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Introduction to CMOS VLSI Design Layout, Fabrication, and Elementary Logic Design

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its all about IC fab

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Introduction
Integrated circuits: many transistors on one chip.  – Very Large Scale Integration (VLSI): very many
Metal Oxide Semiconductor  (MOS) transistor   – Fast, cheap, o!"po!er transistors  – #ompementary: mi$ture o% n" and p"type eads to
ess po!er  &oday: 'o! to uid your o!n simpe #MOS chip
 
Silicon Lattice
&ransistors are uit on a siicon sustrate Siicon is a +roup IV materia
Forms crysta attice !ith onds to %our neighors
Si SiSi
Si SiSi
Si SiSi
Dopants
Siicon is a semiconductor  ure siicon has no %ree carriers and conducts poory
 -dding dopants increases the conductivity
+roup V: e$tra eectron (n"type) +roup III: missing eectron, caed hoe (p"type)
 -s SiSi
Si SiSi
Si SiSi
p-n Junctions
#urrent %o!s ony in one direction
 
nMOS ransistor 
Four terminas: gate, source, drain, ody +ate – o$ide – ody stac0 oo0s i0e a capacitor 
 – +ate and ody are conductors
 – SiO1 (o$ide) is a very good insuator 
 – #aed meta – o$ide – semiconductor (MOS) capacitor 
 – 2ven though gate is
 
nMOS Operation
ody is commony tied to ground (4 V) 5hen the gate is at a o! votage:
 – "type ody is at o! votage
 – Source"ody and drain"ody diodes are OFF
 – 6o current %o!s, transistor is OFF
 
nMOS Operation
 – ositive charge on gate o% MOS capacitor 
 – 6egative charge attracted to ody
 – Inverts a channe under gate to n"type
 
pMOS ransistor 
 – ody tied to high votage (V33)
 – +ate o!: transistor O6
 – +ate high: transistor OFF
SiO1
n
!o"er Supply Voltage
 – 'igh V33 !oud damage modern tiny transistors
 – Lo!er V33 saves po!er 
 
ransistors as S"itc#es
5e can vie! MOS transistors as eectricay controed s!itches
Votage at gate contros path %rom source to drain
g
s
d
CMOS In$erter 
CMOS In$erter 
CMOS In$erter 
CMOS %&%D 'ate
CMOS %&%D 'ate
CMOS %&%D 'ate
CMOS %&%D 'ate
CMOS %&%D 'ate
CMOS %O( 'ate
)-input %&%D 'ate
 
)-input %&%D 'ate
 -
)
?
#
 
CMOS Fabrication
#MOS transistors are %aricated on siicon !a%er  Lithography process simiar to printing press
On each step, di%%erent materias are deposited or etched
 
In$erter Cross-section
 – *e@uires n"!e %or ody o% pMOS transistors
 – Severa aternatives: SOI, t!in"tu, etc.
 
*ell and Substrate aps
Sustrate must e tied to +63 and n"!e to V33
Meta to ighty"doped semiconductor %orms poor connection caed Shott0y 3iode
 
n p
In$erter Mas+ Set
#ross"section ta0en aong dashed ine
+63 V33
Detailed Mas+ Vie"s
Fabrication Steps
Start !ith an0 !a%er  uid inverter %rom the ottom up
First step !i e to %orm the n"!e
 – #over !a%er !ith protective ayer o% SiO1 (o$ide)
 – *emove ayer !here n"!e shoud e uit
 – Impant or di%%use n dopants into e$posed !a%er 
 – Strip o%% SiO1
Oidation
 – 944 – 7144 # !ith '1O or O1 in o$idation %urnace
p su(strate
!#otoresist
 – So%tens !here e$posed to ight
p su(strate
Lit#ograp#y
p su(strate
Etc#
 – Seeps through s0in and eats oneC nasty stu%%DDD
Ony attac0s o$ide !here resist has een e$posed
p su(strate
Strip !#otoresist
6ecessary so resist doesn;t met in ne$t step
p su(strate
n-"ell
n"!e is %ormed !ith di%%usion or ion impantation 3i%%usion
 – ace !a%er in %urnace !ith arsenic gas
 – 'eat unti -s atoms di%%use into e$posed Si Ion Impanatation
 – ast !a%er !ith eam o% -s ions
 – Ions oc0ed y SiO1, ony enter e$posed Si
 
Strip Oide
Strip o%% the remaining o$ide using 'F ac0 to are !a%er !ith n"!e
Suse@uent steps invove simiar series o% steps
p su(strate
!olysilicon
 – E 14 (G"H atomic ayers)
#hemica Vapor 3eposition (#V3) o% siicon ayer 
 – ace !a%er in %urnace !ith Siane gas (Si'I)
 – Forms many sma crystas caed poysiicon
 – 'eaviy doped to e good conductor 
&hin gate o$ide
,oysiicon
!olysilicon !atterning
,oysiicon
Sel-&ligned !rocess
Ase o$ide and mas0ing to e$pose !here n dopants shoud e di%%used or impanted
6"di%%usion %orms nMOS source, drain, and n"!e contact
p su(strate
%-diusion
attern o$ide and %orm n regions Self-aligned process !here gate oc0s di%%usion
oysiicon is etter than meta %or se%"aigned gates ecause it doesn;t met during ater processing
p su(strate
%-diusion
'istoricay dopants !ere di%%used Asuay ion impantation today
ut regions are sti caed di%%usion
 
%-diusion
 
!-Diusion
Simiar set o% steps %orm p di%%usion regions %or pMOS source and drain and sustrate contact
p. 3i%%usion
Contacts
6o! !e need to !ire together the devices #over chip !ith thic0 %ied o$ide
2tch o$ide !here contact cuts are needed
p su(strate
Metalli.ation
Sputter on auminum over !hoe !a%er  attern to remove e$cess meta, eaving !ires
p su(strate
Layout
#hips are speci%ied !ith set o% mas0s Minimum dimensions o% mas0s determine transistor
siJe (and hence speed, cost, and po!er) Feature siJe f  8 distance et!een source and drain
 – Set y minimum !idth o% poysiicon Feature siJe improves =4K every = years or so 6ormaiJe %or %eature siJe !hen descriing design
rues 2$press rues in terms o% λ 8 f B1
 – 2.g. λ 8 4.= µm in 4.G µm process
 
Simpliied Design (ules
 
In$erter Layout
&ransistor dimensions speci%ied as 5idth B Length
 –
 
 
Summary
MOS &ransistors are stac0 o% gate, o$ide, siicon #an e vie!ed as eectricay controed s!itches
uid ogic gates out o% s!itches
3ra! mas0s to speci%y ayout o% transistors