Contents Labor Time Guide.pdf · E091200 COMMON RAIL EX 0.5 MAP SENSOR INTAKE TEMP SENSOR MAF SENSOR OIL PRE & TEMP SENSOR KNOCK SENSOR CRANK SENSOR CAM SENSOR COOLANT TEMP SENSOR

• INTRODUCTION

• GROUP E00. ENGINE ASS'Y

• GROUP E01. ENGINE CYL BLOCK

• GROUP E02. ENGINE DRIVE

• GROUP E03. ENGINE CYL HEAD

• GROUP E04. ENGINE TIMING

• GROUP E05. ENGINE LUBRICATING

• GROUP E06. ENGINE COOLING

• GROUP E07. ENGINE INTAKE, EXHAUST

• GROUP E08. ENGINE FUEL

• GROUP E09. ENGINE ELECTRIC

• GROUP E10. ENGINE AFTERTREATMENT

• GORUP E11. ENGINE ETC

Contents

This Repair Labor Time Table provides the standard repair labor time in completing Warranty Claim Application form.

This table is applicable when the following conditions are met.

The machines are to be repaired in principle with proper tools.

Repair work is to be done by capable trained service personnel at his normal efficiency

When completing Warranty Claim Application form, the Repair code should be described in section of description of Warranty Claim Application form.

Note : Any charges or additions to the hours operations herein may be made without prior notice. All repair hours are given in man-hours and decimals of 0.1=6 Man-minutes.

How to use the standard labor time table

1) Work Code

- EX : Work to replace defective part(s) with new one(s) or repaired one(s).(Exchange)

- ADD : Work to replace one of same parts in series (ADD)

- OH : Work to disassemble, inspect, adjust and reassembly (Overhauled)

- ADJ : Work to adjust and reassemble part(s) without replacement for improvement of engine performance (Adjusting)

- TEST : Work to test or inspect a part(s) or an engine ass'y whether there's defect(s) or not

by using test instrument (TEST)

2) Job Code

E XX XX XX

(1) (2) (3) (4)

(1) : Initial of GE series engine

(2) : GROUP code

(3) : Subgroup code

(4) : Subgroup variation code : series work after "EXXXX01" job

* Job "02" should be performed after job "01".

<Calculation Example>

Exchange for 1 Intake valve

By Jobcode "E040100" (EX), the work time is 0.8MH for D24 engine series

Exchange for 4 Intake valve

1st Intake valve : By Jobcode "E040100" (EX), the work time is 0.8 MH.

3 more Intake valve : By Jobcode "E040101" (ADD)

The work time is 0.1 X 3 = 0.3 MH.

The total work time is 0.8 + 0.1 X 3 = 1.1 MH

INTRODUCTION

Engine Model ENGINE SYSTEM

D24 ENGINE ASSY

Job Code Job Code Description Work Time

Remark

Description Work Code

E000001 ENGINE ASSY EX 13.3

E000002 ENGINE ASSY OH 13.3

E000100 ENGINE OIL(LUBRICATION) DRAIN EX 0.5

E000101 ENGINE COOLANT DRAIN EX 0.5


D24 ENGINE CYL BLOCK


Remark


E010000 CYLINDER BLOCK EX 9.5

E010001 BED PLATE ADD 1.6

E010002 SEALANT (GASKET) ADD 0.2

E010100 FLYWHEEL EX 0.4

E010200 FLYWHEEL HOUSING EX 0.5

E010300 TIMING GEAR COVER CASE EX 0.4

E010301 SEALANT (GASKET) EX 0.2

E010400 OIL SEAL(FRONT) EX 0.2

E010500 OIL SEAL (REAR) EX 0.6

E010000 CYLINDER BLOCK EX 9.5

BED PLATE

FLYWHEEL

TIMING GEAR CASE

OIL SEAL (FR)

OIL SEAL (RR)

FLYWHEEL SIDE VIEW TIMING GEAR CASE VIEW


D24 ENGINE DRIVE (1/2)


Remark


E020100 PISTON ASSY EX 2.4

E020101 PISTON ASSY(SIM) ADD 0.2

E020200 PISTON RING EX 2.6

E020201 PISTON RING(SIM) ADD 0.2

E020300 PISTON PIN EX 2.5

E020301 PISTON PIN(SIM) ADD 0.1

E020400 CONNECTING ROD EX 2.5

E020401 CONNECTING ROD(SIM) ADD 0.2

E020500 CONNECTING ROD BEARING ASSY EX 2.5

E020501 CONNECTING ROD BEARING ASSY(SIM) ADD 0.1

E020600 CRANKSHAFT EX 3

E020601 CRANKSHAFT PULLEY EX 0.1

E020700 MBS(MASS BALANCE SHAFT) EX 0 D34 Agriculture only

PISTON

CON ROD

CON ROD BEARING

THRUST WASHER

CRANKSHAFT

TIMING WHEEL

CRANKSHAFT PULLEY

MAIN BEARING


D24 ENGINE DRIVE (2/2)


Remark


E020800 MAIN BEARING EX 3

E020801 MAIN BEARING ADD 0.1

E020900 THRUST WASHER EX 3

E021000 TIMING WHEEL EX 0.5

E021100 PARALLEL PIN EX 0.1

PISTON

CON ROD

CON ROD BEARING

THRUST WASHER

CRANKSHAFT

TIMING WHEEL

CRANKSHAFT PULLEY

MAIN BEARING


D24 ENGINE CYL HEAD


Remark


E030100 CYLINDER HEAD ASSY EX 2.8

E030200 CYLINDER HEAD OH 3

E030300 CYLINDER HEAD GASKET EX 1.5

E030400 VALVE GUIDE EX 2.7

E030401 VALVE GUIDE(SIM) ADD 0.2

E030500 VALVE SEAT EX 2.7

E030501 VALVE SEAT(SIM) ADD 0.2

E030600 CYLINDER HEAD BOLT EX 1.3

E030700 CYLINDER HAED COVER EX 0.8

E030701 CYLINDER HAED COVER GASKET EX 0.8

E030702 RH COVER(BREATHER) EX 0.1

E030800 HEAT SCREEN EX 0.1

CYLINER HEAD

CYLINER HEAD GASKET

CYLINER HEAD COVER

HEAT SCREEN

RH COVER


D24 ENGINE TIMING (1/2)


Remark


E040100 ROCKER ARM ASSY EX 1

E040101 IN. EX VALVE CLEARANCE ADJ 0.5

E040200 INTAKE, EXHAUST VALVE EX 1.7

E040201 INTAKE, EXHAUST VALVE(SIM) ADD 0.1

E040300 IN. EX VALVE CLEARANCE ADJ 0.5

E040400 VALVE STAM SEAL EX 1.9

E040401 VALVE STAM SEAL(SIM) ADD 0.2

E040402 VALVE SPRING EX 1.9

E040403 VALVE SPRING(SIM) ADD 0.2

E040404 VALVE COTTER EX 1.9

E040405 VALVE COTTER(SIM) ADD 0.2

E040500 CAMSHAFT ASSY EX 0.8

E040501 CAMSHAFT GEAR EX 0.9

E040600 PUSH ROD EX 1.0

ROCKER ARM

PUSH ROD

CAMSHAFT

TAPPET

IN. EX VALVE

CAMSHAFT GEAR

IDLE GEAR


D24 ENGINE TIMING (2/2)


Remark


E040700 TAPPET EX 1.5

E040800 IDLE GEAR EX 0.6

ROCKER ARM

PUSH ROD

CAMSHAFT

TAPPET

IN. EX VALVE

CAMSHAFT GEAR

IDLE GEAR


D24 ENGINE LUBRCATION (1/2)


Remark


E050100 OIL PAN EX 0.6

E050101 SEALANT(GASKET) EX 0.7

E050200 OIL PUMP ASSY EX 0.6

E050201 O-RING EX 0.6

E050300 OIL SUCTION PIPE EX 0.7

E050301 O-RING OH 0.7

E050400 OIL DELIVERY PIPE EX 0.7

E050401 O-RING EX 0.7

E050500 DRAIN PLUG EX 0.2

E050600 OIL LEVEL GAUGE EX 0.2

E050700 OIL LEVEL GAUGE GUIDE TUBE EX 0.2

E050800 OIL FILTER & COOLER ASSY EX 0.4

E050801 OIL FILTER CARTRIDGE EX 0.3

E050802 O-RING OH 0.3

OIL PAN

OIL COOLER OIL DELIVERY PIPE

OIL SUCTION PIPE

OIL LEVEL GAUGE

OIL PUMP


D24 ENGINE LUBRCATION (2/2)


Remark


E050900 OIL COOLER EX 0.2

E050901 O-RING OH 0.2

E051000 WATER HOSE EX 0.1

OIL PAN

OIL COOLER OIL DELIVERY PIPE

OIL SUCTION PIPE

OIL LEVEL GAUGE

OIL PUMP


D24 ENGINE COOLING


Remark


E060100 WATER PUMP ASSY EX 0.2

E060101 WATER PUMP GASKET EX 0.2

E060200 WATER PUMP PULLEY EX 0.1

E060300 THERMOSTAT HOUSING ASSY EX 0.4

E060400 RUBBER HOSE EX 0.4

WATER PUMP

WATER PUMP GASKET

THERMOSTAT

WATER PUMP PULLEY


D24 ENGINE INTAKE EXHAUST (1/2)


Remark


E070100 INTAKE MANIFOLD ASSY EX 0.4

E070101 INTAKE MANIFOLD GASKET EX 0.4

E070200 INTAKE STAKE EX 0.1

E070201 INTAKE STAKE GASKET EX 0.1

E070400 AIR INLET PIPE EX 0.1

E070401 AIR INLET PIPE GASKET EX 0.1

E070500 EXHAUST MANIFOLD ASSY EX 0.7

E070501 EXHAUST MANIFOLD GASKET EX 0.7

E070600 TURBO CHARGER (T/C) EX 0.5

E070601 T/C GASKET EX 0.5

E070602 T/C OIL DELIVERY PIPE EX 0.1

E070603 T/C OIL RETURN PIPE EX 0.2

E070604 T/C OIL RETURN PIPE GASKET EX 0.2

E070605 RUBBER HOSE EX 0.2

EXHAUST MANIFOLD

EXHAUST MANIFOLD

EXHAUST MANIFOLD GASKET

T/C OIL DELIVERY PIPE

TURBO CHARGER

EGR COOLER

EGR SYSTEM

INTAKE MANIFOLD

INTAKE MANIFOLD

INTAKE MANIFOLD GASKET


D24 ENGINE INTAKE EXHAUST (2/2)


Remark


E070700 BREAHER HOSE EX 0.1

E070800 EGR COOLER ASSY EX 0.2

E070801 EGR VALVE ADD 0.1

E070802 EGR COOLER ADD 0.2

E070803 EGR COOLER GASKET EX 0.2

E070900 CONNECTION PIPE (COOLER > HEAD) EX 0.1

E070901 CONNECTION PIPE GASKET EX 0.1

E071000 CONNECTION PIPE (VAVLE > EX.M) EX 0.1

E071001 CONNECTION PIPE GASKET EX 0.1

E071100 AIR PIPE EX 0.1

EXHAUST MANIFOLD

EXHAUST MANIFOLD GASKET

T/C OIL DELIVERY PIPE

TURBO CHARGER

EGR COOLER

EGR SYSTEM

INTAKE MANIFOLD

INTAKE MANIFOLD

INTAKE MANIFOLD GASKET

EXHAUST MANIFOLD


D24 ENGINE FUEL


Remark


E080100 INJECTOR EX 0.2

E080101 INJECTOR(SIM) ADD 0.1

E080102 INJECTOR C3I CODE MAPPING TEST 0.5

E080200 INJECTOR HOLDER EX 0.1

E070201 INJECTOR HOLDER(SIM) ADD 0.1

E080300 INJECTION PIPE EX 0.1

E080400 FUEL RETURN HOSE ASSY EX 0.1

E080500 HP PUMP EX 0.6

E080501 HP PUMP DRIVE GEAR EX 0.8

E080502 HP PUMP TEST TEST 0.5

E080600 FUEL HOSE ASSY(FUEL TANK > CP) EX 0.1

INJECTOR FUEL RETURN HOSE

COMMON RAIL

HP PUMP

INJECTION PIPE

HP PUMP GEAR


D24 ENGINE ELECTRIC (1/2)


Remark


E090100 OIL PRESSURE & TEMP SENSOR EX 0.1

E090200 KNOCK SENSOR EX 0.1

E090201 KNOCK SENSOR(SIM) EX 0.1

E090300 MAP SENSOR EX 0.1

E090400 FUEL TEMP SENSOR EX 0.1

E090500 COOLANT TEMP SENSOR EX 0.1

E090600 CAM SENSOR EX 0.2

E090700 CRANK SENSOR EX 0.1

E090800 IMV EX 0.1

E090900 EXHAUST TEMP SENSOR EX 0.1

E091000 INLET MANIFOLD TEMP SENSOR EX 0.1

E091100 GLOW PLUG EX 0.2

E091101 GLOW PLUG(SIM) EX 0.1

E091200 COMMON RAIL EX 0.5

MAP SENSOR

INTAKE TEMP SENSOR

MAF SENSOR

OIL PRE & TEMP SENSOR

KNOCK SENSOR

CRANK SENSOR CAM SENSOR

COOLANT TEMP SENSOR

EXHAUST TEMP SENSOR

IMV SENSOR

FUEL TEMP SENSOR


D24 ENGINE ELECTRIC (2/2)


Remark


E091300 MAF SENSOR EX 0.1

E091400 WIRE HARNESS EX 0.5

E091500 ECU EX 0.1

E091501 ECU REPROGRAMING TEST 0.1

E091900 STARTER EX 0.4

E091000 ALTERNATOR EX 0.4

STARTER

WIRE HARNESS

ECU

ALTERNATOR


D24 ENGINE AFTERTREATMENT


Remark


E100200 DOC EX 0.4

DOC


D24 ENGINE ETC


Remark


E110100 ENGINE LIFTING HOOK EX 0.2

LIFTING

LIFTING

Documents

Contents Labor Time Guide.pdf · E091200 COMMON RAIL EX 0.5 MAP SENSOR INTAKE TEMP SENSOR MAF SENSOR OIL PRE & TEMP SENSOR KNOCK SENSOR CRANK SENSOR CAM SENSOR COOLANT TEMP SENSOR