Laboratory Safety 1 Revised January 9, 2015. THE CHEMISTRY LABORATORY INCLUDES HAZARDS AND RISKS....
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Laboratory Safety 1 Revised January 9, 2015. THE CHEMISTRY LABORATORY INCLUDES HAZARDS AND RISKS. Scientists understand the risks involved in the laboratory
THE CHEMISTRY LABORATORY INCLUDES HAZARDS AND RISKS. Scientists
understand the risks involved in the laboratory and have
established a set of laboratory safety practices. This presentation
summarizes some of the safety rules that scientists follow in the
laboratory. 2
Slide 3
1. Personal Protective Equipment: What is required for you to
wear when you work in the laboratory. 3
Slide 4
PPE Personal Protective Equipment 4
Slide 5
Eye Protection Contact lenses are OK if goggles are worn
Prescription glasses you must wear goggles over them Wish I'd Worn
My Safety Glasses Video Eye wash station Splash zone video 5
Slide 6
Be Smart about the shoes you elect to wear to lab This person
has on pants and closed toed-shoes but this would not be allowed in
lab due to the exposed skin This person added socks, so this option
covers your skin but only offers minimal protection This option
looks better, but imagine chemicals being spilled into the top of
these boots Your best options are sturdy leather footwear that
covers the entire top of the foot or a sturdy running shoe.
Slide 7
UV Goggles Cabinet in most labs 7
Slide 8
Tie back long hair before entering the laboratory, dont wear
dangling jewelry. Yale physics student Michele Dufault was killed
in a shop accident in April 2011 that would have been prevented had
she tied her hair back 8
Slide 9
Sandals, flip-flops, Crocs, open-toe and open- top (i.e. ballet
flat) shoes and canvas shoes (i.e. Toms) are not appropriate. These
are not going to protect your feet if you drop a piece of glass
with a liquid chemical reagent in it. Foot Protection 9
Slide 10
Result of Improper Footwear in a Laboratory Your instructor
will send you home to change if you do not have appropriate shoes
or other required PPE. Northwestern University, Evanston, IL July
2003 10
Slide 11
Wear gloves of a material known to be resistant to permeation
by the substances in use nitrile is good for most of our laboratory
classes. Inspect each glove for small holes or tears before use.
When you spill on your glove or tear it, change it immediately.
Throw gloves away any time you take them off. Hand Protection:
Chemically resistant Lab Gloves 11
Slide 12
Karen Wetterhahn (October 16, 1948 June 8, 1997) The latex
gloves she was wearing were not resistant to dimethyl mercury it
passed through the glove, through her skin, entered her blood
system and resulted in her death weeks after the exposure.
Dartmouth College 12
Slide 13
Use of Gloves Remove gloves before handling objects such as
doorknobs, telephones, pens, computer keyboards, pH meter or other
electronic buttons, or phones while in lab. It might be convenient
to have one gloved hand and one ungloved hand to do procedures
where these kinds of things are used. Throw away gloves anytime you
take them off. You should expect to use several pairs of gloves in
any given lab period. 13
Slide 14
Always, even after wearing gloves, wash your hands with soap
and water before leaving the lab. Hand washing video Wash your
hands! 14
Slide 15
UCLA Lab Fire: December 29, 2008 Sheri Sangji was using this
plastic syringe to transfer tert-butyllithium. This was not the
correct procedure, because this compound is well-known to ignite if
it is comes in contact with air. The syringe plunger dropped out of
the syringe and the reagent ignited. Sheri died January 16, 2009 of
severe burns. She was wearing nitrile gloves but no lab coat. The
students assisting her did not remember to put her under the safety
shower. 15
Slide 16
Lessons from UCLA accident -Know the proper procedures for
transferring dangerous reagents -Wear your lab coat at all times in
the lab -Know where safety shower and other emergency equipment is
you may need to be the one who is ready to act when your lab mate
is unable to help themselves. 16
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2. Eyewash and Safety Shower: Know where these are in your lab.
17
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Eyewash / Safety Shower The eyewash is on the left. Pull the
handle and a fountain of water will appear that you can use to
bathe your eyes. The safety shower is on the right. Pull the handle
and water will start spraying from the shower head on the ceiling.
Theres no drain in the floor we only do this in emergencies,
because a flood of water will have to be cleaned up. 18
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19 Eye Wash
Slide 20
Safety Shower 20
Slide 21
3. Chemical Fume Hoods: You must do your experiment in the hood
if any of your reagents are flammable, have harmful fumes or
present a splash or explosion hazard. 21
Slide 22
Using the Fume Hoods properly If this is not saying NORMAL,
then the hood is not protecting you. Keeping the sash and sliding
panels in proper position keeps this NORMAL, otherwise the alarm
goes off. If the alarm goes off, you need to reposition things to
the correct positions, then press the mute button to reset the
controller. The sash should never be raised above the green
operation level when you are working in the hood. This window/bar
is called the sash. 22
Slide 23
Closed, not in use In use, side-to-side panel used as shield In
use, sash (window) raised to less than 18 inches Dont open side
shields to make one big window. 23
Slide 24
Fume Hood Use Video on use of Fume Hood 24
Slide 25
When using a laboratory hood, set the equipment and chemicals
back at least 6 inches. Never lean in and/or put your head in the
hood when you are working. This is worse than doing the experiment
with no hood at all. 25 Fume Hood Use Keep liquid reagent
containers in trays to catch all spills and drips
Slide 26
4. Know the risks of the chemical reagents you are working with
26
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Labels are important Even if it seems obvious. In the chemistry
lab, nothing is ever obvious. 27 Older NFPA labels with hazard
levels identified on the diamond New GHS label system with
pictogram hazards Students may want to bring a sharpie to lab for
writing labels on solutions that they make. At a minimum, a student
made solution should have the chemical name, the date, and the
students initials.
Slide 28
NFPA Diamond 28
Slide 29
New Standard: GHS (Globally Harmonized System) Under GHS
regulations, each chemical product label must contain the
following: Product Identifier, Signal Word, Pictogram, Hazard
Statement, and Supplier Information. 29
Slide 30
MSDS (SDS) Provides procedures for handling or working with
that substance in a safe manner Includes physical data - melting
point, boiling point, flash point, etc. toxicity, health effects,
first aid -reactivity, storage, disposal - protective equipment,
& spill-handling procedures. 30
Slide 31
5. Fire Safety 31
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Fire Alarms know the location of one close to your lab 32
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Fire Extinguishers we have several in the labs and in the
hallways. 33
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34
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Types of Fire Extinguishers Most of our fire extinguishers are
ABC. It contains a dry powder to put out the kinds of fires we
might encounter in the chemistry labs where we have class. This is
a special fire extinguisher for combustible metal fires. It is a
type D fire extinguisher. You wont need to use this unless you work
in a research lab with combustible metals. 35
Slide 36
Student Reaction in a Fire Although we want you to be informed
on the operation of a fire extinguisher, we do not expect you to
use it. If a fire is ignited in your area, the proper STUDENT
response is to: 1)Notify everyone in the room 2)Proceed to the
nearest exit and pull the nearest fire alarm 3)Evacuate the
building 4)Assemble in front of the library or in the YWCA parking
lot 36
Slide 37
Working with flames Never leave experiments unattended unless
you take special precautions to avoid accidents and you notify the
responsible individuals. Flames are never allowed when flammable
gases or liquids are in use. Always alert others before lighting a
flame. Never leave a flame unattended under any circumstances.
37
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6. Gas Cylinder Safety 38
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Gas Cylinders http://www.youtube.com/watch?v=mReuQCuJNQQ A gas
cylinder will become a missile if the valve is broken or cracked.
For this reason, gas cylinders must always be securely chained to a
wall or a permanent bench in the lab. The chain should not be
loose. If a cylinder is not in use or is going to be moved, it must
be capped to protect you and everyone else in the building. Do not
attempt to move a gas cylinder until you have been trained on this
important procedure. 39
Slide 40
Gas Cylinder Safety 40
Slide 41
7. Disposal Procedures 41
Slide 42
Broken Glassware Always check your glassware and discard any
with chips, breaks, or obvious flaws. Throw away broken glassware
into special glass waste containers 42
Slide 43
Waste Disposal Waste containers are provided for chemical waste
generated in laboratories Some things can go down the sink, some
cant. Always check with your instructor. Care must be used to avoid
mixing incompatible chemicals such as Acids with Bases Oxidizers
and Flammables Water reactive and aqueous solutions Cyanides and
acids 43
Slide 44
Chemical Spills Notify your instructor and your neighbors if
you spill chemicals on the floor or bench. Dont try to clean it up
yourself. Your instructor may need to use a specially designed
chemical spill kit. http://www.youtube.com/watch?v=Dtp9vT15qI s
44
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8. How to be a good lab citizen 45
Slide 46
Begin with a clean work surface with your instructions clearly
posted and available; have a clear, clean work space and eliminate
unnecessary books, book bags, equipment, etc. Return all lab
materials and equipment to their proper places after use as
instructed; clean your lab space as instructed by your teacher or
lab instructor/supervisor leaving it in proper order for the next
person. Must-have habits for good lab students 46
Slide 47
Keep your lab area clean. Throw away used paper towels and used
gloves, immediately. Dont block the floor in front of the
eyewash/shower station. Dont leave things in the floor because
someone will trip over it. Dont leave cords dangling because
someone will trip over them. 47
Slide 48
Take care not to ingest anything in the laboratory! Food, gum,
beverages, candy, and tobacco products are never allowed in the
laboratory. Dont apply makeup, chapstick, lotion, or anything to
your face or hands during lab. Wash your hands with soap then leave
the lab before touching your face or other exposed skin. Dont put
anything on your face or in your mouth while youre in lab. 48
Slide 49
Dont use any distracting electronic devices while in
laboratory. If you touch your phone during lab, youre contaminating
it with whatever chemicals youve been working with. Do not wear
earbuds in the lab. You need to be able to hear important
announcements, especially in an emergency or when a safety concern
is addressed. Stay aware of whats happening around you while youre
working in the lab. 49
Slide 50
Texas Tech January 7, 2010 Conducting research funded by the
U.S. Department of Homeland Security on energetic / explosive
compounds Graduate student Preston Brown lost three fingers of his
left hand while attempting to produce 100 times more of an
explosive compound than the informal lab limit (100mg) Lesson:
Follow instructions in the lab. 50
Slide 51
Students must report any injuries, big or small. Report all
injuries to the instructor. We will not call emergency services
unless the instructor determines it is a serious injury. An
incident report will be filled out whether it is small or serious.
51
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Injury procedure, continued First Aid kits are available in the
lab with band aids and other items for treating small cuts and
burns. If it is a serious injury, your instructor will call campus
emergency services, 843-953-5611. Our campus officers will work
with the instructor and/or injured student to determine whether or
not 911 EMS should be called in. 52
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843-953-5611 Please take a moment now to program this number
into your cell phones Once again, the number to call in an
emergency on campus is: 53
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9. Chemical Storage 54 Flammables/combustibles Acids Bases
Oxidizers
Slide 55
Mineral Acids inorganic acids Strong Mineral Acids Hydrochloric
Acid Hydrobromic Acid Hydroiodic Acid Nitric Acid Perchloric Acid
Sulfuric Acid Weak Mineral Acids Phosphoric Acid Boric Acid
Hydrofluoric Acid Mineral Acids can be stored together except for
Nitric Acid, which must be stored by itself because it is also
strong oxidizer.
Slide 56
HF By definition a weak acid Highly corrosive Major health
hazard absorbed quickly though the skin severe systemic toxin binds
Ca in the blood, bones & other organs & causes damage to
tissues that is very painful & exposure to 2% of body to conc.
HF can be lethal damage can continue for several days after
exposure 56
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Organic Acids Organic Acids can be stored together, but they
must be stored separately from both mineral acids and nitric acid.
- e.g., Formic acid, Acetic acid, Lactic acid, Citric acid, Oxalic
acid, etc.
Slide 58
Storing Acids and Bases Mineral Acids can be stored in the same
cabinet as Bases, as long as they are physically isolated from each
other. If your lab contains some of each of these categories of
acids, you should have the following separate cabinets: 1.Mineral
Acids + Bases 2.Organic Acids 3.Nitric Acid (Strong Oxidizer)
Slide 59
The color of the bottle cap has a meaning Cap color corresponds
to concentrated solution of:
Slide 60
Acid bottles (+ ammonium hydroxide) If you prepare an aqueous
solution and store it in a glass or plastic bottle, you shouldnt
use one of these cap colors. Instead, try to use clear, black,
orange, or purple caps.
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Nitric Acid If nitric acid is mixed with a flammable organic
compound, such as acetic acid, the heat from the oxidation and
neutralization reactions is enough to ignite the flammable
material. Nitric acid also slowly destroys its red plastic bottle
cap. Always replace with a new red cap. Nitric acid may turn yellow
over time because of the release of nitrogen dioxide on exposure to
light. The yellow color does not affect the products usefulness in
the school laboratory.
Slide 62
Sulfuric Acid Concentrated sulfuric acid is a strong
dehydrating agent. Because of its strong ability to remove water,
it reacts violently with many organic materials such as sugar,
wood, and paper. If sulfuric acid has turned brown, it has probably
been contaminated with an organic material and its purity should be
in question.
Slide 63
University of Maryland September 26, 2011 Students were
conducting an experiment with nitric acid and sulfuric acid was
added into a chemical waste container, causing a violent chemical
reaction sparked a small fire in and near the laboratory chemical
ventilation hood. Two students were injured as a result; they
sustained first- and second-degree chemical burns and superficial
cuts.
Slide 64
Hydrochloric Acid Concentrated hydrochloric acid fumes
continuously and cannot be stored without releasing hydrochloric
acid vapor. These fumes are responsible for most of the corrosion
damage in your chemical storeroom. Storing hydrochloric acid in a
wood or plastic-lined acid cabinet is a must. Hydrochloric acid
fumes will quickly corrode metal cabinets. Hydrochloric acid fumes
mixed with ammonia fumes will react to form ammonium chloride
clouds and possibly toxic chloramines. Open containers of these two
reagents should not be in the same hood.
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Report any concerns If you have any safety concerns about the
lab you are working in or the people working around you, you can
contact: Your lab instructor Dr. Neal Tonks Head of the
departmental safety committee Dr. Pamela Riggs-Gelasco Department
Chair for Chemistry and Biochemistry Dr. Jim Deavor, Associate Dean
of the School of Science and Mathematics. 65