Lecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic Analysis of Mechanisms

    Kinematic Analysis of Mechanisms

    Aim

    Determining the positions, velocities and accelerations of the driven

    elements (without taking into account the forces that influence the

    movement) knowing the movement of the driver element(s).

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic Analysis of Mechanisms

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    MOTIONSTUDY

    Study of position, displacement, velocity and

    acceleration of different elements ofmechanism.

    Given input Desired output

    Motion study is important in Mechanisms and Machine Theory

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic Analysis of Mechanisms usingTransfer functions

    In kinematic analysis of the mechanisms the transfer functions represents those

    functions that establish a link between the kinematic state of a driven elementand kinematic state of the driver element.

    Thus,

    is defined as the function that establish the link

    between parameter that is the driven element and is the driver element.

    Transfer functions method

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    If we differentiate

    where

    Where represents the transfer function of 1storder (establish the link between

    The velocity of driven and driver link).

    Transfer functions method

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    If we differentiate 2 times:

    where

    Where represents the transfer function of 2ndorder (establish the link between

    the acceleration of driven and driver link).

    Transfer functions method

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Example 1. Kinematic Analysis of Four-bar Mechanism

    Kinematic analysis of four-bar mechanism

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    h l f ld l f h d h

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic analysis of four-bar mechanism

    2

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    Technical University of Cluj NapocaLecture 5 6 Fundamentals of Mechanics and Mechanisms

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Example 2.

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Technical University of Cluj Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5 6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Technical University of Cluj Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5 6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic analysis of a the planar four-bar linkage

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    y j p

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic analysis of a the planar four-bar linkage

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    y j p

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    y j p

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Kinematic analysis of a the slider-crank linkage

    Example 3

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Constante Variabile

    l1

    l2

    l3=e

    3=270

    4=180

    l4

    1

    2

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    3=270

    4=180

    Technical University of Cluj-NapocaLecture 5-6 Fundamentals of Mechanics and Mechanisms

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Technical University of Cluj-Napoca

    F l f M h i

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    f L D i S i D S

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Technical University of Cluj-Napoca

    F lt f M h i

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    f L D i S i D St

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr Dr ing Sergiu Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Example 4

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr Dr ing Sergiu Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Constante Variabile

    l1

    l3

    l4

    4=180

    l2

    1

    2

    3

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr Dr ing Sergiu-Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    4=180

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr Dr ing Sergiu-Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu Dan Stan

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu Dan Stan

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    ef Lucr. Dr.ing. Sergiu Dan Stan

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    y

    Department of Mechanisms, Precision Mechanics and Mechatronics

    g g

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    y

    Department of Mechanisms, Precision Mechanics and Mechatronics

    g g

    Example 5

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    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-NapocaFaculty of Mechanics

    D f M h i P i i M h i d M h i

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Example 6

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    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    2

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Example 7

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    I

    II

    OABO

    BCDEB

    OAdriving link

    EDdriven link

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Department of Mechanisms, Precision Mechanics and Mechatronics

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    p ,

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    p ,

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Technical University of Cluj-NapocaFaculty of Mechanics

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Differential

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Cam Mechanisms

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    The cam has a very important function in the

    operation of many classes of machines,

    especially those of the automatic type, such asprinting presses, shoe machinery, textile

    machinery, gear-cutting machines, and screw

    machines. In any class of machinery in which automatic

    control and accurate timing are paramount, the

    cam is an indispensable part of mechanism. Thepossible applications of cams are unlimited,

    and their shapes occur in great variety.

    Applications of Cam Mechanisms

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    The transformation of one of the simple

    motions, such as rotation, into any other

    motions is often conveniently accomplishedby means of a cam mechanism.

    A cam mechanism usually consists of two

    moving elements, the cam and the follower,mounted on a fixed frame.

    Cam Mechanisms

    http://en.wikipedia.org/wiki/Image:Nockenwelle_ani.gif
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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Engine 4 stroke

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Examples for cam mechanisms

    In IC engines to operate the inlet and exhaust valves

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Cam Mechanisms

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

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    Cam Mechanisms

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

    CAM N l t

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    Cam profile:The outer surface

    of the disc cam.

    Base circle: The circle with

    the shortest radius from the

    cam center to any part of thecam profile.

    Trace point: It is a point on the

    follower, and its motion

    describes the movement of

    the follower. It is used to

    generate the pitch curve.

    CAM Nomenclature

    Technical University of Cluj-NapocaFaculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanismsef Lucr. Dr.ing. Sergiu-Dan Stan

    CAM Nomenclat re

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    CAM Nomenclature

    Pitch circle:A circle

    drawn from the cam

    center and passes

    through the pitch point is

    called Pitch circle

    Stroke:The greatest

    distance or angle through

    which the follower movesor rotates

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    CAM Nomenclature

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    Pressure angle:The angle

    between the direction of

    the follower movement

    and the normal to the

    pitch curve.

    Pitch point:Pitch point

    corresponds to the point

    of maximum pressureangle.

    CAM Nomenclature

    Technical University of Cluj-NapocaFaculty of Mechanics

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    CAM Nomenclature

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    Pitch curve :The path

    generated by the trace

    point as the follower is

    rotated about a

    stationery cam.

    Prime circle:The smallest

    circle from the cam

    center through the pitchcurve

    CAM Nomenclature

    Technical University of Cluj-NapocaFaculty of Mechanics

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    Rotating camoscillating follower

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    Cam profiles

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    FLAT POINT/KNIFE ROLLER OFFSET

    Cam Mechanisms

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    Fl t f d f ll

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    Flat faced follower

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    ef Lucr. Dr.ing. Sergiu-Dan Stan

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    An eccentric cam is a disc with its centre of rotation positioned offcentre.This means as the cam rotates the flat follower rises and falls at a constant

    rate. This type of cam is the easiest to make and yet it is one of the most

    useful.

    PRACTICAL EXAMPLE - ECCENTRIC CAM

    ECCENTRIC CAM

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    THE SNAIL / DROP CAM

    A snail (melc!) drop cam is used where the drop or fall of the follower must be

    sudden.

    THE SNAIL / DROP CAM

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    SWASH PLATE CAMS

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    SWASH PLATE CAMS

    A swash plate cam is usually a disc that rotates around a shaft. The discis set at an angle so that the follower moves up and down as the disc

    rotates.

    SWASH PLATE CAMS

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    The mechanical display below is a dancing puppet.

    SWASH PLATE CAMS

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    BOX CAMS

    A box cam consists of a rotating disc, normally made from steel. A groove is cut /

    milled into its surface to a specific depth (this is the profile). The groove may be anunusual shape as seen in the example below. As the disc rotates the follower

    follows the path of the groove. Cams of this type are used in a range of machines

    where a repetitive motion is needed.

    BOX CAMS

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    End cams

    It is also

    similar to

    cylindrical

    cams, but the

    follower

    makes

    contact at

    periphery of

    the cam as

    shown in fig

    Technical University of Cluj-Napoca

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    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

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    FLAT PLATE CAM / LINEAR CAM

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    FLAT PLATE CAM / LINEAR CAM

    FLAT PLATE CAMS

    The diagram below shows a basic example of a flat plate cam / linear cam. As the flat plate cam profile

    moves to the left the follower moves up and down, matching the shape of the profile. The flat plate cam

    then reverses in the opposite direction and the follower drops and rises again.

    Technical University of Cluj-Napoca

    Faculty of Mechanics

    Department of Mechanisms, Precision Mechanics and Mechatronics

    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    FLAT PLATE CAM / LINEAR CAM

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    FLAT PLATE CAMS

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    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Motion of the follower

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    Motion of the follower

    As the cam rotates the follower movesupward and downward.

    The upward movement of follower is called

    rise (Outstroke) The downward movement is called fall

    (Returnstroke).

    When the follower is not moving upward anddownward even when the cam rotates, it iscalled dwell.

    Technical University of Cluj-Napoca

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    Sine motion law

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    Imposing the limit conditions for advance phase:

    If we derive 2 times:

    Space s made by the follower, function of rotation angle of the cam, after the law:

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    Maximum value of velocity for is:

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    Maximum value of acceleration for

    Legea de variatie a spatiului s,

    a vitezei vsi acceleratiei a,

    ale tachetului:

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    Lecture 5-6 Fundamentals of Mechanics and Mechanisms

    ef Lucr. Dr.ing. Sergiu-Dan Stan;;

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    Maximum value of velocity for is:

    Technical University of Cluj-Napoca

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    ef Lucr. Dr.ing. Sergiu-Dan Stan

    Maximum value of acceleration for

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    Legea de variatie a spatiuluis,a vitezei vsi acceleratiei a,

    ale tachetului:

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    Motion events

    Motion events Technical University of Cluj-Napoca

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    Cam Mechanisms Technical University of Cluj-Napoca

    Faculty of MechanicsDepartment of Mechanisms, Precision Mechanics and Mechatronics

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    ef Lucr. Dr.ing. Sergiu-Dan Stan

    http://en.wikipedia.org/wiki/Image:Nockenwelle_2005.jpg
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    Cam Mechanisms Technical University of Cluj-Napoca

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    ef Lucr. Dr.ing. Sergiu-Dan Stan

    http://en.wikipedia.org/wiki/Image:4-Stroke-Engine.gifhttp://en.wikipedia.org/wiki/Image:Nockenwelle_2005.jpg
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    Rotating cam-translating follower

    Cam Mechanisms

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    C Sh

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    Grooved cam

    Cam Shape

    Cam Mechanisms

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    Dual cam

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    Cylindrical cam and end cam

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