START

DATA MATERIAL

1. DIMENSION

2. WEIGHT

RIGGING DEPARTMENT

ANALYZE AND PLANED ACTIVITY FOR

LIFTING AND ERECTION WORK

REFERENCE

1. RIGGING BOOK

2. EQUIPMENT MANUAL

3. ASME B30.5-2004 Mobil & Locomotive cranes

4. ASME B30.6-2003 Derrick

5. ASME B30.10-1999 Hook

6. ASME B30.21-2005 manually lever operated hoist

7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling

8. ASME B30.26-2004 Rigging Hardware

9. BS EN 5973 Scaffolding

10. Australian Standard, AS 3569--1989, Wire ropes

11. Australian Standard, AS 2759--1985, Wire ropes

NEED DUO CRANE

Yes

No

MONO CRANE

TAILING DESIGN

JOB SAFETY ANALISYS

Safe

Risk

FINISH

Final Inspection by

HaGun Engineering

Prepare Final Report for ApprovaL

Handover

No

Yes

RIGGING PLAN

ACTION

CONTROL

RIGGING PLAN

LIFTING FOR

POWER CONTROL CENTERS

S

LIN

G

13 M

E

TE

R

01. OBJECTIVE

Rigging Study of Lifting Power Control Centers.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.

03. REFERENCE

1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT

No Equipment Qty Capacities Remark

01 Crawler Crane 1 unit 150 ton New

02 Boom Length 48 meter 1 unit New

03 Trailer 1 unit 80 ton New

05. RIGGING TOOLS

No Equipment Qty Capacities

01 Sling dia. 1.5" x 13 M 4 pcs 17 ton

02 Chain Block 2 pcs 10 ton

03 Shackle SWL 10 pcs 10 ton

04 Manila Rope 7/8"x10M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty

01 Safety Barricade Red White 77 mtr

02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty

01 Weight of material 22.00 T

02 Crane Block 1.33 T

03 Wire Sling 0.15 T

04 Spreader Beam 0.60 T

05 Shackle 0.15 T

06 Total Weight 24.23 T

07 Crane Capacity 26.62 T

08 Safety Factor 1.1

SF =

26.62

24.23

= 1.1

Steel plates 1.5m x 6m x 20 mm thk for track

9

8

°

B

O

O

M

4

8

M

E

T

E

R

20000

R

2

0

0

0

0

CRANE LAY OUT

MOVING OBJECT FROM A TO B

A

B

FL+26400

FL+23700

FL+16000

FL+29400

FL+32000

R max 14000 mm

B

O

O

M

5

7

M

E

T

E

R

CRANE LAY OUT

S

LIN

G

01. OBJECTIVE

Rigging Study of Lifting Gasifier.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step of Lifting Gasifier.

03. REFERENCE

1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT

No Equipment Qty Capacities Remark

01 Crawler Crane 1 unit 150 ton New

02 Boom Length 57 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities

01 Sling dia. 1.5" x 8 M 4 pcs 17 ton

02 Chain Block 2 pcs 10 ton

03 Shackle SWL 8 pcs 10 ton

04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty

01 Safety Barricade Red White 77 mtr

02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty

01 Weight of material 40.00 T

02 Crane Block 1.33 T

03 Wire Sling 0.15 T

04 Spreader Beam 0.60 T

05 Shackle 0.15 T

06 Total Weight 42.23 T

07 Crane Capacity 49.50 T

08 Safety Factor 1.17

SF =

49.50

42.23

= 1.17

Steel plates 1.5m x 6m x 20 mm thk for track

START

DATA MATERIAL

1. DIMENSION

2. WEIGHT

RIGGING DEPARTMENT

ANALYZE AND PLANED ACTIVITY FOR

LIFTING AND ERECTION WORK

REFERENCE

1. RIGGING BOOK

2. EQUIPMENT MANUAL

3. ASME B30.5-2004 Mobil & Locomotive cranes

4. ASME B30.6-2003 Derrick

5. ASME B30.10-1999 Hook

6. ASME B30.21-2005 manually lever operated hoist

7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling

8. ASME B30.26-2004 Rigging Hardware

9. BS EN 5973 Scaffolding

10. Australian Standard, AS 3569--1989, Wire ropes

11. Australian Standard, AS 2759--1985, Wire ropes

12. AWS Dl4.1/D14.1M:2005 Specification for Welding of

Industrial and Mill Cranes and Other Material Handling Equipment

NEED DUO CRANE

Yes

No

MONO CRANE

TAILING DESIGN

JOB SAFETY ANALISYS

Safe

Risk

FINISH

Final Inspection by

HaGun Engineering

Prepare Final Report for ApprovaL

Handover

No

Yes

RIGGING PLAN

ACTION

CONTROL

R

1

4

0

0

0

LIFTING STUDY

OBJECT 40 TON

BY CRAWLER CRANE 150TON

OVER ELEVATION 32 METER

Main Crane:

Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton

Length of boom is 108 m.

Counter weight is 640 t.

Radius operational 30 m with capacity 613 t.

Equipment to be lifted is 582 T.

From analyze we find safety factor is 1,05.

Tailing Crane:

Crawler Crane Terex Demag cc2400-1 Capacities 440 ton

Length of boom is 118.1 ft.

Counter weight is 352.7klb + 88.2 klb ZB.

Radius operational 23.0 ft with capacity 679.0.

Equipment to be lifted is (582/2 = 291 ton) T.

From analyze we find safety factor is 1,05.

01. OBJECTIVE

Rigging Study of Lifting Gasifier.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step

of Lifting Vessel 590 ton.

03. REFERENCE

1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT

No Equipment Qty Capacities Remark

01 Crawler Crane 1 unit 1600 ton New

02 Boom Length 108 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities

01 Sling 4 pcs

02 Shackle SWL 8 pcs

04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty

01 Safety Barricade Red White 77 mtr

02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty

01 Weight of material 590.00 T

02 Crane Block 2.6 T

03 Wire Sling 0.4 T

04 Spreader Beam 0.7 T

05 Shackle 0.4 T

06 Total Weight 594.1 T

07 Crane Capacity 613.0 T

08 Safety Factor 1.03

SF =

613.0

594.1

= 1.03

Steel plates 1.5m x 6m x 20 mm thk for track

R

3

0

0

0

0

Lifting study

Object 590ton by CC 1600ton

Tailing Design

Body of Silo L = 5.165 mtr Top of Elevation 35867mm

07. SAFETY FACTOR CALCULATION

No Equipment Qty

01 Weight of material 7.5 T

02 Crane Block 1.7 T

03 Wire Sling 0.2 T

04 Shackle 0.1 T

05 Spreader Beam 0.2

05 Total Weight 9.7 T

06 Crane Capacity 21.4T in Operating Radius 14 meter

Boom 50 meter

07 Safety Factor 2.21

SF =

21.4

9.425

= 2.21

Maximum Allowable Wind Speed is

Steel plates 1.5m x 6m x 20 mm thickness for out rigger

LIFTING STUDY

OBJECT 7.5 TON

BY MOBILE CRANE 160TON

ON OPERATING RADIUS 14 METER

01. OBJECTIVE

Rigging Study of Lifting Gasifier.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step

of Lifting Vessel 75 ton.

03. REFERENCE

1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT

No Equipment Qty Capacities Remark

01 Crawler Crane 1 unit 550 ton New

02 Boom Length 42 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities

01 Sling dia. 2.5" x 8 M 4 pcs 22 ton

02 Shackle SWL 8 pcs 20 ton

04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty

01 Safety Barricade Red White 77 mtr

02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty

01 Weight of material 75.00 T

02 Crane Block 1.8 T

03 Wire Sling 0.3 T

04 Spreader Beam 0.6 T

05 Shackle 0.4 T

06 Total Weight 78.1 T

07 Crane Capacity 86.4 T

08 Safety Factor 1.11

SF =

86.4

78.1

= 1.11

Steel plates 1.5m x 6m x 20 mm thk for track

R24000

LIFTING STUDY

OBJECT 75 TON

BY CRAWLER CRANE 550TON

ON OPERATING RADIUS 24 METER