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CONTENTS SECTION 1 . . . . SUMMARY SECTION 2 . . . . CABINET & MAIN CHASSIS SECTION 3 . . . . ELECTRICAL SECTION 4 . . . . MECHANISM OF VCR PART SECTION 5 . . . . REPLACEMENT PARTS LIST

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  • CONTENTSSECTION 1 . . . . SUMMARYSECTION 2 . . . . CABINET & MAIN CHASSISSECTION 3 . . . . ELECTRICALSECTION 4 . . . . MECHANISM OF VCR PARTSECTION 5 . . . . REPLACEMENT PARTS LIST

  • SECTION 1SUMMARY

    CONTENTS

    PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3SERVICING PRECAUTIONS .................................................................................................. 1-4

    General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices

    SERVICE INFORMATION FOR EEPROM IC SETTING(VCR)...................................... 1-5SERVICE INFORMATION FOR EEPROM (DVD).............................................................. 1-6SPECIFICATIONS ........................................................................................................................1-7

  • 1-3

    CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-TURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLYVOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANYRESULTING PROPERTY DAMAGE OR USER INJURY.SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARETHOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETYCHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THEUSER.WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-TION FROM A.C. LINE SHOCK.SAFETY CHECKSAFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. ACHECK SHOULD BE MADE OF THE FOLLOWING.SUBJECT : FIRE & SHOCK HAZARD1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY

    AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARETRANSPORTED TO AND FROM THE REPAIR SHOP.

    2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICESSUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVEBEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THESAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEENDEFEATED.

    3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLDSOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.

    4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATIONTO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGEDINSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARYFOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.

    5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE ORA RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUNDPROTRUNING METAL SURFACES MUST BE AVOIDED.

    6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOFRESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACTFACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTSOTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR-CUIT MODIFICATIONS.

    7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN-DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATEWITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT-METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, INTHE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITORBETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON-DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUGAND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANYVALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCKHAZARD AND MUST BE CORRECTED IMMEDIATELY.

    SUBJECT: GRAPHIC SYMBOLSTHE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHINAN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF UNINSULATEDDANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAG-NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN-GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TOTHE PRESENCE OF IMPORTANT SAFETY INFORMATION INSERVICE LITERATURE.

    SUBJECT : X-RADIATION1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-

    SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHENTHE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-ABLE LEVELS.

    2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BEUSED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD INCOLOR SETS, ALWAYS RE-INSTALL THEM.

    3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE ANACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF THE METER SHOULD BE CHECKED PERIODICALLYAGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLEAT YOUR DISTRIBUTOR.

    4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLYTHERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERYTIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULDBE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGEWITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOESNOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATINGCORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ONEACH CUSTOMERS INVOICE.

    5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS INA PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE ANDTHE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCTLONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCESSIVE VOLTAGE.

    6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS(WHERE USED).

    SUBJECT: IMPLOSION1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE

    GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BETAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOIDSCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.

    2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.SUBJECT : TIPS ON PROPER INSTALLATION1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-

    HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TOHEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.

    2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIOINSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.

    3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REARVENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHTOBSTRUCT VENTILATION.

    4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF ORPLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENTTHICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERSMUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGETEST ON CUSTOMIZED INSTALLATIONS.

    5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ONSLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT ISPROPERLY SECURED.

    6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITSMOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSSTHRESHOLDS OR DEEP PILE CARPETS.

    7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STANDWHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OFTHE SAME OR LARGER SCREEN SIZE.

    8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TOHOME AND FAMILY.

    PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

    A.C. VOLTMETER

    GOOD EARTH GROUNDSUCH AS THE WATERPIPE. CONDUIT. ETC

    PLACE THIS PROBEON EACH EXPOSEDMETAL PART

  • 1-4

    SERVICING PRECAUTIONSCAUTION : Before servicing the VCR+DVD covered by thisservice data and its supplements and addends, read and fol-low the SAFETY PRECAUTIONS. NOTE : if unforeseen cir-cumstances create conflict between the following servicingprecautions and any of the safety precautions in this publi-cations, always follow the safety precautions.Remembers Safety First:

    General Servicing Precautions1. Always unplug the VCR+DVD AC power cord from the AC

    power source before:(1) Removing or reinstalling any component, circuit board,

    module, or any other assembly.(2) Disconnection or reconnecting any internal electrical

    plug or other electrical connection.(3) Connecting a test substitute in parallel with an elec-

    trolytic capacitor.Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may resultin an explosion hazard.

    2. Do not spray chemicals on or near this VCR+DVD or anyof its assemblies.

    3. Unless specified otherwise in this service data, cleanelectrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner,cotton-tipped swab, or comparable soft applicator.Unless specified otherwise in this service data, lubricationof contacts is not required.

    4. Do not defeat any plug/socket B+ voltage interlocks withwhitch instruments covered by this service manual mightbe equipped.

    5. Do not apply AC power to this VCR+DVD and/or any of itselectrical assemblies unless all solid-state device heatsinks are cerrectly installed.

    6. Always connect test instrument ground lead to theappropriate ground before connection the test instrumentpositive lead. Always remove the test instrument ground lead last.

    Insulation Checking ProcedureDisconnect the attachment plug from the AC outlet and turnthe power on. Connect an insulation resistance meter(500V)to the blades of the attachment plug. The insulation resis-tance between each blade of the attachment plug and acces-sible conductive parts (Note 1) should be more than 1M-ohm.Note 1 : Accessible Conductive Parts including Metal pan-els, Input terminals, Earphone jacks, etc.

    Electrostatically Sensitive (ES) DevicesSome semiconductor (solid state) devices can be damagedeasily by static electricity. Such components commonly arecalled Electrostatically Sensitive (ES) Devices. Examples oftypical ES devices are integrated circuits and some fieldeffect transistors and semiconductor chip components.The following techniques should be used to help reduce theincidence of component damage caused by static electricity.

    1. Immediately before handling any semiconductor compo-nent or semiconductor-equipped assembly, drain off anyelectrostatic charge on your body by touching a knownearth ground. Alternatively, obtain and wear a commer-cially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grouned-tip soldering iron to solder or unsolderES devices.

    4. Use only an anti-static solder removal device. Somesolder removal devices not classified a anti-static cangenerate electrical charges sufficient to damage ES devices.

    5. Do not use freon-propelled chemicals. These cangenerate electrical charge sufficient to damage ESdevices.

    6. Do not remove a replacement ES device from its protective package until immediately before you are ready toinstall it. (Most replacement ES devices are packaged withleads electrically shorted together by conductive foam,aluminum foil, or comparable conductive material).

    7. Immediately before removing the protective material fromthe leads of a replacement ES device, touch the protectivematerial to the chassis or circuit assembly into which thedevice will be installed.

    Caution : Be sure no power is applied to the chassis orcircuit, and observe all other safety precautions.

    8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the liftingof your foot from a carpeted floor can generate static elec-tricity sufficient to damage an ES device.)

  • 1-7

    SPECIFICATIONS GENERAL

    Power requirements AC 200-240V, 50/60 HzPower consumption 17W Dimensions (approx.) 430 x 78.5 x 265 mm (W x H x D)Mass (approx.) 4.2 kgOperating temperature 5C to 35C (41F to 95F)Operating humidity 5 % to 90 %Timer 24 hours display typeRF Modulator UHF 22 - 68 (Adjustable)

    SYSTEM

    Laser Semiconductor laser, wavelength 650 nmVideo Head system Double azimuth 6 heads, helical scanning.Signal system PALFrequency response DVD (PCM 96 kHz): 8 Hz to 44 kHz

    DVD (PCM 48 kHz): 8 Hz to 22 kHzCD: 8 Hz to 20 kHz

    Signal-to-noise ratio More than 100dB (ANALOG OUT connectors only)Harmonic distortion Less than 0.008%Dynamic range More than 100 dB (DVD)

    More than 95 dB (CD)

    INPUTS (VCR)Audio -6.0dBm, more than 10 kohms (SCART)

    -6.0dBm, more than 47 kohms (RCA)Video 1.0 Vp-p, 75 ohms, unbalanced (SCART/RCA)

    OUTPUTS (DVD)VIDEO OUT 1 Vp-p 75 ohms, sync negativeCOMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 , negative sync, RCA jack x 1(Progressive Scan) (Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2RGB output 0.7 Vp-p, 75 ohmsAudio output (coaxial audio) 0.5 V (p-p), 75 , RCA jack x 1Audio output (analog audio) 2.0 Vrms (1 KHz, 0 dB), 600 ,

    RCA jack (L, R)x2/SCART (TO TV)

    OUTPUTS (VCR)Audio -6.0dBm, less than 1 kohms (SCART)Video 1.0Vp-p, 75 ohms, unbalanced (SCART)RGB output 0.7 Vp-p, 75 ohms

    *Design and specifications are subject to change without notice.

  • 2-1

    SECTION 2CABINET & MAIN CHASSIS

    CONTENTS

    EXPLODED VIEWS .....................................................................................................................2-21. Cabinet and Main Frame Section ...........................................................................................2-22. Deck Mechanism Section [ DVD MD (DP-10C) ] ...................................................................2-33. DECK Mechanism Section [ VCR DECK D37(N) ].................................................................2-3

    1) Front Loading Mechanism Section ..................................................................................2-32) Moving Mechanism Section (1)..........................................................................................2-43) Moving Mechanism Section (2)..........................................................................................2-5

    4. Packing Accessory Section....................................................................................................2-6

  • 2-2

    EXPLODED VIEWS1. CABINET AND MAIN FRAME SECTION

    280 A

    43

    A44

    A26

    A00

    A46

    A47

    A50

    285

    284

    271

    265

    463

    330

    261

    261

    260

    452

    452

    452

    261

    465

    272

    273

    463

    463

    463

    463

    469

    274

    3002

    50

    471

    469

    469

    288

    323

    324

    322

    470

    457

    286

    NOTES) THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICELITERATURE.

    A

    5

    4

    3

    2

    1

    B C D

    283

    CN

    501

  • 2-3

    2. DECK MECHANISM SECTION [ DVD MD (DP-10C) ]

    015A

    012A

    012A

    015B

    A26

    A02439

    018

    013

    017

    014

    001

    002

    003

    A01

    020

    435

    015

    019

    012

    432

    030

    024

    025

    036

    A03

    430

    021

    439431

    435

    010

    012

    026

    440

    016

  • 2-4

    3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]1) FRONT LOADING MECHANISM SECTION

    054A

    100

    A21

    106

    107

    102

    105

    103

    110

    112

    113

    114

    A23

    109

    032

    A24

    115

    116

    A22

    054

  • 2-5

    3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]2) MOVING MECHANISM SECTION (1)

    A01

    008

    006

    004

    013

    409

    016

    003

    022

    012

    011

    017

    031

    079

    032

    024

    406

    405

    028

    021

    031

    007

    A03

    014

    015

    026 0

    27

    009

    029

  • 2-6

    3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]3) MOVING MECHANISM SECTION (2)

    052A

    051

    052 5

    17

    064

    067

    A11

    066

    068

    A12

    069 07

    0

    023

    078

    032

    076

    077

    058

    080

    410

    055

    518 06

    0

    065

    061

    056

  • 2-7

    4. PACKING ACCESSORY SECTION

    BATTERY808

    BAG804

    PACKING, CASING803

    806

    INSTRUCTION ASSEMBLY

    RF CABLE810 CABLE ASS'Y RF

    801

    REMOTE CONTROLLERASSEMBLY900

    BOX802

    PACKING, CASING803

    811

    812

    PLUG ASS'Y 1WAY

    PLUG ASS'Y 2WAY

    OPTIONAL PARTS

  • 3-13-1

    SECTION 3ELECTRICAL

    CONTENTSVCR PART

    ELECTRICAL ADJUSTMENTPROCEDURES..................................................3-2ELECTRICALTROUBLESHOOTING GUIDE......................3-3

    1. POWER(SMPS) CIRCUIT .............................3-62. SYSTEM/KEY CIRCUIT ................................3-73. SERVO CIRCUIT ...........................................3-84. Y/C CIRCUIT................................................3-105. HI-FI CIRCUIT..............................................3-146 TUNER/IF CIRCUIT ......................................3-17

    BLOCK DIAGRAMS......................................3-191. POWER (SMPS) BLOCK DIAGRAM..........3-192. TU/IF, NICAM & A2 BLOCK DIAGRAM .....3-213. VPS BLOCK DIAGRAM..............................3-224. Y/C BLOCK DIAGRAM ...............................3-235. Hi-Fi BLOCK DIAGRAM .............................3-256. SYSTEM BLOCK DIAGRAM ......................3-27

    CIRCUIT DIAGRAMS....................................3-291. POWER (SMPS) CIRCUIT DIAGRAM ........3-292. TU/IF CIRCUIT DIAGRAM ..........................3-313. A/V CIRCUIT DIAGRAM .............................3-334. Hi-Fi CIRCUIT DIAGRAM ...........................3-355. SCART(JACK) CIRCUIT DIAGRAM...........3-376. SYSTEM CIRCUIT DIAGRAM.....................3-39 WAVEFORMS................................................3-41 CIRCUIT VOLTAGE CHART.........................3-43

    PRINTED CIRCUIT DIAGRAMS ...............3-491. MAIN P.C.BOARD (TOP SIDE) ...................3-492. MAIN P.C.BOARD (BOTTOM SIDE)...........3-513. POWER P.C.BOARD...................................3-534. KEY P.C.BOARD .........................................3-53

    DVD PART

    ELECTRICAL TROUBLESHOOTING GUIDE.................................................................3-55

    1. POWER OPERATION FLOW......................3-552. SYSTEM TEST FLOW.................................3-563. TEST & DEBUG FLOW...............................3-57

    DETAILS AND WAVEFORMS ON SYSTEMTEST AND DEBUGGING.............................3-63

    1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL...................................3-63

    2. SDRAM CLOCK ..........................................3-643. TRAY OPEN/CLOSE SIGNAL.....................3-644. SLED CONTROL RELATED SIGNAL

    (NO DISC CONDITION)...............................3-665. LENS CONTROL RELATED SIGNAL

    (NO DISC CONDITION)...............................3-666. LASER POWER CONTROL RELATED

    SIGNAL(NO DISC CONDITION) .................3-677. DISC TYPE JUDGEMENT WAVEFORM ....3-678. FOCUS ON WAVEFORM ............................3-699. SPINDLE CONTROL WAVEFORM

    (NO DISC CONDITION)...............................3-7010. TRACKING CONTROL RELATED

    SIGNAL(SYSTEM CHECKING) ................3-7111. ZR36868 AUDIO OPTICAL AND COAXIAL

    OUTPUT(SPDIF)........................................3-7212. ZR36868 VIDEO OUTPUT WAVEFORM ..3-7213. ZR36868 AUDIO OUTPUT TO

    AUDIO DAC...............................................3-7314. AUDIO OUTPUT FROM AUDIO DAC.......3-74

    BLOCK DIAGRAMS ......................................3-761. SYSTEM BLOCK DIAGRAM ......................3-76 2. SERVO BLOCK DIAGRAM.........................3-77 3. AUDIO & VIDEO IN/OUT

    BLOCK DIAGRAM ......................................3-78

    CIRCUIT DIAGRAMS ....................................3-791. SYSTEM CIRCUIT DIAGRAM.....................3-792. SERVO CIRCUIT DIAGRAM.......................3-813. AV/JACK CIRCUIT DIAGRAM....................3-83

  • 3-2

    ELECTRICAL ADJUSTMENT PROCEDURES1. Servo Adjustment

    1) PG Adjustment Test Equipment

    Adjustment And Specification

    a) OSCILLOSCOPEb) NTSC MODEL : NTSC SP TEST TAPE

    C) PAL MODEL : PAL SP TEST TAPE

    MODE

    PLAY

    Adjustment Procedurea) Insert the SP Test Tape and play.

    Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after theSP Test Tape is inserted.

    b) Connect the CH1 of the oscilloscope to the H/SW(TP) and CH2 to the Video Out for the VCR.c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(TP), and then check the distance (time

    difference), which is from the selected A(B) Head point of the H/SW(TP) signal to the starting point ofthe vertical synchronized signal, to 6.5H 0.5H (412s, 1H=63s).

    PG Adjustment Methoda-1) Payback the SP standard tapeb-2) Press the OK key on the Remote controller and the PLAY key on the Front Panel the same time

    for more than 5seconds, then it goes in to Tracking initial mode. c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically.d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data. CONNECTION

    WAVEFORM

    V.OutH/SW(TP) R/C TRK JIG KEY 6.5 0.5H

    MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION

    V.Out

    H/SW(TP)

    OSCILLOSCOPE

    CH1 CH2

    V.out

    R/C KEY

    H/SW(TP)

    H/SW

    CompositeVIDEO

    6.5H(416us)

    VCR PART

  • 3-3

    ELECTRICAL TROUBLESHOOTING GUIDE

    NO Check or Replacethe D102

    Replace the D123

    Replace the D124

    Replace the D121

    YES

    YES

    Is the D121Normal?

    Power Line of MainPCB is short

    1. Power(SMPS) CIRCUIT

    No 5.3VA

    Replace the FR101(Use the same ICW)

    Is the FR101Normal?

    Is the R101Normal?

    Is the BD101Normal?

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    Replace theBD101

    Replace the R101

    Is the D102 normal?

    Replace the D125

    Replace the IC103

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    Is Vcc (9V - 18V) sup-plied to IC101 Pin2?

    Are the D125 normal?

    Is there about 2.5Vat the IC103 Pin1?

    Is the D123 normal?

    Is the D124Normal?

    (1) No 5.3VA

  • 3-4

    No 33V

    Is the Vcc(33V) sup-plied to Q161 Emittor?

    Check or Replacethe D121

    Is the Q162 BaseH?

    Check the PWR CTLH signal from -com

    Check or Replacethe Q161

    YES

    YES

    YES

    (5) No 33V

    No 5.0V_D

    Check or Replacethe D125

    Is the Vcc(5.3V) sup-plied to Q165 Emittor?

    Check or Replacethe Q165

    Is the Q162 BaseH?

    NO

    NO Check the PWR CTLH signal from -com

    YES

    YES

    YES

    (2) No 5.0V_D

    No 5.0V_T

    Check or Replacethe D125

    Check the PWR CTLH signal from -com

    Is the Vcc(5.3V) sup-plied to Q163 Emittor?

    Is the Q162 BaseH?

    Check or Replacethe Q163

    NO

    NO

    YES

    YES

    YES

    (3) No 5.0V_T

    No 3.8V

    Check or Replacethe D123

    Is the D123 normal?

    Power line of MainPCB is short

    NO NO

    NO

    YES

    YES

    (4) No 3.8V

  • 3-5

    No Motor_Vcc

    Check or Replacethe D124

    Is the Vcc(14V)supplied to C134?

    Check or Replacethe Cap / Drum

    NO

    YES

    YES

    (6) No Motor_Vcc (To Cap, Drum Motor )

    No REG 12V

    Is the Vcc(14V) suppliedto Q165 Collector?

    YES

    Is the Vcc(14V) sup-plied to Q165 Base?

    YES

    Check or Replacethe Q165

    YES

    (7) No REG 12V

    Check or Replacethe D124

    NO

    NO Check the PWR CTLH signal from -com

  • 3-6

    2. SYSTEM/KEY CIRCUIT(1) AUTO STOP

    (2) The unstable loading of a Cassette tape

    Auto Stop

    Does the SW25 waveformappear at the IC501Pin23?

    Do the T-UP Reel Pulsesappear at the IC501 Pin3?

    Is 12V applied to thePMC01 Pin8?

    Check the Drum Motorsignal.

    Does 5.0V appear at theRS501?

    Check the Power Circuit.

    Check the Power.

    Is 5.0V applied to theR544 ?

    Refer to SMPS 5.3VAtroubleshooting.

    Check the IC501Pins 86, 87, 88, 89.

    Do T/UP Reel Pulsesappear at the Q514 Baseterminal?

    Replace the T/UP Reel Sensor (RS501).

    Check the CST SW andthe peripheral circuitry.

    Replace the IC501.

    The unstable loading of aCassette tape

    Does the H signal appearat the IC501 Pin32 duringinserting the CST ?

    Does the L signal appearat the IC501 Pin19 duringinserting the CST?

    Check the DeckMechanism.

    Caution : Auto stop can occur because Grease or Oil is dried up

    YES

    YES

    YES NO

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO NO

    YES

    YES YES

  • 3-7

    3. SERVO CIRCUIT(1) Unstable Video in PB MODE

    Unstable Video inPB Mode.

    Does the Noise level of thescreen changeperiodically?

    Replace the IC501.

    Refer to When the Y signaldoesnt appear on thescreen in PB Mode.

    Does the CFG waveformappear at the IC501Pin67?

    On tracking do the CTLpulses move?

    Does the Video Envelopewaveform appear at theIC501 Pin82?

    Replace the IC501.

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    (2) When the Drum Motor(2) doesnt run. Do the DFG Pulses appear

    at the PMC01 Pin11?

    Replace the Cap M.

    Arent the foil patterns andthe Components betweenIC501 Pin 104 and PMC01Pin11 short?

    Replace the IC501.

    Refer to (2)No 12VA of Power section

    Do the Drum PWM Pulsesappear at the IC501Pin34?

    Arent the foil patterns andthe Components betweenIC501 Pin34 and PMC01Pin12 short?

    Do the DFG Pulses appearat the IC501 Pin104?

    Do the Drum PWM Pulsesappear at the IC501Pin34?

    Arent the connecting patterns and the Componentsbetween IC501 Pin34 and PMC01 Pin12 short?

    When the Drum Motordoesnt run,

    Does 12V appear at thePMC01 Pin8?

    Does 2.8V appear at thePMC01 Pin12?

    Check the connector(PMC01) and the Drum Motor Assy.

    NOYES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

  • 3-8

    Does the CFG signal appear at thePMC01 Pin1?

    Does the PWM signal appear at theIC501 Pin33?

    Does 2.8V appear at the PMC01?

    Check the PMC01 and the CapstanMotor Assy.

    Does the Capstan PWM signal appear atthe IC501 Pin33?

    Arent the foil patterns and Componentsbetween IC501 Pin33 and PMC01Pin9 short?

    Does the CFG signal come into theIC501 Pin67?

    Arent the foil patterns and Componentsbetween IC501 Pin33 and PMC01Pin9 short?

    2. SERVO CIRCUIT(3) When the Capstan Motor doesnt run,

    NO

    NO

    NO

    YES

    YES

    YES

    When the Capstan Motor doesnt run,

    Does 12VA appear at the PMC01?

    YES

    Replace the IC501.

    YES

    NO

    NO

    YES

    Refer to SMPS(CAPSTAN/12Volt)Trouble Shooting.

    Arent the foil patterns and componentbetween IC501 Pin67 and PMC01Pin1 short?

    Check the Capstan Motor Assy.

    NO

  • 3-9

    KEY doesnt working.

    Is 5V applied to the IC501Pin36?

    Does LED or FLD changewhen a function button ispressed?

    Refer to SMPS 5.3VATrouble Shooting.

    Replace the defective switches.

    YES

    NO

    NO

    2. SERVO CIRCUIT(4) KEY doesnt working

  • 3-10

    4. Y/C CIRCUIT(1) No Video in EE Mode,

    No Video in EE Mode

    Check the 19Pin of Tuner.Does the Video signalappear at the IC301 Pin48?

    Is 5V applied to the IC301Pins18, 24, 42, 55, 72, 91?

    Does the Video signalappear at the IC301 Pin65?

    Does the Video signalappear at the IC501 Pin47?

    Does the Video signal appearat the Emitter terminal of theQ309?

    Check the 5.0VT, 5.3VALine. (Power Circuit)

    Is I2C BUS signal applied tothe IC301 Pins68, 69?

    Check C316. (AGC)Chck the path of the signalbetween the IC301 Pin65and IC501 Pin49.

    Replace the IC301.Does the 12VT, 5.3VAappear at the Emitter terminal of the Q309.

    Replace the Q309. Check the 12VT, 5.4VALine. (Power Circuit)

    Check the System Circuit.(Refer to SYSTEM I2C BUSCHECK Trouble Shooting)

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    NO

  • 3-11

    3. Y/C CIRCUIT(2) When the Y(Luminance) signal doesnt appear on the screen in PB Mode,

    Is 5.0VT, 5.3VA applied to theIC301 Pins24, 42, 55, 72, 91?

    Is the I2C Bus siganl applied to the IC301 Pins68, 69 ?

    Does the normal RF signalappear at the IC301 Pin78?

    Check the line of the 5.0VT,5.3VA Line. (Power Circuit)

    Check the System Circuit.(IC501 Pin23)

    Check the V.H.S/W level.(Check R303, R304)

    Replace the IC301.

    Refer to SYSTEM I2C BUSCHECK Trouble Shooting.

    Is the V.H.S/W signalapplied to the IC301 Pin70?

    Is V.H.S/W H about 3.4Vat the IC301 Pin70?

    Clean the Drum.

    Check the path of theY(Luminance) RF signal.(Check C327)

    Check the path of the Y(Luminance) RF signal.(Check the C312)

    Does the Y(Luminance) RFsignal appear at the IC301Pin79?

    Is the Y(Luminance) Videowaveform showed up attheIC301 Pin43?

    Replace the IC301.

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YESYES

    YES

    YES

  • 3-12

    3. Y/C CIRCUIT(3) When the C(Color) signal doesnt appear on the screen in PB Mode,

    Is 5.0VT/5.3VA applied to theIC301 Pins24, 42, 55, 72, 91.

    Is the Color Rotary signal applied to the IC301Pin70?

    Check the line of the 5.0VT/5.3VA Line. (Power Circuit)

    Replace the X301.

    Check the Color Pass.

    Check the Color RotaryCircuit. (IC501 Pin98 )

    Check the Color Rotarylevel. (Check the R303)

    Does the X301(4.43MHZ)oscillate?

    Replace the IC301.

    Does the Color signalappear at the IC301 Pin21?

    Is Color Rotary Habout 3.4V?

    Replace the IC301.

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    NO NO

    NO

    YES

    Does the Color signalappear at the IC301Pin25 ?

  • 3-13

    3. Y/C CIRCUIT(4) When the Video signal doesnt appear on the screen in REC Mode,

    Is the EE signal normal?

    Is 5.0VT/5.3VA applied to theIC301 Pins24,42,55,72,91?

    Does the RF signal appearat the IC301 Pin78?

    Check EE Mode.

    Check the System of RECH. (the IC501 Pin27 / the D301)

    Replace the IC301.

    Check the line of the 5.0VT/5.3VA Line.(Power Circuit)

    Check PB Mode.

    Is the REC H signal(about 4V) applied to theIC301 Pin80?

    Check the circuit of the IC301 Pins85, 86.

    Check REC LuminancePass & Color Pass.

    Does PB Mdoe operatenormally?

    Does the REC RF signalappear at the IC301Pins88,89,94,95?

    Check the Drum &Drum Connector

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

  • 3-14

    5. Hi-Fi CIRCUIT(A) No Sound(EE Mode)

    YES

    No Sound.

    Check the TU Audio of IC801Pins2, 3.

    Check the DVD Audio of IC801Pins4, 5.

    Check the AV1 Audio of IC801Pins6, 7.

    Check the AV2 Audio of IC801Pins8, 9.

    Check the AV3 Audio of IC801Pins10, 11.

    Check the Vcc of IC801 Pins34, 40,IC802 Pin13.

    YES

    Check the IIC Clock and DATA atIC801 Pins42, 43.

    YES

    Check the Audio of IC801 Pins16, 17.

    YES

    Check the Audio of IC802 Pins1, 14.

    YES

    Check the JK902, SC901.

    Check the IC751 Pins30, 31.NO

    Check the DVD Audio OUT.(JK902 DVD_A_L_L/R).

    NO

    Check the Scart1 Jack.(SC901 Scart1 Audio in Pins2, 6).

    NO

    NO

    Check the front Jack.

    Check the Scart2 Jack.(SC901 Scart2 Audio in Pins2, 6).

    NO

    Check the Power 5.0V, 12VT.YESNO

    Check the IC501 Pins17, 18.NO

    Replace IC801.

    Replace IC802.

    NO

    NO

  • 3-15

    3. Y/C CIRCUIT(B) Hi-Fi Playback

    YES

    YES

    YES

    YES

    PB mode

    No Sound.

    Check the Vcc of IC801(Pins34, 40)

    Check the Hi-Fi Selection switch.(IC801 Pin41) and the Tape quality.

    Is the RF Envelope atIC801 Pin44 over 2Vp-p?

    YES

    Check IC801 Pin42(Data),Pin43(Clock)

    YES

    Do Audio Signals appear atIC801 Pin16(L-CH), 17(R-CH)?

    YES

    Do Audio Signals appear atIC802 Pin10(L-CH), 16(R-CH)?

    YES

    YES YES

    Do Audio Signals appear atIC802 Pins11, 16?

    Do Audio Signals appear atJK902?

    Check Power 5.0V, 12VT.NO

    Check IC501 Pin26(A.H/SW)

    NO

    NO

    Check the parts of -COM(IC501 Pins17, 18)

    NO

    Check the Connection atP3D01 Pins7, 9.

    NO

    Check the A.IN line ofIC802(C850, C852)

    NO

    Check the Vcc of IC802Pin13.

    Replace IC802.

    Check the Jack(JK902)

    NO

    NO

    Check Power.NO

  • 3-16

    (C)

    Hi-Fi REC.

    It cant be recorded Hi-Fi Audiosignal.

    Check Vcc of IC801.(Pins34, 40)

    YES

    YES

    Check IC801 Pin42(Data), Pin43(CLOCK).

    YES

    Do Audio signals appear at IC801Pins16, 17?

    YES

    Do FM Audio signals appear at IC801Pin36?

    YES

    Check the Contact Point of DrumConnector if good then Replace the Drum.

    YES

    Check Power 5V, 12V.NO

    Check ports of -COM.(IC501 pins 17, 18)

    Check Audio input signal of IC801Pins2, 3(TU.A.), 4, 5(DVD.A.),6, 7(AVI.A.), 8, 9(AV2.A.), 10, 11(AV3.A.).

    NO

    Replace IC801.NO

    NO

  • 3-17

    6. Tuner/IF CIRCUIT(A) No Picture on the TV screen

    No picture on the TVscreen

    Does the Video signal atthe TU701 Pin19.

    YES

    YES YES

    Is 33VT applied to TU701Pin17?

    YES

    Is 5VT applied to TU701Pin4?

    NO

    Does Sync appear atIC501 Pin111.

    NO

    Does the Video signal atthe IC501 Pin47.

    YES

    NO

    Does the Video signal atthe IC301 Pin61.

    YES

    NO

    NODoes the Video signal atthe IC903 Pin6.

    Check the signal flow from IC903Pins26, 27 to SC901 Pin19.

    YES

    YES

    Check 33V line.NO

    Check 5V line.NO

    YES

    Does the Clock signalappear at TU701 Pin12?

    Check the lIC Clock Signalof -COM Pin18.

    NO

    YES

    Does the data signalappear at TU701 Pin13?

    Replace Tuner.

    Check the signal flow fromTU701 Pin19 to IC301 Pin48.

    Check the signal from IC301Pin65 to IC501 Pin49.

    Check the signal from IC501Pin47 to IC301 Pin56.

    Check the signal from IC903Pin6 to IC301 Pin61.

    Check the lIC Data Signalof -COM Pin17.

    NO

  • 3-18

    (B) No Sound

    No Sound.

    Check the Vcc of IC751 Pins1, 11, 19,22, 33.

    YES

    Check 5.0V Line.NO

    Check the Tuner SiF signal at IC751Pin2.

    YES

    Check the oscillator of IC751 Pins5, 6.

    YES

    Check the Audio of IC751 Pins30, 31.

    YES

    Check the Audio of IC801 Pins2, 3.

    YES

    Check the Audio of IC801 Pins16, 17.

    YES

    Check the Audio of IC802 Pins3, 5.

    YES

    Check the Signal flow from IC802Pins3, 5, SC901 Pins1, 3.

    YES

    Check the Tuner SIF of TU701 Pin22.NO

    Replace X751NO

    Check the IIC Clock and Data at IC751Pins12, 13.

    NO

    Check the signal flow from IC751Pins30, 31 to IC801 Pins2, 3.

    NO

    Check the IIC Clock and Data at IC801Pins42, 43.

    NO

    Check the signal flow from IC801Pins16, 17 to IC802 Pins11, 16.

    NO

  • 3-19 3-20

    BLOCK DIAGRAMS1. POWER(SMPS) BLOCK DIAGRAM

    BD101

    T101TRANS

    +

    BR BL(BK)(WH)

    C103

    !

    !

    !

    !!

    FUSERESISTOR

    (FR101)

    NOISE FILTERBLOCK

    (C101,L102,C102)

    PHOTO COUPLER(IC102)

    ERRORAMP

    (IC103)

    SNUBBERBLOCK

    (D101,C105C106,R104)

    DRIVE & S/W BLOCK(IC101, D102, R105, C104, C108 , C109,

    C107,ZD102)

    Y-CAPC111

    Y-CAPC110

    FEED-BACKBLOCK

    (R141,R142,C143,R143.R144.R145

    R146)

    RECTIFIER &SMOOTING BLOCK(D124,C124,C134,R133,L124,C126)

    RECTIFIER &SMOOTING BLOCK(D123,C127,C137,

    L127)

    RECTIFIER &SMOOTING BLOCK(D121,C126,R136)

    RECTIFIER &SMOOTING BLOCK(D122,D125,C128,

    L128,C138)

    MOTOR VCC14VA

    REG12V

    8V

    3.8V

    5.3VA

    M5V/5VT

    33V

    12V REG BLOCK(Q166,ZD151,C160,

    R166,C159)

    8V REG BLOCK(D126,IC141,R167,

    C165)

    5VT S/W BLOCK(Q163,C162,D127,

    R156,R157)

    33V S/W BLOCK(Q161,R154,R155Q173,R174,R177)

    5V S/W BLOCK(Q165,C164,R172,

    R174)

    PWR CTLH

    5.0V

    9V REG BLOCK(Q164,ZD152,C161,

    R168,C166)REG9V

    PWR CTL BLOCK(Q162,C161,R164,

    R163)

    NOTES) WarningNOTES) Parts that are shaded are criticalNOTES) With respect to risk of fire orNOTES) electricial shock.

  • 3-21 3-22

    3. VPS BLOCK DIAGRAM

    COMBI SCART

    VPS_VIDEO

    IIC C

    LK

    IIC D

    ATA

    2. Tu/IF, NICAM & A2 BLOCK DIAGRAM

    MSP

    3417

    MSP

    3407

    SW1

    SW2

    AS A.O

    UT

    AFT

    SIF

    TU_A

    _R

    TU_A

    _L

    IIC DATA

    IIC CLK

    TU_SE_VL_H

    TU_SECAM_H

    33V

    MOD_VIDEO

    5V

    MOD_AUDIO

    5.4VA

    5V AFT

    TU_V

    IDEO

  • 3-23 3-24

    4. Y/C BLOCK DIAGRAM

    90 93 9684V.

    ENV

    87

    70V.H.SW

    C.ROTARYDATA

    CLOCK

    C.SYNC

    V.OUT(MICOM)S2 V.OUT

    S1 V.OUT

    SYNC

    IN

    6968

    67

    C-De

    lay

    (1H/2H

    )BP

    FM

    AIN

    CONV

    ACC

    C LP

    F

    CCD

    LPF

    ACC

    DET

    CNC

    2521

    IC20

    1LA

    7010

    0M

    IC30

    1LA

    7175

    0M

    29

    1814

    PB F

    M E

    QFM

    OEM

    PB F

    M

    AGC

    MAI

    ND

    E EM

    P

    Y-LP

    F

    YNR

    SUB

    LPF

    60dB

    AM

    P

    Y/C

    MIX

    6563

    61

    46 43Y-

    Del

    ay

    7978

    (PB Mode)

    80

    REC'H'

    V.H.SW

    C.ROTARY

    DATA

    CLOCK

    C SYNC

    V.OUTMICOM

    V.IN4FRONTV.IN3DEC

    7978

    7675

    7069

    6867

    6559

    5854

    52

    50V.

    IN2

    S1

    V.IN

    1 TU

    NER

    48 46 43 33 32 31

    CLK-

    IN29

    28

    4.43

    MH

    z

    2721

    95948988

    Kille

    rC-

    LPF

    ACC

    BPF

    Mai

    nCo

    nvM

    ain

    Conv

    DET

    AIL

    ENH

    NL

    EMPH

    AW

    /DCL

    IP IC30

    1LA

    7175

    0M

    LP R

    EC

    SP R

    EC

    (To D

    rum

    )

    (To D

    rum

    )

    W/D

    CLIP

    REC

    FM E

    Q

    Y-LP

    FFB

    C

    AGC

    SW

    Y-D

    ELAY

    KILL

    D

    EC

    REC

    APC V

    X02

    VX02

    COM

    PAM

    P

    1H/2

    HD

    ELAY

    YNR

    2916

    212

    IC20

    1 LA

    7010

    0M

    COMBI SCART

    (REC Mode)

  • 3-25 3-26

    5. Hi-Fi BLOCK DIAGRAM

    IC802

    A

    BHi-Fi/REC

    16 3

    11

    1

    8 9

    142 12

    6

    5IC801A.OUT

    To JACK

    DVD_FR_VIDEO

    37

    Hi-F

    i PB

    'B'

    Hi-F

    i PB

    'A'

    Hi-F

    i REC1

    2

    34567

    1011

    21 22

    36 35

    16 A.OUT 'L'

    A.OUT 'R'17

    EU2.A.OUT.L19

    EU2.A.OUT.R

    DVD_H

    20

    89

    AUDIO INPUTBLOCK

    VIDEO INPUTBLOCK

    AUDIO INPUT BLOCK

    OSD

    V. IN

    DVD

    /R V

    . IN

    RF_

    H

    DVD

    A.IN

    'L'

    DVD

    A.IN

    'R'NORMAL AUDIO

    OUT(To AVCP)

    NORMAL AUDIOIN(From AVCP)

    Tu A.IN 'L'

    Tu A.IN 'R'DVD A.IN 'L'DVD A.IN 'R'EU1 A.IN 'L'EU1 A.IN 'R'EU2 A.IN 'L'EU2 A.IN 'R'AV2 A.IN 'L'AV2 A.IN 'R'

    MODULATORA.OUT(To Tu)

    COMBI SCART

    SCART 2

    7

  • 3-27 3-28

    6. SYSTEM BLOCK DIAGRAM

    2fscL505, Q506, R537, 539, 584, 585, C553, 554

    LD(+)LD(-)

    L/M CONTROLR525, R526

    COMBI SCART

    R522, C568

    MN101D10X

    Q504, 505R506, 507, 508, 509, 511C504, 511

    L503, C507, C509

    L504, C505, C506

  • 3-29 3-30

    A B C D E F G H I J K L M N O P Q R S T

    NOTES) Symbol denotes AC ground.NOTES) Symbol denotes DC chassis ground.

    NOTE) WarningNOTE) Parts that are shaded are criticalNOTE) With respect to risk of fire orNOTE) electricial shock.

    OPTIONAL PART

    CIRCUIT DIAGRAMS1. POWER(SMPS) CIRCUIT DIAGRAM

    IMPORTANT SAFETY NOTICE

    WHEN SERVICING THIS CHASSIS, UNDER NO CIR-CUMSTANCES SHOULD THE ORIGINAL DESIGN BEMODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG ELECTRONICS CORPORATION. ALLCOMPONENTS SHOULD BE REPLACED ONLY WITHTYPES IDENTICAL TO THOSE IN THE ORIGINAL CIR-

    CUIT. SPECIAL COMPONENTS ARE SHADED ON THESCHEMATIC FOR EASY IDENTIFICATION.THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-

    FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTOTHE SET IS NOT DELAYED UNTIL THE NEW SERVICELITERATURE IS PRINTED.

    NOTE : 1. Shaded( ) parts are critical for safety. Replace only

    with specified part number.2. Voltages are DC-measured with a digital voltmeter

    during Play mode.

  • 3-31 3-32

    2. TU/IF CIRCUIT DIAGRAM

    A B C D E F G H I J K L M N O P Q R S T

    EE MODE(VIDEO)TU MODE (AUDIO)

  • 3-33 3-34

    3. A/V CIRCUIT DIAGRAM

    1

    4

    5

    2

    7

    8 1311 12

    2

    39

    1014

    6

    2

    A B C D E F G H I J K L M N O P Q R S T

    PB SECAM COLOR

    REC AUDIOPB Y+C

    PB Y

    PB C

    REC Y+C

    REC Y

    REC CREC SECAM COLOR

    PB AUDIO(MONO) WAVEFORM

    Audio Tracking is failed.IC301 Pin 84 is defective.

    EE, PB Screen doesnt appear.Q305 is defective.PB COLOR Signal disappear.

    IC301 Pin70 is defective.

    PB COLOR Signal disappear.X301 is defective.

    D301or IC301 Pin 80REC is defective.

    PB and Recording is failed.(IC301 doesnt operate.)

    IC301 Pin 69, 68 are defective.

    Normal Audio signal is not recorded.Q306 is defective.

    No mono Audio Signalin PB MODE.

    Q302, Q303, Q314are defective.

  • 3-35 3-36

    4. Hi-Fi CIRCUIT DIAGRAM

    A B C D E F G H I J K L M N O P Q R S T

    PBREC

    44 Pin is defective.Hi-Fi Audio is not appear.

    IC801 Pins42, 43 aredefective.All Audio is not appear.

  • 3-37 3-38

    5. SCART(JACK) CIRCUIT DIAGRAM

    A B C D E F G H I J K L M N O P Q R S T

  • 3-39 3-40

    6. SYSTEM CIRCUIT DIAGRAM

    1

    3

    4

    8

    5

    6

    72

    WAVEFORM

    A B C D E F G H I J K L M N O P Q R S T

    Q501, Q503 are defective.-COM is unstable.

    IC505 is defective.VCR will not operate.

    Q506, Q507 are defective.LED will not operate.

    X501 is defective.

    CLOCK SETTING will not operate.

    X502 is defective.-COM will not operate.

    ES501, ES502, LD501 aredefective.

    Auto Rew will not working.RS501,RS502 aredefective.

    Auto stop occures.

    R575, R576, R577,R578 are defective.

    Deck will not operate.

  • 3-41 3-42

    WAVEFORMS

    IC301 Pin 75PB mode500mvp-p

    IC301 Pins 48, 50,54, 56Video in 1Vp-p

    IC301 Pin 67PB/REC mode4.0Vp-p

    IC301 Pin 100REC mode1.1Vp-p

    IC301 Pin 3REC mode2.0Vp-p

    IC301 Pin 65PB mode2.02Vp-p

    IC301 Pin 43PB mode400mVp-p

    IC301 Pin 28PB mode400mVp-p

    IC301 Pin 68PB/REC mode5Vp-p

    IC301 Pin 69PB/REC mode5Vp-p

    IC301 Pins 21REC mode340mVp-p

    IC301 Pins 25 PB mode300mVp-p

    IC301 Pin 29PB mode400mVp-p

    IC301 Pin 70PB mode3.6Vp-p

    * IC301 Oscilloscope Waveform * IC501 Waveform Photographs

    V.HSW(IC501 Pin 23)1V/10mSREC/PB MODE

    DV.SYNC(IC501 PIN 24)1V/100uSQUE/REV MODE

    CTL(+)(IC501 Pin 74)1V/10mS

    CTL(-)(IC501 Pin 75)1V/10mS

    DFG/DFG(IC501 PIN 65)1V/10mSREC/PB MODE

    CFG(IC501 Pin 67)1V/10mS

    V.IN(IC501 Pin 49)500mV/20uS

    V.OUT(IC501 Pin 47)500mV/20uSEE/PB MODE

  • 3-43 3-44

    CIRCUIT VOLTAGE CHARTEE PBMODEPIN NO.

    1 1.67 1.672 1.88 1.893 1.28 1.284 1.71 1.725 1.28 1.296 0.01 0.017 0.01 0.018 5.24 5.259 0.01 0.01

    10 0.02 0.0211 2.62 2.6712 2.53 2.6113 2.72 2.7214 2.39 2.3815 2.6 2.616 2.59 2.5617 3.44 3.4418 1.58 1.5719 5.24 5.2420 1.1 1.121 5.24 5.2422 0.01 0.0123 1.7 2.0524 0.43 0.425 2.9 2.8626 1.7 1.727 1.7 1.728 3.26 3.26

    1 5.04 5.012 0.21 0.093 2.38 2.374 0.11 0.835 2.37 2.366 2.37 2.377 2.36 2.368 2.36 2.369 2.35 2.35

    10 2.38 2.3711 2.44 2.4912 0.01 0.0113 2.35 2.3414 0.36 0.0315 2.35 2.3416 5.07 0.2317 2.34 2.3518 5.07 5.0619 4.07 4.0820 0.01 0.0121 3.23 2.0222 2.62 4.4423 2.62 4.6624 5.06 5.0425 0.12 3.33

    I C 2 0 1

    I C 3 0 1

    I C 4 0 2

    I C 3 S 1

    EE PBMODEPIN NO.26 0.92 1.0827 0.03 2.1528 3.98 3.9629 2.61 2.6130 0.01 0.0131 0.46 1.5532 4.74 4.9633 2.05 2.0934 0.05 0.0735 2.54 2.5436 2.72 2.7737 1.91 1.9138 1.99 2.0239 9.32 9.340 0.01 0.0141 0.01 0.0142 5.01 543 2.06 2.7144 0.04 4.1745 2.55 1.1646 2.42 3.2847 4.1 4.148 3.09 3.1249 2.91 2.8450 1.93 1.9351 0.01 0.0152 1.86 1.9453 1.33 2.3154 1.93 1.9855 5.18 5.1756 2.14 2.8657 1.44 1.0158 1.96 1.8559 2.9 2.9260 1.45 1.5761 1.57 2.6362 0.16 0.1663 1.57 2.7764 0.01 0.0165 0.83 2.5166 0.01 0.0167 4.4 0.0168 5.01 4.9969 5.01 5.0470 1.88 2.5771 0.01 0.0172 5.05 5.0373 2.18 1.0174 2.25 3.9575 2.19 0.7376 2.19 0.8477 1.66 0.5678 2.62 3.3279 2.12 1.9980 0.99 0.99

    EE PBMODEPIN NO.81 1.13 1.1482 0.01 0.0183 5.04 0.5484 0.13 0.1185 0.01 0.0186 0.45 0.4487 1.92 0.7988 1.94 0.7989 1.94 0.7990 1.89 0.7991 5.06 5.0592 0.01 0.0193 1.91 1.9294 1.91 1.9295 1.86 1.9196 1.91 1.9197 0.01 0.0198 2.38 2.3799 2.38 2.37100 2.38 2.37

    1 2.52 2.522 2.42 2.423 3.57 3.574 2.58 2.585 0.08 0.086 0.56 0.567 0.01 0.018 0.01 0.019 3.05 3.0510 2.52 2.5211 2.67 2.6712 3.23 3.2313 4.04 4.0414 2.51 2.5115 1.98 1.9816 3.22 3.2217 0.04 0.0418 0.13 0.1319 2.28 2.2820 2.59 2.5921 1.96 1.9622 0.08 0.0823 5.03 5.0324 5.03 5.0325 1.56 1.5626 1.56 1.5627 2.04 2.0428 0.19 0.1929 4.38 4.3830 2.09 2.09

    1 5.89 5.892 3.08 3.23 3.08 3.19

    I C 5 0 1

    EE PBMODEPIN NO.4 0.01 0.015 3.08 3.226 3.08 3.227 5.9 5.98 11.79 11.79

    1 1.44 1.892 0.02 4.473 4.22 2.054 4.75 4.745 4.77 4.756 0.11 0.117 0.02 0.028 5.12 5.119 4.92 4.9110 1.43 1.4511 3.38 3.3712 3.39 3.3913 2.57 2.614 5.13 5.1115 2.31 1.6716 0.03 0.0317 5.02 5.0518 5.02 4.9719 2.6 0.3120 0.06 3.5121 5.11 0.0222 2.41 1.723 2.59 2.5824 0.16 0.1625 5.16 5.1426 2.55 2.5627 4.92 0.0228 0.02 4.8829 0.02 0.0230 0.02 0.3531 0.08 0.0232 0.02 0.0133 2.64 2.6934 0.02 2.6535 5.17 0.0136 2.59 5.1537 2.38 2.5838 0.01 2.439 2.09 0.0240 2.55 2.1841 0.01 2.5742 0.02 0.0143 5.16 0.0144 5.16 5.1545 0.01 5.1546 1.63 0.0247 0.01 2.0648 1.02 0.0149 1.91 2.07

    I C 5 0 3

    I C 6 0 1

    EE PBMODEPIN NO.50 4.96 2.6251 3.07 4.9752 2.47 3.0553 2.45 2.4854 2.03 2.4655 0.01 2.0356 0.01 0.0257 0.09 0.0158 5.08 0.0259 0.09 0.0260 5.09 5.0761 0.11 0.0262 0.77 0.0263 0.15 0.0364 2.59 5.0965 1.38 1.3866 1.65 1.7467 0.16 2.4368 2.39 1.6969 2.59 2.5870 2.59 2.5871 0.01 0.0172 2.28 2.5773 5.16 5.1474 2.28 2.5775 0.02 2.5876 2.58 2.5677 0.01 0.0278 0.01 0.0279 5.16 5.1480 5.15 5.1481 4.51 4.5282 0.15 0.1283 0.22 0.8784 0.2 0.285 0.15 0.1486 5.18 5.1787 5.17 5.1888 5.18 5.1789 0.01 0.0290 5.15 5.1391 5.01 5.0192 0.02 0.0293 5.17 5.1694 2.36 1.4495 0.02 0.0296 5.12 5.1197 5.12 0.0298 2.58 2.5699 0.02 0.02100 0.69 0.49

    1 0.01 0.012 0.01 0.013 0.01 0.01

    I C 5 F 1

    EE PBMODEPIN NO.4 0.01 0.015 5.04 5.056 5.01 4.997 0.01 0.018 5.16 5.16

    1 2.22 2.152 0.03 0.033 5.12 5.114 4.89 4.95 4.51 4.416 2.68 2.877 2.86 2.858 2.32 2.629 2.37 2.3110 1.35 2.3111 2.6 2.2812 2.37 2.1313 0.85 0.3114 1.95 0.315 2.38 2.3616 2.36 2.3317 2.37 2.3518 4.52 4.4319 0.01 0.0120 2.4 2.3721 0.27 2.3322 2.39 2.3823 2.52 2.4924 0.01 0.01

    1 0.01 1.72 3.29 3.263 3.29 3.274 0.08 0.45 0.05 0.46 0.05 0.37 1.72 1.98 1.72 0.89 2.78 0.510 1.72 0.711 0.01 1.612 0.01 0.0113 3.44 3.2814 0.01 2.115 3.43 3.116 1.71 2.717 3.31 3.118 1.7 2.219 0.7 120 0.01 0.0121 3.39 3.2422 2.6 2.923 3.39 3.2524 2.4 2.5

    EE PBMODEPIN NO.25 1.86 1.926 1.1 1.6327 2.5 1.0828 0.01 0.0129 0.01 0.0130 2.7 1.2231 0.01 0.0532 0.01 0.0133 2.7 3.234 3.28 3.2435 0.4 1.1336 1.7 1.537 2 2.538 1.7 3.939 0.01 1.240 1.7 1.541 3.4 3.2842 0.01 1.543 1.71 2.744 1.82 3.1945 1.69 1.646 1.7 1.547 3.41 3.2848 1.68 3.0449 1.68 3.0350 0.01 0.0151 3.39 3.2752 3.39 3.2953 1.63 154 0.13 0.555 0.13 1.2656 0.12 0.557 1.64 158 3.39 3.2859 0.12 0.460 1.64 1.561 0.12 0.562 0.01 0.0163 0.01 0.464 1.85 1.865 1.38 0.0366 0.01 0.0167 0.03 0.3468 3.39 3.2869 0.01 0.0170 3.36 3.2271 0.09 0.3772 0.01 0.0173 0.01 3.2374 3.37 3.2575 3.38 3.2876 3.39 3.2877 3.38 3.1778 0.01 0.0279 0.01 0.01

    EE PBMODEPIN NO.80 1.6 1.4981 3.39 3.2782 1.59 1.9183 0.01 0.0184 1.4 1.2585 1.8 1.586 1.6 187 3.39 3.2888 1.6 1.389 1.8 290 1.7 1.591 0.01 0.0192 1.61 1.8993 0.01 1.894 1.29 1.9995 0.01 0.0196 1.69 2.297 3.39 3.2898 1.69 1.8599 1.78 1.3100 1.58 1.52101 0.01 0.01102 1.61 1.81103 1.61 1.9104 1.61 1.7105 3.39 3.28106 0.01 0.01107 0.01 0.01108 0.01 0.01109 0.01 0.01110 1.68 1.61111 0.02 0.01112 0.02 0.01113 0.01 1.07114 0.01 0.01115 1.69 1.64116 1.69 1.61117 0.01 0.01118 1.69 1.5119 3.39 3.25120 0.01 0.01121 0.01 0.01122 0.01 0.01123 0.01 0.01124 1.7 1.64125 3.39 3.28126 0.01 0.01127 0.07 3.25128 0.01 0.01129 0.01 0.01130 0.01 0.01131 1.85 2.35132 3.37 0.04133 3.38 3.21134 3.38 3.21

    EE PBMODEPIN NO.135 3.03 0.01136 0.03 0.01137 0.01 3.26138 3.39 3.25139 0.01 0.01140 0.01 0.01141 3.29 3.35142 1.89 2.32143 1.66 2.6144 1.66 2.26145 0.01 0.01146 0.01 0.01147 0.75 1.23148 0.01 0.01149 3.37 3.21150 0.98 1.32151 0.98 1.31152 3.39 3.26153 1.28 1.62154 1.28 1.65155 0.01 0.01156 0.01 0.01157 1.65 1.31158 1.65 1.31159 3.25 3.36160 2.64 3.21161 3.25 3.2162 2.64 3.21163 3.25 3.21164 2.64 3.2165 0.01 0.01166 2.64 3.14167 1.88 2.15168 0.01 0.01169 2.64 2.1170 1.88 2.3171 2.01 2.3172 1.8 2.2173 1.74 2.3174 1.71 1.69175 0.11 1.68176 0.1 0.16177 3.15 0.36178 3.15 3.2179 3.13 3.25180 0.01 0.01181 0.01 0.01182 10.8 2.3183 0.01 3.25184 0.01 0.01185 0.01 0.2186 3.29 3.26187 3.28 3.26188 0.01 0.02189 0.01 0.01

    I C 6 0 3

    EE PBMODEPIN NO.190 0.1 1.3191 1.2 3.26192 3.3 0.01193 0.01 0.01194 0.01 0.01195 1.7 1.36196 1.8 0.01197 0.01 2.41198 1.4 3.26199 3.3 0.01200 0.01 0.01201 0.01 1.36202 1.51 2.9203 3.9 3.26204 3.3 3.25205 0.01 3.28206 3.24 3.28207 3.25 3.27208 3.24 0.39

    1 3.37 3.382 1.67 2.253 3.37 3.374 1.73 1.775 1.8 1.636 0.01 0.017 1.71 2.28 1.6 2.239 3.38 3.37

    10 3.38 2.0711 1.97 1.0312 0.01 0.0113 0.16 1.0514 3.38 3.3715 0.01 0.0116 3.36 3.2517 3.36 3.2918 3.34 3.1819 3.34 3.3120 0.19 0.3921 3.34 3.1322 1.2 2.0523 0.15 0.3924 0.14 0.5625 0.38 0.3426 0.3 0.4927 0.34 0.4528 0.01 0.0129 1.93 0.3330 1.94 0.2431 0.15 1.5832 0.17 0.0833 0.04 0.1934 0.27 3.1535 0.27 2.56

  • 3-45 3-46

    + -

    STOP PLAY- +

    Tran-sistorC201 5.11 0 5.11 0C208 3.36 3.21 3.37 3.21C209 3.37 3.21 3.37 3.21C214 5.33 0 5.33 0C216 3.38 0 3.38 0.01C217 1.82 0 1.82 0C223 3.37 0 3.37 0C302 5.08 0 5.08 0C304 5.03 0 5.03 0C307 2.36 0 2.37 0C308 0.01 0 0.01 0C311 0.12 0 0.12 0C314 2.37 0 2.37 0C315 2.95 2.29 2.93 2.45C316 1.56 0 1.56 0C318 2.87 0 2.88 0C320 2.52 0 2.53 0C322 4.11 0 4.12 0C323 2.37 0 2.37 0C324 2.55 0 2.55 0C325 2.92 0 3.14 0C327 2.68 2.39 2.68 2.39C331 0.03 0 0.03 0C333 5 0 5.01 0C336 50.8 0 5.08 0C337 2.69 0 2.69 0C339 2.64 0 2.66 0C346 5.07 0 5.07C347 2.15 0 2.16 0C348 1.54 0 1.54 0C349 5.07 0 5.06 0C356 2.05 0 2.11 0C357 2.07 0 2.07 0C388 5.08 0 5.09 0C3S3 3.56 0 3.56 0C3S4 0.43 0 0.43 0C3S7 3.15 0 3.15 0C3T1 1.98 0 1.98 0C3T2 2.49 0 2.49 0C3T3 2.51 0 2.51 0C3T4 2.25 0 2.25 0C3T6 5.06 0 5.06 0C413 5.1 0 5.1 0C414 5.11 0 5.11 0C414 5.11 0 5.11 0C416 5.89 0 5.89 0C417 5.88 0 5.88 0C501 5.16 0 5.16 0C502 5.15 0 5.14 0C504 3.17 2.16 3.09 2.47C505 5.14 0 5.14 0C507 4.99 0 4.98 0C511 3.2 1.43 3.25 1.75C511 6.56 0 6.56 0C522 2.58 0 2.57 0

    + -

    STOP PLAY- +

    Tran-sistorC523 2.58 2.57 2.58 2.56C524 2.58 0 2.58 0C534 0.17 0 0.17 0C535 0.01 0 0.01 0C5G2 4.6 0 4.59 0C5R1 4.8 0 4.74 0C612 3.39 0 3.39 0C614 3.32 0 3.32 0C616 3.31 0 3.31 0C618 1.78 0 1.78 0C642 1.8 0 1.8 0C643 3.37 0 3.38 0C673 3.38 0 3.38 0C6C9 3.38 0 3.38 0C702 4.95 0 4.94 0C710 30.29 0 30.29 0C718 5.05 0 5.06 0C719 5.05 0 5.05 0C727 5.06 0 5.06 0C729 2.74 0 2.74 0C732 2.59 0 2.59 0C751 5.11 0 5.11 0C7S1 4.93 0.51 4.93 0.51C7S2 4.92 0 4.92 0C7V1 5.87 0 5.87 0C7V3 3.3 1.68 3.3 1.68C806 0.06 0 0.06 0C807 0.09 0 3.22 0C812 3.89 0 3.89 0C814 3.89 0 3.91 0C815 0.76 0 0.76 0C816 3.89 0 3.89 0C817 0.76 0 0.76 0C818 3.9 0 3.9 0C820 3.88 0 3.88 0C822 11.7 0 11.7 0C825 5.07 0 5.07 0C828 5.88 2.55 5.88 2.55C829 5.87 2.53 5.86 2.53C830 2.96 2.51 2.97 2.51C831 2.35 2.06 2.35 2.14C832 2.97 2.59 2.97 2.96C833 2.35 2.3 2.35 2.3C850 6.56 6.11 6.56 6.11C851 5.77 0 5.77 0C852 6.57 6.11 6.57 6.11C853 5.77 0 5.77 0C856 11.79 0 11.79 0C887 6.11 0 6.11 0C888 6.11 0 6.11 0C892 6.58 1.11 6.57 1.11C902 1.35 0.06 1.35 0.06C904 1.35 0.33 1.35 0.33C941 5.07 0 5.07 0C945 0.01 0 0.01 0

    + -

    STOP PLAY- +

    Tran-sistorC946 0.01 0 0.01 0C948 1.57 1.64 1.58 1.64C971 4.17 4.15 2.85 2.82C974 1.61 0.95 1.61 0.95C975 2.22 0.04 2.22 0.04C976 2.23 0.65 2.23 0.65C978 2.24 0 2.24 0C979 1.63 0.46 1.63 0.46C980 2.23 0.32 2.23 0.32C981 1.41 0.16 1.41 0.16C983 2.31 0.32 2.31 0.32C984 1.13 0.11 1.13 0.11C985 2.32 0.41 2.32 0.41C987 5.1 0 5.09 0

    22 3.77 3.8323 3.87 3.8124 3.88 3.7925 3.89 3.8826 0.79 0.7927 0.01 0.5628 3.85 3.8529 3.89 3.8830 0.79 0.831 3.88 3.8732 3.89 3.8533 3.88 3.8634 11.71 11.7135 0.66 0.6536 0.47 2.2737 0.48 0.6538 0.01 0.0139 0.66 0.7640 5.08 5.0641 0.01 0.9242 5.03 5.0443 4.99 4.9744 0.08 0.95

    IC 8021 5.78 5.782 4.99 4.993 5.09 5.094 0.01 0.015 5.07 5.076 5.88 5.887 0.02 0.028 6.57 6.579 0.41 0.4710 0.01 0.0111 6.59 6.5912 4.99 5.0113 11.78 11.7814 5.76 0.4815 0.01 0.0116 6.58 6.58

    IC 9031 5.1 5.12 0.11 0.113 0.09 0.094 2.23 2.235 5.1 5.16 1.24 1.247 0.02 0.028 1.58 1.589 2.24 2.2410 0.01 0.0111 1.41 1.4112 0.01 0.0113 2.21 2.2114 5.11 5.1

    33 5.05 5.0534 4.1 4.135 0.01 0.0136 2.72 2.7237 0.04 0.0438 0.04 0.0439 0.04 0.0440 2.72 2.7241 2.71 2.7142 2.59 2.5943 2.45 2.4544 0.01 0.01

    IC 7V11 0.01 0.012 0.01 0.013 0.05 0.074 5.03 5.015 5.04 5.036 0.01 0.017 5.16 5.168 0.05 0.059 5.16 5.1610 5.16 5.1611 0.01 0.0112 0.02 0.0913 0.07 0.0814 0.01 0.0115 0.01 0.0116 1.56 1.5617 1.02 1.0218 0.07 0.0719 5.16 5.1520 5.16 5.15

    1 3.84 3.842 3.83 3.843 3.83 3.824 3.83 3.855 3.83 3.846 3.84 3.867 3.84 3.868 3.83 3.839 3.83 3.8510 3.83 3.8511 3.84 3.8412 0.36 0.0213 3.88 3.8814 0.13 0.0115 0.12 0.0116 6.09 6.117 6.09 6.0918 0.1 0.0119 6.08 6.0820 6.08 6.0821 4.6 4.6

    EE PBMODEPIN NO.36 0.29 3.5637 3.38 3.3738 1.78 1.7739 0.01 0.0840 0.04 0.0841 0.04 0.0142 1.9 1.3943 3.37 3.3744 1.64 1.845 1.7 1.3746 0.04 0.0147 1.68 1.5348 0.02 1.9949 3.38 1.6850 1.89 0.2551 0.81 1.4852 0.01 0.4753 1.35 1.2654 0.01 0.01

    1 0.4 0.362 1.28 0.353 1.22 1.674 1.63 1.365 1.05 0.356 1.54 0.337 1.06 1.368 2.33 2.289 0.02 0.3410 0.07 0.3111 3.37 3.3712 4.91 4.9113 3.37 3.3814 3.37 3.3815 1.05 0.3116 0.07 1.5817 1.06 2.7618 2.63 1.219 1.46 3.3720 1.54 3.3821 0.01 3.3722 0.01 3.3823 0.07 3.3424 3.33 3.3425 0.01 3.3826 3.37 0.0127 0.01 3.3828 3.37 0.0229 0.01 0.0130 0.34 0.0131 0.33 0.0132 2.86 2.933 2.86 0.0234 0.01 1.7835 0.01 1.88

    I C 6 0 4

    I C 7 5 1

    I C 6 0 5

    I C 8 0 1

    I C 9 0 3

    I C 7 V 1

    EE PBMODEPIN NO.36 0.02 3.3837 3.37 1.9638 2.87 1.9239 2.95 1.8940 0.01 0.2641 0.02 1.9242 0.01 1.9643 2.95 1.9544 2.88 1.9445 2.88 0.0146 0.01 3.3847 3.37 3.3748 0.01 3.09

    1 0.01 0.012 0.01 0.013 0.01 0.014 0.01 0.015 0.12 0.46 3.35 3.357 0.01 0.018 3.35 3.35

    1 5.05 5.052 1.52 1.523 1.52 1.524 0.01 0.015 2.4 2.416 2.35 2.377 0.98 0.998 0.01 0.019 0.01 0.0110 0.01 0.0111 5.05 5.0512 5.01 5.0213 5.02 5.0414 1.16 1.1815 1.06 1.0916 1.08 1.0917 1.04 1.0518 1.03 1.0519 5.02 5.0220 0.01 0.0121 1.06 1.0722 5.05 5.0523 0.01 0.0124 0.01 0.0125 0.01 0.0126 0.01 0.0127 0.05 0.0528 0.03 0.0429 0.01 0.0130 2.7 2.7131 2.7 2.7232 0.04 0.04

    EE PBMODEPIN NO.

    I C 8 0 2

    EE PBMODEPIN NO. EE PBMODE

    PIN NO.15 2.22 2.2216 5.11 5.1117 2.3 2.318 2.3 2.319 0.01 0.0120 2.3 2.321 2.3 2.322 0.01 0.0123 1.18 1.1824 1.06 1.0625 0.01 0.0126 1.41 1.4127 1.51 1.5128 0.01 0.0129 1.5 1.530 1.62 1.6231 0.06 0.0632 2.35 2.35

  • 3-47 3-48

    Base BaseSTOP PLAY

    Emitter EmitterCollector CollectorTran-sistorQ201 2.29 2.45 3.18 2.29 2.45 3.17Q202 1.83 1.91 2.59 1.83 1.91 2.59Q204 3.4 2.89 3.67 3.39 2.86 3.65Q205 3.21 3.27 3.34 3.21 3.27 3.34Q206 2.9 5.26 3.67 2.9 5.26 3.65Q207 2.54 4.88 3.37 2.54 4.6 3.36Q208 5.02 0.19 0.01 5.02 0.19 0.01Q209 2.34 2.89 3.34 2.34 2.89 3.34Q302 -2.07 5.08 5.09 -1.27 5.09 5.09Q303 0.14 -0.99 0.22 0.23 -0.96 0.22Q304 0.01 -0.77 0.21 0.01 -1.08 0.12Q305 0.01 1.88 2.55 0.01 1.88 2.55Q309 0.01 1.65 2.29 0.01 1.65 2.29Q401 0.01 -0.68 5.91 0.01 -0.68 5.91Q402 0.01 -0.65 5.9 0.01 -0.66 5.9Q403 5.09 0.01 0.01 5.09 0.01 0.01Q404 -0.75 5.09 5.09 -0.75 5.09 5.08Q405 -0.91 11.79 11.85 -0.91 11.79 11.85Q501 0.03 0.7 0.01 0.03 0.7 0.01Q504 0.01 2.52 3.13 0.01 2.54 3.13Q505 0.01 2.54 3.19 0.01 2.52 3.19Q506 3.81 0.6 0.04 2.84 0.6 0.04Q601 0.01 0.04 0.19 0.01 0.05 0.19Q7S1 4.09 0.02 0.01 4.14 0.18 0.01Q7S2 0.02 5.1 0.01 0.02 5.11 0.01Q801 0.13 -0.84 0.01 0.13 -0.84 0.01Q802 0.12 -0.76 0.01 0.05 -0.84 0.01Q807 0.01 0.09 2.97 0.01 0.09 2.97Q808 0.01 2.36 2.97 0.01 2.36 2.97Q905 0.19 0.37 1.01 0.19 0.37 1.01Q906 0.01 0.14 0.15 0.01 0.14 0.15Q907 11.79 0.02 11.85 11.79 0.02 11.85Q908 0.02 5.11 0.01 0.02 5.11 0.01Q909 0.08 5.11 0.01 0.08 5.11 0.01Q910 0.01 3.55 4.22 0.01 3.55 4.22Q911 0.01 0.74 0.01 0.01 0.74 0.01Q912 0.01 0.74 0.01 0.01 0.74 0.01Q913 0.01 0.74 0.01 0.01 0.74 0.01Q914 5.06 3.41 2.72 5.06 3.41 2.72

  • 3-49 3-50

    PRINTED CIRCUIT DIAGRAMS1. MAIN P.C.BOARD (TOP SIDE)

    LOCATION GUIDE

  • 3-51 3-52

    2. MAIN P.C.BOARD (BOTTOM SIDE)

    LOCATION GUIDE

  • 3-53 3-54

    4. KEY P.C.BOARD LOCATION GUIDE

    3. POWER P.C.BOARD

    NOTES) WarningNOTES) Parts that are shaded are criticalNOTES) With respect to risk of fire orNOTES) electricial shock.

  • 3-55

    ELECTRICAL TROUBLESHOOTING GUIDEDVD PART

    1. POWER CHECK FLOW

    No 3.4VA.

    No 3.4VA

    Is 3.4VA section working?

    Is 3.4V present at emitterof Q121?

    Replace Q121.

    Replace IC101.

    Is there a DC voltage atCathode of D105 or D107?

    Check FR101

    No 5V

    Is 3.4VA section working?

    Replace Q126.

    Is 5.6V present at collectorof Q126?

    NO

    NO

    YES YES

    YES

    Check D105/D106/D107/D108 and replace.

    YES

    YES

    A. B.

    NO

    NO

    NO

  • 3-56

    2. SYSTEM OPERATION FLOW

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    Power On

    1. 186 CPU initializes SERVO,DSP & RISC registers2. Write RISC code to SDRAM3. Reset RISC

    Show LOGO

    Tray Closed ?

    Tray Close to Closed position

    SLED at Inner Side ?

    SLED Moves to Inner Position

    1. Judge whether have disc and disc type2. Jump to related disc reading procedure

    Recieve OPEN/CLOSE Key?

    1. Execute Pressed Key & IR Key2. System operation Routine Loop

    1. Stop Playback & Open Tray2. Display tray open message & LOGO

    Receive CLOSE Key?

  • 3-57

    3. Test & debug flow

    TEST

    Check the AC VoltagePower PCBA(110V or 220V)

    YES

    Switch on the Power PCBA

    YES

    Is the DC Voltage outputs OK?(5V, 3.3V, 12V, 5.6V MOTOR)

    YES

    Make sure the main PCBA don't short onVCCs and switch it on.

    YES

    Is 3.3V outputs normal on main PCBA?

    YES

    Connect to PC RS232 Cable and updatethe FLASH memory code.

    YES

    Update FLASH successfully?

    YES

    A

    Replace power PCBA or AC transformer.NO

    Repair or Replace Power PCBANO

    Check the regulators or related diodes.NO

    Is 1.8V Voltage normal for Zoran IC

    YES

    1. Check Q203. 2. Check D201.3. Check IC102

    NO

    1. Check 27MHz system clock.2. Check system reset circuit.3. Check FLASH R/W enable signal

    PRD,RWR.4. Check RS232 SIGNALS.5. Check FLASH Memory related circuit.

    NO

  • 3-58

    NO

    NO

    YES YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    A

    RESET or Power On.

    Flash Memory operatesproperly?Show LOGO?

    Does Tray move inside whenit is not at closed position?

    B

    Check connection lines betweenFLASH & ZR336888 and the FLASHaccess time whether is suitable or not.

    SDRAM works properly?Check connection linesbetween SDRAM & ZR36882and the SDRAM is damaged.

    ZR36882 VIDEO outputsproperly?

    Check the related circuit ofZR36882

    Have TV signal output?

    Check AV cable connectionto TV set.

    Normal OUTSW & INSWsignals?

    Check the filtering and ampcircuit of TV signal.

    Check the load OPEN &CLOSE switch

    Normal OPEN & CLOSEsignal?

    Check the Tray control IOpins on ZR36882 &AM5869S

    Normal LOAD+ & LOAD -signal?

    Check the cable connectionbetween main PCBA andloader.

    Check the Tray controlamplifying circuit on Motordriver.

  • 3-59

    B

    Motor Driver MUTE Pin isHigh?

    Does the SLED move toinner side when it is at outterposition?

    Do not put in disc and trayclose.

    Optical Lens has movementsfor searching Focus?

    C

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    Check the connection line ofMUTE signal.

    NO

    Is SLED_S DC Level higherthan 1.65V?

    Check the related circuit ofFMSO.

    NO

    SLED+ and SLED- outputproperly?

    YES

    Check the amp circuit onmotor driver.

    Check FOCUS_S connectionOn ZR36882 and motor dirv-er.

    NO

    NO

    Check the cable connectionwith MECHA.

    Proper FOCUS_S outputs tomotor driver?

    Proper FACT+ &FACT- outputs?

    Check the amp circuit onmotor dirver.

    NO

    Check cable connect on withpick-up head.

  • 3-60

    C

    LD_DVD or LD_CD output properly?

    Laser turns on when reading disc?

    Put disc in?

    Disc ID is correct?

    Does spindle rotate?

    D

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    Check the laser power circuiton ZR36882 and connectingto power transistor.

    NO

    Collector voltage of powertransistor is OK?

    Check the related circuit onlaser power transistor

    NO

    Check cable connectionbetween transistor ouputand pick-up head.

    YES

    YES

    YES

    Check the related circuit on ZR36882 RFL signal.

    Check SPINDLE_S relatedcircuit on ZR36882.

    NO

    NO

    Check the spindle controlamp circuit of motor driver.

    NO

    Laser off

    Proper RF signal onZR36882?

    Check LD_DVD & LD_CDsignal

    Proper SPINDLE_S signalon ZR36882

    SP+ & SP- output properly?

    Check the cable connectionbetween spindle and mainPCBA.

  • 3-61

    D

    Proper signals on A,B,C,Dof ZR36882Focus ON OK?

    Track On OK?

    Disc is play ?

    E

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    Check connections betweenZR36882 and pick-up head.

    NO

    Check FE signal onZR36882

    YES

    Check the FOCUS_S connection on ZR36882and motor driver.

    NO

    Check FOCUS_S signalon ZR36882

    YES

    YES

    Check the TRACK_S connection on ZR36882and motor dirver.

    NO

    Check the tracking controlamp circuit on motor driver.

    NO

    Normal TE Signal onZR36882?

    NO Check the related circuit on ZR36882

    Properly TRACK_S signalon ZR36882?

    TACT+ & TACT- outputproperly?

    Check cable connection onpick-up head.

    Check RF signal waveform.

  • 3-62

    E

    Audio DAC received correct data stream?

    Normal Audio outputwhen disc playback?

    Normal IR.VFD & Frontpanel key functions?

    TEST END

    NO

    NO

    YES

    YES

    YES

    YES

    Check connection betweenZR36882 & Audio DAC.

    NO

    Normal Audio DAC out?

    YES

    Check the related circuit ofAudio DAC.

    NO

    Check Audio filter, amplify,mute circuit.

    Communications betweenIR.VFD Front panel key &ZR36882 is normally?

    NO Check communication lineson ZR36882

    Check the cable connectionon Front panel.

  • 3-63

    DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING1. SYSTEM 27MHz CLOCK, RESET SIGNAL

    1) ZR36882 main clock is at 27MH(X601)

    FIG 1-1

    3.1V,27MHz

    2) ZR3682 reset is low active

    FIG 1-2

    Reset Time

    3.3VA

    PWR_CTL

    RESET

  • 3-64

    2. SDRAM CLOCK1) SDRAM clock is at 143MHz

    FIG 2-1

    IC603 PIN38

    CLK=143MHz,Vp-p=3.3V

    3. TRAY OPEN/CLOSE SIGNAL1) Tray open/close waveform

    FIG 3-1

    OPEN

    OPEN CLOSE

    CLOSE

    LM-

    LM+

  • 3-65

    2) Tray open waveform

    FIG 3-2

    3) Tray close waveform

    FIG 3-3

    OPEN

    CLOSE

    LM-

    LM+

    OPEN

    CLOSE

    LM-

    LM+

  • 3-66

    4. SLED CONTROL RELATED SIGNAL(NO DISC CONDITION)

    FIG 4-1

    5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

    FIG 5-1

    FOCUS_S

    FOCUS+

    FOCUS-

    SLED_S

    DRVSB

    SLED+

    SLED-

  • 3-67

    6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

    FIG 6-1

    7. DISC TYPE JUDGEMENT WAVEFORM

    FIG 7-1(DVD)

    DCLK = 128MHz, Vp-p=2.2, Vmax=2.7V

    FACT+

    FE

    SBAD

    VR_CD

    DVD_LD

    CD_LD

  • 3-68

    FIG 7-2 (DVD)

    FIG 7-3 (CD)

    FACT+

    FACT+

    FE

    FE

    SBAD

    SBAD

  • 3-69

    FIG 7-4 (CD)

    8. FOCUS ON WAVEFORM

    FIG 8-1 (DVD)

    FE

    FOSO

    FACT+

    FACT-

    FACT+

    FE

    SBAD

  • 3-70

    FIG 8-2 (CD)

    9. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION)

    (DVD) FIG 9-1

    FOCUS

    FACT+

    SPINDLE_S

    SP+

    SP-

    FE

    FACT-

  • 3-71

    10. TRACKING CONTROL RELATED SIGNAL(System checking)

    FIG 10-1 (DVD)

    FIG 10-2 (CD)

    TE

    TRACK_S

    TACT+

    TACT-

    TE

    TRACK_S

    TACT+

    TACT-

  • 3-72

    11. RF WAVEFORM

    FIG 11-1

    12. ZR36882 AUDIO OPTICAL AND COAXIAL OUTPUT(SPDIF)

    FIG 12-1

    RFO

    SPDIF

  • 3-73

    13. ZR36882 VIDEO OUTPUT WAVEFORM1) Full colorbar signal(CVBS)

    FIG 13-1

    2) Y

    FIG 13-2

    JK702 pin6

    JK702 pin7

  • 3-74

    14. AUDIO OUTPUT FROM AUDIO DAC1) AUDIO L/R

    FIG 14-1

    3) C

    FIG 13-3

    JK702 PIN8

    JK702 PIN4,5

    1KHz 0DB

  • 3-75

    2) Audio Related Signal

    FIG 14-2

    AOUT0

    ABCK

    ALRCLK

  • 3-76

    BLOCK DIAGRAMS1. SYSTEM BLOCK DIAGRAM

    M

    M

    DIS

    C

    SPIN

    DLE

    MO

    TOR

    LOAD

    ING

    MO

    TOR

    DECK MECHANISM

    DVD

    :RF,

    A,B,

    C,D

    CD:R

    F,A,

    B,C,

    D,E

    ,F

    PICK UP

    IC60

    4M

    X26L

    V160

    TFL

    ASH

    RO

    M

    Y / C

    AC 90

    V~24

    0V50

    HZ/6

    0Hz

    OPE

    N, CL

    OSE

    27M

    Hz

    X-TA

    L

    IC60

    5K

    S24C

    021C

    SEE

    PRO

    M

    IC40

    2N

    JM45

    80O

    P-AM

    P

    LOAD+/-

    FACT+/-,TACTT +/-

    MOT_SPDL +/-

    SLED

    (FEE

    DING

    )M

    OTO

    R

    SLED+,SLED--

    IC20

    1AM

    5869

    SM

    OTO

    RD

    RIV

    ER

    M5V

    DV3

    3

    RFV

    33/D

    V33/

    1.8V

    ALPC

    LK , AB

    CLK

    AMCL

    K , A

    OUT

    O

    ASPD

    IFCO

    AX

    OPT

    ICAL

    DVD

    _LD

    ,CD_

    LD,

    VC

    M5V

    HOM

    ESW

    OUT

    SW ,

    INSW

    DR

    VSB

    ,TR

    ACK_

    S,FO

    CUS_

    S,SL

    ED_S

    SPI

    ND

    LE_S

    VCR_

    DATA

    DVD

    _R

    ESET

    MUT

    E_C

    CN60

    2H

    YPER

    _TE

    RM

    INAL

    MC

    DV3

    3

    IC60

    3H

    Y57V

    6416

    20E

    SDRA

    M

    MD

    IC60

    1ZR

    3688

    2ELC

    GD

    SP/M

    PEG

    /RF

    +12

    V

    5V

    RL

    IC50

    1M

    N10

    1DF1

    0GVC

    R M

    ICO

    M

    DVD

    _EN

    A*D

    VD_C

    LKD

    VD_D

    ATA*

    POW

    ERBO

    ARD

    3.3V

    33V

    5.3V

    A5.

    0VM

    5V/5

    VT

    PWR

    _CTL

    _H

    Pb(B

    )

    Pr(R

    )

    Y(G)

    IC80

    1TD

    A960

    5HH

    IFI

    PICK

    SEL

    CN60

    1D

    OW

    NLO

    AD

    5V

    5V/R

    EG12

    V

    IC60

    7CS

    5331

    AKA

    RAO

    KE

    AMCL

    KAB

    CLK

    ALR

    CLK

    AIN

    RL

    MIIC

    _DET

    MIC

    _IN

    KAR

    AOKE

    OPT

    ION

    MEM

    AD[00

    :18

    ] FL

    ASH

    CS-

    MEM

    RD

    -

    MEM

    WR-

    MEM

    DA[

    0:14

    ]

    RAM

    ADD

    [00:1

    0]R

    AMB

    APC

    LKR

    SMCS

    0R

    AMR

    AS#

    RAM

    CAS-

    RAM

    WE-

    RAMDAT[00:15]RAMDQM

    MO

    TOR_

    VCC

    REG

    _12

    V

    REG

    _9V

    8V

    MUT

    ECI

    RCU

    IT

    MUT

    E

    A_L

    +/-

    A_R

    +

    / -

  • 3-77

    IC20

    1AM

    5869

    SM

    otor

    Dr i

    ver

    DVD

    : A,B

    ,C,D

    , RF

    CD: A

    ,B,

    C,D,

    E,

    F,

    RF

    MO

    T_SP

    DL

    +/-

    X601 IC

    601

    ZR36

    882E

    LCG

    MPE

    G /

    DSP/

    RF

    FOCU

    S_S,

    TR

    ACK_

    S,SL

    ED_

    S, SP

    IND

    LE_S

    ,

    SPDL

    _ SEN

    S +/

    -FA

    CT +

    /-, TA

    CT +

    /-

    SLED

    +

    /-

    LOAD

    +

    / -

    27M

    Hz

    X-TA

    L

    DVD

    _LD

    , CD

    _LD

    , VR

    _CD

    , VR

    _DVD

    PICK

    SEL

    HO

    MES

    W,IN

    SW,O

    UTSW

    DR

    VSB

    FLAS

    HR

    OM

    FLAS

    HCS

    -M

    EMR

    D-

    MEM

    WR-

    MEM

    DA[

    0:15

    ]

    MEM

    AD[0:

    19]

    EEPR

    OM

    SCL,

    SD

    A

    CN60

    1D

    OW

    NLO

    ADR

    XD, TX

    D

    M D

    DIS

    C

    CD_M

    D, D

    VD_ M

    D

    OPE

    N ,C

    LOSE

    2. SERVO BLOCK DIAGRAM

  • 3-78

    3. AUDIO & VIDEO IN/OUT BLOCK DIAGRAM

    S/W

    IC90

    3B

    H78

    968F

    S

    IC60

    1M

    PEG

    ZR36

    882

    IC60

    5EE

    PRO

    MIC

    801

    HI-F

    I

    IC30

    1AV

    C P

    V.IN

    A.IN

    _L

    A.IN

    _R

    V.O

    UT

    A.O

    UT_

    LA.

    OUT

    _

    R

    Y

    PbPr

    COAX

    IAL

    DVD

    _A_

    LD

    VD_A

    _RO

    PTIC

    AL

    Y C

    A.O

    UT_

    RA.O

    UT_

    R

    A.O

    UT_

    L

    A.O

    UT_

    L

    DVD

    _A_

    R

    DVD

    _A_

    L

    DVD_A_L

    DVD_A_R

    A.IN

    _R

    A.IN

    _L

    A.IN

    _L

    A.IN

    _R

    6

    Y C

    V_O

    UT_1

    Y C

    EU1_

    V_O

    UT

    Y / G

    reen

    Pb/ B

    lue

    Pr /

    Red

    V.IN

    Y / G

    reen

    Pb/ B

    lue

    Pr /

    Red

    ASPD

    IF

    MUT

    E_C

    SCL

    SDA

    A_L+

    /-IC

    402

    OP-

    AMP

    V_O

    UT_2

    A_R

    +/-

    V_IN

  • 3-79 3-80

    A B C D E F G H I J K L M N O P Q R S T

    CIRCUIT DIAGRAMS1. SYSTEM CIRCUIT DIAGRAM

  • 3-81 3-82

    2. SERVO CIRCUIT DIAGRAM

    A B C D E F G H I J K L M N O P Q R S T

  • 3-83 3-84

    3. AV/JACK CIRCUIT DIAGRAM

    A B C D E F G H I J K L M N O P Q R S T

  • POSITION DRAWING OF DECKMECHANISM PARTS Top View......................................................4-1 Bottom View ...............................................4-1

    DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM01.Disassembly of Drum assembly ................4-202.Disassembly of Plate top disassembly..... 4-403.Holder Assembly CST...............................4-404.Disassembly of Gear Assembly

    Rack F/L....................................................4-405.Opener Door .............................................4-406.Arm Assembly F/L .....................................4-407.Lever Assembly S/W.................................4-408.Motor Assembly L/D..................................4-509.Gear Wheel ...............................................4-510.Arm Assembly Cleaner..............................4-511. Head F/E ...................................................4-512.Base Assembly A/C Head .........................4-513.Brake Assembly T .....................................4-614.Arm Assembly Tension..............................4-615.Reel S / Reel T..........................................4-616.Base Assembly P4 ....................................4-717.Opener Lid ................................................4-718.Arm Assembly Pinch .................................4-719.Arm T/up ...................................................4-720.Supporter, Capstan ...................................4-821.Belt Capstan/Motor Capstan.....................4-822.Lever F/R ..................................................4-823.Clutch Assembly D37................................4-824.Gear Drive/Gear Cam ...............................4-925.Gear Sector...............................................4-926.Brake Assembly Capstan..........................4-927.Plate Slider................................................4-928.Lever Tension............................................4-929.Lever Spring..............................................4-930. Lever Brake..............................................4-931.Gear Assembly P2/Gear Assembly P3 ...4-1032.Base Assembly P2/Base Assembly P3...4-1033.Base Loading ..........................................4-1034.Base Tension ...........................................4-1135.Arm Assembly Idler Jog ..........................4-11

    DECK MECHANISM ADJUSTMENT Fixtures and tools for service ................4-121. Mechanism Assembly Mode Check ........4-132. Previous Preparation for

    Deck Adjustment .....................................4-143. Torque Measuring ...................................4-144. Guide Roller Height Adjustment..............4-15

    4-1. Prior Adjustment...............................4-154-2. Fine Adjustment ...............................4-15

    5. Audio/Control (A/C) Head Adjustment......4-165-1. Prior Adjustment...............................4-165-2. Tape Path Check between Pinch

    Roller and Take-up Guide ................4-175-3. Fine Adjustment

    (Azimuth Adjustment).......................4-176. X-distance Adjustment ............................4-177. Adjustment after Drum Assembly

    (Video Heads) .........................................4-188. Tachometer Adjustment of

    Deck Assembly........................................4-188-1. Check of Audio, RF Normalization

    Time (Locking Time) in Play after CUE or REV.....................................4-18

    8-2. Check of Tape Curl and Jam Status .......................................4-18

    PROTECTION, MAINTENANCE ANDCHECK OF VIDEO FUNCTION1. Checking Points before Repair ...............4-192. Essential Check and Repair....................4-203. Regular Check and Repair......................4-204. Tools for Check and Repair.....................4-205. Maintenance Process..............................4-20

    5-1. Removal of Foreign Materials..........4-205-2. Grease Application...........................4-21

    TROUBLESHOOTING GUIDE1. Deck Mechanism.....................................4-232. Front Loading Mechanism.......................4-26

    EXPLODED VIEWS1. Front Loading Mechanism Section...........4-282. Moving Mechanism Section(1) .................4-293. Moving Mechanism Section(2) .................4-30

    SECTION 4 MECHANISM OF VCR PART(D-37)CONTENTS

  • POSITION DRAWING OF DECK MECHANISM PARTS

    4-1

    5

    4

    3

    2

    6

    9

    108

    12

    1816

    1917

    13

    15

    111

    33

    14

    7

    15

    35

    Top View

    Bottom View

    21

    21

    24

    23

    22

    3132

    3132253428

    27

    29

    20

    2630

    24

    1 Drum Assembly 3 screws A-1 T2 Plate Top 2 hooks A-2 T

    2 3 Holder Assembly CST 6 chasses A-2 T2,3 4 Gear Assembly Rack F/L 1 hook A-2 T2,3,4 5 Opener Door Chassis Hole A-2 T2,3,4,5 6 Arm Assembly F/L Chassis Hole A-2 T

    7 Lever Assembly S/W Chassis Hole, A-2 T1 hook

    8 Motor Assembly L/D 1 screw A-3 T9 Gear Wheel 2 hooks A-3 T10 Arm Assembly Cleaner Chassis Embossing A-3 T11 Head F/E Chassis Embossing A-3 T12 Base Assembly A/C Head 1 screw A-3 T

    2,3 13 Brake Assembly T 1 hook A-4 T2,3 14 Arm Assembly Tension 1 hook A-4 T2,3,13,14 15 Reel S / Reel T Shaft A-4 T

    16 Base Assembly P4 Chassis Embossing A-5 T17 Opener Lid Chassis Embossing A-5 T

    17 18 Arm Assembly Pinch Shaft A-5 T17 19 Arm T/up 1 hook A-5 T

    20 Supporter, capstan Chassis Hole A-6 B17,18 21 Belt Capstan/Motor Capstan 3 screws A-6 B

    22 Lever F/R Locking Tab A-6 B21, 22 23 Clutch Assembly D37 Washer A-6 B

    24 Gear Drive/Gear Cam Washer/Hook A-7 B25 Gear Sector Hook A-7 B

    21 26 Brake Assembly Capstan Chassis Hole A-7 B21,22,23, 27 Plate Slider Chassis Guide A-7 B24,252621,22,23, 28 Lever Tension 1 Hook A7 B24,2526,2721,22,23, 29 Lever Spring 1 Hook A-7 B24,2526,2721,22,23, 30 Lever Brake 1 Hook A-7 B24,2526,2725 31 Gear Assembly P2/ Bass A-8 B

    Gear Assembly P32, 3, 14, 32 Base Assembly P2 6 Chasses A-8 B25, 31 /Base Assembly P325, 31 33 Base Loading 3 Hooks A-8 B2,3,14 34 Base Tension Chassis Embossing A-9 T

    35 Arm Assembly Idler Jog Locking Tab A-9 T

    Parts firstly Disassembled

    Order Of Dis-assembled Part Fixing Type

    Ref.Draw-ings

    Position

    NOTE : Assembly order is a reverse of disassembly order.

    (1) For assembly, check the assembly mode is accurate. (2) Parts firstly disassembled indicate parts firstly disassem-

    bled in disassembly of related parts.

    T:Top, B:Bottom

  • 4-2

    DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    Cap, FPC

    Drum Assembly

    Cable Flat

    (S1) (S1)

    (S1)

    Holder FPC

    H1

    H2

    1. Disassembly of Drum Assembly(Figure A-1)

    1) Separate cable flat from the Drum FPC and the CapstanMotor.

    2) Release 3 screws (S1) on the bottom side of the chassis,and separate the drum assembly.

    3) Release the hooks (H1, H2) and separate both the holderFPC and the Cap FPC (disassemble if necessary).

    Fig. A-1

    Cautions in assembly of FPC

    Holder FPC

    Drum FPC

    Cap FPC

    Assembly shape seen in the reverse direction

  • DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    4-3

    (B)

    (E)

    (C)

    Plate Top

    Arm Assembly F/L

    Gear Assembly Rack F/L

    Opener Door

    Holder Assembly CST

    (B')

    (H3)

    (A) (B)

    Lever Assembly S/W

    (H4)

    (E)

    Fig. A-2

    (Fig. A-2-1)

    (Fig. A-2-2)

    (Fig. A-2-5)

    (Fig. A-2-6)

    (Fig. A-2-3)

    (Fig. A-2-4)

  • 2. Disassembly of Plate Top (Fig. A-2-1)1) Separate the right part while leaning back the (B) part of

    the plate top toward the arrow direction.2) Separate the left part while leaning back the (B) part of

    the plate top toward the arrow direction.(Tool used: Tool such as (-) driver, auger, etc with point-ed or flat end)

    CAUTIONSAssemble while pressing the (C), (C) part after correspond-ing them as in drawing.

    3. Holder Assembly CST (Fig. A-2-2)1) Firstly separate the left part from the groove on the (D)

    part of chassis while moving the holder assembly CSTtoward the arrow direction.

    2) Separate the right part from each groove of chassisCAUTIONS

    Assemble by inserting the left part after firstly inserting the(E) part of the holder assembly CST into the groove on the(E) part of chassis.

    4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3)

    1) Separate the hook (H3) while leaning ahead the hook (3)after moving the gear assembly rack F/L toward the arrow(A) direction.

    2) Separate the gear assembly rack F/L toward the arrow (B)direction.

    CAUTIONSFor the assembly, correspond the gear part of gear assem-bly rack F/L to the gear drive.

    5. Opener Door (Fig. A-2-4)1) Separate the opener door ahead from the guide hole of

    chassis while turning it clockwise.

    6. Arm Assembly F/L (Fig. A-2-5)1) Firstly separate the left part of the arm assembly F/L from

    the groove of chassis while pushing the arm assembly F/Ltoward the arrow direction.

    2) Separate the right part from the groove of chassis.).7. Lever Assembly S/W (Fig. A-2-6)1) Separate the lever assembly S/W while pushing it toward

    the arrow direction after removing the hook (4) on the leftside of chassis.

    4-4

    DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    (B')

    (C')(C)

    (B)

    (D)

    Holder Assembly CST Chassis

    Chassis

    (H4)

    Gear Rack F/L

    Gear Drive

  • DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    4-5

    8. Motor Assembly L/D (Fig. A-3-1)1) Take the connector (C1) connected to the Capstan motor

    PCB out. 2) Remove a screw (S4) of the chassis (S4) and step back-

    ward, and disassemble it while holding it up.

    9. Gear Wheel (Fig. A-3-2)1) Release the hook (H5) of the gear wheel and disassemble

    it upward.

    10. Arm Assembly Cleaner (Fig. A-3-3) 1) Separate the (A) part of Fig. A-3-1 from the embossing of

    chassis, and hold it up while turning it anti-clockwise.

    11. Head F/E (Fig. A-3-4)1) Separate the (A) part of the head F/E from the emboss-

    ing of chassis, and hold it up while turning it anti-clock-wise.

    12. Base Assembly A/C Head (Fig. A-3-5)1) Release a screw (S5) and disassemble while holding it up.

    Arm Assembly Cleaner

    Motor Assembly L/D

    Gear Wheel

    Base Assembly A/C Head

    (S4)

    (S5)

    Head F/E

    (A)

    (C1)

    (H5)

    (A)

    Fig. A-3

    (Fig. A-3-3)

    (Fig. A-3-5)

    (Fig. A-3-4)

    (Fig. A-3-2)

    (Fig. A-3-1)

  • 4-6

    DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    Brake Assembly T

    Reel T

    Spring Tension

    Arm Assembly Tension

    Spring TensionReel S

    (H7)

    (H8)

    (H6)

    Fig. A-4

    13. Brake Assembly T (Fig. A-4-1)1) Release the spring tension from the lever spring hook

    (H6). 2) Disassemble the brake assembly T while holding it

    upward.

    14. Arm Assembly Tension (Fig. A-4-2)1) Release the spring tension the hook (H7) from the arm

    assembly tension. 2) After releasing the hook (H8) of the base tension, sepa-

    rate it while holding it up.

    CAUTIONSSpring used for both brake assembly T and arm assemblytension is used (2EA used).

    15. Reel S/Reel T (Fig. A-4-3) 1) Disassemble the reel S/ reel T while holding it up (com-

    parison between Reel S and Reel T)

    Reel S Reel T

    (Fig. A-4-3)

    (Fig. A-4-2)

    (Fig. A-4-1)

    (Fig. A-4-3)

  • DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    4-7

    Opener Lid

    Arm Assembly Pinch

    Base Assembly P4

    Arm T/up(A)

    (B)

    (C)

    Chassis

    (C)

    (H9)

    Fig. A-5

    16. Base Assembly P4 (Fig. A-5-1)1) Release the (A) part of the base assembly P4 from the

    embossing of chassis.2) Hold the base assembly P4 up while turning it anti-clock-

    wise.

    17. Opener Lid (Fig. A-5-2)1) Release the (B) part of the opener lid from the embossing

    of chassis.2) Disassemble the opener lid upward while turning it anti-

    clockwise.

    18. Arm Assembly Pinch (Fig. A-5-3) 1) Hold the arm assembly pinch up.19. Arm T/up (Fig. A-5-4)1) Turn the arm T/up to release the anchor jaw (H9) part of

    chassis and then hold it upward.

    CAUTIONSFor the assembly, check the (C) part of the arm assemblypinch is assembled as in drawing.

    - REVERSE THE MECHANISM.

    (Fig. A-5-2)

    (Fig. A-5-1)

    (Fig. A-5-3)

    (Fig. A-5-4)

  • 4-8

    DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    Chassis

    (S6)

    Belt Capstan

    Motor Capstan

    Washer(W1)

    Lever F/R

    Clutch Assembly D37

    (L1) (L1)

    Suppoter Capstan

    Fig. A-6

    20. Supporter, Capstan (Fig. A-6-1)1) Turn the supporter and Capstan by 90 deg. clockwise

    with a driver for disassembly.

    21. Belt Capstan (Fig. A-6-2) /Motor Capstan (Fig. A-6-3)

    1) Separate the belt Capstan.2) Undo 3 screws (S6) on the bottom side of chassis and dis-

    assemble it upward.

    22. Lever F/R (Fig. A-6-4) 1) Release the locking tab (L1) and then disassemble it

    upward.

    23. Clutch Assembly D37 (Fig. A-6-5)1) Remove the washer (W1) and then disassemble it

    upward.

    (Fig. A-6-1)

    (Fig. A-6-2)

    (Fig. A-6-3)

    (Fig. A-6-4)

    (Fig. A-6-5)

  • DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

    4-9

    Gear Drive

    Washer (W2)

    Gear Cam

    Plate Slider

    Lever Tension

    Lever spring

    Base Loading

    Gear Sector

    (B)

    (A)

    (H10)

    (W2)

    (L2)

    (H11)

    Chassis

    Gear Cam Hole(C)

    Gear Cam Hole(B)

    Gear Drive Hole(A)

    Brake Assembly Capstan

    Lever Brack

    Fig. A-7

    24. Gear Drive (Fig. A-7-1)/Gear Cam (Fig. A-7-2)

    1) Remove the washer (W2) and then disassemble thegear drive.

    2) Release the hook (H10) of the gear cam and then disas-semble it upward.

    CAUTIONSFor the assembly,