3 (2)Current output issimulated

lin = linear (1)sim = simulation (2)Tab = Table (3)

The simulation is terminated byselecting (1) or (3).See O3 (1), O3 (3) for othercharacteristics.

O

OUTPUT

O1

Sel. Out

Out1

O2

Sel. Out2

°C

lin O3

Sel.Type

O311

Sel.Range

4-20

O312

0/4 mA

0.0FNU

O313

20 mA

9999FNU

lin O3

Sel.Type

Factory settings are printed in bold face;base version does not include functions in italic.

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Coding Field Selection or rangeFactory setting (bold)

Display Info

O321Enter simulationvalue

Current value0.00 ... 22.00 mA

The current value entered here isoutput through the current output.

O3 (3)

Enter currentoutput table(only with Pluspackage)

lin = linear (1)sim = simulation (2)Tab = Table (3)

Values may also be added orchanged at a later point in time.The values entered are auto-matically sorted in ascendingorder by current value Thedisplay, however, is not in sortedorder. See O3 (1), O3 (2) forother characteristics.

O331Selection of tableoption

ReadEdit

Check (Read) or enter (Edit) acharacteristic.

O332Enter number oftable value pairs

1

1 ... 10

This is where the number of pairsof x and y value (measured valueand associated current value) isentered.

O333 Select table valuepair

11 ... Number of table

value pairsFinished

The function chain O333 ... O335will run though as many times ascorrespond to the value in O332.“Asign” appears as the last step.After confirmation the systemjumps to O336.

O334Enter x value(measured value)

0.0 NTU0.0 FNU0.0 ppm0.0 mg/l0.0 g/l0.0 kg/l0.0 t/m30.0 %0.0 °C

x value = measured valuedetermined by user.

O335Enter y value(current value)

4.00 mA0.00 ... 20.00 mA

y value = current valuedetermined by user to beassociated wht measured valueentered in O334.

O336Message to saywhether tablestatus is OK

yesno

Return to O3.

If status = “no”, set tablecorrectly (all previous settingsare kept) or back tomeasurement mode(table will be deleted).

Factory settings are printed in bold face;base version doesnot include functions in italic.

O321

Simulat.

4.00mA

O3

Sel.Type

table

O331

Sel.Table

read

O332

No. Elem.

1

O333

Sel.Elem.

1

O334

Meas.val.

0.0FNU

O335

mA value

0.00mA

O236

Status ok

yes

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5.5 Monitoring functions

The monitoring functions are used to define various alarms and to set output contacts. Eachindividual error can be defined to be effective or not (at the contact or as an error current). Analarm condition can be defined to activate a cleaning function (F8).

5.5.1 Alarm

Coding Field Selection or rangeFactory setting (bold)

Display Info

FFunction groupALARM

Alarm function settings.

F1Selection ofcontact type

Stead = steadycontact

Fleet = fleetingcontact

The contact type selected hereonly applies to the alarm contact.

F2Selection of timeunit

smin

F3 Enter alarm delay 0 s (min)0 ... 2000 s (min)

Depending on the unit selectedin F2, the alarm delay in enteredin s or min.

F4Selection of errorcurrent

22 mA2.4 mA

This selection must be madeeven if all errors are suppressedin F5.If you did not select “0–20 mA” inO311, you may not use “2.4 mA”.

F5Selection of errornumber

11 ... 255

All errors can be selected forwhich an alarm message shouldoccur. Select using the faultnumbers. For individual errornumbers, please refer to thetable in chap. 7. The factorysettings remain in effect for allerrors not edited.

F6Make alarmcontact effectivefor selected errors

yesno

From E080 factorysettingno

If set to “no”, all the other alarmsettings (e.g. alarm delay) arealso deactivated. The settingsthemselves are retained.This setting only applies to theerror selected in F5.

F t tti i t d i b ld f

F

ALARM

F1

Cont.Type

Stead

F2

Time Unit

s

F3

Err.Delay

0s

22mA F4

Err.Curr

F5

Sel.Error

1

yes F6

Rel.Assg

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Coding Field Selection or rangeFactory setting (bold)

Display Info

F7Set error currentto be effective forselected error

noyes

The error current selected inF4 becomes effective or issuppressed in case of error.This setting only applies to thefaults selected in F5.

F8

Automatic startof cleaningfunction?(Only with Pluspackage)

noyes

This field does not exist for someerrors, see chap. 7.

F9Return to menu orselect next error

next = next error<—-R

If <—- is selected. the displayreturns to F. If next is selected, thedisplay returns to F5.

Factory settings are printed in bold face;base version does not include functions in italic.

no F7

Curr.Assg

no F8

CleanTrig

F9

Select

next

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5.5.2 Check

The function group CHECK is only accessible for instruments equipped with the Plus packet.

PCS alarm (Process Check System)

This function is used to examine the measuring signal for deviations. If the measuring signal isconstant for a specific period of time (several measured values), an alarm is issued. This type ofsensor behaviour may be caused by soiling or similar.

Note:

A current PCS alarm is automaticallydeleted as soon as the sensor signalchanges.

LIVE.CDR

Constant measuring signal= alarm is triggered

t

Fig. 5.8 PCS alarm (live-check)

Coding Field Selection or rangeFactory setting (bold)

Display Info

PFunction groupCHECK

Settings for sensor and processmonitoring

P1Select processmonitoring

OffLowHighLo+Hi = low + highLo!Hi!LoHi!

Alarm signalling optionally with orwithout simultaneous controllerswitch-off.xxxx = without controllerswitch-offxxxx! = with controller switch-off

P2 Enter error delay 0 s (min)0 ... 2000 s (min)

Depending on your selection inF2, you can enter the error delayin min or s. Only after this does ahigh or low limit violation causean alarm as per field P4 / P5.

P3Enter lower alarmthreshold

0.000 NTU0 ... 9999 NTU

P4Enter upper alarmthreshold

9999 NTU0 ... 9999 NTU

P

CHECK

P1

A.Thresh

Off

P2

min

Err.Delay

0

P3

NTU

LowAlarm

0.000

P4

NTU

HighAlarm

9999

Factory settings are printed in bold face;base version does not include functions in italic.

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Coding Field Selection or rangeFactory setting (bold)

Display Info

P5Select processmonitoring(PCS alarm)

AusACCCAC+CCAC!CC!ACCC!

AC = Sensor alternation checkCC = Controller check

Alarm signalling optionally with orwithout simultaneous controllerswitch-off.xxxx = without controllerswitch-offxxxx! = with controller switch-off

P6

Enter maximumpermissibleperiod for loweralarm threshold

60 min0 ... 2000 min

Only if P5 = CC or AC+CC.

P7

Enter maximumpermissibleperiod for upperalarm threshold

120 min0 ... 2000 min

Only if P5 = CC or AC+CC.

P8Enter alarmthreshold(for P6 / P7)

0.000 NTU0 ... 9999 NTU

Selected value is an absolutevalue. This function is mainlyused for batch process andsingle-sided limit switches.

P5

NTU

ProcMonit

Off

P6

min

Tmax Low

60

P7

min

Tmax High

120

P8

NTU

Setpoint

0.000

Factory settings are printed in bold face;base version does not include functions in italic.

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6.1 Relay contact configuration

The function group RELAYS is only accessible for instruments equipped with the Plus packet.

The relay contacts described below can be selected and configured as required (max. fourcontacts depending on options installed):

• Limit contactor for measured turbidity value R2 (1)• Limit contactor for temperature: R2 (2)• P(ID) controller: R2 (3)• Timer for cleaning function: R2 (4)• ChemoClean function R2 (5)

6.1.1 Limit contactor for measured turbidity value and temperature

The relay contacts in the Liquisys M can beassigned different functions.Switch-on and switch-off points and pickupand dropout delays can be defined for thelimit contactor. Moreover, an alarm thresholdcan be set to issue an error message and tostart a cleaning function.These functions may be used for turbidity andtemperature measurement.

Please refer to Fig. 5.5 for a graphicrepresentation of the alarm contact states ofany relay or alarm contact.

When the measured value increases (max.function), the relay contact is closed at time t2when the switch-on point has been exceeded(t1) and the pickup delay (t2 – t1) has expired.When the alarm threshold (t3) is reached andthe alarm delay (t4 – t3) also has expired, thealarm contact is switched.When the measured value decreases, thealarm contact is reset when the measuredvalue drops below the alarm threshold (t5).The relay contact is also reset (t7, after thedropout delay t7 – t6 ).When the pickup and dropout delays are setto 0 s, the switch-on and switch-off points areidentical to the contact switching points.Settings analogous to the max function canalso be made for a min function.

t1

t1

t2

t2

t3

t3

t4

t4

t5

t5

t6

t6

t7

t7

t

t

Alarm threshold

Alarm threshold

Switch-on point

Switch-off point

Switch-off point

Switch-on point

Measured valueSwitch-on point > switch-off point: maximum function

Switch-on point < switch-off point: minimum function

Contact ON

Contact ON

Alarm ON

Alarm ON

Alarm OFF

Alarm OFF

Contact OFF

Contact OFF

GRENZ-E.CDR Fig. 6.1Depiction of alarmfunctions

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6.1.2 P(ID) controller

The Liquisys M supports the definition of various controller functions. On the basis of the PIDcontroller, P, PI, PD and PID controllers can be implemented. To obtain the best controlresponse, use the controller best suited to the application in question.

• P controller: Used for simple linear control purposes with small system deviations. Wheremajor changes are to be controlled, overshooting may occur. A control offset is to beexpected.

• PI controller: Used for processes where overshooting is to be avoided and permanentoffsets are not allowed.

• PD controller: Used for processes that require quick response and where peaks are to becorrected.

• PID controller: Used for processes for which the type of control provided by a P, PI or PDcontroller is inadequate.

Adjustments of P(ID) controller

Three parameters can be adjusted in the case of a PID controller:

• the control gain Kp (P influence)• the integral action time Tn (I influence)• the derivative action time Tv (D influence)

Start-up

If there are no empirical values available for setting the control parameters, use values thatprovide the greatest possible stability of the control loop. To optimise the control loop further:

• Increase the control gain Kp until the control variable just starts to overswing.• Decrease Kp again slightly and shorten the integral action time Tn to achieve the shortest

possible correction time without overswing.• In order to shorten the response time of the controller, you also have to set the derivative

action time Tv.

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Checking and fine tuning of parameter settings using a recorder

Actuating signal outputs (R237 ... R2310)

The control contact in question outputs a switched signal. The intensity of this signal isproportional to the controller’s output. A distinction is made according to the type of signalclock:

• Pulse length modulationThe greater the calculated control output,the longer the contact in question remainspicked up. The period can be adjustedbetween 0.5 and 99 s. Pulse-lengthmodulated outputs are used to controlsolenoid valves.

• Pulse frequency modulationThe greater the calculated control output,the higher the switching frequency of thecontact. The maximum switchingfrequency 1/T can be adjusted between 60and 180 min–1. The ON period tON isconstant. Pulse frequency-modulatedoutputs are intended for controllingsolenoid-operated metering pump s.

REGEL02.CDR

Actualvalue

Actual

Actualvalue

Actual

Actual

Tn too smallTn too big

Kp too bigKp too small

Optimal setting

Time

Time

Time

Time

TimeFig. 6.2

Setting optimisationTn and Kp

IMPULS.CDR

tON

tOFF

On

Off

Period T Time [s]

Contact Contact

tON

T1 T2 Time

On

Off

Fig. 6.3

Signal of a pulse length-modulated (left) and apulse frequency-modulated control contact(right)

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Control characteristic for direct and inverse control action

Field R236 offers two control characteristics for selection which have the effects shown in thefollowing diagram.

6.1.3 Timer for cleaning function

This function can be used to implement asimple cleaning routine. The user can specifya time interval after which cleaning is to start;i.e. only constant intervals can be defined.

There are other cleaning functions inconjunction with the ChemoClean function(version with four contacts, see chap. 5.5.4).

Note:

The timer and ChemoClean do notwork independently of each other.Whilst one of the functions is active,the other cannot be started.

X

X

– X

– X

w

w

w

w

100 %

100 %

Y

Y

REGEL03.CDR

direct =maxfunction

inverse =minfunction

Fig. 6.4

Control characteristic of aproportional-actioncontroller with direct andinverse control action

Wiper and / or spray cleaningsystem

active

inactive

Hold function

active

inactive

Cleaning time(0 ... 999 s)

Pause time between2 cleaning intervals

(1 ... 7200 min)

Clean-Holddelay time(0 ... 999 s)

Time

DIAGR-TI.CDRFig. 6.5

Relationship betweencleaning time, pause timeand hold delay time

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6.1.4 ChemoClean function

Just like the timer function, ChemoClean canalso be used to start a cleaning cycle.However, ChemoClean supports differentcleaning and rinse intervals.

Thus, irregular cleaning with different repeatcycles is possible, and cleaning times withpost-rinse times can be individually defined.

Note:

• The ChemoClean function is onlyavailable with relays 3 (water) and4 (cleaner).

• Abortion of the cleaning process isalways followed by a post-rinsetime.

• When “Economy” is selected,cleaning is performed with wateronly.

CHEMO.CDR

t1 Cleaning triggert2 t1 Pre-rinse timet3 t2 Cleaning timet4 t3 Post-rinse timet5 t4 Hold dwell period

t0 t1 t2 t3 t4 t5

Cleaner(relay 4)

Water(relay 3)

Hold

Fig. 6.6Sequence of a cleaningcycle

Coding Field Selection or rangeFactory setting (bold)

Display Info

RFunction groupRELAY

Relay contacts can be selectedand adjusted.

R1Selection ofcontact to beconfigured

Rel1Rel2Rel3Rel4

Rel3 (water) and Rel4 (cleaner)are only available on transmitterequipped accordingly.If ChemoClean is selected as thecleaning type, Rel4 is notavailable.

R2 (1)

Configuration limitcontactor forturbiditymeasurement

LC PV = Limitcontactor TU (1)LC °C = Limitcontactor T (2)PID controller (3)Timer (4)Clean = ChemoClean(5)

PV = Process value

If Rel4 is selected in Field R1,Clean = ChemoClean cannot beselected.Confirmation with ENTERswitches off a different, alreadyswitched-on function and itssettings are reset to the default.

Factory settings are printed in bold face;base version does not include functions in italic.

R

RELAY

Rel1 R1

Sel.Relay

LC PV R2

Sel.Type

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R211Switch function ofR2 (1) off or on

offon

All settings are retained.

R212Enter switch-onpoint of contact.

9999 NTU9999 FNU9999 ppm / 3000 ppm9999 mg/l / 3000 mg/l300.0 g/l / 3 g/l99.99 kg/l99.99 t/m3200.0 %

Never set the switch-on point andswitch-off point to the same value.(Comp. chap. 5.1.1.)(Only the operating modeselected in A1 appears.)If two factory settings are given,then the left-hand one is valid forCUS 41, the right-hand one forCUS 31.

R213Enter switch-offpoint of contact

9999 NTU9999 FNU9999 ppm / 3000 ppm9999 mg/l / 3000 mg/l300.0 g/l / 3 g/l99.99 kg/l99.99 t/m3200.0 %

Entering the switch-off pointselects either a max contact(switch-off point < switch-onpoint) or a min contact (switch-offpoint > switch-on point) andimplements a constantly requiredhysteresis (see Fig. 5.5).If two factory settings are given,then the left-hand one is valid forCUS 41, the right-hand one forCUS 31.

R214 Enter pickup delay 0 s0 ... 2000 s

R215Enter dropoutdelay

0 s0 ... 2000 s

R216

Enter alarmthreshold(as an absolutevalue)

9999 NTU9999 FNU9999 ppm / 3000 ppm9999 mg/l / 3000 mg/l300.0 g/l / 3 g/l99.99 kg/l99.99 t/m3200.0 %

When the alarm threshold isexceeded/undershot, themeasuring transmitter issues analarm with an error message anderror current (note alarm delay).

When defining the min contact,the alarm threshold must be setto a lower value than theswitch-off point.

If two factory settings are given,then the left-hand one is valid forCUS 41, the right-hand one forCUS 31.

The factory seFactory settings are printed in bold face;base version does not include functions in italic.

off R211

Function

9999FNU

R212

On value

9999FNU

R213

Off value

0s

R214

On Delay

0s

R215

Off Delay

9999FNU

R216

A.Thresh

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R217Show status forlimit contact

MAXMIN

Only display.

R2 (2)

Configure limitcontactor fortemperaturemeasurement

LC PV = Limitcontactor TU (1)LC °C = Limitcontactor T (2)PID = PID controller(3)Timer (4)Clean = ChemoClean(5)

Confirmation with ENTERswitches off a different, alreadyswitched-on function and itssettings are reset to the default.

R221Switch function ofR2 (2) off or on

offon

R222Enter switch-ontemperature

100.0 C5.0 ... 100.0 C

Never set switch-on point andswitch-off point to the same value!(see chap. 5.1.1.)

R223Enter switch-offtemperature

100.0 C5.0 ... 100.0 C

Entering the switch-off pointselects either a max contact(switch-off point < switch-onpoint) or a min contact (switch-offpoint > switch-on point) and aconstantly required hysteresis isimplemented (see 6.)

R224 Enter pickup delay 0 s0 ... 2000 s

R225Enter dropoutdelay

0 s0 ... 2000 s

R226

Enter alarmthreshold(as an absolutevalue)

150.0 °C–20.0 ... 150.0 °C

When the alarm threshold isexceeded/undershot, thetransmitter issues an alarm withan error message and errorcurrent (note alarm delay).When defining the min contact,the alarm threshold must be setto a lower value than theswitch-off point.

Factory settings are printed in bold face;base version does not include functions in italic.

R237

LC State

MIN

LC °C R2

Sel.Type

off R221

Function

100.0 R222

°C

On value

100.0 R223

°C

Off value

0 R224

s

On Delay

0 R225

s

Off Delay

100.0R226°C

A.Thresh

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R227Show status forlimit contact

MAXMIN

Only display.

R2 (3)P(ID) controllerconfiguration

LC PV = Limitcontactor TU (1)LC °C = Limitcontactor T (2)PID controller (3)Timer (4)Clean = ChemoClean(5)

Confirmation with ENTERswitches off a different, alreadyswitched-on function and itssettings are reset to the default.

R231Switch function ofR2 (3) off or on

OffOnBasicPID+B

On = PID controlBasic = only basic load dosagePID+B = PID control with basicload dosage

R232 Enter set point

0 NTU0 FNU0 ppm0 mg/l0.0 g/l0.0 kg/l0.0 t/m30.0 %

The set point is the value to bemaintained by the control. Thisvalue is to be re-establish by thecontrol in the event of anydeviation (up or down).

R233Enter control gainKp

1.000.01 ... 20.00

See chap. 5.1.2, p. 38.

R234

Enter integralaction time Tn(0.0 = no Icomponent)

0.0 min0.0 ... 999.9 min

See chap. 5.1.2.Each hold resets the Icomponent to zero. Hold can bedeactivated in S2, but not forChemoClean and timer or wiper!

R235

Enter derivativeaction time Tv(0.0 = no Dcomponent)

0.0 min0.0 ... 999.9 min

See chap. 5.1.2.

R236Selection ofcontrollercharacteristic

dir = directinv = inverted

Setting may or may not berequired depending on controldeviation (up or down deviation,see chap. 5.1.2).

The factory settingFactory settings are printed in bold face;base version does not include functions in italic.

R227

LC State

MAX

PID R2

Sel.Type

off R231

Function

0FNU

R232

Setpoint

1.00 R233

Kp

0.0 R234

Time Tn

min

0.0 R235

Time TD

min

dir R236

Direction

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R237Selection of pulselength or pulsefrequency

len = Pulse lengthfreq = Pulse frequencycurr = Current output2

Pulse length e.g. for solenoidvalve, pulse frequency e.g. forsolenoid-operated meteringpump (see chap. 5.5.2).Selection of current output 2 isonly possible, if field O2 = Contris selected.

R238 Enter pulse interval 10.0 s0.5 ... 999.9 s

This field only appears if pulselength is selected in R237. Whenpulse frequency is selected,R238 is skipped and inputcontinues in R239.

R239Enter maximumpulse frequencyof actuator

120 min–1

60 ... 180 min–1

This field only appears if pulsefrequency is selected in R237.When pulse length is selected,R239 is skipped, and inputcontinues in R2310.

R2310Minimum ON timetON

0.3 s0.1 ... 5.0 s

This field only appears if pulselength is selected in R237.

R2311Enter basic load 0%

0 ... 40%

Selecting the basic load, youchoose the desired dosagequantity.100% basic load corresponds to:steadily on at R237 = onFmax at R237 = freq20 mA at R237 = curr

R2 (4)Configurecleaning function(Timer)

LC PV = Limitcontactor TU (1)LC °C = Limitcontactor T (2)PID controller (3)Timer (4)Clean = ChemoClean(5)

Cleaning with only one cleaningagent (usually water) and poss.as Wipe-Wash function togetherwith the wiper (see Fig. 5.5 andsetting in B1).Confirmation with ENTERswitches off a different, alreadyswitched-on function and itssettings are reset to the default.

R241Switch function ofR2 (4) off or on

offon

R242Enter rinse /cleaning time

30 s0 ... 999 s

The hold and relay settings areactivated for the period of timespecified here.

Factory settings are printed in bold face;base version does not include functions in italic.

len R237

Oper.Mode

10.0 R238

PulsePer.

s

120 R239

Max.PFreq

1/min

0.3 R2310

Min.PTime

s

R2411

%

BasicLoad

0

Timer R2

Sel.Type

off R241

Function

30 R242

RinseTime

s

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R243 Enter pause time 360 min1 ... 7200 min

The pause time is the timebetween two cleaning cycles(see chap. 5.5.4).

R244Enter minimumpause time

120 min1 ... 3600 min

The minimum pause timeprevents continuous cleaningwhen the cleaning trigger ispresent.

R2 (5)

ConfigureChemoCleanfunction (onversion with fourcontacts andappropriateassignment ofcontacts 3 and 4)

LC PV = Limitcontactor cond. (1)LC °C = Limitcontactor T (2)PID = PID controller(3)Timer (4)Clean =ChemoClean (5)

See chap. 5.5.4.

Contact 3 = Water,Contact 4 = Cleaner.Confirmation with ENTERswitches off a different, alreadyswitched-on function and itssettings are reset to the default.

R251Switch function ofR2 (5) off or on

offon

R252Selection of startpulse

int = internal(timer-contr.)

ext = external(digital input 2)

i+ext = intern. + extern.i+stp = internal,

suppressedby external

The “int” cycle is triggered by theend of the pause time (R257).There is no real-time clock.External suppression is requiredfor irregular time interva (e.g.Fz!hxhxFhx)(hx¦7hx¥hxEhx‘

R253Enter pre-rinsetime

20 s0 ... 999 s

Water is used for rinsing.

R254Enter cleaningtime

10 s0 ... 999 s

Cleaning agent and water areused for cleaning.

R255Enter post-rinsetime

20 s0 ... 999 s

Water is used for rinsing.

The factory settings are functions in italic. face;base version does not include functions in italic.

360 R343

PauseTime

min

120 R244

Min.Pause

min

Clean R2

Sel.Type

off R251

Function

int R252

CleanTrig

R253

PreRinse

20s

R254

CleanTime

10s

R255

PostRinse

20s

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Coding Field Selection or rangeFactory setting (bold)

Display Info

R256Enter number ofrepeat cycles

00 ... 5

R253 ... R255 is repeated.

R257 Enter pause time 360 min1 ... 7200 min

The pause time is the timebetween two cleaning cycles.

R258Enter minimumpause time

120 min1 ... R 257

The minimum pause timeprevents continuous cleaningwhen the external cleaningtrigger is present.

R259

Enter number ofcleaning cycleswithout cleaningagent (economyfunction)

00 ... 9

Cleaning with cleaner can befollowed by aup to 9 cleaningcycles that use only water untilthe next cleanig cycle withcleaner is performed.

The factory settings are functions in italic. face;base version does not include functions in italic.

R256

Rep.Rate

0

360 R257

PauseTime

min

120 R258

Min.Pause

min

R259

EconomyCl

0

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5.6 Concentration measurementThe Liquisys M can convert turbidity values toconcentration values as standard. Since notall possible units or the correspondingconversions can be made available, the usercan create a custom conversion table.

Any assignment of a measured value to aconverted value is possible (see Fig. 5.7). Thedefined values are connected by a curvebased on linear interpolation, i.e. thedinstances between the points should not betoo large.

Note:

The conversion is exclusively relatedto the calibration operating mode %.

[kg/l]

[g/l]

1,4

1,0

0 500

U-UMRECH.CDRFig. 5.7Assignment of measuredvalue to a converted value

Coding Field Selection or rangeFactory setting (bold)

Display Info

KFunction groupCONCENTRATION

Four different concentrationcurves can be entered into thisfunction group.

K1

Selection ofconcentrationcurve, which willbe the basisof the displayvalue calculation

11 ... 4

The curves are independent ofeach other. Therefore, you candefine four different curves.

K2Selection of table,you want to edit

11 ... 4

The value pairs entered isindependent of the curve used(K1). Only when entry iscomplete is the saved curveoverwritten.

K3Selection of tableoption

ReadEdit

This selection is valid for theconcentration curve selected inK2.

K4Enter number oftriplets

11 ... 10

Each triplet consists of a numericpair.

K

CONCENTRA

K11

act.Curve

K21

editCurve

K3read

Table

K4

No. Elem.

1

Factory settings are printed in bold face;base version does not include functions in italic.

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5.7 Service

Coding Field Selection or rangeFactory setting (bold)

Display Info

K5 Selection of triplet

11 ... Number of support

points from K4Fin

Any triplet can be edited.

K6 Enter turbidityvalue

0.0 %Entire measuringrange

The function chain K5 ... K7 isrun through as many times as isequal to the value in K4.“Finished” appears as the laststep. After confirmation thesystem jumps to K8.

K7Enterconcentrationvalue

Entire measuringrange Measurement unit as in A2.

K9Enter whether ornot table status isokay

yesno

Return to K.

If not, then set table correctly (allprevious settings are kept) orback to measurement mode (thismakes the table invalid).

Factory settings are printed in bold face;base version does not include functions in italic.

Coding Field Selection or rangeFactory setting (bold)

Display Info

SFunction groupSERVICE

S1Selection oflanguage

ENG = EnglishGER = DeutschFRA = FrancaisITA = ItalianoNEL = NederlandsESP = Espanol

This field must be set onceduring device configuration. Afterconfirmation with ENTER

S2 Hold configuration

S+C = duringsetup andcalibration

CAL = duringcalibration

Setup = during setupnone = no hold

S = setup,C = calibration.

K5

Sel.Elem.

1

K6

MeasValue

0%

K7

concentr.

0kg/l

K8

Status ok

yes

S

SERVICE

ENG S1

Language

S+C S2

Auto HOLD

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Coding Field Selection or rangeFactory setting (bold)

Display Info

S3 Manual hold offon

The setting remains active evenafter a power failure.

S4Enter hold dwellperiod

10 s0 ... 999 s

S5Enter SW upgraderelease code(Plus package)

00000000 ... 9999

The code is located on thenameplate (see Figs. 1.1 1 and1.2). Entry of an incorrect codereturns you to the measurementmenu. The number is edited withthe PLUS or MINUS key andconfirmed with the ENTER key.“1" is displayed if the code isactive.

S6Enter SW upgraderelease codeChemoClean

00000000 ... 9999

The code is located on thenameplate (see Figs. 1.1 1 and1.2). Entry of an incorrect codereturns you to the measurementmenu. The number is edited withthe PLUS or MINUS key andconfirmed with the ENTER key.“1" is displayed if the codeisactive.

S7Order number isdisplayed

When you upgrade the device

S8Serial number isdisplayed

S9

Reset ofinstrument(reset to defaultvalues)

noFacty= Factory

settings

Facty= All data exceptlanguage (field S1)are erased andreset to thefactory setting!

S10Performinstrument test

nodispl = display test

Factory settings are printed in bold face;base version does not include functions in italic.

aus S3

Man. HOLD

10 S4

Cont.Time

s

0000 S5

PlusCode

0000 S6

CleanCode

order S7

TU0005

SerNo S8

12345678

no S9

S.Default

no S10

Test

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5.8 E+H Service

Coding Field Selection or rangeFactory setting (bold)

Display Info

EFunction groupE+H SERVICE

E1Selection ofmodule

Contr = controller (1)Trans = transmitter (2)Main = power unit (3)Rel = relay (4)

E111E121E131E141

Software versionis displayed

This field cannot be edited.If E1 = Contr: Instrument softwareIf E1 = Trans, Main, Rel: Modulefirmware

E112E122E132E142

Hardware versionis displayed

This field cannot be edited.

E113E123E133E143

Serial number isdisplayed

This field cannot be edited.

E114E124E134E144

Module name isdisplayed

This field cannot be edited.

Factory settings are printed in bold face;base version does not include functions in italic.

E

E+H SERV

ContrE1

Select

xx.xx E111

SW-Vers.

xx.xx E112

HW-Vers.

SerNo E113

12345678

LSG E114

Modul-ID

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5.9 Interfaces

Coding Field Selection or rangeFactory setting (bold)

Display Info

IFunction groupINTERFACE

I1 Enter address

AddressHART: 0 ... 15orPROFIBUS: 1 ... 126

For communication only.

I2 Tag description Only for communication.

The factory settings are printed in bold; functions printed initalics are not available in the basic version.

I

INTERFACE

126 I1

Address

I2

@@@@@@@@

Tag

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5.10 CalibrationThis function group is used to calibrate thetransmitter.

Calibration options

• Three-point calibration• Correction of an existing calibration with

the laboratory value• Modification of individual values of the

three-point calibration• Installation adjustment• One-point calibration

Note:

• If the calibration procedure isaborted by pressing the PLUS andMINUS keys at the same time(return to C115, C123, C135, C143or C153) or if the calibration isfaulty, then the previouscalibration data are reinstated. Acalibration error is indicated by the“ERR” message and flashing ofthe electrode symbol on thedisplay. Repeat calibration!

• After calibration, the systemreturns to Measuring mode.During the hold delay time (FieldS4), the Hold symbol appears inthe display.

Overview of calibration

The calibration of the meeasuring chain isthree-point calibration, i.e., a turbidityascertained from three samples or from aknown solids content of the medium is usedto calculate the complete calibrationcharacteristic of the measuring chain for themedium of the transmitter CUM 223 / 253.

It is wise to undertake calibration in theturbidity or solids concentration range inwhich you want to make measurements.

To simplify the three-point calibration, wesuggest to produce three samples requiredfor calibration by thinning a medium sample.Usually, very good calibration results areachieved with the concentration graduations10 %, 33 % and 100 % of the originalconcentration. The transmitter suggests this

concentration graduation for the three-pointcalibration. This method also has theadvantage the only the turbidity or solidsconcentration value of the original laboratorysample need be defined exactly.

Note:

In particular, the concentrationgraduation must changed forsamples with a very highconcentration or a very dark colour.Very good results are achieved witha graduation of 3%, 10% and 100%.The original sample must also bemeasured in the laboratory forresults correction after the laboratorymeasurement.

9 parts zerosolution

+1 part original

sample

Sample 1original sample × 1/10

2 parts zerosolution

+1 part original

sample

Sample 2original sample × 1/3

Original sample

Calibration value 3

Sample 3original sample

UM_3PROB.CDR Fig. 5.8Creation of samples for athree-point calibration

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However, this procedure is not a mandatory prerequisite for calibration. You can also take threedifferent samples of the process medium and determine their turbidity or solids concentrationvalues. The following conditions must be met:

• Calibration must be carried out relating to the concentration in increasing order.• The three samples must differ by at least 10 % relating to the measured value.• At higher solids concentrations, clean water is sufficient as a zero solution.

Note:

• Sludge samples tend to sediment.It is therefore important to stir thesample well, possible even duringcalibration. When stirring, avoidforming a cyclone by not stirring ina circle.

• The characteristic calculatedduring the three-point calibrationis stored in the currently selectedcalibration data record (see FieldB4). If you select theunchangeable (read only)calibration data record no. 1, nocalibration is possible.

• If the calculated relativecalibration results deviate by morethan –50 % / +100 % from thereference value 100 %, a warningis output (E084). The calibrationcan be transferred nonetheless.

• If the calculated results lie outsidethe permitted limits, then thecalibration error is displayed(E045). The calibration is nottransferred.

• The gas bubble barrier in field B9has to be 3.0 during calibration.

Management of the transmitter calibration data records

There are three calibration data records available for each application (FNU, NTU, ppm, g/l, %).Of these three data records (sample characteristics), one has been permanently programmedat the factory (read only).The other two are stored at the factory as standard characteristics.You can change and adapt these (three-point calibration, one-point adjustment, installationcalibration).

Note:

The data records are saved in thesensor. If you replace thetransmitter, this data is not lost. It isloaded automatically (according tothe selection) into the transmitter.

FNU NTU ppm or mg/l g/l %

Data set no. 1Formazine

(read only)

SiO2

(read only)

Activated sludge

(read only)

Residualconcrete water

(read only)

Data set no. 2Formazine

(Changeable)

Kaolin

(Changeable)

Activated sludge

(Changeable)

Residualconcrete water(Changeable)

Data set no. 3Formazine

(Changeable)

SiO2

(Changeable)

Activated sludge

(Changeable)

Residualconcrete water(Changeable)

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Version TB: Initial settings for residual concrete water

The version Liquisys M CUM 223-TB and CUM 253-TB contains the Plus package withadditional setting options, as for the TS version. On delivery, different values from the standardversion are set in the individual fields of the menus to make commissioning as simple aspossible.

These initial settings are so selected so that no additional settings need be made forapplications in residual concrete water. However, should you reset the device to the originalfactory settings (set default), then you can find the values which are valid for this application.

Note:

Should you wish to use a voltageoutput instead of the current outputintended by the factory, then pleaseconnected the supplied shuntresistor according to the instructionson the sheet enclosed with thetransmitter. You will then obtain a0 ... 10 V current output.

Factory settings

Note:

Calibration is carried out in the %measuring range (the transmitterswitches automatically). With theabove setting, a density of e.g. 1.12kg/l = 12 % must be selected.In individual cases, it may benecessary to adapt the calibration toa real sample. For this, a “single-point calibration” is sufficient.

Menu field Setting

Mode of operation A1 spec.

Engineering unit A2 kg/l

Display format A3 XX.xx

Measured value damping A5 10

Calibration data record B4 3

Current output O1 Out1

Characteristic O2 lin

Current range O211 0–20 mA

Measured value 0 mA O212 1.00

Measured value 20 mA O213 1.30

Active characteristic K1 1

Edited characteristic K2 1

Table option K3 edit

Number of value pairs K4 2

Support point K5 1 ... 2

Measured value / display value K6 / K7 1: 0 % / 1.00 2: 50 % / 1.50

Language version S1 GER

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For access to the CALIBRATION menu, please enter Code 22.

Coding Field Selection or rangeFactory setting

Display Info

CFunction groupCALIBRATION

C1 (1)Selection ofcalibration

3 Pt = Three-pointcalibration (1)

Corr = Three-pointcorrection (2)

Edit = Editcalibration (3)

Refl = Fittingwith reflectioneffects (4)

1-Pt = Single-pointcalibration (5)

Data = Calibrationdata (6)

For data set 1 (B4), only the“Data” function is accessible.The offset is reset with 3 Ptand Edit.

Immerse sensor in the calibration solution (sample 1).Immerse the sensor so that thereis sufficient distance to the tankwall (no reflection).

C111Enter concentra-tion of the firstcalibration solution

Value from lastcalibration

Immerse sensor in the calibration solution (sample 2).Immerse the sensor so that thereis sufficient distance to the tankwall (no reflection).

C112Enter concentra-tion of secondcalibration solution

Value from lastcalibration C112 ≥ 1.1 × C111

Immerse sensor in the calibration solution (sample 3 =original sample) .

Immerse the sensor so that thereis sufficient distance to the tankwall (no reflection).

C113

Enter concentra-tion of the thirdcalibrationsolution

Value from lastcalibration C113 ≥ 1.1 × C112

Factory settings are printed in bold face;base version does not include functions in italic.

C

CALIBRAT

3-Pt C1

Calibrat

100.0 C111

Concentr1

FNU

330.0 C112

Concentr2

FNU

1000.0 C113

Concentr3

FNU

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Coding Field Selection or rangeFactory setting

Display Info

C114Calibration statusis displayed

o.k.E xxx

C115Store calibrationresults

yesnonew

If C114 = E xxx, then only no ornew (Exception: calibrationwarning E 84).If new, return to C.If yes/no, return to“Measurement”.

C1 (2)Selection ofcalibration

3 Pt = Three-pointcalibration (1)

Corr= Three-pointcorrection (2)

C121

Enter correctconcentration ofthe thirdcalibrationsolution

Current value fromC113entire measuringrange

In case of an unknown probeconcentration, but with a definitedilution (1/10; 1/3; 1), thelaboratory value is to be entered .

C122Calibration statusis displayed

o.k.E xxx

C123Store calibrationresults

yesnonew

If C122 = E xxx, then only no ornew (Exception: calibrationwarning E 84).If new, return to C.If yes/no, return to“Measurement”.

Factory settings are printed in bold face;base version does not include functions in italic.

o.k. C114

Status

E045 E045

C161 ... C163

20 % 50 %

E084 E084

200 % 500 %

Cancel Warning: CancelWarning:

yes C115

Store

Corr C1

Calibrat

1000.0 C121

Concentr3

FNU

o.k. C122

Status

yes C123

Store

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Coding Field Selection or rangeFactory setting

Display Info

C1 (3)Selection ofcalibration

3 Pt = Three-pointcalibration (1)

Corr = Three-pointcorrection (2)

Edit = Editcalibration (3)

If the individual samples weredefined in the laboratory, you cancorrect the calibration here.

C131

Enter concentra-tion of the firstcalibrationsolution

Current value fromC111entire measuringrange

C132Enter concentra-tion of the secondcalibration

Current value fromC112C132 ≥ 1.1 ⋅ C131

C133

Enter concentra-tion of the thirdcalibrationsolution

Current value fromC113C133 ≥ 1.1 ⋅ C132

C134Calibration statusis displayed

o.k.E xxx

C135Store calibrationresults

yesnonew

If C134 = E xxx, then only no ornew (Exception: calibrationwarning E 84).If new, return to C.If yes/no, return to“Measurement”.

C1 (4)Selection ofcalibration

3 Pt = Three-pointcalibration (1)

Corr = Three-pointcorrection (2)

Edit = Editcalibration (3)

Refl = Fittingwith reflectioneffects (4)

1 Pt = Single-pointcalibration (5)

Data =Calibrationdata (6)

Only for solutions ≤ 2 FNU /5 ppm! There is no effect of theinstallation in clear media

Factory settings are printed in bold face;base version does not include functions in italic.

Edit C1

Calibrat

100.0 C131

Concentr1

FNU

330.0 C132

Concentr2

FNU

1000.0 C133

Concentr3

FNU

o.k. C134

Status

yes C135

Store

Refl C1

Calibrat

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Coding Field Selection or rangeFactory setting

Display Info

C141Enter correctmeasured value

0.0 NTU0.0 ... 2.0 NTU0.0 FNU0.0 ... 2.0 FNU0.0 ppm0.0 ... 5.0 ppm0.0 mg/l0.0 ... 5.0 mg/l

Only for the rangesFNU, ppm, mg/l.

C142Calibration statusis displayed

o.k.E xxx

C143Store calibrationresults

yesnonew

If C142 = E xxx, then only no ornew (Exception: calibrationwarning E 84).If new, return to C.If yes/no, return to“Measurement”.

C1 (5) Select calibration

3 Pt = Three-pointcalibration (1)

Corr = Three-pointcorrection (2)

Edit = Editcalibration (3)

Refl = Fittingwith reflectioneffects (4)

1-Pt = Single-pointcalibration (5)

Data= Calibrationdata (6)

For FNU:Adapter C164, C165.

For ppm, mg/l:up to 500 adapter C164, C165,then adapter C166.

For g/l, %:adapter C166. An existing basiccalibration (three-point) iscorrected by the single-pointcalibration.

C151Enter currentcalibration value

Current measuredvalueComplete measuringrange

C152Calibration statusis displayed

o.k.E xxx

C153Store calibrationresults

yesnonew

If C152 = E xxx, then only no ornew (Exception: calibrationwarning E 84).If new, return to C.If yes/no, return to“Measurement”.

Factory settings are printed in bold face;base version does not include functions in italic.

0.0 C141

Real PV

FNU

o.k. C142

Status

yes C143

Store

1-Pt C1

Calibrat

0.0 C151

Real PV

FNU

o.k. C152

Status

yes C153

Store

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Coding Field Selection or rangeFactory setting

Display Info

C1 (6)Selection ofcalibration

3 Pt = Three-pointcalibration (1)

Corr = Three-pointcorrection (2)

Edit = Editcalibration (3)

Refl = Fittingwith reflectioneffects (4)

1-Pt = Single-pointcalibration (5)

Data =Calibrationdata (6)

C161Calibration point 1is displayed

Comparison valueDeviation relative to standardsensor (= 100 %)

C161Calibration point 2is displayed

Comparison valueDeviation relative to standardsensor (= 100 %)

C161Calibration point 3is displayed

Comparison valueDeviation relative to standardsensor (= 100 %)

C164Slope 1is displayed

Current valueSlope of characteristic 1of the sensor

C164Slope 2is displayed

Current valueSlope of characteristic 2of the sensor

C166Conversion factoris displayed

Current valueConversion factor ofinternal turbidity unitsinto the displayed unit

Factory settings are printed in bold face;base version does not include functions in italic.

Data C1

Calibrat

101.4 C161

Concentr1

%

99.3 C162

Concentr2

%

98.7 C163

Concentr3

%

230 C164

Slope 1

375 C165

Slope 2

1 C166

ConvFact

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5.11 OffsetThe settings in the OFFSET function groupcan be used to calibrate the measurement toa reference measurement. This requires alinear shift of all measured values, i.e., theadjustment is determined for one measuredvalue, and all the others are calculated usingthe same offset.

Note:

You can either edit offset or slope.During offset editing, a previousedited slope is reset to the factorysetting.

OFFSET.CDR

Current measured value

Calibrated value

Time t

Mea

sure

dva

lue

Fig. 5.9 Offset

Coding Field Selection or rangeFactory setting

Display Info

VFunction groupOFFSET

V1Enter absolutevalue

Current measuredvalue

V2 Enter offset Current offset

V3Calibration statusis displayed

o.k.E xxx

V4 Store offsetyesnonew

If V3 = E xxx, then only no or new.If new, return to V.If yes/no, return to“Measurement”.

Factory settings are printed in bold face;base version does not include functions in italic.

V

OFFSET

V1

FNU

Real PV

0.0

V2

FNU

PV Offset

0.0

o.k. V3

Status

yes V4

Store

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5.12 Slope

With the settings in the function group SLOPE, a measured value can be adapted to areference value. All measured values are proportionally adapted over the entire measuringrange according to this change.

Example:

The displayed measured value is 2.5 g/l. It is adapted to the reference value of 2.0 g/l by meansof the slope function. The change is 20%, i.e. all measured values are reduced by 20% over theentire measuring range. An OFFSET being edited before is reset to the factory setting. Incontrast to the one-point calibration, the edited slope can be reset by setting the slope factor to1.0.

Coding Field Selection or rangeFactory setting

Display Info

NFunction groupSLOPE

Initial display of function groupSLOPE.

N1Enter absolutevalue

Current measuredvalue

N2 Enter slope Current slope

N3 Status is displayedo.k.E xxx

N4 Store slopeyesnonew

If V3 = E xxx, then only no or new.If new, return to V.If yes/no, return to“Measurement”.

Factory settings are printed in bold face;base version does not include functions in italic.

N

SLOPE

0.000 N1

Real PV

1.000 N2

PV Slope

o.k. N3

Status

yes N4

Store

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6 Interfaces

For instruments equipped with a communication interface, please refer to separate operatinginstructions BA 208C/07/en (HART®) or BA 209C/07/en (PROFIBUS®).

UM253E06.CHP

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7 Maintenance and troubleshooting

Maintenance:

Please take all measures in due time which will guarantee the safety of operation and reliabilityof the entire measuring system.

Maintenance of CUM 223 / 253 comprises:• Calibration (see chap. 5.10)• Cleaning of assembly and sensor• Checking of cables and connections

Troubleshooting

Determination and elimination of the cause of the problem in the case of an operating fault.Troubleshooting refers to measures that can be performed without intervention in the instrument(for instrument defects, see chap. 8, Repairs). Troubleshooting of the CUM 223/253 and themeasuring system is performed with the aid of the troubleshooting table in chap. 7.1.

Warning:

• Please be aware of effects workperformed on the instrument mighthave on the process controlsystem or the process itself.

• When removing the sensor duringmaintenance or calibration, pleaseconsider potential hazards due topressure, high temperatures andcontamination.

Note:

• Please contact you E+H supportoffice if you have any queries. Youcan also send your queries to theE+H Service Organisation via theInternet.www.endress.com

7.1 Troubleshooting common problems

Error Possible cause RemedyEquipment need, spare parts,

information

Instrument cannot beoperated, value 9999

– Operation locked Press simultaneously the CAL andMINUS keys

See chap. 4.3

Display value 0.0,and error messageE008 “Sensor”and display —— in A4

– Sensor / sensor cable defective Test with new or with differentfunctional sensor

CUS 31 or 41 sensor (either type issuitable for rough function test)

– Instrument input defective Replace MKT1 module for testing S. spare parts list in chap. 8.2.4/8.3.4

– Break in sensor extension line Check junction boxes and line.Check sensor supply.

Measuring point test in chap. 8.6.1

– Data transfer error Replace LSGA (AC power supplyunit or L2GD (DC power supply unit)module for testing

See spare parts list in chap. 8.2.4 /8.3.4

– Incorrect sensor connection Check connection Connection see chap. 3.4 and 3.5

Display value 0.0 – Sensor completely blocked Clean optics Use spray cleaning or wiper

Fixed, incorrectmeasured value

– Impermissible instrumentoperating state (no response tokey actuation)

Switch instrument off and back on EMV problem: check line routing ifproblem persists, check forpossible sources of interference.

Measured valuefluctuates

– Measuring cable interference Connect cable screen acc. toconnection diagram (notgrounding)

See chap. 3.4 and 3.5

– Signal output line interference – check line routing,– try separate line routing,

grounding screen to SPS/PLS

Separate signal output, meas.input and supply lines

– Irregular flow rate / turbulence /air bubbles / big solids particles

Choose better place of installationor eliminate turbulences.Possibly use large measured valuedamping factor.

Measured value damping seefield A5

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Error Possible cause RemedyEquipment need, spare parts,

information

Display valueimplausible / no orcreeping change ofdisplay

– No or incorrect sensor calibration Calibration with original samplerequired for concentration or solidsconcentration

See chap. 5.10

– Sensor soiled – Clean sensor – Remove coarse coats mit brush– Remove carbonates and similar

coats with 3% hydrochlorid acid– Remove organic coats and

grease with oxidation agentsand / or grease solvents.

– Use spray cleaning See instructions of assembly usedfor spray cleaning

– User wiper version Retrofitting possible: “wiperretrofitting” service kit 50089254

– Wiper rubber defective Replace wiper arm “Wiper arm” service kit 50089252

– Sensor installed in “dead” zoneor air cushion in assembly orflange

Check installation conditions, movesensor in area with optional flowconditions. Caution if installed inhorizontal lines!

– Incorrect sensor orientation Orient sensor:– Measuring surface should face

flow in normal media.– Orient meas. surfacre at 90° to

flow in media with high solidsconcentration

Frontal “bombardment” ofmeasuring surface with highlyviscous solids may result in anadhering coating.

Incorrect temperaturevalue

– Temperature sensor defective If temperature display is required:replace sensor

Turbidity measurement itself doesnot require temperature meas.

Controller or timercannot be activated

– No relay module installed Install LSR1-2 or LSR1-4 module See chap. 8.2 and 8.3

Controller / limitcontactor does not work

– Controller switched off Activate controller See chap. 5.5 or fields R2xx

– Controller in “Manual / Off” mode Choose “Auto” or “Manual/On” mode Keyboard, REL key

– Pickup delay setting too long Disable or shorten pickup delay See fields R2xx

– “Hold” function active “Autom. hold” during calibration,“hold” input activated;“hold” via keyboard active

See fields S2 to S4

Controller / limitcontactor workscontinuously

– Controller in “Manual / On” mode Set controller to “Manual / Off” or“Auto”

Keyboard, REL and AUTO keys

– Dropout delay setting too long Shorten dropout delay See fields R2xx

– Control loop interruption Check measured value, currentoutput or relay contacts, actuators,chemical supply

No turbidity currentoutput signal

– Line open or short-circuited Disconnect line and measuredirectly on instrument

mA meter 0–20 mA DC

– Total load in current loopexcessive (> 500 Ω)

Disconnect line and measuredirectly on instrument

Ohmmeter

– Output defective See diagnosis table in chap. 8.1

– Instrument withPROFIBUS-PA/-DP

PA-/DP instruments have nocurrent output!

Fixed current outputsignal

– Current simulation active Switch off simulation See field O2(2)

– Processor system out of sync Switch instrument off and back on EMV problem: check installation ifproblem persists

Incorrect current outputsignal

– Incorrect current assignment Check current assignment:0–20 mA or 4–20 mA?

Field O2(1), O2(3) for table

– Total load in current loopexcessive (> 500 Ω)

Disconnect output and measuredirectly on instrument

Ohmmeter

Current output table notaccepted

– Value interval too small Use sensible intervals

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Error Possible cause RemedyEquipment need, spare parts,

information

No temperature outputsignal

– Instrument only has one currentoutput

Refer to nameplate for variant,change LSCH-x1 module if nec.

LSCH-x2 module,see chap. 8.2.4 and 8.3.4

– Instrument withPROFIBUS-PA/-DP

PA-/DP instruments have nocurrent output!

Chemoclean functionnot available

– No relay module (LSR1-x) or nurLSR1-2 installed

Install LSR1-4 module.Chemoclean is enabled via releasecode supplied by E+H withChemoclean upgrade

LSR1-4 module,see chap. 8.2.4 and 8.3.4

Plus package functionsnot available

– Plus package not enabled(enable with code that dependson serial number and is receivedfrom E+H with order or Pluspackage)

– Plus package upgrade:code received from E+H ⇒ enter

– Following replacement ofdefective LSCH/LSCP module:first enter instrument serialnumber (see nameplate)manually, then enter code

Detailed description see chap.8.3.5

No HART®

communication

– No central HART module Verify by looking at nameplate:HART = -xxx5xx und -xxx6xx

Upgrade to LSCH-H1 / -H2 module

– No or wrong DDdevice description)

For further information, seeadditional Operating InstructionsBA 208C, “HART® – Fieldcommunication with Liquisys MCxM 223 / 253”

– HART interface missing

– Instrument not registered withHART server

– Load < 230 Ω– HART receiver (e.g. FXA 191) not

connected via load

– Incorrect instrument address(Adr. = 0 for single operation,Adr. > 0 for multidrop operation)

– Line capacity too high

– Line interference

No PROFIBUS®

communication

– No central PA-/DP module Verify by looking at nameplate:PA = -xxx3xx / DP = -xxx4xx

Upgrade to LSCP module

– Wrong SW version(without PROFIBUS)

For further information, seeadditional Operating InstructionsBA 209C, “PROFIBUS-PA/-DP –Field communication withLiquisys M CxM 223 / 253”

– Commuwin (CW) II:CW II version and instrumentSW version incompatible

– No or wrong DD/DLL

– Incorrect baud rate setting forsegment coupler in DPV-1 server

– Incorrect station (master)address or duplicate address

– Incorrect station (slaves) address

– Bus line not terminated

– Line problems(too long, cross section toosmall; not shielded, screen notgrounded, wires not twisted)

– Bus voltage too low(bus supply voltagetyp. 24 V DC for non-Ex,13,5 V DC for Ex)

The voltage at the PA-/DPconnection of the instrument mustbe at least 9 V.

No HART or PROFIBUScommunication

– Several instruments on the sameaddress

Check addresses and reset ifnecessary

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7.2 Troubleshooting using the error messages

Display and select error messages by pressing the MINUS key.

Errorno. Display Measures

Contact Error current Cleaning trigger

Fact User Fact User Fact User

E001 EEPROM memory error Switch instrument off and back on,return instrument to your localEndress+Hauser sales agency for repairor replace instrument.

Load software compatible with hardware.

Load measuring parameter specificinstrument software.

yes no — —*

E002

Instrument not calibrated,calibration data invalid,no user data invalid(EEPROM error).

yes no — —*

E003 Download errorInvalid configuration. Repeat download,check optoscope.

yes no — —*

E004

Instrument softwareversion not compatiblewith module hardwareversion

Load software compatible with hardware.

Load measuring parameter specificinstrument software.

yes no — —*

E007Transmitter malfunctionSoftware not compatiblewith hardware (transmitter)

yes no — —*

E008Sensor or sensorconnection defective

Check sensor and sensor connection(E+H Sevice)

yes no no

E026 Wiper error Check wiper and test function usingmanual control if necessary

yes no no

E045 Calibration aborted Repeat calibration no no — —*

E055Below main parametermeasuring range

Check measurement and connections;check instrument and measuring cablewith simulator if necessary.

yes no no

E057Main parametermeasuring rangeexceeded

Check measurement, control andconnections

yes no no

E059Below temperaturemeasuring range

yes no no

E061Temperature measuringrange exceeded

yes no no

E063Below current outputrange 1

Check configuration yes no no

E064Current output range 1exceeded

Check measured value and currentassignment

yes no no

E065Below current outputrange 2

yes no no

E066Current output range 2exceeded

yes no no

E067Set point exceededcontroller 1

Check configuration. yes no no

E068Set point exceededcontroller 2

yes no no

E069Set point exceededcontroller 3

Check configuration yes no no

E070Set point exceededcontroller 4

yes no no

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Errorno. Display Measures

Contact Error current Cleaning trigger

Fact User Fact User Fact User

E079Measured value outsideconcentration table

Clean sensor; check tables yes no no

E080Parameter range forcurrent output 1 range toosmall

Decrease current output spreading no no — —*

E081Parameter range forcurrent output 2 range toosmall

Decrease current output spreading no no — —*

E084Calibration warning Calibration data are within limits but

deviate from standard values by a factor ofmore than two

no no no

E100 Current simulation yes Switch off current simulation no no — —*

E101 Service function yes Switch instrument off and back on no no — —*

E102 Relais simulation yes Check relay configuration no no — —*

E106 Download yes Wait for download to end no no — —*

E116 Download error Repeat download no no — —*

E152 PCS alarmCheck sensor and connection, maintain orreplace

no no no

E153 Offset Adjustment range exceeded no no no

E154Below lower alarmthreshold for periodexceeding alarm delay

If necessary perform manual referencemeasurement. Repair sensor andrecalibrate

yes no no

E155Upper alarm thresholdexceeded for periodexceeding alarm delay

yes no no

E156

Actual value undershootsmonitoring value forlonger than the setpermissible maximumperiod

yes no no

E157

Actual value exceedsmonitoring value forlonger than the setpermissible maximumperiod

yes no no

E162 Dosage stopCheck settings in CURRENT INPUT orCHECK function group.

yes no no

E171Flow in main stream loolow or zero

Restore flow. yes no no

E172Switch-off limit for currentiput exceeded

Check process variables at sendingmeasuring instrument.

yes no no

E173 Current input < 4 mACheck process variables at sendingmeasuring instrument.Change range assignment if required.

yes no no

E174 Current input > 20 mACheck process variables at sendingmeasuring instrument.Change range assignment if required.

yes no no

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8 Diagnosis and corrective maintenance

Diagnosis

• Diagnosis refers to the identification of instrument malfunctions and defects.

Corrective maintenance:• replacement of parts diagnosed to be defective;• testing of instrument and measuring system function;• restoration of complete functionality.

Diagnosis based on the error table below and depending on difficulty and measuringequipment at hand is to be performed by:• trained operator personnel• operator’s electricians• company responsible for system installation/ operation• E+H Service.Select the required spare parts using the tables in chap. 8.2 and 8.3.

Warning:

• Disconnect the instrument from thepower source before opening itup. Work with live lines may onlybe performed by trainedelectricians.

• Switched contacts may besupplied from separate circuits.These circuits must also bede-energized before work on theterminals is performed.

Caution: ESD!

• Electronic components aresensitive to electrostaticdischarges. Personal protectivemeasures, such as discharge viaPE or permanent grounding using awrist strap, are to be taken.

• For your own safety, use onlyoriginal spare parts. Original partswill guarantee functionality,accuracy and reliability afterrepairs.

8.1 DiagnosisThe table below will help you diagnose problems and provides information about spare partsrequired. Note on the required spare parts. You can find information concerning the exactspare part designations and the installation of these parts in chap. 8.2.3 and 8.3.3.

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Display dark, no LEDsactive

– No mains voltage Check if mains voltage is available Electrician / e.g. multimeter

– Wrong supply voltage / voltagetoo low

Compare mains voltage and ratingon nameplate

Operator (utility companyspecification or multimeter)

– Connection fault Terminal not tightened;insulation clamped in terminal;wrong terminal used

Electrician

– Instrument fuse defective Replace fuse,first compare mains voltage andrating on nameplate

Electrician /see drawings in chap. 8.2.1 and8.3.1 for corrected fuse

– Power supply unit defective Replace power supply unit,using correct variant

On-site diagnosis by E+H Service(test module LSGx Lrequired)

– Controller defective Replace controller,using correct variant

On-site diagnosis by E+H Service(test module LSCxx Lrequired)

– CUM 253: ribbon cablePos. 310 loose or defetive

Check ribbon cable,replace if necessary

See spare parts for CUM 253

Display dark, butLED(s) active

Controller defective(Module: LSCH/LSCP)

Replace controller On-site diagnosis by E+H Service(test module LSCxx required)

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Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Display showsmeasured values but– value does not change

and / or– instrument cannot be

operated

– Instrument or module notproperly installed in instrument

CUM 223: Reinstall moduleCUM 253: Reinstall display module

Refer to assembly drawings inchapters 8.2.1 and 8.3.1.

– Impermissible operating systemstate

Switch instrument off and back on Possible EMC problem: if problempersists, call E+H Service to haveinstallation checked.

Instrument gets hot – Incorrect voltage / too high Compare mains voltage and ratingof nameplate

Correct voltage setting,see chap. 8.4.1 / 8.5.1.

– Power supply unit defective Replace power supply unit Can only be diagnosed by E+HService.

Incorrect measuredturbidity and / ortemperature value

– Transmitter module defective(module: MKT1).Please perform tests and takemeasures according to chap. 7.1to eliminate the sensor or wiringas the cause of the problem

Test measuring inputs:Sensor simulation is not possible,check with new or other sensor

If test fails: replace module (usingcorrect variant), refer to explodedviews in chap. 8.2.1 and 8.3.1.

If module tests out OK: checkperipherals once more.

– Data transfer fault Replace LSGA module (AC powersupply unit) or LSGD (DC powersupply unit)

Spare parts list see chap. 8.4.4 or8.5.4.

– Data transfer problem (EMC) Check line routing. Separatesensor line from supply lines

Connect sensor line screen to “S”terminal, do not ground.

– Wrong sensor cable / cable toolong

Max. line length with extension is200 m; use only calbe type CYK 8

Current outputs /incorrect current

– Not calibrated correctly Test with built-in current simulation,connecting mA meter directly tocurrent output

If simulation value is incorrect:recalibration at factory or newLSCxx module required.

If simulation value is correct:check current loop for load andshunts.

– Load excessive

– Shunt / short-circuit to frame incurrent loop

– Incorrect mode of operation Check whether 0–20 mA or 4–20mA has been selected

No current output signal – Current output stage defective(module: LSCH/LSCP)

Test with built-in current simulation,connecting mA meter directly tocurrent output. First disconnectcurrent output line completely forsafety

If test fails:Replace controller(using correct variant)

Additional relays do notwork

– CUM 253: ribbon cablePos. 320 loose or defective

Make sure ribbon cable is properlyconnected, replace cable if nec.

See Spare parts CUM 253 F

Only 2 additional relayscan be used

– Relay module LSR1-2 with 2relays installed

Convert to LSR1-4 with 4 relays Operator or E+H Service

Enhanced functions(Plus package) notavailable

– No or incorrect release codeused

If upgraded: verify that correctserial number has been used toorder Plus package

Handled by E+H Sales

– Incorrect serial number ofinstrument stored in LSCH/LSCPmodule

Check whether serial number onnameplate matches with storedserial number (can be read in fieldS8).

Serial number stored inLSCH/LSCP module is required toenable Plus package.

Enhanced functions(Plus package and / orChemoclean) are notavailable afterreplacement ofLSCH-/LSCP module

– Plus package or Chemocleanhas not been enabled with releasecodes.

For new LSCH / LSCP, theinstrument serial number can beentered once in fields E114 toE116. Next step is to enter releasecodes for Plus package and/orChemoclean.

A detailed description can befound in chap. 8.3.5.

No HART or PROFIBUSinterface function

– Wrong controller HART: LSCH-H1 or -H2PROFIBUS-PA/-DP: LSCP-PA/-DPmodule, see field E112

Replace controller;operator or E+H Service

– Wrong software SW version see field E111

– Bus problem Remove some instruments andrepeat testing

Contact E-H Service for support

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8.2 Corrective maintenance of Liquisys M CUM 223

8.2.1 Exploded view

230V

100V

115V

Pos. 426aTerminal for signalinputs/outputs (external)

Pos. 426bTerminal for alarm relayand power supply (interior)

Pos. 270Turbidity transmitter MKT1

Pos. 400Specialscrew

Pos. 340End frame

223_EXO2.CDR

Pos. 10 / 20Power supply unit LSGA / LSGD

End framelatches

Pos. 320Back plate

Pos. 310Side wall forinstrumentswithout relaymodule

Pos. 40 – 90Controller LSCH-x /LSCP

Pos. 330Housingassembly

Pos. 430Push-onterminal strip forLSR1-x module

Pos. 290 / 300Optional relaymodule LSR2-x

Module rotated180° forrepresentation!

Pos. 10Power supply unit

100 – 230 V AC

JumperFuse

Mains voltageselection

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8.2.2 Disassembly of CUM 223

• Consider potential effects on processwhen removing the instrument from service!

• Before opening, make sure the instrumentis voltage-free.

• First pull off the terminal block (Pos. 426b)on the rear of the instrument.

• First pull off the terminal blocks(Pos. 426a and if necessary 430) on therear of the instrument. You can nowdismantle the instrument.

• Press the latches of the end frame (Pos.340) inwards and pull off the frame towardsthe rear.

• Loosen the special screw (Pos. 400) byturning it counterclockwise.

• Remove the complete electronics blockfrom the housing. The modules areplugged together mechanically and can beeasily separated:– Pull the controller / display module

forwards– Gently pull out the backplane latches

(Pos. 320) outwards slightly to removethe side modules.

• Removing the turbidity transmitter(Pos. 270):Pull off the module towards the top.

8.2.3 Assembly of CUM 223

• Reverse the dismantling sequence forassembly.

• Hand-tighten the special screw withoutusing a tool.

• Incorrect assembly is not possible!An module block which has been pluggedtogether incorrectly cannot be inserted intothe housing.

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8.2.4 Spare parts for CUM 223

Position Designation Name Function or content Order number

10 Power supply unit LSGA 100/115/230 V AC 51500317

20 Power supply unit LSGD 24 V AC + DC 51500318

40 Controller LSCH-S1 1 current output 51501228

50 Controller LSCH-S2 2 current outputs 51501229

60 Controller LSCH-H1 1 current output + HART 51501230

70 Controller LSCH-H2 2 current outputs + HART 51501231

80 Controller LSCP-PA PROFIBUS-PA /no current output. 51501232

90 Comntroller LSCP-DP PROFIBUS-DP /no current output 51502499

270 Turbidity transmitter MKT1 Turbidity + temperature 51501209

290 Relay module LSR2-2 2 Relays 51500320

290 Relay module LSR2-2i 2 Relays + current input4..20 mA 51504304

300 Relay module LSR2-4 4 Relays 51500321

300 Relay module LSR2-4i 4 Relays + current input4..20 mA 51504305

310 Side panel Kit with 10 parts 51502124

340 End frame PROFIBUS-DP End frame with D-Subminplug-in connector 51502513

330, 400 Housing module

Housing with frontmembrane, Sensor plungers,Seal, Special screw, Clamp

tappets, Connection andnameplates

51501075

310, 320,340, 400 Mechanical parts housing Backplate, Side wall, End

frame, Special screw 51501076

426a, 426b Complete terminal strip set,Standard + HART

Terminal strip setStandard + HART,

Inputs/outputs, power supply,alarm relay

51501205

426a, 426b Complete terminal strip set,PROFIBUS-PA

Terminal strip setPROFIBUS-PA,

Inputs/outputs, Power supply,Alarm relay

51502128

426a, 426b Complete terminal strip set,PROFIBUS-DP

Terminal strip setPROFIBUS-DP,

Inputs/outputs, Power supply,Alarm relay

51502491

430 Terminal strip Terminal strip for relay module 51501078

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8.3 Corrective maintenance of Liquisys M CUM 253

8.3.1 Exploded view

230V

100V

115V

253_EXO2.CDR

Electronics box withrelay module LSR1-x (bottom)and power supply unitLSGA/LSGD (top)

Fuse is accessible withelectronics box installed

Pos. 410Display lidassy.

Pos. 460bCoverscrews

Pos. 460aCoverscrews

Pos. 420Connectioncompartmentcover

Pos. 40 ... 90ControllerLSCH-x / LSCP

Pos. 370Front membrane

Pos. 310 / 320Ribbon cables

Pos. 270Transmittermodule MKT1

Pos. 10 / 20Power supplymoduleLSGA / LSGD

Pos. 340Docking moduleLSK1

Pos. 290 / 300Relay moduleLSR2-x

Pos. 450cTorx screws K4x10

Pos. 480Cable glands

Pos. 470Plug-in terminal forpower connection

Pos. 330Electronics box

Pos. 450bTorx screw forController

TopBottom

Pos

.430

Hin

ge

Pos. 450aTorx screws K4x10

Pos. 400Bottom of housing

Fuse

Mains voltageselection

Jumper

Pos. 10Power supply unit

100 – 230 V AC

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8.3.2 Disassembly of CUM 253

• Before opening, make sure the instrumentis voltage-free.

• Open and remove the connectioncompartment cover (Pos. 420).

• Remove the network terminal (Pos. 70).• Open the display cover (Pos. 410) and

loosen the ribbon cable (Pos. 310 / 320) onthe electronics box side (Pos. 330).

• Removal of electronics box (Pos. 330):Loosen screws (Pos. 450a) in the bottom ofthe housing 2 revolutions, then slide entirebox backward and remove towards the top.Make sure that the module catches do notcome unlatched while you push theelectronics box back!

• Now bend the module latches outward andremove the module(s).

• Dismantling the controller (Pos. 40):Loosen screw (Pos. 450b) in the display lid.

• Expansion of the docking module (Pos.340):Loosen screws (Pos. 450c) in the bottom ofthe housing and remove entire moduletowards the top.

• Removing the transmitter (Pos. 270):Simply pull off the module towards the top.

8.3.3 Assembly of CUM 253

• Insert the module(s) in the electronics boxguide rails carefully and latch into thelateral lugs in the box.

• You cannot assemble the instrumentincorrectly!Modules inserted in the electronics boxincorrectly are not operable since theribbon cables cannot be inserted.

• Make sure that the cover gaskets are intactsince they are required to guaranteeprotection class IP 65.

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8.3.4 Spare parts for CUM 253

Position Designation Name Function or content Order number

10 Power supply unit LSGA 100/115/230 V AC 51500317

20 Power supply unit LSGD 24 V AC + DC 51500318

40 Controller LSCH-S1 1 current output 51501228

50 Controller LSCH-S2 2 current outputs 51501229

60 Controller LSCH-H1 1 current output + HART 51501230

70 Controller LSCH-H2 2 current outputs + HART 51501231

80 Controller LSCP-PA PROFIBUS-PA /no current output. 51501232

90 Controller LSCP-DP PROFIBUS-DP /no current output 51502499

270 Turbidity transmitter MKT1 Turbidity + temperature 51501209

290 Relay module LSR2-2 2 Relays 51500320

290 Relay module LSR2-2i 2 Relays + current input4..20 mA 51504304

300 Relay module LSR2-4 4 Relays 51500321

300 Relay module LSR2-4i 4 Relays + current input4..20 mA 51504305

370, 410,420, 430,

460Housing cover

Display cover, connectioncompartment cover, frontmembrane, Hinge, Cover

screws, Small parts

51501068

400, 480 Bottom of housing Bottom, cable glands 51501072

330, 340,450 Internal housing parts Docking module, empty

electronics box, small parts 51501073

310, 320 Ribbon cables 2 ribbon cables 51501074

430 Hinges 2 pairs of hinges 51501069

470 Terminal strip Terminal strip for powerconnection 51501079

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8.3.5 Special case: Replacement of controller

Note:

• After controller replacement all theeditable data are reset to thefactory settings.

• The serial number can only beentered – and only once – in thecase of a new module from thefactory with serial number 0000!Make sure that your entry iscorrect before confirming withENTER! Entry of an incorrect codewill prevent the enhancedfunctions from being enabled. Anincorrect serial number can only becorrected at the factory.

Proceed as described below after controllerreplacement:• If possible, record the user settings of the

instrument, e.g.:– Measuring range and configuration

setting– Turbidity and temperature current

assignments– relay functions selected– limits/controller settings– cleaning settings– monitoring functions– interface parameters

• Disassemble the instrument as describedin chapters 8.2.2 and 8.3.2..

• Refer to the part no. of the central moduleto determine whether the new module hasthe same part no. as the old one.

• Reassemble the instrument with the newmodule as described in chap. 8.2.3 and8.3.3.

• Start up the instrument and test its basicfunctions (e.g. meas. value andtemperature display, operation viakeyboard).

• Enter the instrument serial number:– Read the serial number (“ser-no.”) of the

instrument from the nameplate.– Enter this number in the fields E115

(year, one-digit), E116 (month, one-digit),E117 (sequence number, four-digit).

– Field E118 displays the complete numberfor verification; acknowledge with ENTERor abort and re-enter.

• Verify that the Plus package is enabled(e.g. by accessing function group CHECK/ Code P) or the Chemoclean function.

• Check the Plus package release (e.g. byopening the function group CHECK /Code P) or the Chemoclean function.

• Restore the user settings of the instrument.

8.4 Spare parts ordersSpare parts are to be ordered from your localE+H Sales Agency. See the back cover ofthese operating instructions for addresses.For this, refer to the order numbers inchapters 8.2.4 and 8.3.4.

To be on the safe side, you should alwaysspecify the following data with spare partsorders:

• instrument order code• serial number (ser-no.)• software version, if possible

The order code and serial number are on thenameplate.The software version is displayed in fieldE111 when the instrument processor systemis functional.

8.5 Service aids “Optoscope” with “Scopeware”In connection with the “Scopeware” software,the optoscope offers the followingpossibilities, with the need to disassemble oropen the Liquisys S and without a galvanicconnection to the device:• Documentation of the instrument settings in

conjunction with Commuwin II• Software update by the service technician• Upload/download a hex dump to duplicate

configurations.

The optoscope serves as an interfacebetween the Liquisys M and PC / laptop.Information is exchanged on the instrument-side using the optical interfaces of theLiquisys M and to the PC / laptop using theinterface RS 232.

Handling and operation are described in theoptoscope operating instructions. Theuser-friendly Windows software required forthe PC or laptop is contained in the scope ofsupply.

The optoscope is supplied in a sturdy casewith all the accessories required.

Order number of optoscope: 51500650

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8.6 Corrective maintenance of measuring system

8.6.1 Turbidity transmitter

The sensors CUS 31 and CUS 41 cannot besimulated as they contain the complete dataprocessing and all the measured values aretransmitted using the digital interface RS 485to CUM 223 / 253. Therefore a functionalsensor is required for the measuring point test.

Method for testing a measuring point:

• Check that device is operable and that thedisplay reacts appropriate, e.g. bypressing the PLUS key.

• Check the current outputs by carrying outa current simulation (Field O22).

• Measure the sensor operating voltage:approx. 10 ... 16 V at terminals 87 (+) and88 (–).

• The cause for a defective voltage may bepresent either at the device or at thesensor. Therefore, the next thing youshould do is

• connect a new or a different sensor.– If the function is now o.k. -> Sensor

defective.– If the sensor operating voltage is

still to low -> replace power supplymodule LSGA/LSGD (Pos. 10 / 20,check the required version).

• Sensor voltage o.k., but no measuredturbidity value even with a new sensor:-> Replace transmitter module MKT1.

Cleaning the front panel

To clean the front panel, only use standardcleaning agents.

The front panel is resistant to the followingcleaning agents (acc.• Isopropanol• Thinned acids (3 %)• Thinned alkalis (5 %)• Ester• Hydrocarbons• Ketone• Household cleaners

Caution!

Do not use any concentrated mineralacids or alkalis, benzyl-alcohol,methylene chloride or high-pressurewater vapour at over 100 °C.

8.6.2 Turbidity sensors CUS 31 / 41

The sensors CUS 31 / 41 contain their owndigital signal processor and communicatewith the turbidity measuring instrument via aninterface RS 485. All the sensor data (factorycalibration data and customer calibrationdata) are permanently saved in the sensor.

You can find detailed information on thesesensors in the “Technical InformationTurbidity sensor TurbiMax W CUS 31 / CUS31-W” TI 176C/07/en or in “TechnicalInformation Solid matter sensor TurbiMax WCUS 41 / CUS 41-W” TI 177C/07/en.

When replacing a sensor, check the following:

• Replacing the sensor CUS 31-xxA orCUS 41All the calibration data is saved in thesensor. When using the original datarecords (“read only”), no calibration isnecessary after sensor replacement.Matter-specific calibrations must berepeated.

• Replacing the sensor CUS 31-xxE orCUS 31-xxSAll the factory calibration data is saved inthe sensor. The sensor and the assemblyare calibrated together. No additionalcalibration is required for applications withpure or ultrapure water, if the sensor andthe assembly are replaced together. Thecalibration data of the sensor is transferredautomatically to the measuring instrument.

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8.6.3 Assembly

Refer to the assembly operating instructionsfor maintenance and troubleshooting! For theCUS 31/41, you can use:

Basin and channel• Suspended assembly holder CYH 101 and

basin wall bracket CYY 106Technical Information TI 092C/07/en

• Assembly DipFit W CYA 611Operating manual BA 166C/07/en

• Sensor fixing bracket RMOperating manual BA 205C/07/en

Flow• Flow assembly FlowFit W CUA 250

Operating manual BA 096C/07/en• Welding socket with adapter CUA 120-BRetractable assembly• ProbFit CUA 461

Operating manual BA 134C/07/enPure and ultrapure water applications• CUS 31-xxE: contains special flow

assembly without gas bubble trap• CUS 31-xxS: contains special flow

assembly with gas bubble trap

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9 AccessoriesMounting accessories

• Weather protection cover CYY 101For mounting on field housing, for outdoorinstallation.Dimensions (H × W × D):320 × 300 × 270 mmMaterial: Stainless steel SS 304Order no.: CYY 101-A

• Universal upright post CYY 102Square tube for mounting of field housing.Dimensions (H × W × D):1495 × 60 × 60 mmMaterial: Stainless steel SS 304Order no.: CYY 102-A

Sensors

• TurbiMax W CUS 31 / 31 WpH/ redox combination electrodewith PTFE diaphragm, with gel filling,usable at up to 6 bar.Technical Information TI 028C/07/enOrder no.: 50088400

• TurbiMax W CUS 41 / 41 WSterilisable pH /redox electrode withdouble-chamber reference and integratedbridge electrolyte.Technical Information TI 245C/07/enOrder no.: 50088402

Spare parts for CUS 31 and CUS 41

• Service kit for wiper operation cpl.(upgrade or replacement)Order no.: 50089254

• Service Kit for seal(for wiper extension, contains 5 sets)Order no.: 50089253

• Service Kit for wiper arm(with rubber and mounting material,contains 3 sets)Order no.: 50089252

• Measuring cable 7 m terminated,with housing upper section and screwunionOrder no.: 50088167

• O-ring 28 × 3.5 mm(Seal for G 1 pipe installation)Order no.: 50051753

Accessories for CUM 253 CSA version

• NPT adapter setOrder no.:

Connection accessories

• Extension cable CYK 8, metre goodsUnterminated measuring cable for turbiditysensors CUS 31 and CUS 41Order no.: 50089633

• Extension cable CYK 8, 50 mTerminated measuring cable for turbiditysensors CUS 31 and CUS 41.Order no.: 51500830

• Junction box VBMJunction box for extending the measuringcable connection between sensor andinstrument. Pg 13.5 cable entries.Material: cast aluminium;Ingress protection: IP 65Order no.: 50003987

• Junction box RMJunction box for extending the measuringcable connection between sensor andinstrument. Pg 13.5 cable entries.Material: cast aluminium;Ingress protection: IP 65Order no.: 51500832

Assemblies

• DipFit W CYA 611Immersion assembly for turbidity sensors,unpressurised.Technical Information TI 166C/07/enOrder no.: 50085985

• FlowFit W CUA 250Flow assembly for turbidity sensors,applicable at up to 6 barTechnical Information TI 096C/07/enOrder no.: 50063827

• ProbFit CUA 461Manually replacable assembly for turbiditysensors, applicable at up to 1 barTechnical Information TI 134C/07/enOrder no.: 50075623

Accessories Liquisys M CUM 223 / 253

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Istrument upgrade

(Order only possible with serial number ofrelevant device)

• Plus packageOrder no.: 51500385

• ChemoCleanOrder no.: 51500963

• Two-relay card (standard version)Order no.: 51500320

• Two-relay card (CSA version)Order no.: 51511446

• Four-relay card (standard version)Order no.: 51500321

• Four-relay card (CSA version)Order no.: 51511447

• Two-relay card with current input(standard version / CSA version)Order no.: 51504304

• Four-relay card with current input(standard version / CSA version)Order no.: 51504305

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10 Technical data

General specifications Manufacturer Endress+Hauser

Product designation Liquisys M CUM 223Liquisys M CUM 253

Function and system design Measuring principle A sensor CUS 31 or CUS 41 is connected to the transmitterLiquisys M CUM 223 / 253 using the digital sensor interface.The sensors supply a standardised signal for the turbidityvalues and the temperature value.

Input Measured variables Turbidity, Solids content, Temperature

Turbidity measurement with CUS 31

Measuring range 0.000 ... 9999 FNU, 0.00 ... 3000 ppm,0.0 ... 3.0 g/l, 0.0 ... 200.0 %

Turbidity offset range ±99.99 FNU, ±99.99 ppm, ±99.9 g/l, ±99.9 %

Solids contentration measurement with CUS 41

Measuring range 0.00 ... 9999 FNU, 0.00 ... 9999 ppm,0.0 ... 300.0 g/l, 0.0 ... 200.0 %

Solids concentration offset range ±99.99 FNU, ±99.99 ppm, ±99.9 g/l, ±99.9 %

Temperature measurement

Temperature sensor NTC, 30 kΩ at 25 °C

Sensor measuring range –5.0 ... +70.0 °C

Temperature offset range ±5 °C

Signal input for turbidity / solids concentration / temperature

Sensor interface digital

Maximum cable length to sensor 200 m

Terminal cross-section 2.5 mm2

Required conductor cross-section CUM 223CUM 253

0.75 mm2 / AWG 181.50 mm2 / AWG 14

Digital inputs 1 and 2

Voltage 10 ... 50 V

Current consumption max. 10 mA

Current input

Current range 4 ... 20 mA, galvanically separated

Load 260 Ω at 20 mA (voltage drop 5.2 V)

Output Signal output for turbidity / solids concentration

Current range 0 / 4 ... 20 mA, galvanically isolated;error current 2.4 / 22 mA

Max. resolution 700 digits / mA

Load max. 500 Ω

Transmission range adjustable, min. ∆ 0.1 FNU, ∆ 0.1 ppm, ∆ 1 g/l, ∆ 0.1 %

Separation voltage max. 350 Vrms / 500 V DC

Overvoltage (lightning) protection acc. to EN 61000-4-5:1995

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Output (continued) Signal output temperature (optional)

Current range 0 / 4 ... 20 mA, galvanically isolated

Max. resolution 700 digits / mA

Load max. 500 Ω

Transfer range adjustable, ∆ 10 ... ∆ 100 % from measuring range

Separation voltage max. 350 Vrms / 500 V DC

Overvoltage (lightning) protection acc. to EN 61000-4-5:1995

Auxiliary voltage output

Output voltage 15 V ± 0.6 V

Output current max. 10 mA

Contact outputs (potential-free changeover contacts)

Switching current with ohmic load (cos ϕ = 1) max. 2 A

Switching current with ohmic load (cos ϕ = 0.4) max. 2 A

Switching voltage max. 250 V AC, 30 V DC

Switching power with ohmic load (cos ϕ = 1) max. 500 VA AC, 60 W DC

Switching power with inductive load (cos ϕ = 0.4) max. 500 VA AC, 60 W DC

Limit contactor

Pickup / dropout delay 0 ... 7200 s

Controller

Function (adjustable) Pulse length / pulse frequency controller

Controller response P, PI, PD, PID

Controller gain Kp 0,01 ... 20.00

Integral action time Tn 0.0 ... 999.9 min

Derivative action time Tv 0.0 ... 999.9 min

Period for pulse length controller 0.5 ... 999.9 s

Frequency for pulse frequency controller 60 ... 180 min–1

Basic load 0 ... 40% of max. set value

Alarm

Function (switchable) Steady / fleeting contact

Alarm delay 0 ... 2000 s (min)

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Accuracy Turbidity measurement with CUS 31

Measured value resolution 0.001 FNU, 0.01 ppm, 0.01 g/l, 0.01 %

Display deviation1 ±2 % of measured value (at least 0.02 FNU)

Repeatability1 ±1 % of measured value (at least 0.01 FNU)

Measurement deviation1 turbidity signal output 1 % of current output range (at least 0.02 FNU)

Solids content measurement with CUS 41

Measured value resolution 0.01 FNU, 0.01 ppm, 0.01 g/l, 0.01 %

Display deviatoin1 ±2 % of measured value (at least 0.02 FNU)

Repeatability1 ±1 % of measured value (at least 0.01 FNU)

Measurement deviation1, solids concentrationsignal output

1 % of current output range (at least 0.02 FNU)

Temperature measurement

Measured value resolution 0,1 °C

Display deviation1 max. 1.0 % of measuring range

Measurement deviation1 temperature signal output max. 1.25% of current output range

Ambient conditions Ambient temperature (nominal operating conditions) –10 ... +55 °C

Ambient temperature (limit operating conditions) –20 ... +60 °C

Storage and transportation temperature –25 ... +65 °C

Relative humidity (nominal operating conditions) 10 ... 95 %, non-condensing

Ingress protection of panel-mounted instrument IP 54 (front panel), IP 30 (enclosure)

Ingress protection of field instrument IP 65

Pollution degree 2 acc. to IEC 61010-1

Installation category II

Maximum altitude 2000 m above sea level

Electromagnetic compatibility Interference emission and immunity acc. toEN 61326: 1997/ A1: 1998

Mechanical construction Dimensions of panel-mounted instrument (H × W × D) 96 × 96 × 139 mm

Installation depth approx. 165 mm

Dimensions of field instrument (H × W × D) 247 × 170 × 115 mm

Weight of panel-mounted unit max. 0.7 kg

Weight of field instrument max. 2.3 kg

Measured value display LC display, 2-line, 5- and 9-digit with status displays

Materials

Housing of panel-mounted unit Polycarbonate

Front membrane Polyester, UV-resistant

Field housing standard versionCSA GP version

ABS PC FrPolycarbonate

Power supply Supply voltage 100 / 115 / 230 V AC +10 / –15 %, 48 ... 62 Hz24 V AC/DC +20 / –15 %

Power consumption max. 7.5 VA

Mains fuse Microfuse, medium slow 250 V / 3.15 A

1According to IEC 746-1, for nominal operating conditions

Subject to modifications.

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11 Appendix

Enter slope

0.200 … 5.0001.000

Function group

SLOPE

V

V

V2

N2

V3

N3

Store slope

no; newyes;

V4

N4

V1

N1

C C115C111 C112 C113 C114

C1 (6)

C1 (5)

C1 (4)

C1 (3)

C1 (2)

C1 (1)

C135C132C131 C133 C134

C123C121 C122

C141 C142 C143

C153C151 C152

C161 C162 C163 C164 C165

Measured value displayCurrent input in %

Measured value displayCurrent input in mA

O331 O332 O333

O321

Function group

CURRENT OUTPUT

O

Select current output

; Out 2Out 1

Select measured variablefor 2nd current output

; NTU; Contr°C

O1 O2

O3 (3)

O3 (2)

O3 (1)

Enter 0/4-mA value

0.0 NTU; 0.0 FNU;0.0 ppm (mg/l);0.0 g/l; 0.0 kg/l;0.0 t/m30.0 %; 0.0 °C O312O311

Enter 20-mA value

9999 NTU; 10.00 FNU;9999 ppm (mg/l);300.0 g/l; 99.99 kg/l99.99 t/m310.0 %; 100.0 °C O313

B B1 B2 B3 B4 B5 B6

A A1 A2 A4A3 A5

Z Z1 Z2 Z3 Z4 Z5 Z6Z

Enter offsetFunction group

OFFSET

Calibration statusis displayed

o.k.E---

Calibration statusis displayed

o.k.E---

Store offset

no; newyes;

Enter absolute value

current measured value

Enter absolute value

current measured value

Function groupCALIBRATION

Store calibrationresult

non; newyes;

Entry of concentrationof first calibration solution

100.0 FNU;100.0 ppm (mg/l);10.0 g/l; 10.0 %

.

Entry of concentrationfo second cal. solution

last calibration valueC112 C111 × 1.1≥

Entry of concentrationof third calibration solution

last calibration valueC113 C112 × 1.1≥

.

Calibration statusis displayed

o.k.E---

Calibration selection

Data= calibration data;only C1 (6) is availablefor data set 1

1-pt = 1-pointcalibration

Refl= reflection adaptation

Edit = editcalibration

Corr= 3-point correction

3-pt = 3-pointcalibration

Store calibrationresult

non; newyes;

Entry of concentrationof second cal. solution

> value in C131 × 11current value in C112

Entry of concentrationof first calibration solution

entire measuring rangecurrent value in C111

Entry of concentrationof third calibration solution

> value in C132 × 1.1current value in C113

Calibration statusis displayed

o.k.E---

Store calibrationresults

; no; newyes

Entry of correctconcentration ofcalibration solution 3

entire meas. rangecurrent value in C113

Calibration statusis displayed

o.k.E---

Entry of correctmeasured value

0 ... 2.0 FNU0 ... 5.0 ppm (mg/l)

0;0;

Calibration statusis displayed

o.k.E---

Store calibrationresults

; no; newyes

Store calibrationresults

; no; newyes

Entry of currentcalibration value

entire measuring rangecurrent measured value

Calibration statusis displayed

o.k.E---

Display of cal. point 1

Comparative value

Display of cal. point 2

Comparative value

Display of cal. point 3

Comparative value

Display ofslope 1

current value

Display ofslope 2

current value

MEAS. VALUE DISPLAY

with

TEMPERATURE DISPLAYin °C

Measured value displayin FNU

Temperature displaysuppressed

Temperature displayin °F

Other errors aredisplayed

(up to 10 errors)

1st error is displayed

(if present)

Editm

ode:C

ode 22R

ead mode:

any code

Editm

ode:C

ode 22R

ead mode:

any code

Function groupSETUP 2

Switch wiper controlon or off

onoff

Set duration ofwiper operation

3 ... 999 s30

Set pause time betweenwiper cycles

1 ... 7200 min120 min

Selection of calibrationdata set used

1 ... 33

Copy data sets

1 2; 1 32 3; 3 2

no→ →→ →

Display of measured valuewith reflection adaptation

; noyes

Function group

SETUP 1Selection of oper. mode

; ppm; mg/l; g/l;%; spec.FNU

Selection of unitdisplayed (if A1=spec)

; t/m%; nonekg/l

3

Display of sensorconnected

; CUS 41CUS 31

Display format selection(if A1=spec)

; X.xxx; XXX.x; XXXXXX.xx

Entry of damping(1=no damping)

1-6010

Cont. switch-offby current input

InputOff;

Switch-off directionfor current input

HighLow;

Feedforward controlto PID controller

lin = linearOff;

Delay for cont.switch-off current input

0 ... 2000 s0 s

Delay for cont.switch-on current input

0 ... 2000 s0 s

Switch-off limit valuefor current input

0 ... 100%50%

Function group

CURRENT INPUT

Select table options

editread

Set number oftable value pairs

1 ... 101

Selection oftable value pairs

1 ... number oftable value pairs;asign

.1

Entry of simulation value

0 ... 22.00 mAcurrent value

Characteristic selection

Tab = table

sim = simulation

lin = linear

Current range selection

0-20 mA4-20 mA;

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C166

Field for customersettings

O235 O236

B7

Entry of gas bubblebarrier

0.1 … 100%3.0%

B8 B9

O334

Entry of x value(meas. value)

0.000 NTUFNU / g/l / %

Z7

Display ofconversion factor

current value

Entry of y value(current value)

0.0 ... 20.0 mA4.00 mA

Table status o.k.

noyes;

Entry of correctprocess temperature

–5.0 ... 100.0current meas. value

°C

Entry oftemperature difference(offset)

–5.0...5.0current offset

°C

Feedforward control = 1at

0 … 100%50%

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R221 R222 R224R223

R231 R232 R233 R234

R241 R242 R243 R244

R2 (5)

R2 (4)

R2 (3)

R2 (2)

R2 (1)

R211 R212 R213 R214

R251 R253 R254R252

Funkction groupCONCENTRATIONMEASUREMENT

K K1 K3 K4 K5 K6

R

Function groupRELAYS

R1

K2

Function groupSERVICE

S S1 S2 S4S3 S5 S6

E112 E113

E121 E122 E123

E131 E132 E133

E141

E111

Entry of address

HART: ... 15PROFIBUS: 1 ...

0126

I1 I2

E142 E143

Function groupE + H SERVICE

E

Function groupINTERFACE

I

E1(4)

E1(3)

E1(2)

E1(1)

E134

E144

E114

E124

Tag description

@@@@@@@@

Select alarmdelay unit

mins;F2

Alarm delay

0 ... 2000 s (min)(depends on F2)

0s (min)

F3

Error current setting

2.4 mA22 mA

F4

Error numberselection

1 ... 2551

F5

Set alarm contactto be effective

noyes;F6

Function groupALARM

F

Select contact type

= steady contactFleet = fleeting contactStead

F1

Function group

CHECK

P P1 P2 P3 P4 P5 P6

Set lower alarm threshold

0 … 9999 NTU0.000 NTU

Set upper alarm threshold

0 … 9999 NTU9999 NTU

Set max. perm. periodfor lower limit exceeded

0 ... 2000 min60 min

Switch alarm thresholdon or off

; Low; High; Lo+Hi;Lo!; Hi!; LoHi!Off

Enter alarm delay

0 … 2000 s (min)0 s (min)

Select processmonitoring

AC; CC; AC+CCAC!; CC!; ACCC!Off;

FunctionSwitch off or on

on

R2 (2)

off;

Entry of switch-ontemperature

100.0 °C–5.0 ... +100.0 °C

Entry of switch-offtemperature

100 °C–5.0 ... +100.0 °C

Pickup delaysetting

0 ... 2000 s0 s

FunctionSwitch off or on

on; Basic; PID+B

R2 (3)

off;

Entry of set value

entire measuring range

0 NTU / FNU / ppm / mg/l;0 g/l; 0 %

Entry ofcontrol gain Kp

0.01 ... 20.001.00

Entry of integral action timeTn (0.0 = no I component)

0.0 ... 999.9 min0.0 min

FunctionSwitch off or on

on

R2 (4)

off;

Rinse time setting

3 ... 999 s30 s

Pause time setting

1 ... 7200 min360 min

Set minimumpause time

1 ... 3600 min120 min

Limit contactorconfiguration

Clean =Chemoclean(only with rel3 and rel4)

Timer

PID controller

LC °C =T limit contactor

LC PV =TU / TSLimit contactor

FunctionSwitch off or on

on

R2 (1)

off;

Select contactswitch-on point

entire measuring range

9999 NTU / FNU / ppm / mg/l;300.0 g/l; 200.0 %

Select contactswitch-off point

entire measuring range

9999 NTU / FNU / ppm /mg/l;300 g/l; 200 %

Pickup delaysetting

0 ... 2000 s0 s

FunctionSwitch off or on

on

R2 (5)

off;

Entry of pre-rinse time

0 ... 999 s20 s

Entry of cleaning time

0 ... 999 s10 s

Start pulse selecction;

ext = external;i+ext = internal+external;i+stp = internalsuppressed by ext

int = internal

Select contact to beconfigured

Rel2; Rel3; Rel4Rel1;

Selection of concentrationcurve for calibration ofdisplay value

Curve ... 41

Table optionselection

editread

Set number ofvalue pairs

1 ... 101

Value pair selection

1 ... number ofvalue pairs in

1

K4

Entry of turbidityvalue

entire measuring range

0 NTU / FNU / ppm / mg/l /g/l / %

Select table to beedited

1 ... 41

Hold configuration=

CAL =during calibrationSetup =during setupnone =no hold

s+c during setupand calibration

Entry of hold dwellperiod

0...999 s10 s

Manual hold

onoff;

Entry of SW upgraderelease code(Plus package)

0000...99990000

Entry of SW upgraderelease codeChemoclean

0000...99990000

Hardwareversion

HW version

Serial numberis displayed

Softwareversion

SW version

Hardwareversion

HW version

Serial numberis displayed

Softwareversion

SW version

Hardwareversion

HW version

Serial numberis displayed

Softwareversion

SW version

Softwareversion

SW version

Hardwareversion

HW version

Serial numberis displayed

Module selection

Rel = relay

MainB= mainboard

Trans= transmitter

Contr= controller

Module nameis displayed

Module nameis displayed

Module nameis displayed

Module nameis displayed

Select language

GERITA; FRAESP; NEL

ENG;

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R225 R226

R235 R236 R237 R2310R239R238

R215 R216

R255 R256 R257 R259R258

K7 K8

S7 S8 S10S9

Enter basic load

0 ... 40%40%

R2311

R217

Display of LC status

MINMAX

Display of LC status

MINMAX

R227

F8F7 F9

P7 P8

Enter setpoint

0 ... 9999 NTU0.000 NTU

Automatic start ofcleaning function

yes(not always displayed,see error messages)

no;

Activate error currentfor previously seterror

yesno;

Select “next error”or return to menu

Rnext=next error←

Set max. perm. periodfor lower limit exceeded

0 ... 2000 min60 min

Entry of post-rinse time

0 ... 999 s20 s

Number of repeat cycles

0 ... 50

Set interval betweentwo cleaning cycles(pause time)

1 ... 7200 min360 min

Number of cleaningcycles withoutcleaning agents

0 ... 90

Set minimumpause time

1 ... R357 min120 min

Entry of derivateaction time Tv

0.0...999.9 min0.0 min

Selection ofcontroller characteristic

inv = inverteddir = direct

Selection

freq = pulse frequencycurr = current output 2

Ien = pulse length

Entry of minimumON time t

0.1 ... 5.0 s

on

0.3 s

Entry of max.pulse frequency

60 ... 180 1/min120 1/min

Entry ofpulse interval

0.5...999.9 s10.0 s

Dropout delaysetting

0 ... 2000 s0 s

Setting of alarm threshold(as an absolute value)

100.0 °C–5.0 ... +100.0 °C

Dropout delaysetting

0 ... 2000 s0 s

Setting of alarm threshold(as an absolute value)

entire measuring range

9999 FNU; 9999 ppm (mg/l);300.0 g/l; 200.0 %

Entry of concentration

entire measuring range

Table status o.k.

noyes;

Order numberis displayed

Serial numberis displayed

Perform instrument test

Displ = display testno

Reset of instrumentto basic values

Sens = sensor data;Facty = factory settings

no

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12 Index

!0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 2022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 20

AA-Function group . . . . . . . . . . . . . . . . . . 24, 25Access codes . . . . . . . . . . . . . . . . . . . . . . . . 20Accessories . . . . . . . . . . . . . . . . . . . . . . 80, 81Actuating signal outputs . . . . . . . . . . . . . . . . 39ALARM (F) . . . . . . . . . . . . . . . . . . . . . . . . . . 33Alarm contact . . . . . . . . . . . . . . . . . . . . . 23, 33Alarm delay. . . . . . . . . . . . . . . . . . . . . . . . . . 33Alarm threshold. . . . . . . . . . . . . . . . . . . . 42, 43Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 80Assembly of CUM 223 . . . . . . . . . . . . . . . . . 72Assembly of CUM 253 . . . . . . . . . . . . . . . . . 75AUTO key . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

BB-Function group . . . . . . . . . . . . . . . . . . 25, 26Basic load . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

CC-Function group . . . . . . . . . . . . . . . . . . 56-60Cable length . . . . . . . . . . . . . . . . . . . . . . . . . 14Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . 53CALIBRATION (C) . . . . . . . . . . . . . . . . . 22, 56Calibration data records. . . . . . . . . . . . . . . . 54Calibration mode . . . . . . . . . . . . . . . . . . 19, 22CHECK (P) . . . . . . . . . . . . . . . . . . . . . . . . . . 35Chemoclean function . . . . . . . . . . . . . . . 37, 41Cleaning function . . . . . . . . . . . . . . . . . . . . . 45Cleaning time . . . . . . . . . . . . . . . . . . . . . 41, 46Code 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Code 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Code 9999 . . . . . . . . . . . . . . . . . . . . . . . . . . 17Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Coding structure . . . . . . . . . . . . . . . . . . . . . . 22Complete Installation . . . . . . . . . . . . . . . . . . . 6Complete measuring system . . . . . . . . . . . . . 6CONCENTRATION (K) . . . . . . . . . . . . . . 22, 48Concentration measurement . . . . . . . . . . . . 48Configure hold . . . . . . . . . . . . . . . . . . . . . . . 49Connection diagram . . . . . . . . . . . . . . . . . . . 12Connection examples. . . . . . . . . . . . . . . . . . 15Connections of field instrument . . . . . . . . . . 13Connections of panel-mounted instrument . 13Contact selection . . . . . . . . . . . . . . . . . . . . . 33Control characteristic . . . . . . . . . . . . . . . . . . 40Controller characteristic . . . . . . . . . . . . . . . . 44Corrective maintenance . . . . . . . . . . . . . 69-79Corrective maintenance CUM 223 . . . . . . . . 71Corrective maintenance CUM 253 . . . . . . . . 74Corrective maintenanceof measuring system . . . . . . . . . . . . . . . . . . 78Current input . . . . . . . . . . . . . . . . . . . . . . . . . 27CURRENT INPUT (Z) . . . . . . . . . . . . . . . . . . 29CURRENT OUTPUT (O) . . . . . . . . . . . . . 22, 31Current output table . . . . . . . . . . . . . . . . . . . 32Current outputs . . . . . . . . . . . . . . . . . . . . . . . 30CYK 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DD component . . . . . . . . . . . . . . . . . . . . . . . . 44Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Declaration of conformity . . . . . . . . . . . . . . . . 5Definition of terms . . . . . . . . . . . . . . . . . . . . 69Derivative action time. . . . . . . . . . . . . . . . . . 44Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 69-79Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 7Disassembly of CUM 223 . . . . . . . . . . . . . . 72Disassembly of CUM 253 . . . . . . . . . . . . . . 75Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Dropout delay . . . . . . . . . . . . . . . . . . . . 42, 43

EE+H SERVICE (E). . . . . . . . . . . . . . . . . . . . . 51E-Function group . . . . . . . . . . . . . . . . . . . . . 51Economy function . . . . . . . . . . . . . . . . . . . . 47Electrical connection. . . . . . . . . . . . . . . . . . 12Electronics box . . . . . . . . . . . . . . . . . . . . . . . 7Error codes . . . . . . . . . . . . . . . . . . . . . . . . . 67Error current . . . . . . . . . . . . . . . . . . . . . . 33, 34Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Extension cable CYK 8 . . . . . . . . . . . . . . . . 80Extension of measuring cable . . . . . . . . . . . 14

FF-Function group . . . . . . . . . . . . . . . . . . 33, 34Factory settings . . . . . . . . . . . . . . . . . . . . . . 23Freezing of outputs . . . . . . . . . . . . . . . . . . . 21Function coding . . . . . . . . . . . . . . . . . . . . . . 22Function group. . . . . . . . . . . . . . . . . . . . . . . 20Function of keys . . . . . . . . . . . . . . . . . . . . . . 17Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

GGeneral. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3General safety notes . . . . . . . . . . . . . . . . . . . 4

HHardware version. . . . . . . . . . . . . . . . . . . . . 51HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Hold dwell period. . . . . . . . . . . . . . . . . . 41, 50Hold function . . . . . . . . . . . . . . . . . . . . . . . . 21

II component . . . . . . . . . . . . . . . . . . . . . . . . . 44I-Function group. . . . . . . . . . . . . . . . . . . . . . 52Immunity to interference . . . . . . . . . . . . . . . . 5Installation . . . . . . . . . . . . . . . . . . . . . . 4, 6-15Instrument configuration . . . . . . . . . . . . 22-36Instrument upgrade . . . . . . . . . . . . . . . . . . . 81Integral action time . . . . . . . . . . . . . . . . . . . 44Intended application . . . . . . . . . . . . . . . . . . . 4INTERFACE (I) . . . . . . . . . . . . . . . . . . . . . . . 52Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

KK-Function group . . . . . . . . . . . . . . . . . . 48, 49Kp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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LLED Display . . . . . . . . . . . . . . . . . . . . . . . . . 16Limit contactor . . . . . . . . . . . . . . . . . . . . 37, 41Limit contactor for temperature . . . . . . . 37, 43Limit contactor for turbidity measured value 37Linear characteristic . . . . . . . . . . . . . . . . . . 31Liquid crystal display . . . . . . . . . . . . . . . . . . 16Locking the keypad . . . . . . . . . . . . . . . . 17, 20

MMaintenance . . . . . . . . . . . . . . . . . . . . . 64-68Management of calibration data records . . 54Measurement mode. . . . . . . . . . . . . . . . . . . 22Measuring cable . . . . . . . . . . . . . . . . . . . . . 14Measuring cable connection . . . . . . . . . . . . 14Measuring system . . . . . . . . . . . . . . . . . . . . . 6Menu structure . . . . . . . . . . . . . . . . . . . . . . . 20Minimum pause time . . . . . . . . . . . . . . . 46, 47MINUS key . . . . . . . . . . . . . . . . . . . . . . . . . . 17Module name . . . . . . . . . . . . . . . . . . . . . . . . 51Monitoring features . . . . . . . . . . . . . . . . . . . . 5Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Mounting examples . . . . . . . . . . . . . . . . . . . 10Mounting of field instrument . . . . . . . . . . . . . 8

NN-Function group . . . . . . . . . . . . . . . . . . . . . 62

OO-Function group. . . . . . . . . . . . . . . . . . 31, 32Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61OFFSET (V) . . . . . . . . . . . . . . . . . . . . . . . . . 61Offset mode . . . . . . . . . . . . . . . . . . . . . . . . . 22ON time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Operating concept. . . . . . . . . . . . . . . . . . . . 19Operating keys. . . . . . . . . . . . . . . . . . . . . . . 17Operating modes . . . . . . . . . . . . . . . . . . . . . 19Operation . . . . . . . . . . 4, 16, 17, 18, 19, 20, 21Operator interface . . . . . . . . . . . . . . . . . . . . 16Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . 77Order code. . . . . . . . . . . . . . . . . . . . . . . . 3, 50

PP controller . . . . . . . . . . . . . . . . . . . . . . . . . 38P(ID) controller . . . . . . . . . . . . . . . . . . . 37, 38P-Function group. . . . . . . . . . . . . . . . . . . . . 35Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Panel-mounted instrument . . . . . . . . . . . . . 11Partition plate. . . . . . . . . . . . . . . . . . . . . . . . . 7Pause time. . . . . . . . . . . . . . . . . . . . 40, 46, 47PCS alarm . . . . . . . . . . . . . . . . . . . . . . . . . . 35PD controller . . . . . . . . . . . . . . . . . . . . . . . . 38PI controller . . . . . . . . . . . . . . . . . . . . . . . . . 38Pickup delay . . . . . . . . . . . . . . . . . . . . . 42, 43PID controller. . . . . . . . . . . . . . . . . . . . . 38, 44PLUS key. . . . . . . . . . . . . . . . . . . . . . . . . . . 17Post mounting kit. . . . . . . . . . . . . . . . . . . . . . 9Post mounting on a square post . . . . . . . . . . 8Post mounting on cylindrical pipes. . . . . . . . 8Post-rinse time. . . . . . . . . . . . . . . . . . . . 41, 46Pre-rinse time . . . . . . . . . . . . . . . . . . . . 41, 46Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Product structure. . . . . . . . . . . . . . . . . . . . . . 3PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . 52Programming. . . . . . . . . . . . . . . . . . . . . . . . 20Pulse frequency . . . . . . . . . . . . . . . . . . . . . 45Pulse frequency modulation . . . . . . . . . . . . 39Pulse length. . . . . . . . . . . . . . . . . . . . . . . . . 45Pulse length modulation . . . . . . . . . . . . . . . 39

QQueries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

RR-Function group . . . . . . . . . . . . . . . . . 41- 46REL key . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17RELAY (R) . . . . . . . . . . . . . . . . . . . . . . . 22, 41Relay contact configuration . . . . . . . . . 36, 37Repeat cycles . . . . . . . . . . . . . . . . . . . . . . . 47Replacement of processor module . . . . . . 77Residual concrete water . . . . . . . . . . . . . . . 55Rest period between wiping cycles . . . . . . 25Rinse time . . . . . . . . . . . . . . . . . . . . . . . . . . 45RM junction box . . . . . . . . . . . . . . . . . . . . . 80

UM253E12.CHP

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SS-Function group . . . . . . . . . . . . . . . . . . 49, 50Safety features . . . . . . . . . . . . . . . . . . . . . . . . 5Safety instructions. . . . . . . . . . . . . . . . . . . . 4, 5Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 4Scope of delivery . . . . . . . . . . . . . . . . . . . . . . 2Scopeware . . . . . . . . . . . . . . . . . . . . . . . . . . 77Selection of error. . . . . . . . . . . . . . . . . . . . . . 33Selection of language . . . . . . . . . . . . . . . . . . 49Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Sensor installation. . . . . . . . . . . . . . . . . . . . . 14Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Serial number . . . . . . . . . . . . . . . . . . . . . . . . 51Service . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 69SERVICE (S) . . . . . . . . . . . . . . . . . . . . . . 24, 49SETUP 1 (A) . . . . . . . . . . . . . . . . . . . . . . . . . 24SETUP 2 (B) . . . . . . . . . . . . . . . . . . . . . . 24, 25Setup mode. . . . . . . . . . . . . . . . . . . . . . . . . . 22Setup-Modus . . . . . . . . . . . . . . . . . . . . . . . . 19Shipping documents. . . . . . . . . . . . . . . . . . . . 2Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62SLOPE (N). . . . . . . . . . . . . . . . . . . . . . . . . . . 62Software version . . . . . . . . . . . . . . . . . . . . . . 51Spare parts for CUM 223 . . . . . . . . . . . . . . . 73Spare parts for CUM 253 . . . . . . . . . . . . . . . 76Spare parts orders . . . . . . . . . . . . . . . . . . . . 77Start pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . 46start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Start-up menu . . . . . . . . . . . . . . . . . . . . . . . . 24Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Structure of measuring cable . . . . . . . . . . . . 14SW upgrade . . . . . . . . . . . . . . . . . . . . . . . . . 50Switch-off point of contact . . . . . . . . . . . . . . 42Switch-off temperature . . . . . . . . . . . . . . . . . 43Switch-on point of contact . . . . . . . . . . . . . . 42Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . 2System configuration . . . . . . . . . . . . . . . . . . 24

TTechnical data . . . . . . . . . . . . . . . . . 82, 83, 84Terminal blocks . . . . . . . . . . . . . . . . . . . . . . . 7Termination of measuring cablel . . . . . . . . . 14Timer for cleaning function . . . . . . . . . . 37, 40Tn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Troubleshooting . . . . . . . . . . 64, 65, 66, 67, 68Tv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

UUniversal mounting post CYY 102. . . . . . . . . 9Unlocking the keypad . . . . . . . . . . . . . . 17, 20Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Upright post CYY 102 . . . . . . . . . . . . . . . . . 80

VV-Function group . . . . . . . . . . . . . . . . . . . . . 61VBM junction box . . . . . . . . . . . . . . . . . . 14, 80Version TB . . . . . . . . . . . . . . . . . . . . . . . . . . 55

WWall mounting . . . . . . . . . . . . . . . . . . . . . . . . 8Weather protection cover CYY 101 . . . . . 8, 80Wiper controller . . . . . . . . . . . . . . . . . . . . . . 25Wiping cycle. . . . . . . . . . . . . . . . . . . . . . . . . 25

ZZ-Function group . . . . . . . . . . . . . . . . . . . . . 29

Index Liquisys M CUM 223 / 253

92 Endress+Hauser

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Austria Endress+Hauser Ges.m.b.H.WienTel. ++43 (1) 880 56-0, Fax (1) 880 56-35

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Belgium / Luxembourg Endress+Hauser S.A./N.V.BrusselsTel. ++32 (2) 248 0600, Fax (2) 248 05 53

BulgariaINTERTECH-AUTOMATIONSofiaTel. ++3 59 (2) 66 4869, Fax (2) 963 13 89

Croatia Endress+Hauser GmbH+Co.ZagrebTel. ++3 85 (1) 6 6377 85, Fax (1) 6 637823

CyprusI+G Electrical Services Co. Ltd.NicosiaTel. ++3 57 (2) 48 4788, Fax (2) 484690

Czech Republic Endress+Hauser GmbH+Co.PrahaTel. ++4 20 (26) 6 784200, Fax (26) 678 4179

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HungaryMile Ipari-ElektroBudapestTel. ++36 (1) 261 5535, Fax (1) 261 55 35

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LatviaRaita Ltd.RigaTel. ++3 71 (7) 31 2897, Fax (7) 312894

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PortugalTecnisis - Tecnica de Sistemas IndustriaisLinda-a-VelhaTel. ++3 51 (1) 4 172637, Fax (1) 4 18 5278

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Russia Endress+Hauser Moscow OfficeMoscowTel.++709 (5) 15875 71, Fax (5) 1 5898 64

Slovak RepublicTranscom Technik s.r.o.BratislavaTel. ++4 21 (74) 4 88 8684, Fax (74) 488 71 12

Slovenia Endress+Hauser D.O.O.LjubljanaTel. ++3 86 (61) 1 59 2217, Fax (61) 159 22 98

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Sweden Endress+Hauser ABSollentunaTel. ++46 (8) 555116 00, Fax (8) 55 511600

Switzerland Endress+Hauser AGReinach/BL 1Tel. ++41 (61) 71575 75, Fax (61) 7 111650

TurkeyIntek Endstriyel lc ve Kontrol SistemleriIstanbulTel. ++90 (212) 2 75 1355,Fax (2 12) 26627 75

UkraineIndustria UkraïnaKievTel. ++3 80 (44) 2 68 81, Fax (44) 2 6908

YugoslaviaMeris d.o.o.BeogradTel. ++3 81 (11) 4 44 6164, Fax (11) 444 19 66

EgyptAnasiaHeliopolis/CairoTel. ++20 (2) 41 7900, Fax (2) 41 7900

MoroccoOussama S.A.CasablancaTel. ++2 12 (2) 24 13 38, Fax (2) 40 2657

NigeriaJ F Technical Invest. Nig. Ltd.LagosTel. ++2 34 (1) 62 23 4546, Fax (1) 6223 45 48

South Africa Endress+Hauser Pty. Ltd.SandtonTel. ++27 (11) 44413 86, Fax (11) 4 441977

TunisiaControle, Maintenance et RegulationTunisTel. ++2 16 (1) 79 30 77, Fax (1) 78 8595

Argentina Endress+Hauser Argentina S.A.Buenos AiresTel. ++54 (1) 145 22 7970,Fax (1) 1 452279 09

BoliviaTritec S.R.L.CochabambaTel. ++5 91 (42) 5 69 93, Fax (42) 5 0981

Brazil Samson Endress+Hauser Ltda.Sao PauloTel. ++55 (11) 5 031 3455,Fax (11) 50 3130 67

Canada Endress+Hauser Ltd.Burlington, OntarioTel. ++1 (905) 6 81 9292,Fax (9 05) 6 8194 44

ChileDIN Instrumentos Ltda.SantiagoTel. ++56 (2) 20501 00, Fax (2) 2 2581 39

ColombiaColsein Ltd.Bogota D.C.

Tel. ++57 (1) 23676 59, Fax (1) 6 1078 68

Costa RicaEURO-TEC S.A.San JoseTel. ++5 06 (2) 9615 42, Fax (2 ) 9615 42

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