LinearChain - ATTI · PDF fileThe Framo® LinearChain is an alternative to standard solutions using rack and pinion, screw-jacks, hydraulic and

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Table of contents

Technical description.............................................................................................. page 3Operating instructions............................................................................................ page 9

LinearChain with 25mm pitch LinearChain 25 PS................................................................................................. page 14LinearChain 25 PSG.............................................................................................. page 16

LinearChain with 40mm pitch

LinearChain 40 PS.................................................................................................page 20LinearChain 40 PSG.............................................................................................. page 22LinearChain 40 PSR.............................................................................................. page 24

LinearChain with 60mm pitch

LinearChain 60 PS.................................................................................................page 28LinearChain 60 PSG.............................................................................................. page 30LinearChain 60 PSR.............................................................................................. page 32LinearChain 60 PD.................................................................................................page 34LinearChain 60 PDG..............................................................................................page 36

Drive Housings

Drive housing general .........................................................................................page 40Drive housing for LinearChain 25 ......................................................................... page 41Drive housing for LinearChain 40.......................................................................... page 43Drive housing for LinearChain 60.......................................................................... page 44

LinearChain magazines......................................................................................... page 48LinearChain covers................................................................................................ page 49

Technical questionnaire......................................................................................... page 51

Subject to technical changes

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.comHöchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 [email protected]



LinearChainLinearChain

Technical description

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Technical Description

1. Introduction®Framo LinearChains are made from precision manufactured chain links of a special design which enables the

chain to push as well as pull heavy loads.The chain links have a special profile with interlocking fingers at one end enabling the chain to roll or fold-up in one direction only. When unfolded, the fingers latch together to form a rigid thrust device. The close tolerance manufacture of the chain links and other components means that both push and pull linear motion with low backlash and high repeatability is achieved. When retracted the Push-Pull Chain folds up to occupy minimum space in relation to the required stroke. This feature is especially of benefit where long stroke push-pull movement is required; stroke lengths of 5 metres or more are not uncommon.

®The Framo LinearChain is an alternative to standard solutions using rack and pinion, screw-jacks, hydraulic and pneumatic cylinders or hoist mechanisms and can often present a unique solution where space is severely limited.The Push-Pull Chain can be selected for thrust loads from a few kilogrammes to several tonnes - even where longer strokes are required. A Push-Pull Chain drive system can be configured with standard Chain Guide Rails where there is a danger of bending movement occuring. It is also possible to configure systems using several chains in a parallel drive geometry where higher thrust loads are required.

2. LinearChain drive systemsThe chain drive system comprises a special housing with internal chain guides, spocket drive wheel and a keywayed drive shaft. This can be connected to a standard gear motor. Alternatively a Framo Compacta slip-on Rotary Actuator - a gear motor with integral multi-turn limit switches and optional reversing contactors or potentiometer can often be used. (Refer to separate catalogue). To prevent the Push-Chain from folding during the linear thrust motion a special front end link is provided. This ensures that the force-line is off-centre to the chain pins creating a bending moment which forces the chain fingers to lock tightly. The Push Chain can be used for reciprocating push and pull movement, horizontally or vertically. Where possible chain guide rails should be used to support and guide the chain.The Guide Rail is unecessary when:• The Push-Chain runs across a flat surface (eg. steel plate)• The linear travel (stroke) is less than 4 m• There is no danger of radial loads occurring along the thrust axis

3. Chain types and performance criteriaThe selection of the correct chain size and type will depend on the application, the required performance and operating criteria.The following information is required:• Thrust force• Working stroke • Linear speed • Operating frequency • Temperature Framo Push-Chains are manufactured with a standard pitch of 25 mm, 40 mm and 60 mm (pitch is the distance between the pivot pins).

4. Materials of Construction®Framo LinearChains are manufactured from treated alloy steels. The chain can withstand temperatures of up to

180°C - for short periods even higher temperatures.For cases where temperatures of up to 600°C can occur the Push-Chain can be supplied in heat-resistant steels.

5. Typical Applications®Framo LinearChains have successfully been used in the following sectors:

Industrial furnaces, cold sheet metal working, casting shops, rolling mills, machine tools, automotive manufacturing, warehousing, internal works transport systems, chemical industry, nuclear industry.

6. Example of applicationBattery furnace.

®The Framo LinearChain is used to move a platform in and out of a furnace for heat treatment of the product. The chosen LinearChain geometry was as shown in diagram '5' below. The rear end of the chain is fixed to the drive housing and folds above the drive assembly without further support. A simple cover was fabricated to guard the chain.

7. Saftey regulations and permissable use®Framo LinearChains should not be used for applications involving the movement of loads which

can endanger working personnel through the operation or system failure. Use of the Push-Pull Chain for personnel transport system is not permissable without prior written approval.We would refer users to the relevant regulations and recommended practices regarding the provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist mechanisms for heavy loads using the Push-Pull Chain are not approved.

8. Examples of LinearChain storage geometry

9. Design calculations

40

Type 40

25

Type 25

Pitch of the chain [mm] 60

Type 60

Stroke per drive shaft revolution [mm] 240200 360

Drive speed n [rpm] at givenlinear speed v [mm/s] n =

v x 60

8 x pn =

v x 60

6 x pn =

v x 60

6 x p

Required torque M [Nm] at the drive shaft for thrust force F [N]

M = t

F x d

2 x x 1000h( = ca. 0,8 without storage)( = ca. 0,65 with storage)

Pitch 25mm di =Pitch 40mm di =Pitch 60mm di =

65,3 mm 80 mm 120 mm

P=M x nt

9550

Required Power P [KW] at the drive shaft for Torque M [Nm]t

hh

1 2 3 4 5 6

9 10

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Technical Description

1. Introduction®Framo LinearChains are made from precision manufactured chain links of a special design which enables the

chain to push as well as pull heavy loads.The chain links have a special profile with interlocking fingers at one end enabling the chain to roll or fold-up in one direction only. When unfolded, the fingers latch together to form a rigid thrust device. The close tolerance manufacture of the chain links and other components means that both push and pull linear motion with low backlash and high repeatability is achieved. When retracted the Push-Pull Chain folds up to occupy minimum space in relation to the required stroke. This feature is especially of benefit where long stroke push-pull movement is required; stroke lengths of 5 metres or more are not uncommon.

®The Framo LinearChain is an alternative to standard solutions using rack and pinion, screw-jacks, hydraulic and pneumatic cylinders or hoist mechanisms and can often present a unique solution where space is severely limited.The Push-Pull Chain can be selected for thrust loads from a few kilogrammes to several tonnes - even where longer strokes are required. A Push-Pull Chain drive system can be configured with standard Chain Guide Rails where there is a danger of bending movement occuring. It is also possible to configure systems using several chains in a parallel drive geometry where higher thrust loads are required.

2. LinearChain drive systemsThe chain drive system comprises a special housing with internal chain guides, spocket drive wheel and a keywayed drive shaft. This can be connected to a standard gear motor. Alternatively a Framo Compacta slip-on Rotary Actuator - a gear motor with integral multi-turn limit switches and optional reversing contactors or potentiometer can often be used. (Refer to separate catalogue). To prevent the Push-Chain from folding during the linear thrust motion a special front end link is provided. This ensures that the force-line is off-centre to the chain pins creating a bending moment which forces the chain fingers to lock tightly. The Push Chain can be used for reciprocating push and pull movement, horizontally or vertically. Where possible chain guide rails should be used to support and guide the chain.The Guide Rail is unecessary when:• The Push-Chain runs across a flat surface (eg. steel plate)• The linear travel (stroke) is less than 4 m• There is no danger of radial loads occurring along the thrust axis

3. Chain types and performance criteriaThe selection of the correct chain size and type will depend on the application, the required performance and operating criteria.The following information is required:• Thrust force• Working stroke • Linear speed • Operating frequency • Temperature Framo Push-Chains are manufactured with a standard pitch of 25 mm, 40 mm and 60 mm (pitch is the distance between the pivot pins).

4. Materials of Construction®Framo LinearChains are manufactured from treated alloy steels. The chain can withstand temperatures of up to

180°C - for short periods even higher temperatures.For cases where temperatures of up to 600°C can occur the Push-Chain can be supplied in heat-resistant steels.

5. Typical Applications®Framo LinearChains have successfully been used in the following sectors:

Industrial furnaces, cold sheet metal working, casting shops, rolling mills, machine tools, automotive manufacturing, warehousing, internal works transport systems, chemical industry, nuclear industry.

6. Example of applicationBattery furnace.

®The Framo LinearChain is used to move a platform in and out of a furnace for heat treatment of the product. The chosen LinearChain geometry was as shown in diagram '5' below. The rear end of the chain is fixed to the drive housing and folds above the drive assembly without further support. A simple cover was fabricated to guard the chain.

7. Saftey regulations and permissable use®Framo LinearChains should not be used for applications involving the movement of loads which

can endanger working personnel through the operation or system failure. Use of the Push-Pull Chain for personnel transport system is not permissable without prior written approval.We would refer users to the relevant regulations and recommended practices regarding the provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist mechanisms for heavy loads using the Push-Pull Chain are not approved.

8. Examples of LinearChain storage geometry

9. Design calculations

40

Type 40

25

Type 25

Pitch of the chain [mm] 60

Type 60

Stroke per drive shaft revolution [mm] 240200 360

Drive speed n [rpm] at givenlinear speed v [mm/s] n =

v x 60

8 x pn =

v x 60

6 x pn =

v x 60

6 x p

Required torque M [Nm] at the drive shaft for thrust force F [N]

M = t

F x d

2 x x 1000h( = ca. 0,8 without storage)( = ca. 0,65 with storage)

Pitch 25mm di =Pitch 40mm di =Pitch 60mm di =

65,3 mm 80 mm 120 mm

P=M x nt

9550

Required Power P [KW] at the drive shaft for Torque M [Nm]t

hh

1 2 3 4 5 6

9 10

12 13






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10. Loading characteristicsThe two load point holes in the front end-link are provided to ensure that a thrust force reaction exerts a radial turning movement about the chain pins.As a consequence the chain finger is under compression, the chain is rigid and cannot fold.For this reason it is not permissable to fix the load point to only one of the holes.

11. Horizontal Thrust Force in relation to stroke

LinearChain without guide rail, load point guided


Compression Zone

Front link

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

5000

10000

15000

20000

25000

30000

35000

60 PSR60 PS / PSG

60 PD / PDG

N

12. Calculation of chain lengt and number of chain linksh

Calculation of chains without special end link

Drive housing 90°

Drive housing 90° Drive housing 90° with180°-return

Drive housing 180°

Calculation of chains with special end link

M

M M

MC

C C

C

total lenght of chain L = C + M + (5xP)

C = usable strokeM = basic position (depends on cust. requirements)P = pitch of chain

{Teilung 25: Teilung 40: total lenght of chain L = C + M + (5xP)Teilung 60: total lenght of chain L = C + M + (5xP)


Teilung 25: Teilung 40: total lenght of chain L = C + M + (10xP)Teilung 60: total lenght of chain L = C + M + (9xP)

total lenght of chain L = C + M + (11xP) Teilung 25: Teilung 40: total lenght of chain L = C + M + (14xP)Teilung 60: total lenght of chain L = C + M + (13xP)


The diagrams refer to horizontal applications where the chain runs across a flat surface. For vertical applications please contact the manufacturer. In case of impact load or high stroke frequency (more than 15 strokes/h) we suggest the next higher size (pitch). Stronger versions are available on request!

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

2000

4000

6000

8000

10000

12000

25 PS / PSG

40 PS / PSG

40 PSR

N






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10. Loading characteristicsThe two load point holes in the front end-link are provided to ensure that a thrust force reaction exerts a radial turning movement about the chain pins.As a consequence the chain finger is under compression, the chain is rigid and cannot fold.For this reason it is not permissable to fix the load point to only one of the holes.

11. Horizontal Thrust Force in relation to stroke



Compression Zone

Front link

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

5000

10000

15000

20000

25000

30000

35000

60 PSR60 PS / PSG

60 PD / PDG

N

12. Calculation of chain lengt and number of chain linksh

Calculation of chains without special end link

Drive housing 90°

Drive housing 90° Drive housing 90° with180°-return

Drive housing 180°

Calculation of chains with special end link

M

M M

MC

C C

C


C = usable strokeM = basic position (depends on cust. requirements)P = pitch of chain

{Teilung 25: Teilung 40: total lenght of chain L = C + M + (5xP)Teilung 60: total lenght of chain L = C + M + (5xP)


Teilung 25: Teilung 40: total lenght of chain L = C + M + (10xP)Teilung 60: total lenght of chain L = C + M + (9xP)

total lenght of chain L = C + M + (11xP) Teilung 25: Teilung 40: total lenght of chain L = C + M + (14xP)Teilung 60: total lenght of chain L = C + M + (13xP)


The diagrams refer to horizontal applications where the chain runs across a flat surface. For vertical applications please contact the manufacturer. In case of impact load or high stroke frequency (more than 15 strokes/h) we suggest the next higher size (pitch). Stronger versions are available on request!

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

2000

4000

6000

8000

10000

12000

25 PS / PSG

40 PS / PSG

40 PSR

N






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Operating instructions






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3. Installation MisalignmentThe drive housing has to be installed in accordance with the adjustment tolerances given below to achieve a maximum thrust and a minimum rate of wear.The center line of the LinearChain middle roller to the reaction guide plates has to be especially noted.

Angular misalignment

Reaction guide plate

Reaction plate - sliding surface

4. Lubrication and maintenanceAs a consequence of the high grade of materials used and the robust construction of the LinearChain, the only maintenance required is a regular lubrication of the surfaces. The lubrication intervals will depend upon the working criteria and especially the operating frequency and working temperature.It is recommended that all moving parts be inspected regularly for signs of wear.Lubricating oil can be applied evenly across the whole length of the chain using a brush. Standard synthetic lubricating oils such as Mobilith SHC PM from Mobil or similar can be used in most applications. For high duty-rating applications we would recommend using automatic brush lubricators. A standard Teflon spray is suitable too.

Vertical misalignmentmax. 0,5 mm deeper Horizontal misalignment

max. +/- 0,5 mm

Kettenteilung Typ 25 Typ 40 Typ 60

H1 9 18 24

H2 0 2 3

H3 40,5 49,2 75,2

H4 24,8 30,8 44,7

H5 32,7 40 60


1.0 Safety informationBefore mounting and starting operation read all documents carefully and follow the instructions.

Consider the weight of the chain while you unpack it and set it up. Protect yourself with safety shoes in case the chain falls down or slips off.

The delivered chain may be inserted into the drive housing. In this case the chain is secured against unrolling by wire or cable connector. Attention: The chain may unroll by it's own weight during installation. To avoid this the drive shaft has to be fixed before you remove the safety device (wire, cable connector).

Use caution while handling the unloaded chain. In unloaded condition the chain can buckle and may cause bruises. Wear safety gloves to protect yourself.

Mounting and installation has to be done by qualified personnel only.

Meet the specified location deviation (see next page).A structural compensation of the tolerances is required if using two parallel chains in a rigid system.

It is the customers responsibility to protect moving parts from unintentional touch. There is danger of injuries.

In very unclean areas we recommend to use a cover to avoid a blocking of the chain. In case of doubt check with the manufacturer.

Don't change the drive. Changes or modifications may cause danger and the manufacturer doesn't accept any liability for changed or modified drives.

Don't block the drive while operating. This may damage the drive seriously.

For the electrical or hydraulic installation and operation we refer to the concerning paragraphs in the operating instructions of the motor.

Don't overload the drive. The values for stroke forces are stated in the technical description and can't be exceeded. Otherwise the drive may be damaged seriously.

With appearance of wear like a strong bending of the chain or backlash we recommend to change the chain before the breakdown is reached.

2. Saftey regulations and permissable useFramo Push-Pull Chains should not be used for applications involving the movement of loads which can endanger working personnel through the operation or system failure. Use of the Push-Pull Chain for personnel transport system is not permissable without prior written approval.We would refer users to the relevant regulations and recommended practices regarding the provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist mechanisms for heavy loads using the Push-Pull Chain are not approved.






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3. Installation MisalignmentThe drive housing has to be installed in accordance with the adjustment tolerances given below to achieve a maximum thrust and a minimum rate of wear.The center line of the LinearChain middle roller to the reaction guide plates has to be especially noted.

Angular misalignment

Reaction guide plate

Reaction plate - sliding surface

4. Lubrication and maintenanceAs a consequence of the high grade of materials used and the robust construction of the LinearChain, the only maintenance required is a regular lubrication of the surfaces. The lubrication intervals will depend upon the working criteria and especially the operating frequency and working temperature.It is recommended that all moving parts be inspected regularly for signs of wear.Lubricating oil can be applied evenly across the whole length of the chain using a brush. Standard synthetic lubricating oils such as Mobilith SHC PM from Mobil or similar can be used in most applications. For high duty-rating applications we would recommend using automatic brush lubricators. A standard Teflon spray is suitable too.

Vertical misalignmentmax. 0,5 mm deeper Horizontal misalignment

max. +/- 0,5 mm

Kettenteilung Typ 25 Typ 40 Typ 60

H1 9 18 24

H2 0 2 3

H3 40,5 49,2 75,2

H4 24,8 30,8 44,7

H5 32,7 40 60


1.0 Safety informationBefore mounting and starting operation read all documents carefully and follow the instructions.

Consider the weight of the chain while you unpack it and set it up. Protect yourself with safety shoes in case the chain falls down or slips off.

The delivered chain may be inserted into the drive housing. In this case the chain is secured against unrolling by wire or cable connector. Attention: The chain may unroll by it's own weight during installation. To avoid this the drive shaft has to be fixed before you remove the safety device (wire, cable connector).

Use caution while handling the unloaded chain. In unloaded condition the chain can buckle and may cause bruises. Wear safety gloves to protect yourself.

Mounting and installation has to be done by qualified personnel only.

Meet the specified location deviation (see next page).A structural compensation of the tolerances is required if using two parallel chains in a rigid system.

It is the customers responsibility to protect moving parts from unintentional touch. There is danger of injuries.

In very unclean areas we recommend to use a cover to avoid a blocking of the chain. In case of doubt check with the manufacturer.

Don't change the drive. Changes or modifications may cause danger and the manufacturer doesn't accept any liability for changed or modified drives.

Don't block the drive while operating. This may damage the drive seriously.

For the electrical or hydraulic installation and operation we refer to the concerning paragraphs in the operating instructions of the motor.

Don't overload the drive. The values for stroke forces are stated in the technical description and can't be exceeded. Otherwise the drive may be damaged seriously.

With appearance of wear like a strong bending of the chain or backlash we recommend to change the chain before the breakdown is reached.

2. Saftey regulations and permissable useFramo Push-Pull Chains should not be used for applications involving the movement of loads which can endanger working personnel through the operation or system failure. Use of the Push-Pull Chain for personnel transport system is not permissable without prior written approval.We would refer users to the relevant regulations and recommended practices regarding the provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist mechanisms for heavy loads using the Push-Pull Chain are not approved.






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5.0 End of life time

reaching the end of life timePlease pay attention to the appropriate disposal regulations and laws if you want to dispose the drive.

Push chains signal their end of life time by an obvious misalignment of the chain links from the ideal line. You may send the drive to the manufacturer for overhauling by






LinearChainwith pitch 25

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2 LinearChain with pitch 25 mm

2.1 Type 25 PS (steel)

2.1.1 Technical data

- max. push force (for 0,5 meter of chain unguided, load guided): ..........................3.000 N

- weight per meter:................................................................................................... 2,5 kg

- number of links per meter: .................................................................................... 40

2.1.2 Dimensions

bore

pitch

front link

shaft5-0254-100.30

left cover plate5-0254-100.10

right cover plate5-0254-100.20

retaining ring00150100060070


supporting plate00152000612050




middle roller5-0254-100.40

Type 25 PS

2.1.4 Assembly of the standard chain link 5-0254-100.00

end shaft

0254 0254






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2.1 Type 25 PS (steel)


- max. push force (for 0,5 meter of chain unguided, load guided): ..........................3.000 N

- weight per meter:................................................................................................... 2,5 kg

- number of links per meter: .................................................................................... 40

2.1.2 Dimensions

bore

pitch

front link

shaft5-0254-100.30










Type 25 PS


end shaft

0254 0254






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2.2 Type 25 PSG (steel)


- max. push force (for 0,5 meter of chain unguided, load guided): ..............3000 N

- weight per meter:....................................................................................... 3 kg

- number of links per meter: ........................................................................ 40

2.2.2 Dimensions

bore

pitch

front link

2.2.3 Guiding rail

Type 25 PSG

2.1.4 Assem ly of the standard chain link b 5-0255-100.00








shaft5-0255-100.30



guiding roller5-0254-100.40




end shaft

0255 0255






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2.2 Type 25 PSG (steel)


- max. push force (for 0,5 meter of chain unguided, load guided): ..............3000 N



2.2.2 Dimensions

bore

pitch

front link

2.2.3 Guiding rail

Type 25 PSG

2.1.4 Assem ly of the standard chain link b 5-0255-100.00








shaft5-0255-100.30







end shaft

0255 0255







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20 21


3.1 Type 40 PS


- max. push force (for 1 meter of chain unguided, load guided): .................8000 N

- weight per meter:....................................................................................... 4,8 kg


3.1.2 Dimensions

Type 40 PS








drive roller5-0401-100.50



shaft5-0401-100.30



retaining ring5-0401-100.90

retainig ring5-0401-100.90

0401 0401

front link

bore

pitch






20 21


3.1 Type 40 PS





3.1.2 Dimensions

Type 40 PS











shaft5-0401-100.30




retainig ring5-0401-100.90

0401 0401

front link

bore

pitch






22 23

3.2 Type 40 PSG





3.2.2 Dimensions

3.2.3 Guiding rail 40 PSG

Low profile guideweight: 4,8 kg/m5-0402-210.00

Standard profil guideweight: ca. 4,8 kg/m5-0402-205.00

High profile guideweight: 8,1 kg/m5-0402-215.00

mid

dle

of ro

ller

mid

dle

of ro

ller

Type 40 PSG









shaft5-0402-100.30






suppoerting plate5-0401-100.90

0402 0402

front link

bore

pitch






22 23

3.2 Type 40 PSG





3.2.2 Dimensions

3.2.3 Guiding rail 40 PSG

Low profile guideweight: 4,8 kg/m5-0402-210.00

Standard profil guideweight: ca. 4,8 kg/m5-0402-205.00

High profile guideweight: 8,1 kg/m5-0402-215.00

mid

dle

of ro

ller

mid

dle

of ro

ller

Type 40 PSG









shaft5-0402-100.30






suppoerting plate5-0401-100.90

0402 0402

front link

bore

pitch






24 25

3.3 Type 40 PSR





3.3.2 Dimensions

Type 40 PSR


shim00152001016050





shim00152001016100

shim00152001016100





shaft5-0402-100.30


shim00152001016050



0403 0403

front link

pitch

10,2øbore






24 25

3.3 Type 40 PSR





3.3.2 Dimensions

Type 40 PSR


shim00152001016050





shim00152001016100

shim00152001016100





shaft5-0402-100.30


shim00152001016050



0403 0403

front link

pitch

10,2øbore







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28 29

4.0 LinearChains with pitch 60 mm

4.1 Type 60 PS





4.1.2 Dimensions

Type 60 PS










shaft5-0601-100.30



0601 0601

front link

bore

pitch






28 29

4.0 LinearChains with pitch 60 mm

4.1 Type 60 PS





4.1.2 Dimensions

Type 60 PS










shaft5-0601-100.30



0601 0601

front link

bore

pitch






30 31

4.2 Type 60 PSG





4.2.2 Dimensions

4.2.3 Guiding rail

Standard profile guideweight 7,5 kg/m5-0602-206.00

Low profile guideweight 7,5 kg/m5-0602-210.00

high profile guideweight 12,5 kg/m5-0602-215.00

Mid

dle

of ro

ller

Type 60 PSG

4.2.3 Assembly of the standard push chain 5-0602-100.00







shaft5-0602-100.30







0602 0602

Mid

dle

of ro

ller

Mid

dle

of ro

ller

front link

bore

pitch






30 31

4.2 Type 60 PSG





4.2.2 Dimensions

4.2.3 Guiding rail

Standard profile guideweight 7,5 kg/m5-0602-206.00

Low profile guideweight 7,5 kg/m5-0602-210.00

high profile guideweight 12,5 kg/m5-0602-215.00

Mid

dle

of ro

ller

Type 60 PSG

4.2.3 Assembly of the standard push chain 5-0602-100.00







shaft5-0602-100.30







0602 0602

Mid

dle

of ro

ller

Mid

dle

of ro

ller

front link

bore

pitch






32 33

4.3 Type 60 PSR





4.3.2 Dimensions

Type 60 PSR



shim00152001521050






shaft5-0602-100.30




shim00152001521100

shim00152001521100

shim00152001521050


0603 0603

front link

bore

pitch

73

46






32 33

4.3 Type 60 PSR





4.3.2 Dimensions

Type 60 PSR



shim00152001521050






shaft5-0602-100.30




shim00152001521100

shim00152001521100

shim00152001521050


0603 0603

front link

bore

pitch

73

46






34 35

4.4 Type 60 PD


- max. push force (for 1 meter of chain unguided, load guided) 35.000 N

- weight per meter: .................................................................................... 15 kg

- number of links per meter: ...................................................................... 17

4.4.2 Dimensions

:..................

Type 60 PD




reight cover plate5-0601-100.20




shaft5-0604-100.30












0604 0604

front link

bore

pitch






34 35

4.4 Type 60 PD


- max. push force (for 1 meter of chain unguided, load guided) 35.000 N

- weight per meter: .................................................................................... 15 kg

- number of links per meter: ...................................................................... 17

4.4.2 Dimensions

:..................

Type 60 PD




reight cover plate5-0601-100.20




shaft5-0604-100.30












0604 0604

front link

bore

pitch






36 37

4.5 Type 60 PDG


- max. push force (for 1 meter of chain unguided, load unguided):............. 35.000 N

- weight per meter:.................................................................................................16 kg

- number of links per meter: ..................................................................................17

4.5.2 Dimensions

...........

4.5.3 Guiding rail

weight: 19,3 kg/m5-0605-211.00

Typ 60 PDG










shaft5-0605-100.30












Mid

dle

of

rolle

r

0605 0605

front link

bore

pitch






36 37

4.5 Type 60 PDG


- max. push force (for 1 meter of chain unguided, load unguided):............. 35.000 N

- weight per meter:.................................................................................................16 kg

- number of links per meter: ..................................................................................17

4.5.2 Dimensions

...........

4.5.3 Guiding rail

weight: 19,3 kg/m5-0605-211.00

Typ 60 PDG










shaft5-0605-100.30












Mid

dle

of

rolle

r

0605 0605

front link

bore

pitch






Drive housing25, 40, 60

D5-2

39e2/0

9.0

5

39






D5-2

40e2/0

9.0

5

D5-2

41e5/1

0.0

9

40 41

5. Drive housing

5.1 General description

A special design of sprocket wheel housing with around the sprocket wheel. The reaction plate chain guides is needed to convert the guides the chain into the appropriate direction gearmotor torque to a linear thrust force. For (90° or 180°). The gear motor can be installed larger thrust forces a duplex chain is used with directly on the drive housing shaft or connected double sprocket wheel. with a flexible coupling.The drive housing contains a guide plate and reaction plate. The guide plate leads the chain

5.2 Material and maintenance

The drive housing is made of cast aluminium. bearings are lubricated for life.Internal parts are maintenance free. The

5.3 Installation and drive shafts

The drive housing is equipped with a mounting location can be changed by reversing the angle on each side which can be turned to fit assembly of the sprocket wheel and shaft or by any mounting position. The standard drive shaft simply specifying the appropriate location.location is shown on the drawing below. The

6.4 Weight of drive housing with mounting angle

0°

270°

180°

90°

Stroke direction

Pitch 40mmPitch 25mm Pitch 60mm

Weight (standard chain) 8,8 kg3,6 kg 21,2 kg

Weight (duplex chain) -- 30 kg

Standard

Drive housings for LinearChain 25 PS

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts on request.available






D5-2

40e2/0

9.0

5

D5-2

41e5/1

0.0

9

40 41

5. Drive housing

5.1 General description

A special design of sprocket wheel housing with around the sprocket wheel. The reaction plate chain guides is needed to convert the guides the chain into the appropriate direction gearmotor torque to a linear thrust force. For (90° or 180°). The gear motor can be installed larger thrust forces a duplex chain is used with directly on the drive housing shaft or connected double sprocket wheel. with a flexible coupling.The drive housing contains a guide plate and reaction plate. The guide plate leads the chain

5.2 Material and maintenance

The drive housing is made of cast aluminium. bearings are lubricated for life.Internal parts are maintenance free. The

5.3 Installation and drive shafts

The drive housing is equipped with a mounting location can be changed by reversing the angle on each side which can be turned to fit assembly of the sprocket wheel and shaft or by any mounting position. The standard drive shaft simply specifying the appropriate location.location is shown on the drawing below. The

6.4 Weight of drive housing with mounting angle

0°

270°

180°

90°

Stroke direction

Pitch 40mmPitch 25mm Pitch 60mm

Weight (standard chain) 8,8 kg3,6 kg 21,2 kg

Weight (duplex chain) -- 30 kg

Standard

Drive housings for LinearChain 25 PS



Custom return facility and custom shafts on request.available






D5-2

42e5/1

0.0

9

D5-2

43e5/1

0.0

9

42 43

Drive housings for LinearChain 25 PSG



Drive housings for LinearChain 40PS, 40 PSR, 40 PSG



Custom return facility and custom shafts on request.available Custom return facility and custom shafts on request.available






D5-2

42e5/1

0.0

9

D5-2

43e5/1

0.0

9

42 43

Drive housings for LinearChain 25 PSG












D5-2

44e5/1

0.0

9

D5-2

45e5/1

0.0

9

44 45




Drive housings for LinearChain 60PD, 60 PDG









D5-2

44e5/1

0.0

9

D5-2

45e5/1

0.0

9

44 45




Drive housings for LinearChain 60PD, 60 PDG









MagazinesCovers

D5-2

47e2/0

9.0

5

47






D5-2

48e3/0

3.0

6

D5-2

49e4/0

3.1

0

48 49

a

bc

d

e

f

g

h

i

l

m

n

p

r

s

uw

t

Kette wirdin Führungs-bahnengeführt

a

c

d

e

fk

g

h

i

l

m

n

p

r

s

u

w

t

Chain storage magazine - with internal guides

Chaingiudes

Other dimensionsto special order

Chain cover - fixed end-link

Max. linear speedt 200 mm/sOther dimension to special order

Without internalchain guides

Chain with fixed mounting

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR) 2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke

a 202 202 202 315 315 315 435 435 435b 23 23 23 38 38 38 48 48 48c 88 88 88 115 115 115 140 140 140d 78 78 78 103 103 103 124 124 124e 140 140 140 200 200 200 270 270 270f 190 190 190 280 280 280 370 370 370g 140 140 140 165 165 165 200 200 200h 178 178 178 203 203 203 244 244 244i 5 5 5 6 6 6 8 8 8l 72 72 72 102 102 102 137 137 137

m 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6n 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7p 750 1125 1500 818 1193 1568 950 1325 1700r 49,2 49,2 49,2 67 67 67 99 99 99s 42,8 42,8 42,8 48,8 48,8 48,8 82 82 82t 25 25 25 27 27 27 58 58 58u 42 42 42 52 52 52 85 85 85w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR)1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5mstr.

a 143 143 143 143 203 203 203 203 274 274 274 274c 88 88 88 88 115 115 115 115 139 139 139 139d 78 78 78 78 103 103 103 103 123 123 123 123e 70 70 70 70 120 120 120 120 140 140 140 140f 90 90 90 90 150 150 150 150 200 200 200 200g 116 116 116 116 143 143 143 143 173 173 173 173h 142 142 142 142 167 167 167 167 207 207 207 207i 5 5 5 5 6 6 6 6 8 8 8 8k 140 140 140 140 200 200 200 200 270 270 270 270l 72 72 72 72 102 102 102 102 137 137 137 137

m 20 g7 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6 45 g6n 6 N9 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7 14 H7p 782 1032 1282 1532 850 1100 1350 1600 1000 1250 1500 1750r 49,2 49,2 49,2 49,2 67 67 67 67 99 99 99 99s 42,8 42,8 42,8 42,9 48,8 48,8 48,8 48,9 82 82 82 82t 25 25 25 25 27 27 27 27 58 58 58 58u 42 42 42 42 52 52 52 52 85 85 85 85w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11 4 x ø11






D5-2

48e3/0

3.0

6

D5-2

49e4/0

3.1

0

48 49

a

bc

d

e

f

g

h

i

l

m

n

p

r

s

u

w

t

Kette wirdin Führungs-bahnengeführt

a

c

d

e

fk

g

h

i

l

m

n

p

r

s

uw

t

Chain storage magazine - with internal guides

Chaingiudes

Other dimensionsto special order

Chain cover - fixed end-link

Max. linear speedt 200 mm/sOther dimension to special order

Without internalchain guides

Chain with fixed mounting

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR) 2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke

a 202 202 202 315 315 315 435 435 435b 23 23 23 38 38 38 48 48 48c 88 88 88 115 115 115 140 140 140d 78 78 78 103 103 103 124 124 124e 140 140 140 200 200 200 270 270 270f 190 190 190 280 280 280 370 370 370g 140 140 140 165 165 165 200 200 200h 178 178 178 203 203 203 244 244 244i 5 5 5 6 6 6 8 8 8l 72 72 72 102 102 102 137 137 137

m 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6n 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7p 750 1125 1500 818 1193 1568 950 1325 1700r 49,2 49,2 49,2 67 67 67 99 99 99s 42,8 42,8 42,8 48,8 48,8 48,8 82 82 82t 25 25 25 27 27 27 58 58 58u 42 42 42 52 52 52 85 85 85w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR)1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5mstr.

a 143 143 143 143 203 203 203 203 274 274 274 274c 88 88 88 88 115 115 115 115 139 139 139 139d 78 78 78 78 103 103 103 103 123 123 123 123e 70 70 70 70 120 120 120 120 140 140 140 140f 90 90 90 90 150 150 150 150 200 200 200 200g 116 116 116 116 143 143 143 143 173 173 173 173h 142 142 142 142 167 167 167 167 207 207 207 207i 5 5 5 5 6 6 6 6 8 8 8 8k 140 140 140 140 200 200 200 200 270 270 270 270l 72 72 72 72 102 102 102 102 137 137 137 137

m 20 g7 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6 45 g6n 6 N9 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7 14 H7p 782 1032 1282 1532 850 1100 1350 1600 1000 1250 1500 1750r 49,2 49,2 49,2 49,2 67 67 67 67 99 99 99 99s 42,8 42,8 42,8 42,9 48,8 48,8 48,8 48,9 82 82 82 82t 25 25 25 25 27 27 27 27 58 58 58 58u 42 42 42 42 52 52 52 52 85 85 85 85w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11 4 x ø11






D5-2

50e3/0

3.0

6

D5-2

51e5/1

1.1

0

50 51

Weight of magazines

Weight of covers

Magazine

25er chain

40er chain

60er chain

2,0 m

8,5 kg

14,6 kg

25 kg

3,5 m

13 kg

22,3 kg

38 kg

5,0 m

17,6 kg

30,0 kg

51 kg

Cover

25er chain

40er chain

60er chain (single)

60er chain (double)

1,0 m

2,9 kg

5,9 kg

10,8 kg

15,8 kg

1,5 m

3,8 kg

7,6 kg

13,6 kg

20,0 kg

2,0 m

4,7 kg

9,3 kg

16,4 kg

24,1 kg

2,5 m

5,7 kg

11,0 kg

19,2 kg

28,3 kg

Technical QuestionnaireCompany Date:

Contact Person:

Tel.:

Fax:

E-Mail:

Sketch of proposed application

Stroke [mm]

Force [N] pull / push

Linear speed [mm/sec.]

Direction

Ambient conditions (temp., dust etc.)

Working cycle

Can guide rail be used?

(recommended over 2 m stroke)

Is load guided?

How is load guided?

Do shock loads occur?

(should be avoided)

Required positioning accuracy

Is load fixed to end of chain?

Does chain run on flat surface?

What is surface material?

Chain storage magazin?

Chain cover (fixed end)?

Required chain guidance and/or magazine

configuration?

Notes

/

horizontal vertikal other

per hour per day

yes no

yes no

on wheels slideway other

yes no

+ / mm

yes no

whole length partly non at all

yes no

yes no

1 2 3 4 5 6 7 8

9 10

12 13 15 16






D5-2

50e3/0

3.0

6

D5-2

51e6/0

3.1

2

50 51

Weight of magazines

Weight of covers

Magazine

25er chain

40er chain

60er chain

2,0 m

8,5 kg

14,6 kg

25 kg

3,5 m

13 kg

22,3 kg

38 kg

5,0 m

17,6 kg

30,0 kg

51 kg

Cover

25er chain

40er chain

60er chain (single)

60er chain (double)

1,0 m

2,9 kg

5,9 kg

10,8 kg

15,8 kg

1,5 m

3,8 kg

7,6 kg

13,6 kg

20,0 kg

2,0 m

4,7 kg

9,3 kg

16,4 kg

24,1 kg

2,5 m

5,7 kg

11,0 kg

19,2 kg

28,3 kg

Technical QuestionnaireCompany Date:

Contact Person:

Tel.:

Fax:

E-Mail:

Sketch of proposed application

Stroke [mm]

Force [N] pull / push

Linear speed [mm/sec.]

Direction

Ambient conditions (temp., dust etc.)

Working cycle

Can guide rail be used?

(recommended over 2 m stroke)

Is load guided?

How is load guided?

Do shock loads occur?

(should be avoided)

Required positioning accuracy

Is load fixed to end of chain?

Does chain run on flat surface?

What is surface material?

Chain storage magazin?

Chain cover (fixed end)?

Required chain guidance and/or magazine

configuration?

Notes

/

horizontal vertikal other

per hour per day

yes no

yes no

on wheels slideway other

yes no

+ / mm

yes no

whole length partly non at all

yes no

yes no

1 2 3 4 5 6

9 10

12 13






Documents

LinearChain - ATTI · PDF fileThe Framo® LinearChain is an alternative to standard solutions using rack and pinion, screw-jacks, hydraulic and