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Lehigh Hanson Canada Region
Lehigh Hanson’s Sustainable Energy
Management Program in British Columbia
WBCSD – Cement Sustainability Initiative
October 1, 2013 – Vancouver, B.C.
Presented by:
Mike Latimer, C.E.M.
Energy Manager – Region Canada
Lehigh Hanson Canada Region
Today’s Presentation
Dimensions of Lehigh Hanson’s Business in B.C.
HeidelbergCement Sustainability Ambitions 2020
Lehigh’s Sustainable Energy Management Program
in B.C.
Project Examples and Results
Challenges and Opportunities
Questions
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 3
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C.
Cement – 1 plant and 4 Cement Terminals in B.C.
+1.0 Mtonne/year clinker capacity
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 4
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C.
Delta Cement Plant + 4 Terminals
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 5
Kitimat
Bamberton
Delta
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C.
Sand & Gravel – 2 sites 6.5 Mtonnes/year capacity
1 Recycling Depot
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 6
Lehigh Hanson Canada Region
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 7
Dimensions of Lehigh Hanson’s Business in B.C.
2 Sand & Gravel Operations & 1 Recycling Depot + 6
Water Access Materials Depots
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C. Ready Mix Concrete – 20 plants – geographically dispersed
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 8
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C. Ready Mix Concrete – 20 plants – geographically dispersed
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 9
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C.
Pre-Cast Concrete – 1 plant located in Vancouver
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 10
Lehigh Hanson Canada Region
Dimensions of Lehigh Hanson’s Business in B.C.
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 11
HeidelbergCement Sustainability Ambitions 2020
Biodiversity &
Natural resources
Health & Safety
Concrete: A Sustainable product – US & CA GBC
Recyclable Products Innovative Products
Sustainable
Construction
Zero Accidents Mentality Policies & Training Reporting Systems
Resource Conservation Quarry Reclamation Promote Biodiversity Stakeholder Dialogue
Reducing Impacts
Reduce Air Emissions Innovative Technologies Operational Excellence Management Systems
Natural Resources Preservation
AFR Leadership Sustainable Solution for
Waste Management
Using Waste as
a Resource
Minimize CO2 Emissions Reduce Energy Needs Blended Cements Policy
Protecting the
Climate
Lehigh Hanson Canada Region
Lehigh’s Sustainable Energy Management Program in
B.C.
Program started in 2010 with the creation of a full-time Energy
Manager’s position funded by BC Hydro
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 13
Lehigh Hanson Canada Region
History of Lehigh’s Sustainable Energy Management
Program in B.C.
Program started in 2010 with the creation of a full-time Energy
Manager’s position funded by BC Hydro
An Energy Management Assessment (EMA) with local Lehigh
Hanson Senior Management Identified 3 High Priority Critical
Elements
1. Demonstrated Corporate Commitment
2. Understanding of Performance and Opportunities
3. Reporting, Feedback and Control Systems
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 14
Lehigh Hanson Canada Region
History of Lehigh’s Sustainable Energy Management
Program in B.C.
Program started in 2010 with the creation of a full-time Energy
Manager’s position funded by BC Hydro
Within the first 3 months BC Hydro performed an Energy
Management Assessment (EMA)
“Bottom-Up” Approach to Identify Energy Efficiency
Opportunities
– Multiple locations with designated site Energy Champions
– Ongoing site meetings to monitor and record progress of various
initiatives
– Regular reporting to BC Hydro
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 15
Lehigh Hanson Canada Region
History of Lehigh’s Sustainable Energy Management
Program in B.C.
Program started in 2010 with the creation of a full-time Energy
Manager’s position funded by BC Hydro
Within the first 3 months BC Hydro performed an Energy
Management Assessment (EMA)
“Bottom-Up” Approach to Identify Energy Efficiency
Opportunities
– Multiple locations with designated site Energy Champions
– Ongoing site meetings to monitor and record progress of various
initiatives
– Regular reports to BC Hydro
Program Driven By Measurable Results
– First Term Target of 3% Improvement
– Second Term Target of 6% Improvement
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 16
Lehigh Hanson Canada Region
Table 1 – Lehigh Hanson Energy Management Program Results
Lehigh Hanson EMA Intro
May 2013
Mike Latimer
Slide 17
Funding Type Description Energy
Savings
Achieved
(%/year)
Contribution to
Target Savings
(9% in 4 years)
100%
BC Hydro
Capital Intensive
Projects
3.4% 38%
100%
Lehigh Hanson
Various Operational
and Maintenance
Savings Projects
2.0% 22%
Joint Funding Lighting Projects,
Compressor
Upgrades
0.5% 5%
All Combined Simple
Payback = 0.2 years
5.9% 66%
Lehigh Hanson Canada Region
Table 2 – Lehigh Hanson Energy Management Program
Delta Cement Plant Examples
Lehigh Hanson EMA Intro
May 2013
Mike Latimer
Slide 18
Business Unit
& Project
Type
Project Description Energy
Savings
Achieved
(%/year)
Contribution to
Target Savings
(9% in 4 years)
Cement –
Capital Project
Replace Damper
Controlled ID Fan
with VFD on 2,200kW
Motor
2.8% 31%
Cement –
Capital Project
Upgrade to High
Efficiency Fan
Impeller on 2,200kW
Motor
0.6% 7%
Cement –
Process
Improvement
Reduced Air Lifting for
Homogenization
1.2% 13%
Lehigh Hanson Canada Region
Lehigh Hanson Sustainable Energy Management
Program Challenges and Opportunities
Changes in Personnel
– Can be positive and negative
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 19
Lehigh Hanson Canada Region
Lehigh Hanson Sustainable Energy Management
Program Challenges and Opportunities
Changes in Personnel
Energy management projects “compete” with all other capital
projects
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 20
Lehigh Hanson Canada Region
Lehigh Hanson Sustainable Energy Management
Program Challenges and Opportunities
Changes in Personnel
Energy management projects “compete” with all other capital
projects
Negligible GHG credits/offsets available for electrical efficiency
improvements due to hydroelectric power generation
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 21
Lehigh Hanson Canada Region
Lehigh Hanson Sustainable Energy Management
Program Challenges and Opportunities
Changes in Personnel
Energy management projects “compete” with all other capital
projects
Negligible GHG credits/offsets available for electrical
efficiency improvements due to hydroelectric power
generation
“Low Hanging Fruit” is gone – need to move from projects to
Operational & Maintenance opportunities
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 22
Lehigh Hanson Canada Region
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 23
Lehigh Hanson’s Sustainable Energy
Management Program in British Columbia
Acknowledgements:
BC Hydro
Lehigh Delta Plant Personnel
Lehigh Site Energy Champions
Lehigh Hanson Canada Region
Lehigh Hanson’s Sustainable Energy Management Program in B.C.
October 2013
Mike Latimer
Slide 24
Lehigh Hanson’s Sustainable Energy
Management Program in British Columbia
Questions?
Mike Latimer, C.E.M.
604-788-8535