Lindab Garage door Assembly instructions Components Global/garage_do… · Lindab Garage door Assembly instructions Lindab Doorline TM. 2 ... will prolong its service life considera-

Lindab Doorl ine | Assembly Instruct ions Garage door

Lindab Garage doorAssembly instructions

Lindab Doorline TM

2

Lindab Doorl ine | Garage door

Spirit level

Electric screw driver

Screw driver

Bow file

Folding rule

Bits holder

Hammer

Pencil

Metal drill

Wrench

Plier

Ladder

ToolsBefore you startThese instructions MUST be read care-fully BEFORE using the door.

These operating instructions apply only to complete Lindab products. If the door and the electrical controls are of different makes, use only the relevant section.

When operating the door it is particu-larly important to be careful if other people are close to it. If irregularities are noted in connection with the door’s function read the trouble shooting table so that the fault can be identified and remedied.

SafetyOnly pass through the door aperture when the door is in top position. Spe-cial care must be taken when operating the door – particularly when children are close by.

Never allow children to operate the re-mote controls or the push buttons.

Comply with the supplier’s instructions in connection with automatic door op-eration.

Manual openingThe lock can be opened by loosening the barrel bolt. Raise the door by lifting it with the handle using sufficient force to ensure that it moves to top position. Hold onto the handle again just before the door reaches top position as this will prolong its service life considera-bly.Close the door in the opposite se-quence.

Garage door

NB: When subsequently equipping the door with an automatic control, the lock must either be removed or blocked in some other way as the motor could otherwise be damaged. If a rope has been installed, this MUST be removed before the door may be operated auto-matically.

Automatic openingOnly approved, CE labelled systems should be used if automatic door op-eration is required.The factory’s instructions should be re-ferred to in connection with automatic door operation.The door is opened with the help of the accompanying remote controls (coded keyboard) by activating one of the

buttons. Also see the supplier’s instruc-tions.It irregularities occur in connection with operation, read the accompanying in-structions for automatic control. In the case of a power failure, the motor can be released by pulling the cord on the pull rail and the door can be operated manually. Also read the accompanying instructions.UnpackingIf any package is damaged or is miss-ing it should be noted on the freight document at arrival. By transportation damages, contact the responsible transporter.If any component is missing inside the package or damaged, contact Lindab Profile customer support +46-431-85 000.

3


Maintenance

LubricationAll hinges/roller bearings and safety de-vices should be lubricated once every six months or so using acid-free oil. Lu-bricate all side seals on the jamb as well, using silicone spray or a similar product. This will help the door to run more easily.

CleaningIf the door needs washing, always use a soft brush, water and car shampoo. If spots of dirt prove impossible to re-move with water and car shampoo, use an enamel cleaning agent which does not contain an abrasive agent. Never use products containing abra-sive or polishing agents.

SpringsIf the door becomes difficult to open after a certain period of time, start by lubricating it as described under ”Lubri-cation”. If this is not sufficient, tighten the springs slightly.

Safety devicesAt regular intervals, check that the safety device (the small knife on the bottom fitting roller) works correctly. It should be relatively easy to push backwards with one finger. This flexibility can be maintained by keeping the safety de-vice free of dirt, and by lubricating it regularly.

Garage door

If a cable or spring breaks, the safety device will be activated and engage. If this happens, the safety device should be replaced. Please contact Lindab or your dealer for further information.

4


Designation Dimension Pieces

8 mm x 22

5.3 x 55 mm x 22

M 8 x 20 mm3.1

x 12

M 6.3 x 16 mm x 66

M 6 x 15 mm5.1

x 2

M 6 x 16 mm6.1

x 18

x 2

Designation Dimension Pieces

4 x 20 mm x 4

5 x 25 mm x 8

5 x 12 mm x 4

5 x 20 mm x 2

4.2 x 9.5 mm x 10

PZ2 x 1

TX20TX25

x 1

Components for door handle and lock

Fastener

Garage door

5


Garage door

top runner

bracket

plastic cover

right vertical rail

rail lock

left vertical rail

U-profile

rail fitter

angle ironleft horizontal rail

right horizontal rail

Components for garage doorhanging deviceBe sure to control the packages deliv-ered. All items below should be deliv-ered. If anything is missing, contact your dealer or Lindabs Customer serv-ices.

console

6


Components for garage door leafBe sure to control the packages deliv-ered. All items below should be deliv-ered. If anything is missing, contact your dealer or Lindabs Customer services.

Garage door

plastic cover

supplementary fitting(manually opening)

top fitting

side hinge with roller

bottom hingemiddle hinge

top door leaf

door leaf no 3

door leaf no 2

bottom door leaf

7


Assembly – Garage door

Requirements

A manual controlled door needs 3050 mm. If the size is bigger than 4000 mm in width or 2500 in height, contact your dealer or Lindab for correct requirements

8


How to level

Place a door leaf on the floor to help you level. Make a mark on the wall for the vertical rail level.

Place the vertical rails on the walls and make the markings for the screw holes.

Place the U-shaped profile (comes with the package) on the floor as a measure template.

Make all the holes according to the dimension of your screws and underlay.


Check the level of the vertical rails. If the wall is leaning use wedges to level the rails.

Vertical rails

Fasten the left rail and make sure it is in level in all dimensions. Use every second hole for fastening. Put one screw at the bottom of the right vertical rail.

9


Slide the U-shaped profile along the vertical rails and fasten it with a pair of pliers.

Fasten the top runner bracket on the right vertical rail.

Fasten the top runner bracket on the left rail.

Fasten the top runner on the left rail.


Top runner

Fasten the top runner to the wall in every second hole and fasten it also to the right bracket.

Check the rails so they are perpendicular to the wall.

Fasten the rest of the screws on the right vertical rail.

10


Horizontal rails

Place the left horizontal rail on the floor. Check the measurements according to the picture and make sure it is perpendicular to the door openings.

The rail needs at least 35 mm distance to the ceiling.

Fasten the rail to the top runner bracket and the vertical rail. Make the same procedure for the right rail.

Fasten the rail to the console. Use 4 screws if possible and no less than 2.

If the horizontal rail needs extra distance. Reinforce the console with an angle iron. (comes with the package)


Mount the ceiling consoles according to the measurements in the picture. Make sure it is in line with the rail. Use a plummet if necessary.

Level the rails with the console. Use a piece of string before you fasten it with screws and fittings.

If necessary cut off excess console with a bow-file.

11


Use the Z-measurement to check that the rails are parallell and perpendicular to the wall.

Use a measuring tape and place it as shown in pictures. Both Z-measurements must be the same


Check the Z-mesurement stated on a sticker on the rail.

Place the bottom door leaf on the ground. Face the inside of the leaf upwards.

Fasten pliers at both rail curves as stoppers.

Do not tighten the screws at this moment.Fasten the side hinges with roller on both sides of the door leaf.

Slide the bottom door leaf into position.

Door leaf assembly

Slide it all the way to the pliers.

Insert the plastic end profile and fasten the bottom hinge on both sides of the bottom door

12



Connect the door leafs with the side hinges.

Assemble the top fittings. Connect the two pieces if the door will be manually opened only.

If the door will be equipped with an automatic door opener, assemble only the lower part of the top fitting.

Do the same procedure for door leaf no 3.

Slide the top door leaf into position and connect with the side hinges.

Assemble the side hinges with rollers on door leaf no 2 and slide into position.

Place the top door leaf on the ground and fasten the top hinges. Face the inside of the leaf upwards.

Manual opening Automatic opening

13



Take out the string inside the horizontal rails.

Pull the wire at the other end of the rail for connection to the bootom hinge.

Place the wire end in the bottom hinge roller (according to the picture).

Pull out the screw that holds the spring stretched, while pulling the string.

Pull the string so the wire and spring stretches. Attache a bolt and fasten the screw.

The spring shall be stretched at this moment

After making the wire connection on left and right horizontal rails assemble the U-shaped profile.

Put the string inside the rail again and assemble the rail locks.

Connecting the wire

The spring shall be loose at this moment.

14


Remove the pliers and slide the door into closed position.

Check that the door easily opens and closes (by a light hand pull).

If the door doesn’t open properly, adjust the spring by loosening the screw on the horizontal rails and stretch or loosen the spring.

Tighten all the screws.

Assemble the plastic covers on the vertical and horizontal rails.

The plastic covers are pressed on the horizontal rails profiles according to picture.


Adjusting the door

Plastic covers

Assemble the middle hinges and tighten the screws.

After adjustments cut of the small pin on both bottom rollers. This activates the safety device.

The plastic covers protecting the wire are attached to the rail with plastic clips and are thereafter assembled with screws.

15



Door handle

Door lock

Assemble the lower handle with screws belonging to it. The concave part placed on the outside.

Top handle is mounted the same way but with the grip facing down.

The door sections are delivered with pre-cut holes for door handle and lock.

Start by mounting the painted part with the lock cylinder from outside.

Assemble with the interior bolt lock.

Assemble the bolt lock plate to prevent burglery attempts.

Assemble the protection flashing over the rail.

16


Thank you for choosing the Lindab automatic door opener for your garage door. In the package there are two in-structions from our automatic door opener supplier Marantec. Lindab has developed a complementary assembly instruction that describes how to as-semble the door opener together with Lindab Garage Door.

It is important to follow the assembly instruction. Guarantee is not fulfilled if the assembly instruction is neglected. If anything is unclear do not hesitate to contact Lindab Profile customer sup-port +46-431-85 000.

As there are many different underlays for fastening to wall and ceiling, make sure to use the right fasteners for your specific underlay.

UnpackingIf any package is damaged or is miss-ing it should be noted on the freight document at arrival. By transportation damages, contact the responsible transporter.

If any component is missing inside the package or damaged, contact Lindab Profile customer support +46-431-85 000.

Garage door – automatic door opener

Wrench

Electrical drilling machine

Screw driver

Bow file

Folding rule

Concrete drill

Screw driver

Metal drill

Polygrip

Tools

Wrench

17



ComponentsThe Lindab automatic door opener is delivered in three packages. Package 1 contains the drive shaft. Package 2 contains the Lindab door connection kit. Package 3 contains the drive unit and other connection parts. The door opener is a Marantec 220 model which is a door opener that fits to many differ-ent garage doors. That means that

drive shaft

Lindab door connection kit

there are also components and fast-erners in the package that are not in-tended for the Lindab Garage door. The parts intended to use for Lindab garage door are the ones according to the specification below.

Package 1

Package 2

18



drive unit

ceiling brackets pull arm

remote control kit

splitpin pull arm

safety cylinder drive wheel x 6operation unit fittings

Package 3

operation unit fitting screws x 4

x 3wall and ceiling screws x 6

drive shaft fittings

Following details are not to be used when installing the door opener with a Lindab door

× 4× 2

19


Assembly – automatic door opener

Place the frequency converter into the drive unit.

Preparations

If the door has been assembled for manually opening remove the long part of the top fitting.

The top fitting should be according to picture when euipping the door with automatic opening.

Remove the plastic cover on the drive unit and screw the enclosed light bulb into the place.

20


Assemble the drive wheel on the drive unit.


Assemble the pull arm onto the pull cart according to picture, pointing in opening direction.

Pull the string in order to release the pull cart. The cart can now move freely.

Put the drive shaft onto the drive wheel. Fasten the drive shaft to the drive unit using the enclosed fittings.

21


Close the door.


Assemble the unit according to picture.

Fasten them by folding down a piece of the fitting. Use a plier.

Door connection kit

The ceiling brackets shall be placed according to the picture.

Snap on the two drive shaft fittings at 1/3 and 2/3 of the drive shaft length according to previous picture.

If the door is LD 35 (thickness 35 mm) place the unit at least 14 mm above the top runner.

If the door is a LD 46 (thickness 46 mm) place the unit directly above the top runner.

Fasten the wall connection unit above the top runner.

Drive unit assembling

Assemble the pressure pad onto the top section of the door. The rounded part shall be towards the opening.

22


Place the safety unit at the front part of the drive shaft.


Connect the drive shaft with the wall connection and secure it with the enclosed nut.

Slide the brackets into the drive shaft fittings and adjust and fold them according to the picture. Connect to the ceiling.

Lift the drive unit with the drive shaft and place it on a ladder or similar. Make sure to level the shaft with a spirit level.

Connect the pull arm with the enclosed split pin.

23



Remove the plastic cover on the back of the drive unit.

Programming door opener

Pull the string with the green handle in order to attache the door opener.

Press P and hold it for three sec. Lamp 1,2, and 8 shines.

Press + and hold. The Door will go up. Hold the button until the door reaches “open” position. Adjust with – button.

Connect the electrical cord to the closest 220 V socket.

Press P ones to store the “open” position. Lamp 4,5 and 6 shines,

Press ones on P to store the “closed” position. Lamp 6, 8 shines. Lamp 7 blinks.

Press – and hold. The door will go down. Hold the button until it reaches “closed” position. Adjust with +. If the drive belt hangs down adjust with +.

Press one of the remote control buttons.

24


Press one more time on the same remote control button as before. The door opens.

The programming is finished. Replace the plastic cover.

Don´t forget the screw.

Lamp 8 shines.


Press the remote control one more time and the door closes. Test a few times more.

Press ones on P to store the remote control code. All lamps turns off except lamp 4 and 8 that shines.

Lamp 7 blinks faster. Then slower again.

25



If you want to go back to factory set point programming. Press P for 10 sec. until lamp 1 shines.

Neutralisation programming

Press P ones. Lamp 3 blinks.

Press P. Lamp 1 blinks fast. Press +. Lamp 1 shines.

Press + repeatedly until lamp 8 blinks.

Press P. All lamps blinks three times. The door opener is back to factory set point.

26


Alt. 1 use the remote with your key ring. Fit the cover on the backside of the remote.

Alt 3 use the remote as a indoor up/down button.

Remote control

Alt 2 use the remote attached in your car.

Push the programmed remote no 1 button and hold it, then remote no 2 button. Hold on 1-2 sec and the lamp shines. The syncronization is done.

In the package there are two remote controls. In order to transfer the programming connect them with the enclosed tag.

Syncronization extra remote control

27


Garage door

Type of defect Possible cause Proposed remedy

The door has been mounted, but does not run freely and easily in the rails.

The horizontal and vertical rails have not been mounted at the correct distance in relation to the measuring stick. See mounting instructions for garage doors pages 12-13 and 17.

The vertical rails have not been mounted plumb. See mounting instructions for garage doors pages 11-13.

The horizontal rails have not been mounted parallel. See mounting instructions for garage doors page 17.

The vertical rails are not perpendicular to the wall.

Use the measuring stick to check that the distance between rails both vertically and horizontally is correct by drawing the measuring stick from bottom to top.

Check with spirit level and adjust if necessary.

Use a tape measure to check that the cross dimension = Z (the Z dimension is stated on the horizontal rail and in the datasheet).

Check and adjust if necessary.

The door has been mounted and runs freely in the rails; but it does not open fully, or else it runs to the top too fast.

The springs have been mounted by the factory in standard fashion. See mounting instructions for garage doors page 30.

Tighten the springs by pulling them one hole further out, and loosen them by pulling them one hole further in.

NB! Adjust when the door is open.

Remember! To prevent the door from falling by locking it with a screw clamp in the rail under the bottom hinge.

When mounting the bottom section it is not possible to push the bottom section into the horizontal rail.

The bottom hinges have a built-in anti-falling device which will engage during mounting if the small plastic pin breaks before the door is fully mounted. See mounting instructions for garage doors page 30.

The knife on the bottom hinge is kept away from the rail, and will be kept in position as soon as the bearing cable has been mounted. See mounting instructions for garage doors page 26.

See also ”Safety devices” under ”Operation and maintenance”.

When mounting the electrical door opener the top section runs into the rail on the door opener.

The top fitting including roller no 2 must not be mounted on doors with electrical operation. See mounting instructions for garage doors (electrical operation) pages 24, 25 og 34.

Remove the upper section of the top hinge including roller no. 2.

ProblemsolvingYour door should run smoothly, but if it fails to do so please consider the fol-lowing points so the defect can be identified and a remedy provided.

If these suggestions fail to solve the problem, please contact us. Please re-member to state the door number (see door sign on the inside of the door).

Lindab Doorl ine | Assembly Instruct ions Garage door

Lindab Profile is a business area within the Lindab

Group that develops, manufactures, and markets

efficient, economical and aesthetic steel and sheet-

metal solutions for the building industry.

We offer everything from complete building systems to

individual building components for all types of housing,

as well as commercial and industrial buildings.

Lindab Profile is represented in over 25 countries

throughout Europe. Our head office is in Förslöv,

in the south of Sweden.

SE-269 82 BåstadPhone +46 (0)431 850 00www.lindab.com

Lindab Profile

Art

no.

251

2 2

009-

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Lindab Garage door Assembly instructions Components Global/garage_do… · Lindab Garage door Assembly instructions Lindab Doorline TM. 2 ... will prolong its service life considera-