Upload
kris-schneider-min-liu-
View
148
Download
0
Embed Size (px)
Citation preview
………Warren Buffett
It's only when the It's only when the tide goes out tide goes out that you learn that you learn
who's being who's being swimming naked.swimming naked.
http://www.mckinseyquarterly.com/Strategy/Strategic_Thinking/Enduring_Ideas_The_business_system_2379
Globalization Globalization
Customer Proximity - pipe line inventoryCustomer Proximity - pipe line inventory
Trade embargo Trade embargo
Environmental Goods liberalizationEnvironmental Goods liberalization
GHG mitigation / GHG mitigation / adaptationadaptation
EMEMS S
product carbon product carbon footprint footprint
Just in Time Just in Time ManufacturingManufacturing
WTO –Doha round WTO –Doha round
Protectionism Protectionism Competition or partnershipCompetition or partnership
CSR CSR
Banking reform Banking reform Liquidity Liquidity
Technology transfer / Technology transfer / IPR IPR
Human Right / Labor Human Right / Labor protectionprotection
Multi- LateralismMulti- Lateralism
Protectionism Protectionism
Bi-Lateral Bi-Lateral
Climate change: Hot , Humid & Crowded
Life Cycle Life Cycle AnalysisAnalysis
Poverty Poverty alleviation alleviation
Risk aversion Risk aversion
Consumerism
Figure 10.2 Current policy versus transition management
LITE: Low Impact To EnvironmentRetrospect and Future Prospect
5
( Label your product honestly )
Source: Mckinsey Quarterly
Internalize external social cost before everything else
Companies should:
Maximize Innovation by customization & SPSS
Kris SchneiderKris Schneiderexecutive directorexecutive directorChina Industry-University-Research Insitute Collaboration Association China Industry-University-Research Insitute Collaboration Association Secretary general – Secretary general – www.ecological-development.comFounding Partner –Founding Partner –www.Liteleather.com
1.1. Heshan Tan Tec leather product Ltd Heshan Tan Tec leather product Ltd 2.2. Saigon Tan Tec leather ltdSaigon Tan Tec leather ltd3.3. Mississippi TanTec Inc.Mississippi TanTec Inc.
TMTM
TMTM
Raw materials Raw materials semi finished semi finished componentscomponents commoditiescommodities retailretail
LITE=Low Impact to Environment
A branded sustainable technology- to produce -
• energy efficient products
- to outreach -• its combined formula technologies
• and applied energy conservation service
- to co-partner –- with customers on environmental protection
On site view of our production facilities
Commitment to economic sustainability
Environmental production is not a cost center, it’s a profit center Continuous investment in latest machinery and technology Long-term relationship with suppliers guarantees a sustainable growth for
both sides in terms of quantity, quality… In depth cost monitoring (Cost centers) and benchmarking systems Centralized purchase gives buying power
• Energy and resources : Continuous Improvement phase one spending USD 1.5 mio Phase two USD 3.0 mio Phase three USD 5 mio and the plan goes on …
• Amotization average in 24 month in energy efficiency
• PP&E Rationalization• New Retanning vessels• New Direct application equipment• New lighting system• Heat exchangers• many more items on Retro fits
• Amortized by savingsTMTM
Winning during uncertaintiessustainability analysis :
Quadruple bottom line Corporate Mission Value Creation
market leadership : At the market –be the vocal point Niche, sometimes Small is Beautiful
strategic road mapping: Measure what matters & Walk the talk
Value delivery Process: Branding – customer cognitive recognition, brand awareness , PSS Design
& implementation Innovation – Differentiation Design in – ODM instead of OEM, supply chain review & integrity, Outside in –customer orientation , customer centered process control, Inside out – EMS at your finger tips, Quality & reliability is given , What else makes a happier customer and their end consumers
That’s what they teach outside, what do we do ?
LITE manufacturing system targets the optimization of applied energy
through the production process
= energy efficiency + energy saving
Resource Efficiency :Resource Efficiency :•Closed loop Manufacturing - by sections •Reduce – Water , Electricity Conservation•Regenerate –transform shaving waste (collagen) into auxiliaries / fillers •Recycle -Floor water & solid waste into cement
Resource Productivity ( 2 patents )Resource Productivity ( 2 patents )
•Yield , yield & yield•technology: Chemistry , Formula , Mass Balance •by Quality Function Deployment & design-in activities•appearance ,Cost, Performance & Reliability checks
TMTM
Patented technologyPatented technology
Continuous improvement
Energies:Electricity , diesel, gas, renewable energies
Production
Formula ,process control
measureCO2-Emission
cold waterEnvironmental friendlychemicals
affluent Reedbed bio treatment
Wet-Blue
<CO2
LITE-Leather
<CO2
Water
Chemicals
waste
LITE-Process
Benchmarking
Recycle
Laufende, nachhaltige Verbesserungenin der Produktion
TMTMTMTM
Abfall
design
Investment
Management & Support
Continuous Improvement
direct savings by avoidance
energy transportation
facilities buildings
components, pumps , motors , drivers
JIT production planning
energy sources & re-usage
customer Logistics
Energy Management
Information Management
SustainabilityCheck
Market
The bamboo wall provides natural air circulation The sun-reflecting roof lowers the temperature of the building The transparent roof panels provides natural lighting during the daytime LED Lighting system for night shift
Energy-efficient Production Plan
Modern Drum-Technology in Retanning:
Energy reduction
drums: 56,217 kWh/yearWaste water: 88,145 kWh/year
CO2-Reduction: drums: 136,689 kg CO2/JahrWaste water: 76,469 kg CO2/Jahr
Slow motion, special inner-technolgy:
water: 65 % of old technologyEnergy: 24 % of old technology Chemicals: 75 % of old technology
Setting out machine with Recycling of coolingwater
Lights switched by motion control自动控制开关的照明
Hotwaterboiler instead of Steamboiler to heat 46 m³/d water up to 70°C
Measurment in China:
Efficiency-steam boiler: 34%Efficiency-hot water boiler: 62%
Reduce heavy oilIn hot water boiler: 55 t/year
Reduce CO2: 166,876 kg/year
Energy savingsEnergy savings
in Water recycling in Water recycling
Engineered Constructed Wetlands
Reduction of 245 kwh / year / sqm (or 1.1 Mio kwh / year) Reduction of 232 kgs CO2 / year / sqm (or 1.0 Mio kgs CO2 / year) No CO2 emission but creation of Biomass for later usage to generate energy
Final Cleaning of Wastewater using a Reedbed
Energy saving: waste water: 23,929 kWh/ Year
CO2-Reduction: waste water : 20,808 kg CO2/ Year
Effluent after 1st Cleaning
Using pre-cleaned wastewater for Waste water treatment operation
Energy saving 能源节约 : 21,935 kWh/YearCO2-Reduction 减排 CO2 : 19,074 kgCO2/Year
Process integrated Recyling in wet blue re-wetting
Energy saving: waste water: 23,929 kWh/ YearCO2-Reduction: waste water : 20,808 kg CO2/ Year
Result Producing 87% of leather by using direct application= reduction of Air emission
Reduction of:
-VOC-emission-Chemical consumption-Electrical power
Energyreduction (75% instead of 50% rollercoater) 1 rollercoater instead of spray machine
rollercoater: 19,250 kWh/yearWaste water: 16,740 kWh/year
CO2-Reduction: roller-coater 16,844 kg CO2/JahrWaste water: 14,694 kg CO2/Jahr
Waste Management
We have a recycling centre where all incoming waste is registered and more than 70% can be recycled on site
Examples for LITE® Waste solutions: Shavings sold to leather board manufacturers 5,45 t per day of condensed water from the vacuum dryer
is used for cleaning the floor
Because of the transparency we create in our production system, we give clear
numbers relating to product’s environmental impact targets
expressed as:
Kgs CO2/1,000 sqft each of our products
and start corrective actions
Electricity consumption Kamban
0
10
20
30
40
50
CLIA (China noStandard)
BLC (Inter.Standard)
ISA-TanTec
average energy consumption (MJ) to produce 1 m2 of finished leather out of Wet-Blue
51.9 33.0
Convert total energy consumed (electricity, diesel oil, heavy oil and gas) into MJ
0
5
10
15
20
25
30
35
40
45
50
CLIA (ChinaStandard)
BLC (Inter.Standard)
ISA-TanTec SaigonTanTec (goal)
Energyconsumption (MJ) for production of 1 m²finished Leather from Wet-Blue
LITEA branded sustainable technology
- to produce -• energy efficient products
- to outreach -• its combined formula technologies
• and applied energy conservation service
- to co-partner –- with customers on environmental protection
Commitment to technical innovation
LITE : low CO2 emission, less water consumption and overall monitoring of energy sources
Cutting department helps to utilize all selections labels & shoes In- process water recycling at WB soaking, retanning, drying, hydraulic
cooling Centralized R&D
• Optimization Optimization of the production in respect to of the production in respect to • Energy , Water, Chemical consumption and Energy , Water, Chemical consumption and • waste water output ;waste water output ;
• Monitoring, Calculation and Evaluation of Monitoring, Calculation and Evaluation of tt• hese relevant environmental impacts hese relevant environmental impacts • of the manufacturing processof the manufacturing process in form of CO2-Emission in form of CO2-Emission (kg CO(kg CO22););
• Clear Carbon footprint Clear Carbon footprint for each Leather productfor each Leather product (unit: kg CO(unit: kg CO22 / m² leather); / m² leather);
• Global Benchmark Global Benchmark possiblepossible for all Leather products , for all Leather products , tanners & brands ;tanners & brands ;
• Customer can adjust his/her Customer can adjust his/her purchase purchase according toaccording to Environmental Classification Environmental Classification (kg CO2 / m2 leather);(kg CO2 / m2 leather);
• All Leathers produced at ISA Tan Tec usingAll Leathers produced at ISA Tan Tec using lowest Energy and water consumption.lowest Energy and water consumption.
Access the UCMS Reporting System Website
Eco Efficiency ICT design Eco Efficiency ICT design -Need inputs from CSO, CFO, COO, VP Marketing -Focus: tacit, user friendly, fool proof & Real Time -Strategy: Life cycle ( Gate to Gate first ), TPM, Smart-meter, ODM, boundary-less -applied : Emission management EMS ( environmental management system) Demand-Pull material management , JIT, Quality management, kambam , t KPI, Labour productivity & incentive system, Security / SHE (safety health environment) -Value communication : outside-in & inside –out-Benefits: training our customers to use & grow into it
- Dissemination & Capacity Building- Value Chains Carbon Profiling- Product Carbon Footprint labeling
The VISIONs ---from LAB to MARKETSThe VISIONs ---from LAB to MARKETS
Operator Selects Time Period by Start & End Dates
Utility Consumption Report Utility Consumption Report By Area and per work station / MachineBy Area and per work station / Machine
After Pressing the Trend
LITEA branded sustainable technology
- to produce -• energy efficient products
- to outreach -• its combined formula technologies
• and applied energy conservation service
- to co-partner –- with customers on environmental protection
Commitment to strong relationships with clients
All hierarchy-level customer relationship management Exchange trainings and organize workshops with brands and shoe
factories & offering shoe making expertise Production facility and support organization close to shoe factories
(Vietnam, China and soon USA)
Core customer 1 Core customer 2 Developing customer
Commitment to economic sustainability
Environmental production is not a cost center, it’s a profit center
Continuous investment in latest machinery and technology
Long-term relationship with suppliers guarantees a sustainable growth for
both sides in terms of quantity, quality…
In depth cost monitoring (Cost centers) and benchmarking systems
Centralized purchase gives buying power
Early Adopters/Pioneers
Mass Market/Followers
End of Life
Numberof
customers
CustomerCustomer
segmentsegmentMaterialMaterial
Strategy Strategy Market Market
focusfocus
Value Value
positioningpositioning
Product Product
Design Design
procurementprocurement
Quality Quality systemsystem
Sales Sales
Service &Service &
MarketingMarketingEnd userEnd user
approachapproachSystem System
integerinteger
AchieveAchieve
Customer Customer value value
It is people who make it happen !
Game changerGame changer
47
MIGRATION AND SPATIAL DEVELOPMENT : Cases from the Coastal and Interior Regions in Contemporary China-Yongning Li , Guangzhou, China -Kassel, 2007
People - The agent of Change : Invest in our Human Capital to sustain growthPeople - The agent of Change : Invest in our Human Capital to sustain growthIn the natural , ISA abides in full conformity to the laws and regulations , all employees are 100% labor contract protectedWe also do:Securities Securities : Pension Fund , Health Insurance, Housing reserve fund, and Housing Loans work time management (i.e., flexible work time, overtime control and KPI reward system) Health / Leisure: In-house doctor / nurse, first aide care room , training centers, training programs , libraries Karaoke Leisure hall , soccer placeVoluntary high temperature subsidy, workers well-fare fund, Yearly free physical examination Safety / EnvironmentDaily audit team (SHE department) on hygiene, worker’s safety, security and environmental protection execution PPE use management, security & environmental protection investment check systemLITE: Low – Impact – To – Environment Procurements
48
49
Phase I
ImplementingTop down Down TopSelect Key bridges
Phase II
Learningtraining
Phase III
Growingwith guide by brands
Phase IV
MaturingRobust , autonomous audit tooling, ‘bridge’ between the management/workers
Phase V
Partner continuous improvement
Commitment to employees
Training for employees: English classes, on-job and third party training Health insurance with 24-hour service from day one and comprehensive
health clinic in house Helmets and raincoats offered to workers Ergonomic workspace design Paid trip home for national holidays
Commitment to the community Organize the yearly earth day in Vietnam in cooperation with Timberland World vision: support 50 Vietnamese children in need for their studies Operation Smile:
• Organize fund raising events• Sponsor documentary movies
Commitment to the community
Commitment to employees
54
(funded by the German Federal Ministry for Economy and Technology)
German Energy Agency
ISO 14001:2004 & LWG Gold Rated
-> 42% Reduction on conventional electricity-> 56% Less water Consumption -> 35% Reduction on total CO2 Emissions
* LWG benchmark
New achievement 2014The Best Tannery of The year 2014
And finally……..
We strive to achieve a
Competitive Profitable
Environmental friendly
Growth together with our stakeholders
Our Company vision 2018
ECONOMIC GROWTH
SOCIAL PROGRESS
ENVIRONMENTAL STEWARDSHIP
The 4th buttom line : The 4th buttom line : Shared ValueShared Value
Green Affordable HousingGreen Affordable HousingFor our For our employeesemployees