Lanxess Lustran Polymers - CREON Conferences · 2018. 7. 26. · Lustran Polymers - Portfolio Slide 15 Processing of Lustran ® ABS / Novodur ® Drying: 1/2 to 2 hours at 80°C as

Lustran Polymers – Portfolio Slide 1

LanxessLustran Polymers

Novodur®, Lustran® ABS, Lustran® Ultra,

Triax®


Lustran® ABS, Novodur®, Lustran® Ultra

Lustran Polymers - Portfolio Slide 3

Properties of Novodur® /Lustran® ABS

Preferred material for housings and coverings

• amorphous structure

• high impact resistant, fastness and stiffness

• resistant to a broad range of chemicals

• excellent surface quality, high gloss

• easy to process

• FDA compliant grades, suitable for chemical electroplating, special grades for medical application


High Heat

Standard

Smartcards

Low EmissionsIncreased Chemical Resistance

Food Contact / Medical

Electro Plating

P2H-AT

P2M-AT

M406

M301FC

M203FC

P2MC

M305

P2HGV

P2M-VM201AS

P3H-AT

H605

H701 H702

H801 H802

H950

H606LS H607ASH604

Ultra 4000PG

Ultra 4105Ultra 4115

Lustran Polymers: ABS – Injection Moulding PortfolioAugust 2006


Lustran® ABS

Example of Applications - Automotive, Exterior

Manufacturer/ OEM: Hella, PaderbornBMW/ München

Product grade:

Lustran® ABS H802

Application: Taillight Housing BMW E60

Product properties:

• excellent high gloss surface

finish => prerequisite for metal

vaporization

• high heat resistance

• good flowability

• good weldability with PMMA


Manufacturer/ OEM: ISE Innomotive Systems Europe GmbH/D Daimler Chrysler AG/D

Product grade:

Application: Radiator Grille W203 MOPF

Product grade:

Novodur® P2MC

Product properties:

The Electroplating grade

• Special formulation for optimal

plating performance

• High purity for top surface quality

• High qualtity control standards

• Good flowability

Novodur®

Example of Applications - Automotive, Electro plating


High Heat

Standard

Increased Chemical Resistance

Electro Plating

Properties

MVR 10/220 (*MVR 5/260)

aIN Izod 23°C

Tensile Modulus

Vicat B50

Smart Cards

Food Contact / Medical

Low Emission

H801

9

30

2400

105

P2H-AT

37

16

2500

95

P2M-AT

22

23

2300

98

M406

10

29

1800

92

P2HGV

3

7

5500

105

M203FC

31

15

2400

99

M301FC

18

21

2100

99

P2M-V

18

23

2300

97

M201AS

18

20

2400

98

P3H-AT

12

18

2500

96

P2MC

25

23

2200

95

M305

12

21

2300

99

Ultra 4000PG

7

23

2400

107

H604

8

22

2400

102

H606LS

12

19

2550

101

H607AS

15

19

2400

100

H701

8

24

2150

104

H702

16

17

2500

104

H802

8

15

2700

109

H950

4

17

2600

113

Ultra 4115

15*

40

2250

116

Ultra 4105

14*

42

2000

105

H605

25

17

2400

101

Lustran Polymers: ABS – Injection Moulding PortfolioAugust 2006


E112LG

E401

E211

P2HE

High Heat

Standard

E401

5

30

1900

99

P2HE

7

19

2500

99

E112LG

6

8

1500

98

E211

6

20

2500

108

Low Gloss

Properties

MVR 10/220

aIN Izod 23°C

Tensile Modulus

Vicat B50

Lustran Polymers ABS – Extrusion PortfolioAugust 2006


0

10

20

30

40

50

60

70

80

80 90 100 110 120 130 140

Vicat B50 [°C]

aIN

IZO

D [kJ/m

²]

-30°C

PC+ABSLustran Ultra 4105

ABS

23°C

Lustran Ultra 4115

Lustran Ultra in Comparison to ABS and PC+ABS


Vicat B120 105 °C

aIN 23°C 42 kJ/m²aIN -20°C 36 kJ/m²aIN -30°C 34 kJ/m²

MVR 260/5 12 cm³/10minTensile modulus 2000 MPaYield stress 45 MPa

Lustran Ultra 4105Medium high heat grade with superior impact resistance for head impact requirement (ABS+PC)


Vicat B120 116 °C

aIN 23°C 40 kJ/m²aIN -20°C 25 kJ/m²aIN -30°C 12 kJ/m²

MVR 260/5 12 cm³/10minTensile modulus 2250 MPaYield stress 47 Mpa

Lustran Ultra 4115Very high heat grade with high impact resistance (ABS+PC)


Tail Gate Cover (BMW 3 series touring)

Requirements:

- high heat resistance

- high modulus

- excellent paintability

SOP: 06.2005

Producer: ISE Intex; Morsbach

Lustran® Ultra 4115

Lustran® Ultra Example of New Applications


Vicat B120 107 °CaIN 23°C 23 kJ/m²aIN -30°C 10 kJ/m²MVR 220/10 6 cm³/10min

• Excellent surface quality• High heat resistance• Easy to process• Reduced etching time compared to PC+ABS

Lustran Ultra 4000PGHigh Heat Plating Grade


Roll-Over Bar Cover(BMW Z4)

Requirements:

- high heat resistance

- good plating behaviour

- cost advantages

SOP: 09.2005

Verarbeiter:

WAFA; Augsburg

Lustran® Ultra 4000PG

Lustran® Ultra - BenchmarkExample of New Applications


Processing of Lustran® ABS / Novodur ®

Drying: 1/2 to 2 hours at 80°C as a function of dryercapacity. ABS+PC blends 90°C (H801, Ultra 4105, 4115)

If the product is processed in a vented cylinder, it will normally be possible to dispense with predrying.

Melt temperature: 220 to 260°C

If the temperature is too high, or the residence time in the cylinder is too long, then material damage has to be expected (including discoloration and reducedtoughness).

Mould temperature: 60 to 80°C

This is the optimum temperature range for theproduction of low stress parts with an excellentsurface finish.


Triax® PA+ABS


PAPA ABSABS

Triax (ABS+PA)

Synergy of properties

Triax (ABS+PA)

Synergy of properties

BlendBlend

amorphoussemi cristalline

• good resistance to stress

cracking and chemicals

• high heat resistance

• high dynamic strength

• good abrasion and

wear resistance

• very good flowability

• good antistatic behavior

• high toughness

• low temperature impact

resistant

• high youngs modulus up to

100°C

• high dimensional stability

CompatibilizerCompatibilizer

Triax (PA+ABS)


• excellent impact and notched impact strength

• good low-temperature toughness

• high heat resistance under low load

• good resistance to chemicals and stress cracking

• good surface-slip and abrasion behaviour

• acoustics, noise reduction (no squeak and creak)

• high fatigue resistance

• easy processing

• matt effect with grained surfaces

• high weld line strength values

Triax (PA+ABS)Characteristic Properties


• Packaging in bags with Alu/PE moisture barrier like

Durethan® (PA)

• Moisture content for extrusion and injection moulding ≤ 0,1%

• Predrying in vacuum or dehumidified dryers ≤ 80°C

• Standard injection moulding machines

• Melt temperature 250 to 280°C

• Mould temperature 60 to 90°C

• "Mattness" depending on mould surface

Triax (PA+ABS)Processing


1120 Injection molding grade, easy flow, good low temperature

impact strength, low gloss surface

KU2-3050 Injection molding grade, UV-stabilized (1120 + UV-package)

-TRS101 for Opel, improved emissions and smell

1220 S Extrusion grade, high melt stability, very good low temperature

impact strength

1315 GF 15% glass reinforced, high stiffness, high heat resistance

KU2-3154 8% mineral filled, improved surface quality, reduced water

absorption, reduced warpage

DP 3157 online paintable, 8% mineral filled, low CLTE values, excellent

heat resistance, good flowability

Triax (PA+ABS) Product Overwiew (Europe)


Triax®

Example of Applications

Automotive interior - Rover 75

Triax® KU2-3050

• Matt surface

• Sound deadening characteristics

• Good temperature resistance

• UV-light performance

1- Steering column cowl (upper/lower)

2- Console rear housing

3- Console CD-Box

4- Air vent components

(rear parcel shelf, vent surround, thumb wheel)

Triax® KU2-3050

• Matt surface

• Sound deadening characteristics

• Good temperature resistance

• UV-light performance

1- Steering column cowl (upper/lower)

2- Console rear housing

3- Console CD-Box

4- Air vent components

(rear parcel shelf, vent surround, thumb wheel)


Product properties:

• good low temperature impact

strength

• low gloss surface

• sound deadening characteristics

• UV-stabilized

• excellent flow

Manufacturer/ OEM:Hella Innenleuchten-SystemeOpel

Product grade:

Triax® KU2-3050

Application: Headliner Console, Astra

Triax®



Product properties:

• very high heat resistance E-coat 215°C

• reduced water absorption

• class A surface

• good paint adhesion

• good flowability

Manufacturer/ OEM:

Rehau/D

Jaguar/ GB

Product grade:

Triax® DP 3157

Application: Fuel Filler Flap

Triax®


Documents

Lanxess Lustran Polymers - CREON Conferences · 2018. 7. 26. · Lustran Polymers - Portfolio Slide 15 Processing of Lustran ® ABS / Novodur ® Drying: 1/2 to 2 hours at 80°C as