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    ME F344/MF F344

    ENGINEERING OPTIMIZATION

    Rajesh P Mishra,

    1228A

    [email protected]

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    Mute ur call

    Plz add Engineering

    Optimization group of

    facebook (Rajesh Mishra)

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    Reddy Mikks Problem

    The Reddy Mikks company owns a small paint factory that produces bothinterior and exterior house paints for wholesale distribution. Two basicraw materials, A and B, are used to manufacture the paints.

    The maximum availability of A is 6 tons a day; that of B is 8 tons a day. Thedaily requirements of the raw materials per ton of interior and exteriorpaints are summarized in the following table.

    A market survey has established that the daily demand for the interiorpaint cannot exceed that of exterior paint by more than 1 ton. The survey

    also showed that the maximum demand for the interior paint is limited to2 tons daily.

    The wholesale price per ton is $3000 for exterior paint and $2000 perinterior paint. How much interior and exterior paint should the companyproduce daily to maximize gross income?

    Tons of Raw Material per Ton of Paint

    Exterior Interior Maximum Availability (tons)

    Raw Material A 1 2 6

    Raw Material B 2 1 8

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    Reddy Mikks Problem Formulation

    Define:

    XE= Tons of exterior paint to be produced

    XI= Tons of interior paint to be produced

    Thus, the LP formulation of the Reddy-Mikks Company is as follows:

    Maximize z = 3XE+ 2XI

    Subject to:

    XE+ 2XI 6 (1) (availability of raw material A)

    2XE+XI 8 (2) (availability of raw material B)

    -XE+XI 1 (3) (Restriction in production)

    XI 2 (4) (Demand Restriction)

    XE,XI 0

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    Graphical Solution of an LP Problem

    Used to solve LP problems with two (and sometimes

    three) decision variables

    Consists of two phases

    Finding the values of the decision variables for which allthe constraints are met (feasible region of the solution

    space)

    Determining the optimal solution from all the points in the

    feasible region (from our knowledge of the nature of theoptimal solution)

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    Finding the Feasible Region (2D)

    Steps

    Use the axis in a 2-dimensional graph to represent thevalues that the decision variables can take

    For each constraint, replace the inequalities with

    equations and graph the resulting straight line on the 2-dimensional graph

    For the inequality constraints, find the side (half-space) ofthe graph meeting the original conditions (evaluate

    whether the inequality is satisfied at the origin) Find the intersection of all feasible regions defined by all

    the constraints. The resulting region is the (overall)feasible region.

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    Graphical Solution of the Ready

    Mikks Problem

    A solutionis any

    specification of values for

    the decision variables.

    A feasible Solutionis a

    solution for which all the

    constraints are satisfied.

    The feasible regionis the

    set of all feasible

    solutions.

    Notice that the feasible

    region is convex

    I

    1 2 3E

    4 5 6 7

    0+ 2(0)

    6

    Constraint 4: XI2

    Constraint 3: -XE + XI1

    Constraint 2: 2XE + XI8

    Feasible

    Region

    Constraint 1: XE + 2XI6

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    Finding the Optimal Solution

    Determine the slope of the objective function (aninfinite set of straight lines-isoclines) Select a convenient point in the feasible region

    Draw the corresponding straight line (a single isocline)

    Determine the direction of increase of the objectivefunction (we are maximizing) Select a second point in the feasible region and simply

    evaluate the objective function at that point

    Follow the direction of increase until reaching the(corner) point beyond which any increase of theobjective function would take you outside of thefeasible region

    a line on a diagram or map connecting points of equal gradient or inclination

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    Graphical Solution of the Ready

    Mikks Problem

    An Optimal Solutionis a

    feasible solution that

    has the most favorable

    value of the objectivefunction.

    A Corner-point feasible

    (CPF) solution is a

    solution that lies at a

    corner of the feasible

    region.

    The optimal solution is a

    corner point feasible

    solution (why?)

    Max z = 3XE + 2XI

    Point 1: XE

    =2, XI =

    0: Z = 6

    Point 2:

    XE =4/3,

    XI =1

    Z = 6Point: XE =3.33, XI =1.33(How can we get this point?)

    Z = 12Z = 9

    Z = 12.66

    I

    1 2 3E

    4 5 6 7

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    Exercise (five minutes)

    For the Ready Mikks problem, find all the corner-point feasible solutions

    Suppose that another constraint is added to the

    problem : XE + XI1, and the problem is changedfrom maximization to minimization. For this new

    problem, find the new optimal solution

    Discuss and answer the following question: Is it

    possible to get a non-convex feasible region from the

    addition of a linear constraint?

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    Solution

    I

    1 2 3E

    4 5 6 7

    Feasible

    Region

    New

    Constraint:

    XE + XI1

    Max: XE =3.33, XI =1.33

    Z = 2: XE =0, XI =1

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    GE produces two types of electric motors,

    each on a separate assembly line. The

    respective daily capacities of the two linesare 150 and 200 motors. Type I motor uses

    2 units of a certain electronic component,

    and type II motor uses only 1 unit. Thesupplier of the component can provide 400

    pieces a day. The profits per motor of types

    I and II are $8 and $5 respectively.Formulate the problem as a LPP and find

    the optimal daily production.

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    Let the company producex1type I motors

    andx

    2 type II motors per day.

    1 28 5z x x

    Subject to the constraints1

    2

    1 2

    1 2

    150

    2002 400

    , 0

    x

    x

    x x

    x x

    The objective is to findx1andx2so as to

    Maximize the profit

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    Graphical solution

    z=1800

    z=1700

    z=1200

    z=400

    z=1000

    (100,200)

    (150,100)

    (150,0)

    0,200)

    x1

    x2

    Maximize z=8x1

    +5x2Subject to the constraints

    2x1+x2400

    x1 150

    x2200

    x1,x20

    Optimum

    =1800 at

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    Diet Problem

    Minimize z = 2x1+ 3x2

    Subject to x1+ 3x215

    2x1+ 2x220

    3x1+ 2x224

    x1,x20

    Optimum = 22.5 at (7.5, 2.5)

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    (4,6)

    (0,12)

    (15,0)Minimum at

    z = 42

    z = 39

    z= 36

    z = 30z = 26

    z = 22.5

    Graphical Solution of Feed Mix Problem

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    Maximize z = 2x1+x2

    Subject to x1+x2 40

    4x1+x2 100

    x1,x20

    Optimum = 60 at (20, 20)

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    (20,20)

    (0,40)

    (25,0)

    z maximum at

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    Maximizez= 2x1+x2

    Subject to 2

    1 2

    1 2

    1 2

    1 2

    10

    2 5 60

    18

    3 44

    , 0

    x

    x x

    x x

    x x

    x x

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    [1]

    [2]

    (5,10)

    [3]

    (10,8)

    [4]

    (13,5)

    (14.6,0)

    (0,10)

    z is maximum at (13, 5)

    Maxz= 31

    z = 4

    z = 10

    z = 20

    z = 28

    z = 31

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    Exceptional Cases

    1. Usually a LPP will have a unique optimal

    solution.2. But there are problems where there may be no

    solution,

    3. may have alternative optimum solutions and

    unboundedsolutions.

    4. We graphically explain these cases in the

    following slides.

    5. We note that the (unique) optimum solutionoccurs at one of the corners of the set of all

    feasible points.

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    Alternative optimal solutions

    1 210 5z x x

    Subject to the constraints 1

    2

    1 2

    1 2

    150

    200

    2 400

    , 0

    x

    x

    x x

    x x

    Consider the LPP

    Maximize

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    Graphical solution

    z=2000

    z=1500

    z=400

    z=1000

    (100,200)

    (150,100)

    (150,0)

    0,200)

    x1

    x2

    Maximize z=10x1

    +5x2Subject to the constraints

    2x1+x2400

    x1 150

    x2200

    x1,x20

    z maximum

    =2000 atz=600

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    1. Thus we see that the objective function z is

    maximum at the corner (150,200) and also

    has an alternative optimum solution at thecorner (100,200).

    2. It may also be noted that z is maximum at

    each point of the line segment joiningthem.

    3. Thus the problem has an infinite number of

    (finite) optimum solutions.4. This happens when the objective function

    is parallel to one of the constraint

    equations.

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    Maximize z = 5x1+ 7x2

    Subject to2x1- x2 -1

    -x1+ 2x2 -1x1,x20

    No feasible solution

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    Maximize z =x1+x2

    Subject to

    -x1+ 3x2 30

    - 3x1+ x2 30

    x1,x20

    unbounded solution z=20

    z=30

    z=50

    z=70

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    Multiple period production Inventory model

    A Production Planning Problem Acme ManufacturingCompany has received a contract to deliver home windowsover the next 6 months. The successive demands for the sixperiods are 100, 250, 190, 140, 220, and 110, respectively.Production cost for window varies from month to monthdepending on labor, material, and utility costs. Acmeestimates the production cost per window over the next 6

    months to be $50, $45, $55, $48, $52, and $50,respectively. To take advantage of the fluctuations inmanufacturing cost, Acme may elect to produce more thanis needed in a given month and hold the excess units fordelivery in later months. This, however, will incur storage

    costs at the rate of $8 per window per month assessed onend-of-month inventory. Develop a LP to determine anoptimum production schedule for Acme.

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    Questions/Queries?