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LASER MARKING SOLUTIONS

LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

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Page 1: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

LASER MARKING SOLUTIONS

Page 2: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

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MASTERS OF LASER MARKINGCajo Technologies is an innovative producer of laser marking systems. We are a group of top professionals who have taken the laser marking technology to the next level.

Our own software and patented technology enable extremely precise and durable markings to almost any material quickly and cost-effectively.

We offer comprehensive solutions for traceability and product markings that are easy to use and optimized for industrial production processes. Our solutions can replace traditional marking methods, e.g. inkjets, with very short payback period.

We are a fast-growing international company, with a head office and production in Kempele, Finland, and deliveries made to 16 countries to market leaders in metal and cable industries.

Page 3: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

CAJO VEGA

*Cajo Vega with conveyor option

Cajo Vega marking system has been specifically developed for flexible and high class marking of semi-final and final products. With lots of configura-tions available, for example conveyor belt and automatic side doors, it can be integrated as a part of the production line, or used as a separate working station.The system is capable of permanently marking stainless steel, alumi-num, and other metals and plastics.

Pre-defined marking library for selected materials is built into the system.The external control stand with easy-to-use user interface allows flexible customization of marking content, for example, logos, serial numbers, bar-codes, QR codes, data matrices and other product information. Cajo Vega is a long-lasting solution with low maintenance.

Laser type Pulsed fiberWavelength 1060–1080 nmLaser unit Tailor Fiber (20/50/100 W) or Tailor Advanced (20 W)Scan head High-speed optical galvanometersScanning speed (max) 500 characters/s or 7 m/s

can be upgraded up to 1000 characters/s or 14 m/sMarking field 175 x 175 / 220 x 220 mmMax size for the markable part (H x W x L)

220 x 400 x 450 mm for 175 x 175 optics 120 x 400 x 450 mm for 220 x 220 optics

Cooling AirPreview system Integrated red light pointerPower supply 110–240 V / 50–60 HzHeight Adjustment Software controlled (CajoMark)Dimensions 600 x 1000 x 1650 mm Weight 120 kgAmbient conditions 10–30 °C , humidity ≤80 % Interfaces USB, EthernetMarking software CajoMark, CajoCadOperation system Windows 7Remote diagnostics Via built-in hardware VPN

(requires Internet connection)

External Control StandDimensions 510 x 615 x 1475 mmWeight 60 kg

Options Conveyor beltElectrical side doorsSide feedRotary device

TECHNICAL DATA

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Cajo Vega Presentation

Page 4: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

CAJO TAILOR TECHNICAL DATA

Cajo Tailor is a laser system that can be integrated to a production line or to a device. It has been designed to replace the traditional marking sys-tems, such as ink jets. The solution allows for a precise, homogeneous and durable marking that is not dependent on the environmental conditions or surface structure.The system is suitable for permanent marking of products and semi-products made of, for example, metals, plastics or coated plastics and metals.

Pre-defined marking library for selected materials is built into the system. The user interface allows flexible customization of marking content, for example, logos, serial numbers, barcodes, QR codes, data matrices and other product information. Cajo Tailor is a long lasting solution with low maintenance.

Laser type Pulsed fiberWavelength 1060–1080 nmLaser power 20 W / 50 W / 100 WScan head High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/s

can be upgraded up to 1000 characters/s or 14 m/sMarking field 175 x 175 / 220 x 220 mmMax size for the markable part ScalablePreview system Integrated red light pointerCooling AirPower supply 110–240 V / 50–60 HzMarking software CajoMark, CajoCadDimensions and weights (h x w x d) Device enclosure 178 x 482 x 560 mm (15-20 kg)

Marking head 131 x 155 x 545 mm (7 kg)Ambient conditions 10–30 °C , humidity ≤80 %

Interfaces I/O : 4 x input, 4 x output (24 VDC)USB for control computer

Minimum requirements for PC (not included) Processor Intel CeleronMemory 4 GBHard drive 64 GBOperation system Windows 7 or Windows 10Interfaces 1 x USB

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Cajo Tailor Presentation

Page 5: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

TECHNICAL DATA

Cajo Tailor CO2 is a laser system that can be integrat-ed to a production line or to a device. It has been de-signed to replace the traditional marking systems, such as ink jets. The solution allows for a precise, homogene-ous and durable marking that is not dependent on the environmental conditions or surface structure.

The system is suitable for permanent marking of plastic, glass, stone, wood, leather and other organic materials. Pre-defined marking library for selected materials is built into the system. The user interface allows flexible customization of marking content, for example, logos, serial numbers, barcodes, QR codes, data matrices and other product information. Cajo Tailor CO2 is a service friendly and long lasting solution.

Cajo Tailor Green is a laser system that can be integrat-ed to a production line or to a device. It has been de-signed to replace the traditional marking systems, such as ink jets. The solution allows for a precise, homogene-ous and durable marking that is not dependent on the environmental conditions or surface structure.

The system is suitable for permanent marking of met-als, coated metals, soft materials like polymers, and sensitive parts including electronic components. It is optimal for creating all the traceability and identifica-tion markings, like micro-scale 2D markings includ-ing barcodes, data matrix and QR codes. Pre-defined marking library for selected materials is built into the system. The user interface allows flexible customization of marking content, for example, logos, serial numbers and other product information. Tailor Green is a service friendly and long lasting solution

CAJO TAILOR CO2

CAJO TAILOR GREENLaser type Pulsed green fiberWavelength 532 nmLaser power 20 WScan head High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/sMarking field 150 x 150 mmMax size for the markable part ScalableCooling AirPower supply 110–240 V / 50–60 Hz

Marking software CajoMark, CajoCadDimensions and weights (h x w x d) Device enclosure 178 x 482 x 560 mm (17 kg)

Marking head 148 x 150 x 660 mm (10,5 kg)Ambient conditions 10–30 °C , humidity ≤80 % Interfaces I/O : 4 x input, 4 x output (24 VDC)

USB for control computer

Same minimum requirements for PC as with CAJO TAILOR

Laser type CO2Wavelength 10 600 nmLaser power 30 WScan head High-speed optical galvanometersMarking speed (max) 500 characters/s or 7 m/sMarking field 175 x 175 mmMax size for the markable part ScalableCooling AirPower supply 110–240 V / 50–60 Hz

Marking software CajoMark, CajoCadDimensions and weights (h x w x d) Device enclosure 178 x 482 x 560 mm (10 kg)

Marking head 131 x 170 x 746 mm (15 kg)Ambient conditions 10–30 °C , humidity ≤80 % Interfaces I/O : 4 x input, 4 x output (24 VDC)

USB for control computer

Same minimum requirements for PC as with CAJO TAILOR

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Page 6: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

MARKING SOFTWARE

CAJOCADCajoCad is a comprehensive software for quickly and easily designing and creating markings.

The software has a variety of CAD tools that make it straightforward to design markings for any purpose. Common patterns, lines, shapes, text in Windows TrueType, and machine-readable codes such as QR codes and bar codes are easy to add and customize. CajoCad is also well suited for creating markings with company logos and other im-ages, which can be added to the marking as vector graphics. Software supports the use of automatically generated timestamps and serial numbers on markings in different forms. Variable marking content can be retrieved from a text file or Excel-spreadsheet. Additionally, Cajo-CAD is used to design marking templates used in CajoMark.

CajoMark is the easy-to-use software for operating Cajo lasers in a production environment.

CajoMark and its workflows can be configured according customers’ needs. The marking workflow, which controls the whole marking process from beginning to end, can be modeled for each product separately.

Variable marking content and settings can be entered manually or retrieved from other systems, such as database. Variable marking content can be e.g. product IDs, serial numbers, batch numbers, and timestamps.

CAJOMARK

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Page 7: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

CASE STORIESCASE STORIES

Inkjet replaced by integrable laser marking systemBoliden, the world’s fifth largest producer of zinc metal from smelters, previously used the inkjet method to mark the batch number and date of manufacture on their zinc bars. The method was challenging due to surface humidity and temperature variation. Due to the heat, the zinc bars are cooled by water, which might leave small water pearls to the surface. This makes all the other marking methods unreliable.

The solution by Cajo was a fully automated marking system integrated into the customer’s production line. The solution allows for inserting additional information in the marking, such as graphics and 2D codes. It is essential for the further processing of the product that Cajo’s tech-nology allows marking in an ecologically sound way with no additives or pigments.

Speed of the production line doubled with the help of Cajo’s solutionThe Norwegian company Aker Solutions is using Cajo´s solution for marking subsea umbilical cables. The outer coating of the umbilicals manufactured by Aker is PE plastic. It has traditionally been extremely challenging to achieve permanent markings on the surface of PE plas-tic due to its slippery surface.

One production batch may refer to the production of a continuous cable that is more than 80 kilometres long. In this case the production line is run 24/7 non-stop, and for this reason the marking process must also work in a maintenance-free and reliable manner. The marking cell communicates directly with the company’s own MES and SCADA systems. MES produces variable marking data for the laser unit, and SCADA can be used to manage the functions of the marking cell.

The marking solution allowed the speed capacity of the production line to be doubled, and thus, the repayment period of the investment was 18 months.

BOLIDEN AKER SOLUTIONS

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Page 8: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

END PRODUCTS• Brand product markings for all needs

(logos and design markings, personalization, mass customization)

• Dedicated software solution• Easy-to-use user interface• One marking solution for a wide range

of materials• Stand-alone system specifically developed

for semi-final and final products• Flexible solution with lots of configurations

and options available

• Marking on any metal from hot steel mill products to semi-finished and finished products

• Traceability through the whole supply chain• Low maintenance & long lifetime• Short payback times• No additives needed

METAL INDUSTRY

Some of our reference customers

CONTRACT MANUFACTURING• Tested and verified parameter library e.g.

for metals, polymers and coated materials• Dedicated software solution• Easy-to-use user interface• One marking solution for a wide range of

materials• Stand-alone system specifically developed

for semi-final and final products• Flexible solution with lots of configurations

and options available

• Designed to replace the traditional marking systems, such as inkjets

• Reliable 24/7 operation for long production runs• High speed on-the-fly marking• Low maintenance & long lifetime• Short payback times• Dedicated solution for wire harness marking

CABLE AND WIRE HARNESS INDUSTRY

Some of our reference customers

Some of our reference customersSome of our reference customers

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INDUSTRIES

Page 9: LASER MARKING SOLUTIONS - cajotechnologies.com · CAJO VEGA *Cajo Vega with conveyor option Cajo Vega marking system has been specifically developed for flexible and high class marking

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cajotechnologies.com

CAJO TECHNOLOGIES OYRasivainiontie 890440 KempeleFINLAND+358 10 583 5020

MASTERS OF LASER MARKING