LICENSE AGREEMENT Static Control Components, Inc. (Static …diagramas.diagramasde.com/impresoras/HP8500... · 2010. 10. 25. · Remove the mag roller and mag roller bearings (FIG

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About the PrinterReleased in October 1998, the Hewlett-Packard® Color LaserJet® 8500 was positionedas a high-performance, high-volume printertargeted at the corporate department. The8500 offered a number of additional featuresnot found on the HP4500, which was releasedthe same month. Additional features includedfaster print speeds, a hard disk drive support,11" x 17" paper size capability, and more

robust paper input and output capabilities. Atthe time of its introduction, the Canon® enginein the 8500 was one of the fastest on the mar-ket with a color print speed of 6 ppm and amonochrome speed of 24 ppm.

In April 2000, Hewlett-Packard introduced the8550 as an upgrade model featuring a fasterprocessor and a suggested list price reductionof approximately $2000. The 8550 product lineis comprised of the base-level 8550 model, twoenhanced versions, the 8550 DN and GN, andan 8550 MFD version featuring a scanner toprovide digital copier functionality.

The 8500 and 8550 feature chemically-manu-factured color toners, an oil-less fuser design,and a rotating carousel color cartridge mecha-nism. Both the 8500/8550 use a conventionally-manufactured magnetic, monocomponentblack toner. Although very similar in manyways to the HP4500, the 8500 and 8550 use atransfer drum rather than an intermediatetransfer belt. The supplies set for the HP8500and 8550 consists of seven consumables: fourtoner cartridges, an image drum, a transferdrum, and a fuser assembly.

System Support Series™ 299

Cartridge Reference

Hewlett Packard® LaserJet® 8500 (HP8500)

Remanufacturing Instructions

Engine InformationEngine Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canon® EP-82Date of U.S. Printer Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HP8500 - October 1998

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canon® C2100 - May 1999. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HP8550 - April 2000

Print Speed (pages per minute) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ppm color, 24 ppm monochromeDuty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60,000 pages per monthPrint Resolution (dpi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 x 600 dpi

Supplies InformationItem OEM Part # Yield List Street

HP Canon®

Black Toner* C4149A R94-3015-150 17K $150.00 $94.00Cyan Toner* C4150A R94-3014-150 8.5K $233.00 $145.00Magenta Toner* C4152A R94-3013-150 8.5K $233.00 $145.00Yellow Toner* C4151A R94-3012-150 8.5K $233.00 $145.00Drum Unit* C4153A N/A 12.5K $233.00 $129.00Fuser Assembly* C4155A (110V) N/A 100K $371.00 $233.00Transfer Kit C4154A N/A 75K $532.00 $293.00*Prices as of June 2001

Model CompatibilityHewlett Packard® Color LaserJet® 8500, 8500 N, 8500 DNHewlett Packard® Color LaserJet® 8550, 8550 N, 8550 DN, 8550 GN, 8550 MFPCanon® imageCLASS® C2100, C2100 PD, C2100 CS

Table of Contents

Introduction . . . . . . . . . . . . . . . . .1-2Tools & Supplies You Will Need . .2Use of Compressed Air . . . . . . . . .2Drum Unit . . . . . . . . . . . . . . . . . . . .3Black Toner Unit . . . . . . . . . . . . . .4Color Toner Unit . . . . . . . . . . . . . . .5Disassembly Black Toner HopperSection . . . . . . . . . . . . . . . . . . . . . 6-7Reassembly of the Black TonerHopper Section . . . . . . . . . . . . . .7-9Disassembly Color Toner HopperSection . . . . . . . . . . . . . . . . . . . .9-12Reassembly of the Color TonerHopper Section . . . . . . . . . . . .12-15Disassembly of the Drum Section . . . . . . . . . . . . . . . . . . .15-18Reassembly of the Drum Section . . . . . . . . . . . . . . . . . . . 18-19

WWW.SCC-INC.COM

Get the latest information on the web at Static Control’s

Hewlett-Packard® LaserJet® 8500Online Engine Center at

www.scc-inc.com

System Support Series™ docu-ments are available on our Website in Adobe® Acrobat® format.

If you need additional infor-mation or technical assis-tance, please contact your

Regional Support Team.

800.488.2426 (USA)919.774.3808 (Int’l)

+44 (0) 118.923.8800 (UK)[email protected] (US Email)

[email protected] (UK Email)www.scc-inc.com

HP8500, Remanufacturing Instructions

Tools and Supplies You Will NeedFor Basic Remanufacturing:• Small-Tipped Flat-blade Screwdriver• Needlenose Pliers• Snap Ring Pliers (removal tool)• Phillips Screwdriver• Funnel for Toner Bottle• Compressed Air for Cleaning . . . . . . . . . . . . . . . .(See above)• 91-99% Isopropyl Alcohol . . . . . . . . . . . . . . . . . . . .(See above)• Lint-Free Foam Tip Swab . . . . . . . . . . . . . . . . . . . . . . .LFSWAB• Lint-Free Cleaning Cloth . . . . . . . . . . . . . . . . . . . . .LFCCLOTH• Cotton Swab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QTIP• Conductive Cartridge Lubricant . . . . . . . . . . . . . .CONCLUBE• Kynar® Lubricating Powder . . . . . . . . . . . . . . . . . . . . . . .KPOW• Shallow Trough for Dipping the Wiper Blade• SCC Hook Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HTOOL• Industrial Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CSS-47

Use of Compressed AirAs of April 28, 1971, the Occupational Safety & HealthAdministration (OSHA) Standard, 29 CFR 1910.242 paragraphsa & b for general industry requires effective chip guarding andpersonal protective equipment (PPE) when using compressedair. When cleaning residual toner particles from cartridgesusing a compressed air system, you must use air nozzles meet-ing OSHA requirements. Air nozzles that regulate air pressureto a maximum of 30 psi comply with this standard. Refer to theOSHA publication for any updates or changes that haveoccurred since the date noted above.

Use of Isopropyl AlcoholFor best results, we recommend using ONLY 91-99% isopropylalcohol for cleaning as directed in these instructions. 91%Isopropyl alcohol is available at most major drug stores; 99%Isopropyl alcohol is available through distributors of chemicalproducts. Follow the alcohol manufacturer's safety instructions.

page 2

PCR StaticDischargeBrush

Endplate

Drum Protector Cover

Hub Axle Bushing

Wiper Blade

Endplate

Compression Spring

PCR

Recovery Blade Assembly

DrumWiperFelt

BrushActuatorArm

HEWLETT-PACKARD® COLOR LASERJET® 8500DRUM UNIT

Brush Support

OPC DrumPCR CoverAssembly

Waste Bin Section

Auger DriveWheels

Drum TonerRemover Roller

Recovery BladeSealing Foam

DriveGearTrain

End Foam


page 3

Tension Spring

HEWLETT® PACKARD® LASERJET® 8500BLACK TONER CARTRIDGE

Mag Roller Shutter Assembly

Doctor Blade

End Plate

Shutter SupportHousing

Mag Roller Air GapBushing

Toner Hopper

Mag RollerSealing Blade

Mag RollerEnd Felt

Doctor BladeSealing Foam

Doctor BladeEnd Foam

Bearing

Air GapBushing

Bearing

ShutterActuator Arm


page 4

HEWLETT-PACKARD® COLOR LASERJET® 8500COLOR TONER UNIT

Electrical Contact

Contact Spring

Main Drive Train

Snap Ring

Drive Gear

Bearing

Bushing Bearing

Bushing

Developer Roller

End Plate

Shutter Support Arm

Shutter Actuator Spring

Hopper Cap

End Support Plate

End Plate Cover

Toner Adder Roller

Developer Roller Sealing Blade

End Foam

Developer RollerEnd Felt

Doctor BladeSealing Foam (Forward)

Doctor BladeSealing Foam (Rear)

Roller Assembly

Top Plate

Doctor Blade

Base Plate


page 5

page 6. SSS™ 299.


1. Use a small screwdriver to depress the lockingclip (FIG 1) and then slide out the mag rollershutter support bracket (FIG 2). Be careful notto break the locking clip.

FIG 1

2. On the opposite end of the shutter pull theshutter support bar loose from the cartridge(FIG 3).

FIG 3

3. Rotate the drum shutter down (FIG 4) and pullthe shutter free from the drum shutter actuatorarm (FIG 5).

FIG 4

Disassembly of the Black Toner Unit

FIG 2

DepressLocking Clip

FIG 5

4. Remove the four screws that secure the magroller end plate (FIG 6). Remove the end plate.

Pull SupportBar Loose

Drum ShutterActuator Arm

End Plate Screws

ShutterSupport Bracket

FIG 6

page 7. SSS™ 299.


7. Dump the remaining toner and clean the car-tridge with dry, filtered, compressed air (FIG 9).

FIG 9

5. Remove the mag roller and mag roller bearings(FIG 7).

FIG 7

6. Remove the two screws that secure the doctorblade (FIG 8). Remove the doctor blade.

FIG 8

8. Inspect the end felts and sealing blade andreplace as needed (FIG 10).

FIG 10

Mag Roller Bearings

Doctor Blade Screws

End Felts

Sealing Blade

Reassembly of the Black Toner Unit

1. Install a new doctor blade and secure with thetwo screws (FIG 11).

Doctor Blade Screws

FIG 11

2. Fill the hopper with toner through the tonerport (FIG 12).

Toner Port

FIG 12

For further sealing instructions, refer to System Support Series™

SSS™ 300 HP8500 Sealing Instructions.

page 8. SSS™ 299.


3. Replace the mag roller, making sure the slotson the end of the mag roller line up with theslots inside the mag roller drive gear (FIG 13).

FIG 13

4. Replace the mag roller end cap, making surethe key on the end of the magnet (FIG 14) linesup with the slot inside the end plate (FIG 15).

FIG 14

FIG 15

5. Secure the mag roller end plate with the fourscrews (FIG 16).

6. Holding the mag roller shutter in the positionshown, slide the shutter into the shutter actua-tor arm (FIG 17).

7. Rotate the shutter over the mag roller (FIG 18)and place the left end of the shutter support barin corresponding hole on the end of the car-tridge (FIG 19).

FIG 18

Mag RollerDrive Gear

Slots

Key

Key

End Plate Screws

FIG 16

ShutterActuator Arm

FIG 17

Mag Roller Shutter

page 9. SSS™ 299.


FIG 19

ShutterSupport Bar

8. Replace the shutter support housing, makingsure the right end of the shutter support bar fitsin the corresponding hole in the support hous-ing (FIG 20).

FIG 20

ShutterSupport Housing

3. Use a hook tool (HTOOL) to pull the spring armback in order to release the spring (FIG 24 & 25).

Disassembly of the Color Toner Unit

1. Remove the two screws on each endplate andcarefully remove both of the endplates (FIG 21 & 22).

Screws

FIG 21

Screws

FIG 22

Right Side

Left Side

2. Remove the two large gears in the main drivetrain from the right side of the cartridge (FIG 23).

FIG 23

LargeGears

Spring Arm

FIG 24

NOTE: Make sure not to break or damage the lightposts, if broken the cartridge will not work.

LightPosts

page 10. SSS™ 299.


5. Pull shutter arms free from each side of thecartridge (FIG 27).

4. Remove the shutter support arm (FIG 26).

HookTool

FIG 25

ShutterArm

FIG 26

ShutterSupport

Arm

FIG 27

6. Using a flat-blade screwdriver, pry the electri-cal contact from the gear (FIG 28).

ElectricalContact

FIG 28

7. Using snap ring pliers, remove the snap ringfrom the gear (FIG 29).

SnapRing

FIG 29

8. Remove the two gears from the cartridge(FIG 30).

Gears

FIG 30

page 11. SSS™ 299.


9. Using a Phillips screwdriver, remove the twoscrews from the cartridge and remove the innerendplate (FIG 31). Make sure when removingthe endplate not to lose or damage the contactspring on the roller assembly (FIG 32).

Screws

FIG 31

10. Remove the developer roller from the cartridge (FIG 33).

DeveloperRoller

FIG 33

11. Remove the developer roller bushings andbearings (FIG 34).

FIG 34

Bearings

Bushings

12. Using a Phillips screwdriver, remove the twoscrews from the cartridge and remove the support plate (FIG 35).

Screws

FIG 35

13. When removing the support plate take care not to damage the electrical contact which isattached to the plate (FIG 36).

ElecticalContact

FIG 36

14. Using a Phillips screwdriver, remove the three(black) screws from the roller assembly andremove the assembly. Then, remove the two(silver) screws from the top plate and removethe top plate (FIG 37). Notice the difference inthe left and right silver screws with washer(FIG 38).

Screws

FIG 37

FIG 38

RightSide

LeftSide

ContactSpring

FIG 32

NOTE: When removing the endplate make sure notto lose or damage the spring, the arm, or thetension spring underneath the arm.

SpringArm

Washer

TensionSpring


page 12. SSS™ 299.

17. Clean the cartridge with dry, filtered, compressed air (FIG 41).

15. Remove the doctor blade and the base plate (FIG 39).

DoctorBlade

FIG 39

BasePlate

16. Remove the hopper cap and dump the remaining toner (FIG 40).

HopperCap

FIG 40

FIG 41

Reassembly of the Color Toner Unit

1. Fill the cartridge with toner. Replace the hoppercap (FIG 42).

HopperCap

FIG 42

2. Install the base plate and the doctor blade (FIG 43). Make sure to they are centered on thecartridge.

DoctorBlade

FIG 43

BasePlate

For further sealing instructions, refer to System Support Series™

SSS™ 430 HP8500 Adhesive ProSeal™ Sealing Instructions.

NOTE: Use caution removing the OEM hopper capso as not to damage the vent material.

page 13. SSS™ 299.


4. Replace the support plate and secure with the twoscrews (FIG 46).

3. Install the top plate. Using a Phillips screwdriver,secure with the two (silver) screws on the topplate (FIG 44). Notice the difference in the leftand right silver screws with washer (FIG 45).Install the assembly. Secure the three (black)screws on the top plate (FIG 44).

Screws

FIG 44Right SideLeft Side

FIG 46

FIG 45

5. Make sure the electrical contacts are in thecorrect position. The contact should slideunder the two clips as shown (FIG 47).

ElecticalContact

FIG 47

7. Replace the developer roller (FIG 49).

DeveloperRoller

FIG 49

6. Replace the developer roller bushings andbearings (FIG 48).

Bearings

Bushings FIG 48

8. Replace the inner endplate and secure with thetwo screws (FIG 50). Make sure when replacingthe endplate to replace the contact spring onthe roller assembly as shown (FIG 51).

Screws

FIG 50

9. Replace the two gears as shown (FIG 52).

Gears

FIG 52

Screws

Spring

ContactSpring FIG 51

Washer

NOTE: If the shutter gears are not replaced correctly (as shown above), the shutter will notclose properly and can cause printer problems.

ShutterGearsArm

TensionSpring

NOTE: When replacing the endplate make sure notto lose or damage the spring, the arm, or thetension spring underneath the arm.

NOTE: Make sure the end of the contact does notget positioned behind the DRS blade.

Two Clips

page 14. SSS™ 299.


13. Replace the shutter support arm (FIG 56).

ShutterSupport

Arm

10. Using snap ring pliers, replace the snap ring tothe gear (FIG 53).

SnapRing

FIG 53

12. Place the shutter arms back into the sides ofthe cartridge (FIG 55).

ShutterArm

FIG 56

11. Replace the electrical contact (FIG 54).

ElectricalContact

FIG 55

FIG 54

14. Replace the spring arm using a hook tool(HTOOL) as shown (FIG 57 & 58).

Spring Arm

FIG 58

HookTool

FIG 57

NOTE: Gear must be put in correctly in order forthe snap ring to be replaced.

NOTE: Check the shutter gears (FIG 50) are work-ing properly.

page 15. SSS™ 299.


15. Replace the large gears in the main drive train(FIG 59).

16. Replace the endplates on each side of the cartridge and secure with two screws (FIG 60 & 61).

Screws

FIG 60

Screws

FIG 61

Disassembly of the Drum Unit

1. Remove the four screws on the endplate andremove the endplate (FIG 62).

FIG 62

Screws

2. Remove the three Auger drive gears (FIG 63).

FIG 63

Auger DriveWheels

NOTE: Make sure not to break or damage the lightposts, if broken the cartridge will not work.

LightPosts

LargeGears

LightPosts

FIG 59

page 16. SSS™ 299.


8. Using a Phillips screwdriver, remove the twoscrews from the PCR cover assembly andremove the assembly (FIG 69).

FIG 69

PCR CoverAssembly Screws

7. Remove the PCR (FIG 68).

FIG 68

PCR

3. Remove the four screws from the other endplateand remove the endplate (FIG 64).

FIG 64

Screws

4. Remove the hub axle bushing (FIG 65).

FIG 65

Hub AxleBushing

5. Remove the OPC drum (FIG 66).

FIG 66

OPC Drum

6. Remove the gears of the drive gear train.Remove the brush actuator arm (FIG 67).

FIG 67

Drive GearTrain

BrushActuator Arm

page 17. SSS™ 299.


14. Using a Phillips screwdriver, remove the twoscrews and remove the inner grid of the drumsection (FIG 75). Make sure not to misplace thetoner level wiper.

13. Using a flat-blade screwdriver, loosen the topstarting at one corner of the cartridge and runningthe screwdriver around the seam of the cartridgetop (FIG 74).

12. Dump out residual toner and clean with dry, filtered, compressed air (FIG 73).

FIG 73

FIG 74

15. Clean with dry, filtered, compressed air (FIG 76).

FIG 76

NOTE SCC recommends removing the top of the cartridgeto fully clean. An optional method is to shake and blowout the cartridge through the auger drive wheels side.However, toner dusting on the drum and cartridge mayoccur during shipment. In addition, the agitators inside ofthe drum section may come loose and would not be ableto be fixed without removing the top. If top is not removed25-35g of toner may remain in the cartridge.

11. Remove the plastic shims on both sides of thecartridge (FIG 72).

FIG 72

Plastic Shim

10. Using a Phillips screwdriver, remove the twomachine screws on the wiper blade and thenremove the wiper blade (FIG 71). Mark the cartridge around the wiper blade to ensureproper replacement.

FIG 71

Screws

9. Remove the brush actuator arm, PCR staticdischarge brush, compression spring and brushsupport bearing (FIG 70).

FIG 70

PCR StaticDischarge

Brush

BrushActuator

Arm

CompressionSpring and

BrushSupportBearing

FIG 75

Screws

Toner Level Wiper

page 18. SSS™ 299.


2. Replace the wiper blade, lining up the blade tothe markings for accurate placement andsecure with the two machine screws (FIG 82).

FIG 82

Screws

1. Replace the plastic shims on both sides of thecartridge (FIG 81).

Plastic Shim

FIG 81

Reassembly of the Drum Unit

19. Press firmly around the seam. Allow the adhesive to set for 2 hours before handling (FIG 80).

FIG 80

NOTE After removing the top, make sure to remove excessadhesive. This takes an additional 10 minutes.

18. Apply a thin, even bead of industrial adhesive(CSS-47) around the entire seam of the cartridge(FIG 79).

FIG 79

16. Replace the inner grid and secure with twoscrews using a Phillips screwdriver (FIG 77).Replace the toner level wiper as shown.

17. Replace all gears on each side of the cartridge.Make sure that agitator gears are connected tothe agitators. The agitators can come loose inthe remanufacturing process (FIG 78).

FIG 78

FIG 77

Screws

Toner Level Wiper

page 19. SSS™ 299.


8. Replace the hub axle bushing. Make sure thatslot in the bushing aligns with the notch on thecartridge (FIG 87).

FIG 87

Hub AxleBushing

4. Replace the PCR cover assembly and securewith the two screws (FIG 84).

FIG 84PCR Cover

Assembly Screws

6. Replace the PCR (FIG 85).

PCR

FIG 85

7. Replace the OPC drum (FIG 86).

FIG 86

OPC Drum

3. Replace the brush actuator arm, PCR static dis-charge brush, compression spring and brushsupport bearing (FIG 83).

FIG 83

PCR StaticDischarge

Brush

BrushActuator

Arm

CompressionSpring and

BrushSupportBearing

9. Replace the endplate and secure with the fourscrews (FIG 88).

FIG 88

Screws

10. Replace the other endplate and secure withthe three screws (FIG 89).

FIG 89Screws

Notch

NOTE: Make sure the brush support has beenproperly aligned when replacing the endcap.

Static Control Components, Inc. 3010 Lee Avenue • PO Box 152 • Sanford, NC 27331US/Can 800.488.2426 • US/Can Fax 800.488.2452Int’l 919.774.3808 • Int’l Fax 919.774.1287www.scc-inc.com

STATIC CONTROLStatic Control Components (Europe) LimitedUnit 30, Worton DriveReading • Berkshire RG2 0TG • United KingdomTel +44 (0) 118 923 8800 • Fax +44 (0) 118 923 8811www.scc-inc.com

©2002 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control, SSS, ProSeal and System Support Series are trademarks of Static ControlComponents Inc. All other brand and product names are trademarks or registered trademarks of their respective companies. Adobe, Acrobat and the Acrobat logo are registered trademarks of Adobe SystemsIncorporated.

We realize that the success of your business directly affects the success of Static Control. It’s no longer a matter of

keeping up with your competition, but surpassing them. That is why we invest so much time and effort in the technology

necessary for your business to address new market opportunities quickly, and with confidence.

Where monochrome once ruled the industry color is now emerging and taking a foothold. It is our pledge to you, our

customer, to do all we can to help you move into this new opportunity and others, as quickly and effortlessly as possible.

We will continue to support monochrome markets, while building a comprehensive color technology library for your refer-

ence, along with products to support your growing business. Together we can build a partnership for a successful future.

Technology and Support You Can Rely On!

Documents

LICENSE AGREEMENT Static Control Components, Inc. (Static …diagramas.diagramasde.com/impresoras/HP8500... · 2010. 10. 25. · Remove the mag roller and mag roller bearings (FIG