SMT Total System Software

major functions

■Compatible models

RS series

KE series

FX series

RX series

KD series

JX series

JM series

RS-1

KE-2050 / KE-2060 / KE-2050R / KE-2055R / KE-2060R / KE-2070 / KE-2080 / KE-2080R / KE-3010 / KE-3010A /

KE-3020 / KE-3020R / KE-3020V / KE-3020VA　/KE-3020VRA

FX-3/FX-3R/FX-3RA/FX-1R*1/FX-2*1

RX-6 / RX-6B / RX-6R / RX-7

KD-2077*2

JX-350*2*3

JM-20*1*3

■JaNets Basic Software

Line Manager

【OP】 CAD conversion function (Flexline CAD)

Line management (line monitoring, line production program creation, cluster optimization, production

program download, line unit optimization, simulation)

【OP】External output

【OP】 Data Exchange Format (JSON)

DB server management function

product name major functions

major functions

【OP】Data Manager

major functions

【OP】Line Manager

major functionsproduct name

Basic Editor Data creation (single production program)

■IFS-NX Basic Software

IFS-NX Software Parts verification/Component inventory control, Feeder location search/Off-line setup function / Random feeder setup

series name

Machine monitoring function (external output (machine operation status /

production management information), MES linkage),Interface with ISM (delivery

instruction, remaining quantity management) Feeder setup verification,Traceability

【OP】Traceability license

【OP】Mounter license

【OP】Offline setup license

【OP】 MSD License

【OP】 Feeder maintenance license

【OP】 PDA License

Intelligent Feeder System

Production planning

Production control

maint-enance

Post-process

Assembly process

Parts warehouse

SMT process

Jul-2017/Rev.01

Compatible models

*1　only for IFS-NX*2 only for JaNets *3　Please contact us for detail.

product name

product name

product name

Link, then expand toward the realization of smart factory.

ISM InterfaceParts verification・Parts verification・Off-line setup function*・Random feeder setup*・MSD*

TraceabilityLine management

・Feeder maintenance history management

Maintenance Management Machine Monitoring

・External output（Machine operation / production information）・MES interface

・Parts request・Remaining parts management

・Real time production monitoring・Production program creation and editing・Production program download・Single job optimization・Multi-job optimization・Simulation

・Database management（Search, summarize, export*）

・Data sharing via DB server・Machine management information・Production program management

Database Management

Acceptance ofcomponents

*Requires IFS-NX compatibility *Traceability of JaNets is data output only

External setup area

Parts warehouse

Maintenance Shipment of finished products

SMT Process Post-processAssembly/packaging

process

Automated warehousing

Calculate maximum placement speed.Line control software

■Cluster optimization

■Flexline CAD*

Data creation function

A client PC delivers production programs to each machine in the line and manages the entire line. Production and machine management data is collected and consolidated. With the optional external output function, you can interface with MES software.

Extension function

mounter

mounter

DB

Remaining number of parts *

Remaining component information

Production preparation / Kitting

Return to stock

Components depleted Components remaining Update remaining quantity

Delivery fromISM

Parts request

Production program

Setup

Return to stockDisposal

Bill of Materials

*After each job

ISM

The list of required components is extracted from the production program and sent to the ISM. The remaining number of components is calculated based on the BOM information and number of PCBs assembled and each reel's record is updated in the database. The ISM allows more efficient and accurate production planning and line operation.

ISM (storage tower) interface*

ISM2000

Line management function

Software to download, upload, and monitor production programs sent to the line. Each line*1 controlled separately. Production status monitor for individual lines.

*1 Maximum 10 machines per line

■Multi-line managementProduction program download / upload / monitoring can be performed on multiple lines*2.

■Production program download / upload / monitoring

Option

*2 Maximum 15 machines per 1 pc total for all lines

DBserver Data Manager

Data creation

PC program PC programPC program

A1

A2

A3

Line

Line

Line

Line Manager

B1

B2

B3

Client PC

Share production programs across different lines

C1

C2

C3

Line

Line

Line

Line

Line

Line

■Line Manager

■Data Managerproduction programs created on other client PCs can be shared.

MES interface

Client PC

・・・

・・・

Client PC

Option

Production information outputMachine information output

Production information outputMachine information output

Production information outputMachine information output

*option

Option

Cluster optimization groups several different production files together in a common feeder setup. It reduces changeover time by eliminating the need to setup feeders between jobs.

Data conversion system to convert text data files generated by CAD systems or output from other machines to JUKI data format. Users can choose from pre-defined input formats or define and save custom conversion formats.

*External output option is required.

IFS-NX improves quality by preventing placement of incorrect parts, adds optional traceability capabil-ity, and improves efficiency by shortening setup time and component replacement.Two systems are available: RFID*1*2*3 and CAN*1*4*5 depending on the feeder types used. The function of both systems is identical.

CAN

Off-line setup function

Random feeder setup

Achieve high-speed, high-quality productionFeeder system

Parts verification

■Recommended specifications for JaNets Client PC

■Recommended specifications for JaNets Server

CPU

memory

HDD capacity

OS

Intel Core i3 3.0 GHz or higher

8GB or more

500 GB or more

Windows10 Pro(64bit)

CPU

memory

HDD capacity

OS

Intel Xeon CPU (3.00GHz) or higher

8GB or more

1TB or more*1

(Separate hard drive recommended for database）Microsoft Windows Server 2012 R2 Standard Edition(64bit)

*2

*1　Production programs and parts data are stored on the IS server.The HDD capacity should be sufficient for all current and future production programs.*2　Windows Server OS requires a license (CAL: Client Access License) corresponding to the number of client PCs connected to the server PC. These must be purchased directly by the end user and are not included.

* 1 Depending on the combination of OS and COI language, the Windows Update environment may be required to install language packs and supplementary fonts of the language used.

■Recommended specifications for IFS-NX Client PC

CPU

RAM

HDDcapacity

OS

Dual Core CPU 2.00GHz以上4GB or more

40GB HDD

Windows XP Professional SP2以上（32bit/64bit）Windows 7 Professional SP1以上（32bit/64bit）Windows 10 Pro以上（64bit）*1

Windows Server 2003 Standard SP2以上（32bit/64bit）Windows Server 2008 Standard SP2以上（32bit）Windows Server 2008 R2 Standard SP1以上（64bit）Windows Server 2012 R2 Standard以上（64bit）

■Recommended specifications for IFS-NX Server

CPU

RAM

HDD

OS*2

Quad Core CPU 2.00GHz以上 (With hyper threading)

8GB or more*3

300GB RAID1 HDD×2 sets*1

Windows 7 Professional SP1 or more（32bit/64bit）Windows 10 Pro or more（64bit）Windows Server 2008 Standard SP2 or more（64bit）Windows Server 2008 R2 Standard SP1 or more（64bit）Windows Server 2012 R2 Standard or more（64bit）

* 1 The recommended configuration is to create C drive and D drive, each with RAID 1 (4 total hard drives required).* 2 For Windows 7 and Windows 10, maximum connection of the number of client PCs with IP address excluding access point, label printer, MPC, number of handy terminals, number of machines, number of system software using cooperation function with IFS-NX server is limited to 20 devices. For Windows Server 2008 R2 and Windows Server 2012 R2, CAL (Client Access License) of the total number of connections is required.* 3 8 GB or more RAM is required from DB2 V 10.5.

With RFID/CAN System

IFS-NX ensures the correct components are placed on the PCB by verifying the part number required to the reels used. Production cannot start if any component is incorrect. Match is also verified every time a component is replenished.

With RFID/CAN System

With RFID/CAN System

The RFID system uses tags on every feeder and antenna boards mount-ed on the feeder bank to read the position of every feeder. The CAN system*, compatible with electronic feeder only, uses the feeder's unique ID and connects by the same connector that is used for feeder power and status.

Offline feeder setup using feeder trolleys reduces errors and shortens total setup time by guiding operators through the process.

【Difference between RFID and CAN】

*4 The CAN communication option of the machine body is required.*5 Compatible with EF and RF series feeders

*1 For compatible models, refer to the equipment specifications.*2 RFID option of antenna and machine body is required separately*3 Compatible with mechanical feeders, EF series feeders, tray server and tray changers.

Traceability

Management of feeder maintenance history

Option

Option

Component inventory control. Feeder location search

The location of every feeder is automatically detected when the feeder is placed on the machine.It helps the operator’ s efficiency and provides a double check of the location.

The location of every feeder is automatically detected when the feeder is placed on the machine.It helps the operator’ s efficiency and provides a double check of the location.

The RFID/CAN feature automatically recognizes random feeder setup positions.

The Intelli stocker(Optional)shares the location for stored feeders with the entire system making it easier to find reels when you need them.

Components can be stored in registered locations to improve stock control and the component count is always maintained by the IFS-NX even during production.

IFS-NX records and manages feeder maintenance and inspection history.Maintenance schedules are created and warnings can be set based on actual usage including pick cycles, hours of operation and mis-pick rates. Helps to decrease bottle necks and improves quality.

With RFID System

With RFID System

The component lot numbers can be recorded during production and linked to the serial number of thePCB they are placed on for a complete and accurate traceability record,

The intelli feeder calibration jig(optional)automatically recognizes and records feeder IDs and the date when the feeders are inspected, decreasing the work and increasing accuracy for maintenance personnel.

This function allows the user to attach the feeder to the bank at arbitrary positions to enable production. This also updates the pick data in the production program based on the position by assigning the feeder at random positions during offline setup.

* Available with EF/RF feeders only.

*Intel and Core i3 is registered trademark of Intel Corporation in the United States and other countries.*Windows is a registered trademark of Microsoft corporation in the United States and other countries.

Intelli stocker