LEADING MANUFACTURER IN COMPONENT CLEANING MACHINES

COMPANY PROFILE

Cleanster Machines started as proprietary firm forIndustrial component cleaning machines requirements ofengineering industries. Initially a marketing firm -developed into full-fledged manufacturing set up.

It has its own production, designing, commissioning andafter sales and servicing team.

Cleanster Machines designs and manufacturerscomponent cleaning & it’s filtration systems for individualmachines as well as centralised applications to cater clusterof machines.

The component cleaning machines & filtration systems aremanufactured and installed for Cold Rolling Mills – ferrous/ Non-Ferrous, Bearing Industries, Machine tool,Automobile, Polymer Industries etc.

We are proud to inform that Cleanster Machines is theonly organisation in our country who has successfullydeveloped, installed & commissioned ComponentCleaning Machine it’s filtration systems & Leak TestMachines.

PRODUCT RANGE

ROTARY BASKET TYPE CLEANING MACHINE WITH

BASKET DIA – 250 mm, 600 mm, 800 mm, 1000 mm & 1200 mm.

CABINET TYPE COMPONENT CLEANING MACHINE WITH

FIXTURE TROLLEY OPERATED.

CABINET TYPE COMPONENT CEALNING MACHINE WITH

MULTI-OPERATION IN SINGLE STAGE.

CABINET TYPE CLEANING MACHINE WITH CAGE

ROTATION FOR CYLINDER HEAD, CYLINDER BLOCK,

BIN/TRAY CLEANING & OTHER MACHINED PARTS.

CONVEYORISED TWO/THREE STAGE ( DEGRESSING

/RINSING/AIR BLOW) COMPONENT CLEANING MACHINE.

ULTRASONIC CLEANING MACHINE

RUST PREVENTIVE DUNKING MACHINE

MILLIPORE EQUIPMENT WITH DIGITAL WEIGHING

BALANCE & OVEN

COMPONENT CLEANING MACHINE & IT’S SPARE

BELT TYPE /DISK TYPE /DRUM TYPE OIL SKIMMER

PAPER BAND FILTER / GRAVITY FILTER , COMPACT

BAND FILTER , SIMPLEX /DUPLEX FILTER ,OIL

COALESCER ,MIST COLLECTOR , SPARY NOZZLE &

AIR NOZZLES.

•

LIST OF MAJOR CUSTOMERS:-

AUTOMOBILE INDUSTRY

Bajaj Auto Limited Pune

Premier Automobiles Limited Pune

Ognibene Pune

Mahindra & Mahindra Chakan

Windal Precision Auto Component Pune

BEARING INDUSTRY

Texspin Bearing Limited Ahmedabad

NRB Bearing Pvt.Ltd. Jalana

ENGINEERING INDUSTRY

Indian Seamless Steels & Alloys ltd. Jejuri

Manugraph industries Ltd. Kolhapur

Ghatge Patil Industries Ltd Kolhapur

Enkei Cast Alloys Ltd. Pune

Involute Technologies Pune

.

MACHINE TOOL DIVISION

Grindmaster Machines Pvt. Ltd. Aurangabad

Shree Engg. Pvt.Ltd. Bhosari,Pune

Sparxonic india Pvt.Ltd. Pune

Narmada Industry A’ Nagar

STEEL & OTHER ROLLING INDUSTRY

Jindal Iron & Steel Limited Tarapur

Gaurang Steels Gaziabad

Shree Sidhadata Steels Gaziabad

Shree pre-Coated Steels Pune

Manaksia Ltd Haldia

Ess Dee Aluminium Daman

Hindalco Ltd, kalwa

Meta Strips Ltd. Margaon, Goa

POLYMER INDUSTRIES

Garden Silk Mills Ltd. Surat

JBF Industries Ltd Silwasa

Polygenta Engineering Nasik

OUR ACHIEVEMENTS

Successfully executed the installation of Industrial Component Cleaning Machines & it’s filtration system & Leak Test Machines . In Pune & all over India .

Executed an order for Pipe (Tube) cleaning Machine Having different pipe Diameter .

We have indigenously developed Leak Test Machine . In This number of component can check in one machine with air & water test (Dry & wet Test) .

MULTY-STAGE CLEANING MACHINE

(R 3272- SERIES )

MORE THAN 2 CHAMBER DEPENING ON

COMPONENT DIRT STAGE MAY BE DEGRESING,

RINSING, HOT AIR BLOW, COLD AIR BLOW.

CYCLE TIME FOR R 3272 SERIES MODEL IS AROUND 2 min. FOR EACH STATION.

• R 3272 Series high performance in-line conveyor cleanerfor continuous cleaning of parts and used for higherthroughout.

• Packaged in Two and multi - stage process with singleparts or parts in batches.

• The working principle is based on a linear movement ofparts through the process, parts are conveyed through thedifferent stages of the process at controlled and changeablespeed. Parts can be moved in continuous or indexed forprecision cleaning of holes and recesses.

• Conveyors can be designed in many ways with steel belt,chain and roller type to carry parts or baskets and withnecessary parts holding fixtures.

ROTARY BASKET CLEANING MACHINER 7272 SERIES

ROTARY BASKET TYPE CLEANING MACHINE WITH BASKET DIAMETER :- 250 mm, 600 mm, 800 mm,1000 mm, 1200 mm

& 1300mm

MODEL R7272A R7272B R7272C R7272D R7272E STANDARD

CLEANING

AREAφ600 φ800 φ1000 φ1150 φ1300 mm

CLEANINGHEIGHT

125-250 150-275 150-350 200-300 200-325 mm

LOADING HEIGHT

850 900 900 950 950 mm

MACHINEWIDTH

1200 1500 1700 2100 2100 mm

MACHINESLENGTH

1500 1750 2350 2700 2750 mm

MACHINE HEIGHT

1500 1650 1800 1850 1850 mm

MAX. LOAD 120 160 240 275 325 Kg

TANK CAPACITY

275 300 350 375 375 Liters.

TEMP. 60-65 60-65 65-70 65-70 65-70 ⁰C

PUMPCAPACITY

100/150 150/180 140/180 220/280 250/300 L/min

PRESSURE 12-14 12-14 12-16 14-16 14-16 Bar

HEATING 09 09 09 12 12 kW

R 7272 SERIES (MODELS)

CYCLE TIME FOR R 7272 SERIES MODEL IS AROUND 3-4 Min. INCLUDING AIR PURGE

R 7272 SERIES MODEL ALSO AVAILABLE IN DIA 250 mm

• The R 7272 - Clean is an industrial quality, water based cleaning machine built for tough cleaning needs.

• These machines have been developed to provide effective, fast and economical cleaning.

• These are well equipped as standard but also available are various optional extras to bring better cleaning quality benefits, handling and productivity who have very specific requirements above and beyond the standard specifications.

• Suitable for parts machining industries, general engineering and maintenance processes.

LEAK TEST MACHINE

AVAILABLE WITH PRESSURE DECAY

TEST,PRESSURE RISE TEST,SOAP

SOLUTION BUBBLE TEST.

BIN CLEANING MACHINE(R 5272 - SERIES)

SUITABLE FOR ALL TYPE OF

BINS CLEANING

R 5272 series type cleaning machine are multi - stage, single chamber design built for automatic washing rinsing with water based cleaning

• These washers can also be customized for surface treatments prior to painting process.

• Suitable for medium sized to large size parts, machined bodies and batch type production .

• R5272 series (single stage ) also available in inside rotary cage ,rotary basket & sliding basket (operate with the help of cylinder ) models .

SCREW OR REVOLVING DRUM TYPE CLEANING MACHINES( R 7282 SERIES )

This is a single, multi - stage cleaner with a drum rotating arrangement, washing chambers, liquid tanks (Degreasing& Rinsing), component rotation drum /screw arrangement, Hooper for easy load / unload, washing pumps (Spray), heating system, liquid filtration system and PlC based control panel

This is suitable for small parts and for higher productivity with part immersion and spray combination for effective cleaning of parts.

The parts to be cleaned are sprayed with a highflow via the spray bars continuously , which rotate eitherthrough spray pressure or a mechanical drive.The spray bars are mounted with flat patternnozzles, which provide efficient cleaning results.The machines are fully insulated with stainlesssteel panels, and therefore the wash watercan be heated up to 85°C. Normal workingtemperature is from 60-75°C

ULTRASONIC DUNKING MACHINE

Ultrasonic cleaning uses sound waves to create million of small bubble in a tank of solution.

The parts to be cleaned are submerged in the solution & the bubble are formed & “expolde”they remove any dirt, grease,Carbon etc. this method also work very well

Suitable for pre - cleaning of complex shape components, surface treatments like de-greasing, de-rusting, phosphating, passivation,

rinsing, rust preventive. application and more. A variety of configuration meets all customers requirement

GRAVITY BAND FILTER

& OIL COALECERS

Oil Coalescers : Oil Coalescers help to separate oil droplets by

gravity which is in suspension in the wash tank

bath. It withdraws water and oil, separates them

and returns the oil-free water, while the oil is

collected in a separate container.

MOBILE FILTRATION UNITS

Bag Type Filters : If coarse dirt is to be collected, a mesh type bag

is used. For low flows and fine filtration

requirements polyester felt bags are proposed.

These are provided in simplex or duplex type

housings with disposable filter bags.

Oil skimmers : Oil skimmer is a device which helps remove surface oil. Skimmer ismounted in the selection location. An oil is absorbed by the teflon tapeand is removed for example from bath to another external container(spillomatic). The illustration shows the way the surface oil. Skimmeris the cheapest and most effective method to remove surface oil. It isa simple devices that works may years with minimal maintenancecosts

TUBE (PIPE)CLEANING MACHINE

COMPARISON BETWEEN MANUAL WASH & AUTOMATIC WASH

SR.NO. PARAMETERS MANUAL AUTOMATIC

01 TIME MORE LESS

02 PRODUCTIONRATE

LOW HIGH

03 SAFETY NO SAFETY

YES TOTALLY SAFE

04 SKILL YES NO SKILL

05 QUALITY LOW HIGH

06 COST

PERFORMANCE CHARTMANUAL Vs AUTOMATIC CLEANING

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

TIME

PER

FOR

MA

NC

E

PERFORMANCE CHART

AUTOMATIC

MANUAL

WHY US ?

“We design simple and user-friendly cleaningsystems, which are reliable and clean partsevery day all year round without harming theenvironment. ”

•The quality delivered by us in our products is of very superior quality

•Volume production capacity

•Highly innovative product range

•We offer our products at the best competitive prices

•Our commitment of delivering products within the stipulated time frame

•Strong tie-ups with C&F agents ensures wide availability

•Experienced R&D department, with latest facilities

•Solvent free, use of water based detergents in the washers.

•Custom built solutions for effective and precise cleanliness of parts.

•Consistent performance, best quality components for quality deliverables Stainless steel construction provides a lifetime of reliable performance.

•Multi-tier filtration with proven applications meeting residual gravimetric tests.

OFFICEOffice no.202/203 phase I

Mayur trade center ,Chinchwad Railway station chowk,

old- Mumbai-Pune highway PUNE-411033STATE-MAHARASHTRA.

INDIA.

TELEPHONES+91 7620114466 .

WEBSITE-www.cleanstermachines.com

Email-rakesh@cleanstermachines.com

support@cleanstermachines.com