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g500-H helicalgeared motors4 to 426 Nm
Gearboxes
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
6.3 - 5List of abbreviationsGeneral information
6.3 - 6Product information
6.3 - 7Equipment
6.3 - 8The gearbox kit
6.3 - 14Dimensioning
6.3 - 17Selection tables, notesTechnical data
6.3 - 18Selection tables
6.3 - 24Dimensions, notes
6.3 - 25Dimensions
6.3 - 43Weights
6.3 - 44Surface and corrosion protection
g500-H helical geared motorsContents
6.3
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V00-en_GB-12/20136.3 - 4
g500-H helical geared motorsContents
6.3
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List of abbreviations
China Compulsory CertificateCCCLoad capacitycCommunauté EuropéenneCERatioiCanadian Standards AssociationCSAMass[kg]mCombined certification marks of UL for the USAand Canada
cURusOutput torque[Nm]M2Output torque[Nm]M22
Deutsches Institut für Normung e.V.DINStarting torque[Nm]Ma_, 1Electromagnetic compatibilityEMCStarting torque[Nm]Ma_, 2European standardENOutput speed[r/min]n2Certificate for Russian FederationGOSTOutput speed[r/min]n21International Electrotechnical CommissionIECOutput speed[r/min]n22International Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Associationof German Electrical Engineers)
VDE
6.3 - 5V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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Product information
VersionsIn combination with three-phase AC motors, our helical gearboxesform a compact and powerful drive unit. Numerous options at theinput and output end provide for the drive to be exactly adapted toyour application.
• Fine-scaling of size / torque provides for an optimummachine ad-aptation
• Standardised shaft and flange dimensions for an easy machineintegrationThe robust helical gearboxes feature high permissible radial forces,
closely stepped ratios anda lowbacklash. They are available in 2-pole • High efficiencyand 3-pole design with a torque up to 450 Nm and a ratio of up toi= 370.
• With Lenze Smart Motor m300, rated torque 1.75 Nm and 5 Nm
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-H4545
H-g500Helical gearbox
g500-H100100
g500-H140140
g500-H210210
g500-H320320
g500-H450450
V00-en_GB-12/20136.3 - 6
g500-H helical geared motorsGeneral information
6.3
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Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
Protection cover
Cooling
Integral fan
Internal brake resistor Connection
External brake resistor
M12 connector
Control connection
QUICKON connector
or in the terminal box
Motor connection
via smartphone
via PC using the NFC adapter
Speed setting
Standard
LongLife
Brake release lever
Spring-applied brake
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Solid shaft
Output shaft
6.3 - 7V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Geared motor
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Motor type
MSEMA ACmotorMotor
0631.75 Nm
0805.0 NmTechnical data
See selection tableStarting torque Ma,1
See selection tableStarting torque Ma,2
See selection tableOutput torque
400 V ... 480 VMains voltage
50 Hz ... 60 HzMains frequency
See selection tableRatioMounting position
A/B/C/D/E/FStandard
AEFABCDEFCombinedColour
Not coatedPrimed
Paint in various corrosion-protection designs in accordance with RAL coloursSurface and corrosion protec-tion
Without OKS(uncoated)OKS-G (primed)OKS-S (small)
OKS-M (medium)OKS-L (Large)
Motor parameter setting
Motor parameter
See selection tableOutput speed nmin
See selection tableOutput speed nmax
Between nmin and nmaxOutput speed 1
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 2
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 3
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 4
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 5
Clockwise/CounterclockwiseDirection of rotation
0.1 to 20 sAcceleration time
0.1 to 20 sDeceleration time
On/OffEnergy saving mode
V00-en_GB-12/20136.3 - 8
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Mounting positions
ƒ Mounting position (A to F) and position of system blocks (1 to 6)
Terminal box: 2, 3, 4, 5
6.3 - 9V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Motor details
Product
MSEMA☐☐080-32063-42
Enclosure
IP55Connection type
Terminal boxQUICKON-connector
Spring-applied brake
84Rated torque [Nm]
StandardBrake designLongLife
Manual release leverOptionsCooling
Integral fanFurther options
Protection coverBrake resistor
ƒ Further information and installation feasibilities can be found inthe Motors chapter.
V00-en_GB-12/20136.3 - 10
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Motor details
Connection type
Cooling: integral fan
Further options
6.3 - 11V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Gearbox details
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Driven shaft
35x7030x6025x5020x40Solid shaft without keyway[mm]
30x6030x6025x5020x4014x28Solid shaft with featherkey[mm] 35x7020x40
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardStandardBearingReinforced
Not enclosedFitting greaseEnclosed
Housing
With footWith footHousing versionWith foot and centeringWithout foot
with centering Without foot with centeringOutput flange
160/200/250160/200120/140/160/200120/140/160flange diameter [mm]Lubricant
CLP 460TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionOil-level inspectionWith inspection
WithoutWithoutBreather elementStandard mounting position: Mounted
Combined mounting position: loosely enclosedBacklash
StandardBacklash
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
V00-en_GB-12/20136.3 - 12
g500-H helical geared motorsGeneral information
6.3
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The gearbox kit
Gearbox details
Solid shaft
Solid shaft
6.3 - 13V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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Dimensioning
General information about the data provided in this catalogue
Powers, torques and speedsThe powers, torques and speeds specified in this catalogue are roun-ded values and are valid under the following conditions:• Operating time/day = 8 h (100% OT)• Duty class I for up to 10 switching operations/h• Mounting positions and designs in this catalogue• Standard lubricant• Tamb = 20 °C for gearboxes,Tamb = 40 °C for motors (in accordance with EN 60034)
• Site altitude < = 1000 m amsl• The selection tables provide the permissible mechanical powersand torques.
• The rated power specified for motors and geared motors appliesto operating mode S1 (in accordance with EN 60034).
Under different operating conditions, the values obtained may varyfrom those listed here.In the case of extreme operating conditions, please consult yourLenze sales office.
V00-en_GB-12/20136.3 - 14
g500-H helical geared motorsGeneral information
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Dimensioning
Weights
The respective values can be found for:The values given in the tables consider the following gearbox/motorcombination: • Geared motors without built-on accessories
> Chapter: Geared motors/Technical data• Gearboxwith solid shaft without foot and flange including lubric-ant amount for mounting position A • Gearbox options
> Chapter: Gearboxes/Technical data and accessories• Motor without built-on accessories (with integral fan)• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal massFor versions deviating from this, additional weights have to be con-
sidered. > Chapter: Motors/Accessories
Moments of inertia
The respective values can be found for:The givenmoments of inertia of the gearbox refer to the drive shaft.The influence of the ratio (i2) has been considered in the data. • Gearboxes
> Chapter: Gearbox/Technical dataWhen the total moment of inertia of the gearedmotor is calculated,the values of the gearbox, motor and accessories have to be added.
• Motors without built-on accessories> Chapter: Motors/Technical data/Rated data
• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal mass> Chapter: Motors/Accessories
6.3 - 15V00-en_GB-12/2013
g500-H helical geared motorsGeneral information
6.3
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V00-en_GB-12/20136.3 - 16
g500-H helical geared motorsGeneral information
6.3
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Selection tables, notes
Notes on the selection tables with 4-pole motors
The selection tables show the available combinations of gearboxtype, number of stages, ratio andmotor. They are usedonly to providebasic orientation.The following legend indicates the structure of the selection tables.
n M n M M M21 2 2 2 a, 1 a, 2 g500 MSEMA☐☐[r/min] [Nm] [r/min] [Nm] [Nm] [Nm]
193 4.0 1001 4.0 18 23 2.597 -H45 063-42 25
149 6.0 775 6.0 23 32 3.354 -H100 063-42 28
147 6.0 762 6.0 19 24 3.413 -H45 063-42 25
115 7.0 595 7.0 21 26 4.368 -H45 063-42 25
i
Ma,1
Ma,2
00 n21 n2
[r/min]
[Nm
]
M2
Torque diagram
n2 is the maximum speed where
the torque M2 is permissible.
n21 is the minimum speed where
the torque M2 is permissible.
Maximally permissible starting
torque which is available for up to
500,000 switching cycles
Maximally permissible starting torque
which is available for up to 20 million
switching cycles
Page number
for dimensions
Product
Motor
Product
Gearbox
Ratio i
Max. torque Mmax of the drive motor
Number of the gear stage of the gearbox
ProductStarting torqueMin. output speed Max. output speed
Mains operation
M = 7.0 Nmmax
2-stage gearbox
6.3 - 17V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Selection tables
Mmax = 7.0 Nm
2-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
25063-42-H452.59718184.010014.0193
28063-42-H1003.35423236.07756.0149
25063-42-H453.41323196.07626.0147
25063-42-H454.36826217.05957.0115
25063-42-H455.31234279.04899.094
25063-42-H455.9653629104361084
28063-42-H1006.4404444114041178
25063-42-H456.9823830123721272
25063-42-H457.8404032133321364
25063-42-H458.9354133152911556
25063-42-H4510.0334435172591750
25063-42-H4511.4294435192281944
25063-42-H4512.8334838222032239
25063-42-H4514.8364939251752534
28063-42-H10015.500105100261682632
25063-42-H4516.6605141281562830
28063-42-H10017.750121100301463028
25063-42-H4519.0135342321373226
28063-42-H10019.486125100331333326
25063-42-H4521.3505544361223624
31063-42-H14021.808148140371193723
28063-42-H10022.314125100381173823
31063-42-H14024.829169140421054220
28063-42-H10025.095110100431044320
31063-42-H14027.41517514047954718
28063-42-H10028.73811010049904917
28063-42-H10031.80511010054825416
31063-42-H14031.97615414054815416
34063-42-H21035.09521319460746014
31063-42-H14035.30815414060746014
28063-42-H10036.42211010062716214
37063-42-H32038.23823321165686513
34063-42-H21039.28623121067666713
28063-42-H10039.857898168656813
31063-42-H14040.52615414069646912
V00-en_GB-12/20136.3 - 18
g500-H helical geared motorsTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Selection tables
Mmax = 7.0 Nm
2-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
34063-42-H21042.59320118372617212
40063-42-H45043.31325723474607412
37063-42-H32043.43626424074607412
31063-42-H14044.74815414076587611
28063-42-H10045.6431029377577711
37063-42-H32046.40723921779567911
34063-42-H21047.67922720681558111
40063-42-H45048.95029126483538310
31063-42-H14050.7861141038651869.9
37063-42-H32052.7152712469049909.5
34063-42-H21054.4381381259248929.2
40063-42-H45054.7502632399347939.2
31063-42-H14056.0771251149546959.0
34063-42-H21060.938155140103431038.3
40063-42-H45061.875297270105421058.1
3-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
34063-42-H21043.39026321073607312
34063-42-H21048.57126321081548110
34063-42-H21055.5292632109347939.1
37063-42-H32060.502400320101431018.3
34063-42-H21062.160263210104421048.1
37063-42-H32068.726400320115381157.3
34063-42-H21071.026263210119371197.1
37063-42-H32077.387400320129341296.5
40063-42-H45078.794527450132331326.4
34063-42-H21079.507263210133331336.3
37063-42-H32087.906400320147301475.7
40063-42-H45089.048563450149291495.7
34063-42-H21092.205263210154281545.5
40063-42-H45096.522563450161271615.2
37063-42-H320100.462400320168261685.0
34063-42-H210103.214263210173251734.9
40063-42-H450109.083563450182241824.6
37063-42-H320114.118400320191231914.4
34063-42-H210118.162263210198221984.3
40063-42-H450121.342563450203212034.2
6.3 - 19V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Selection tables
Mmax = 7.0 Nm
3-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
37063-42-H320128.743400320215202153.9
40063-42-H450137.133563450229192293.7
37063-42-H320146.244400320245182453.5
40063-42-H450156.274495450261172613.2
37063-42-H320166.541352320279162793.1
40063-42-H450176.611495450295152952.9
37063-42-H320189.179352320316143162.7
40063-42-H450198.059495450331133312.6
40063-42-H450223.833495450374123742.3
40063-42-H450248.200495450415104152.1
V00-en_GB-12/20136.3 - 20
g500-H helical geared motorsTechnical data
6.3
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Selection tables
Mmax = 20 Nm
2-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
31080-32-H1403.26763631679616153
28080-32-H1003.35465621677516149
34080-32-H2103.38966661676716148
37080-32-H3203.38966661676716148
31080-32-H1404.48087872258022112
28080-32-H1004.60089722256522109
28080-32-H1005.1679475255032597
34080-32-H2105.583108108274662790
31080-32-H1405.733111103284532887
28080-32-H1005.88710181294422985
37080-32-H3206.083118118304273082
34080-32-H2106.250121121304163080
31080-32-H1406.272122105304153080
28080-32-H1006.44010483314043178
37080-32-H3206.910134134343763472
28080-32-H1007.08610886343673471
31080-32-H1407.269133106353583569
28080-32-H1008.21411592403174061
31080-32-H1409.029146117442884455
28080-32-H1009.06812096442874455
34080-32-H2109.799190182482654851
31080-32-H1409.800156125482654851
28080-32-H10010.06312499492584950
37080-32-H32010.677207207522445247
34080-32-H21010.720208189522435247
28080-32-H10011.360125100552295544
31080-32-H14011.554160128562255643
37080-32-H32011.680227227572235743
37080-32-H32012.128235235592145941
31080-32-H14012.640165132612066140
28080-32-H10012.653125100612056140
37080-32-H32013.268258257641966438
34080-32-H21013.673251201661906637
40080-32-H45013.905270270671876736
31080-32-H14013.957170136681866836
6.3 - 21V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Selection tables
Mmax = 20 Nm
2-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
28080-32-H10014.490125100701797035
34080-32-H21015.306250200741707433
28080-32-H10015.500125100751687532
40080-32-H45015.714305305761657632
31080-32-H14016.122175140781617831
34080-32-H21016.750263210811558130
37080-32-H32016.923328281821548230
31080-32-H14017.802175140861468628
37080-32-H32018.250354310891428927
34080-32-H21018.750263210911399127
31080-32-H14019.750175140961329625
37080-32-H32020.73137429910112510124
34080-32-H21021.80226321010611910623
31080-32-H14021.80817514010611910623
40080-32-H45022.17043037610811710823
37080-32-H32023.75440032011510911521
34080-32-H21024.40526321011810711821
40080-32-H45025.05648642512210412220
37080-32-H32026.9834003201319613119
34080-32-H21027.1192312101329613219
31080-32-H14027.4151751401339513318
40080-32-H45027.5784343941349413418
37080-32-H32029.5483523201438814317
34080-32-H21030.3572312101478614717
40080-32-H45031.1674904461518315116
37080-32-H32033.5643523201637716315
34080-32-H21035.0952312101707417014
40080-32-H45035.6894954501737317314
37080-32-H32038.2382762511856818513
34080-32-H21039.2862312101916619113
40080-32-H45040.3334954501966419612
40080-32-H45043.3133543222106021012
37080-32-H32043.4363132852116021112
40080-32-H45048.9504023662375323710
40080-32-H45054.750300273266472669.2
V00-en_GB-12/20136.3 - 22
g500-H helical geared motorsTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Selection tables
Mmax = 20 Nm
2-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40080-32-H45061.875338307300423008.1
3-stage gearbox
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40080-32-H45044.1245634502115921111
40080-32-H45049.8675634502385223810
40080-32-H45056.469563450270462708.9
40080-32-H45061.774563450295422958.1
40080-32-H45069.813563450334373347.2
40080-32-H45078.794563450377333776.4
40080-32-H45089.048563450426294265.7
6.3 - 23V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions, notes
Notes on the dimensions
The following key explains the layout of the dimension sheets.
MD☐MA☐☐Produkt063-12 063-32 063-42 071-32 071-42 080-32 080-42 090-32
Abmessungen
358 378 395 419[mm]Gesamtlänge L
187 207 224.5 248[mm]Länge Motor LB
170 165 183 181[mm]Länge Motoranbauten Δ L
123 139 156 176[mm]Motordurchmesser AC
100 109 150 157[mm]Abstand Motor/Anschluss AD
g500-B110
Abmessungen mit Hohlwelle
Motor diameter
Distance of motor centre to the end of
terminal box
Additional length of the built-on accessories (longest
version)
Motor length without built-on accessories
Total length of the drive without built-on accessories
Product Motor
Driven shaft designProduct gearbox
V00-en_GB-12/20136.3 - 24
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H45
Dimensions with solid shaft
MSEMA☐☐Product063-42
Dimensions292[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
6.3 - 25V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H45
Dimensions with solid shaft and centering
MSEMA☐☐Product063-42
Dimensions292[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 26
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H45
Dimensions with solid shaft and Flange
MSEMA☐☐Product063-42
Dimensions292[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
6.3 - 27V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H100
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions369330[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 28
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H100
Dimensions with solid shaft and centering
MSEMA☐☐Product080-32063-42
Dimensions369330[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 29V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H100
Dimensions with solid shaft and Flange
MSEMA☐☐Product080-32063-42
Dimensions369330[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 30
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H140
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions382343[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 31V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H140
Dimensions with solid shaft and centering
MSEMA☐☐Product080-32063-42
Dimensions382343[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 32
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H140
Dimensions with solid shaft and Flange
MSEMA☐☐Product080-32063-42
Dimensions382343[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 33V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H210
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions406367[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 34
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H210
Dimensions with solid shaft and centering
MSEMA☐☐Product080-32063-42
Dimensions406367[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 35V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H210
Dimensions with solid shaft and Flange
MSEMA☐☐Product080-32063-42
Dimensions406367[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 36
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H320
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 37V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H320
Dimensions with solid shaft and centering
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 38
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H320
Dimensions with solid shaft and Flange
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 39V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H450
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions436397[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 40
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H450
Dimensions with solid shaft and centering
MSEMA☐☐Product080-32063-42
Dimensions436397[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.3 - 41V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Dimensions
g500-H450
Dimensions with solid shaft and Flange
MSEMA☐☐Product080-32063-42
Dimensions436397[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
V00-en_GB-12/20136.3 - 42
g500-H helical geared motorsTechnical data
6.3
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Weights
2-stage gearbox
080C32063C42169[kg]m-H1001710[kg]m-H1401812[kg]m-H2102013[kg]m-H320
7[kg]m-H452317[kg]m-H450
3-stage gearbox
080C32063C4212[kg]m-H21014[kg]m-H320
2317[kg]m-H450
6.3 - 43V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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Surface and corrosion protection
Various surface coatings combined with other protective measuresensure that the geared motors operate reliably even at high air hu-
Foroptimumprotectionofgearedmotors against ambient conditions,the surface and corrosion protection system (OKS) offers tailor-madesolutions. midity, in outdoor installations or in the presence of atmospheric
impurities. Any colour from the RAL Classic collection can be chosenfor the top coat. The geared motors are also available unpainted (nosurface and corrosion protection).
MeasuresApplicationsSurface and corrosion protec-tion
OKS-G (primed)
•
•
2K PUR priming coat (grey)
Dependent on subsequenttop coat applied
• Zinc-coated screws• Rust-free breather elementsOptional measures• Stainless steel nameplate
OKS-S (small)
••
Surface coating as per corrosivity category C1 (in line with EN 12944-2)Standard applications
• Internal installation inheatedbuildings
• Zinc-coated screws
••
Air humidity up to 90%Rust-free breather elements
Optional measures• Stainless steel nameplate
OKS-M (medium)
•
•
Surface coating as per corrosivity category C2 (in line with EN 12944-2)
Internal installation in non-heated buildings
•
•
Zinc-coated screws
Covered, protected externalinstallation
• Rust-free breather elementsOptional measures
• Air humidity up to 95%• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)
OKS-L (Large)
•
•
Surface coating as per corrosivity category C3 (in line with EN 12944-2)
External installation• Air humidity above 95%
•
•
Blower cover and B end shield additionally primed
Chemical industry plants•
•
Food industry
Cable glands with gaskets• Corrosion-resistant brake with cover ring, stainless friction plate, andchrome-plated armature plate (on request)
• All screws/screw plugs zinc-coated• Stainless breather elements• Threaded holes that are not used are closed by means of plastic plugsOptional measures• Sealed recesses on motor (on request)• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)• Additional priming coat on cast iron fan• Oil expansion tank and torque plates painted separately and suppliedloose
V00-en_GB-12/20136.3 - 44
g500-H helical geared motorsTechnical data
6.3
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Surface and corrosion protection
Structure of surface coating
ColourSurface coatingCorrosivity categorySurface and corrosion protection
StructureDIN EN ISO 12944-2
Dipping primed gearboxWithout OKS(uncoated)
Dipping primed gearbox2K PUR priming coat
OKS-G (primed)
Standard: RAL 7012Optional: RAL Classic
Dipping primed gearbox2K-PUR top coat
C1OKS-S (small)
Dipping primed gearbox2K PUR priming coat
C2OKS-M (medium)
C3OKS-L (Large) 2K-PUR top coat
6.3 - 45V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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V00-en_GB-12/20136.3 - 46
g500-H helical geared motorsTechnical data
6.3
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6.3 - 47V00-en_GB-12/2013
g500-H helical geared motorsTechnical data
6.3
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V00-en_GB-12/20136.3 - 48
g500-H helical geared motorsTechnical data
6.3
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g500-H helicalgearbox45 to 450 Nm
Gearboxes
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
6.3 - 5List of abbreviationsGeneral information
6.3 - 6Product information
6.3 - 7Equipment
6.3 - 8The gearbox kit
6.3 - 10Functions and features
6.3 - 11Lubricants
6.3 - 12Ventilation
6.3 - 15Permissible radial and axial forces at outputTechnical data
6.3 - 17Moments of inertia
6.3 - 20Additional weights for gearboxes
g500-H helical gearboxContents
6.3
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V00-en_GB-12/20136.3 - 4
g500-H helical gearboxContents
6.3
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List of abbreviations
Max. axial force[N]Fax,maxMax. radial force[N]Frad,maxRatioiMoment of inertia[kgcm²]JMass[kg]m
6.3 - 5V00-en_GB-12/2013
g500-H helical gearboxGeneral information
6.3
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Product information
VersionsThe robust helical gearboxes feature high permissible radial forces,closely stepped ratios anda lowbacklash. They are available in 2-poleand 3-pole design with a torque up to 450 Nm and a ratio of up toi= 370.
• Fine-scaling of size / torque provides for an optimummachine ad-aptation
• Standardised shaft and flange dimensions for an easy machineintegration
• High efficiency
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-H4545
H-g500Helical gearbox
g500-H100100
g500-H140140
g500-H210210
g500-H320320
g500-H450450
V00-en_GB-12/20136.3 - 6
g500-H helical gearboxGeneral information
6.3
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Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Solid shaft
Output shaft
6.3 - 7V00-en_GB-12/2013
g500-H helical gearboxGeneral information
6.3
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The gearbox kit
Gearbox details
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Driven shaft
35x7030x6025x5020x40Solid shaft without keyway[mm]
30x6030x6025x5020x4014x28Solid shaft with featherkey[mm] 35x7020x40
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardStandardBearingReinforced
Not enclosedFitting greaseEnclosed
Housing
With footWith footHousing versionWith foot and centeringWithout foot
with centering Without foot with centeringOutput flange
160/200/250160/200120/140/160/200120/140/160flange diameter [mm]Lubricant
CLP 460TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionOil-level inspectionWith inspection
WithoutWithoutBreather elementStandard mounting position: Mounted
Combined mounting position: loosely enclosedBacklash
StandardBacklash
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
V00-en_GB-12/20136.3 - 8
g500-H helical gearboxGeneral information
6.3
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The gearbox kit
Gearbox details
Solid shaft
Solid shaft
6.3 - 9V00-en_GB-12/2013
g500-H helical gearboxGeneral information
6.3
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Functions and features
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Housing
CuboidDesign
AluminiumMaterialSolid shaft
with keyway to DIN 6885with keyway toDIN 6885
DesignWithout keyway
Shaft diameter ≤ 50 mm: k6ToleranceShaft diameter > 50 mm: m6
Tempered steel C45MaterialNirosta X46Cr13
Toothed part
Ground tooth flanksDesignOptimised tooth flank geometry
Case-hardened steelMaterialShaft-hub joint
Force-fitShaft sealing rings
With dust lipDesign
NB / FPMaterialBearing
Ball bearing / tapered-roller bearing depending on size and designDesignSchmierstoffe
Standard: Mineral oilOptional: Synthetic oil
Corresponding to mounting position (see nameplate)QuantitiesMechanical efficiency
0.962-stage gearboxes [ηc=1]0.953-stage gearboxes [ηc=1]
Direction of rotation
3-stage gearbox2-stage gearbox
V00-en_GB-12/20136.3 - 10
g500-H helical gearboxGeneral information
6.3
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Lubricants
Lenze gearboxes and gearedmotors are ready for operation on deliv-ery and are filled with lubricants specific to both the drive and thedesign. The mounting position and design specified in the order arekey factors in choosing the volume of lubricant.
The lubricants listed in the lubricant table are approved for use inLenze drives.
Lubricant table
Mode
CLP HC 220CLP HC 320CLP 460USDA H1-20 … +40-25 … +500 … +40Ambient temperature [°C]
Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)Mineral based oil with additivesSpecification16000 operating hours25000 operating hours16000 operating hoursChanging interval
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
bremer & leguilFuchs RenolinFuchs RenolinFuchsCassida Fluid GL 220Unisyn CLP 320CLP 460
KlüberoilKlübersynthKlüberoilKlüber4 UH1-220 NGEM4-320 NGEM1-460 N
Shell OmalaShell OmalaShellS4 GX HD 320S2 G 460
ƒ Please contact your Lenze sales office if you are operating atambient temperatures in areas up to< -20 °C bzw. > or up to+40°C.
Shaft sealing rings
On the output side, the gearboxes have NBR shaft sealing rings asstandard components. At high speeds of rotation andwhen there areunfavourable ambient conditions such as high temerature, reducedair circulation etc., Lenze recommends the use of shaft sealing ringsmade of Viton.
Please bear this in mind when ordering.
6.3 - 11V00-en_GB-12/2013
g500-H helical gearboxGeneral information
6.3
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Ventilation
Non-ventilated gearboxes
No ventilation measures are required with the gearboxes g500-H45to H210.However, when using the g500-H210 gearbox at input speeds> 1,500 rpm, we recommend incorporating ventilation for themounting positions B,C,D and E.
Ventilated gearboxes
Gearboxes g500-H320 to H450 are generally supplied with breatherelements.
Gearboxes in combined mounting position
To reduce the number of different versions, the gearboxes can alsobe ordered with combined mounting positions.Depending on the gearbox in question, the following combinationsare available:• g500-H45 in combined mounting position ABCDEF• g500-H100 ... H450 in combined mounting position AEFThe breather elements are supplied loose.
V00-en_GB-12/20136.3 - 12
g500-H helical gearboxGeneral information
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Ventilation
Position of ventilation, sealing elements and oil level check
ƒ A ... Fmounting position
1
A B
+ +
+ +
C D
+ +
+ +
E F
+ +
+
H210
H320; H450
Filling Drain
Ventilation Check
6.3 - 13V00-en_GB-12/2013
g500-H helical gearboxGeneral information
6.3
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V00-en_GB-12/20136.3 - 14
g500-H helical gearboxGeneral information
6.3
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Permissible radial and axial forces at output
Permissible axial forcePermissible radial force
If there is no radial force, the maximum permissible axial force is 50% of the table value F rad,max
Frad,perm = fw x Frad,max
ƒ If Frad and Fax ≠ 0, please contact your Lenze sales office.
Application of forces
l
x
Fax
Frad
Additional load factor fw at output shaft
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1.4
1.2
1
0.8
0.6
0.4
x/l
fw
6.3 - 15V00-en_GB-12/2013
g500-H helical gearboxTechnical data
6.3
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Permissible radial and axial forces at output
In case of different operating conditions, considerably higher forcescan be transmitted. Please contact Lenze.
The values given in the table refer to the center shaft end force applic-ationpoint andareminimumvalues calculated according to themostunfavourable conditions (force applicationangle,mountingposition,direction of rotation). The valueswere calculated for themotor/gear-box combination with a load capacity of c= 1.0 and an input speedof 1400 rpm.
ƒ If the torque is transmitted via the flange face, max 50 % of theradial force Frad,max are permissible.
n2 [r/min]Product
≤162540631001602504006301000
Max. radial force, Solid shaft
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
1500150012901050850690560450370300g500-H45
180018001680142011901000850700600500g500-H100
3800370029702360186014601160920780650g500-H140
48004360350028202270182014701180950760g500-H210
5800531044003670305025302110175014601210g500-H320
7100661054104450365029802460201016601360g500-H450
Max. radial force, Solid shaft (reinforced bearings))
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
20002000200020001780150012701060900750g500-H100
570055504450354027902190174013801170970g500-H140
7200654052504230340027302200177014201140g500-H210
8700797066005500458038003160262021901810g500-H320
10000990081006670547044703690301024902040g500-H450
V00-en_GB-12/20136.3 - 16
g500-H helical gearboxTechnical data
6.3
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Moments of inertia
ƒ Themoments of inertia relate to the drive shaft of the gearbox.ƒ The totalmoment of inertia is calculated by adding the values of
the gearbox, motor and accessories.
2-stage gearbox
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.260.17
2.5973.413
g500-H45
0.900.54
3.2674.480
g500-H140
0.365.7330.124.3680.316.2720.185.3120.507.2690.175.9650.218.0000.126.9820.349.0290.127.8400.159.8000.0898.9350.2411.5540.08610.0330.2112.6400.05911.4290.2013.9570.05712.8330.1516.1220.04114.8360.1417.8020.04016.6600.1119.7500.02819.0130.1121.8080.02721.3500.07724.8290.01924.5950.07427.4150.01927.6180.05331.9760.01232.0000.05135.3080.01235.9330.03540.5260.00841.4550.03444.7480.00846.5500.02450.7860.00552.9090.02456.0770.00559.4130.01566.9080.52
0.343.3544.600
g500-H100
0.01473.8791.530.98
3.3894.648
g500-H210
0.430.24
5.1675.887
1.245.5830.216.4401.186.2500.287.0860.827.6570.158.2140.798.5710.219.0680.599.7990.1110.0630.5110.7200.1711.3600.5012.0000.1312.6530.3813.6730.1314.4900.3715.3060.1015.5000.2916.7500.1017.7500.2918.7500.06919.4860.1821.8020.06722.3140.1824.4050.04825.0950.1327.1190.04728.7380.1330.3570.03231.8050.08535.0950.03136.4220.08339.2860.02239.8570.06242.5930.02245.6430.06147.6790.01452.5100.04054.4380.01360.1330.03960.938
6.3 - 17V00-en_GB-12/2013
g500-H helical gearboxTechnical data
6.3
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Moments of inertia
2-stage gearbox
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
1.230.82
3.3894.648
g500-H320
4.943.21
3.4444.724
g500-H450
1.656.083 3.645.6781.516.910 2.236.0451.048.343 1.986.6130.979.477 2.527.7870.7210.677 2.408.8000.6311.680 1.819.9650.6812.128 1.7411.2620.5913.268 1.5612.3200.4414.898 1.2113.9050.4216.923 1.1715.7140.3418.250 0.9517.0330.3220.731 0.9219.2500.2123.754 0.5322.1700.2026.983 0.5125.0560.1529.548 0.3927.5780.1533.564 0.3831.1670.09538.238 0.2435.6890.09243.436 0.2440.3330.07046.407 0.1843.3130.06752.715 0.18
0.1248.95054.750
0.1161.875
V00-en_GB-12/20136.3 - 18
g500-H helical gearboxTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Moments of inertia
3-stage gearbox
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.130.13
43.39048.571
g500-H210
0.360.36
44.12449.867
g500-H450
0.2556.4690.08855.5290.2261.7740.08862.1600.2269.8130.06071.0260.1678.7940.05979.5070.1589.0480.04292.2050.1296.5220.042103.2140.12109.0830.029118.1620.079121.3420.029132.2700.078137.1330.020152.8530.054156.2740.020171.1040.054176.6110.014198.8730.036198.0590.013222.6190.035223.8330.003257.6310.025248.2000.003288.3930.025280.5000.006328.8190.015326.9940.006368.0800.015369.5480.13
0.1347.27653.703
g500-H320
0.09360.5020.09168.7260.06277.3870.06187.9060.044100.4620.043114.1180.030128.7430.030146.2440.021166.5410.020189.1800.014216.6830.014246.1370.003280.7020.003318.859
6.3 - 19V00-en_GB-12/2013
g500-H helical gearboxTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
Additional weights for gearboxes
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Mass
0.20.10.10.20.10.1[kg]mFoot
0.90.80.60.60.40.3[kg]mFlange
V00-en_GB-12/20136.3 - 20
g500-H helical gearboxTechnical data
6.3
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]