OPERATING INSTRUCTION MANUALThank you for purchasing the professional Earlex SprayStation®.

This highly versatile HVLP (high volume of air, low-pressure)painting system can be used for a wide variety of applications.BEFORE USE – PLEASE READ THE MANUAL AND SAFETY

INSTRUCTIONS.Please retain for future reference

SPRAYSTATION® 5021

SAFETY INSTRUCTIONSWARNING! FIRE AND EXPLOSION HAZARD• CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY, DO NOT EXPOSE TO RAIN, STORE INDOORS.

• The substances used with this spray gun (paint, thinners, etc) may contain hazardous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED WITH THIS PRODUCT AND THE MATERIAL BEING USED.• Your Earlex SprayStation®

5021 must only be used with paints and solvents that have a suitable flash point for spraying. If in doubt, consult the paint or solvent

manufacturer's data.• Always ensure there is adequate ventilation when spraying.• NEVER spray near an open flame, including an appliance pilot flame.• NEVER smoke whilst spraying.

• Always disconnect the unit from the power supply when cleaning the spray gun.• Always ensure the spray area is safe and free from all debris that may present a fire or trip hazard.• NEVER under any circumstances point the spray gun at another person or animal. In the event of injury seek expert medical advice immediately.• NEVER allow children or unauthorised users to operate or play with the spray equipment.• Always read the paint manufacturer's thinning instructions before use.• We recommend wearing the correct protective face mask when spraying. We also recommend wearing gloves, goggles and overalls.• After every use ensure that you clean the Spray Gun thoroughly and grease the Gland Nut Seal (18).

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• Use only genuine Earlex replacement parts.• Only use the spray equipment as detailed in these instructions.• Do not use the Air Hose (21) or power cord to pull the unit.• Check the Air Hose (21), hose connectors and power cord before each use. Any worn or damaged parts should be replaced immediately.• This appliance is recommended for household and professional use.• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

• Non-coated aluminium Paint Container (16) - do not use with reactive materials/solutions.

• If the supply cord is damaged it must be replaced by Earlex Ltd or our appointed agents to avoid a hazard.

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No. Description Part No.1. Air Cap Ring L14402. Air Cap L14393. Air Distributor Plate L14384. Fluid Tip L14445. Hang Hook n/a6. Main Gun Body L14757. Needle Sleeve n/a8. Adjuster Adapter L14519. Fluid Needle 1.5mm L145210. Spring L145411. Adjuster Cap/ Paint Volume L145512. Air Tube L1462

No. Description Part No.13. Lid Assembly with Container Adapter L145914. Lid Seal L173815. Pick-Up Tube

(part of lid assembly) n/a16. Paint Container L154317. Gland Nut L144518. Gland Nut Seal L172419. Trigger L144120. Filter L005821. Air Hose L0942

Parts List

Exploded Parts View

Your Earlex SprayStation® 5021 can be used with a wide variety of paints, stains and coatings such aslatex, deck and fence stain, sealers, varnishes, wood preservatives, enamels, oil and water-based paintsand automotive paints.However, some materials cannot be sprayed so please check the recommendation of the manufacturerbefore buying the paint. If a material refers to brush application only then it usually cannot be sprayed.

THIS UNIT CANNOT BE USED FOR TEXTURED PAINTS. USE OF THESE MATERIALS WILLCAUSE PREMATURE WEAR, WHICH WILL VOID YOUR GUARANTEE. TO OBTAIN THE BESTRESULTS FROM YOUR EARLEX SPRAYSTATION® 5021 PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE USE.

Selecting Spray Material

Preparation of the surface and thinning of the paint are the two most important areas to be concernedwith to obtain the best results from your Earlex SprayStation® 5021. Ensure all surfaces are free fromdust, dirt, rust and grease. If necessary, rub down with sandpaper or similar. Masking of areas isimportant to ensure you do not spray those areas you wish to remain untouched.

Surface and Job Preparation

Fill the Paint Container (16) with the material to be sprayed. Take care not to overfill. Thin if required.Take the spray gun unit and attach to the paint container by twisting anticlockwise to lock. Ensure thepaint container is secure. Place the motor unit onto a clean and level floor space, free from any loosedebris, liquids or dust sheets that could block the motor inlet. Uncoil the Air Hose (21) and attach it tothe back of the spray gun and the other end to the Earlex SprayStation® 5021. Uncoil the power cordfrom the base of the unit and plug in.

ALWAYS KEEP THE MOTOR UNIT AS FAR AWAY FROM THE SPRAYING AREA AS POSSIBLE TOPREVENT PAINT CONTAMINATING THE MOTOR. MASK ANY AREA YOU DO NOT WISH TOSPRAY.

Once you have set up and are ready to spray, switch on the unit. No paint will be sprayed from the gununtil the Trigger (19) on the spray gun is pulled. Before starting any work on spraying actual objects wesuggest you spend time practicing on cardboard or newspaper until you have got used to how the gunworks.

Operation

Fig.1 Fig.2 Fig.3

Fig.4 Fig.5 Fig.6

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Vertical Horizontal Round

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The gun has 3 different spray patterns – Horizontal, Vertical and Round (Fig.1). The horizontal andvertical sprays are recommended for large surfaces. The round spray is used for small objects or forareas - such as corners – that are difficult to reach. To change the spray pattern simply rotate the AirCap (2) until it clicks into the desired position as shown in (Fig.1). The overall size of the selected spraypattern can be varied by turning the Air Cap Ring (1). When viewed from the front rotate clockwise toincrease the pattern size, or anticlockwise to reduce the pattern size.

Spray Patterns

1. To obtain the best results always keep your spray gun level and spray equally from side to side or up or down from the surface. Avoid spraying at an angle as this will lead to runs on the surface (Fig.4/5/6).2. Let your arm control the left to right movement rather than your wrist as this will aid even paint distribution over the whole area.3. Do not tip the spray gun more than a 45˚ angle when the motor is switched OFF.

The volume of paint sprayed is easily adjustable (Fig.2). Completely close Adjuster Cap (11) byturning clockwise as far as it will go. While pulling the spray gun trigger, begin turning the AdjustingCap (11) anticlockwise until the volume of paint you require is obtained. If the paint spray contains toomuch paint turn the Adjuster Cap (11) clockwise to reduce it.Once you have set the spray pattern and the paint volume, you are ready to spray.

Paint Volume

Technique

1. Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed will give a heavy coat.2. Only apply one coat at a time. If a further coat is required follow the paint manufacturer’s instructions for drying times.3. If spraying small areas or objects keep the Adjuster Cap (11) setting low as this will avoid excessive use of paints and will minimise overspray.4. When spraying large areas or objects, it is best to use a ‘criss-cross’ pattern, either from left to right then up or down or vice-versa. This will ensure maximum coverage. Let go of the trigger at the end of each spray movement to avoid excessive paint and drips (Fig.3).5. Avoid stopping and starting when spraying as this can lead to too much or not enough material on a surface.6. To ensure edges are covered, commence spraying just to the side of area being sprayed.7. CLEAN SPRAY GUN AFTER EVERY USE (SEE CLEANING INSTRUCTIONS).

Helpful Hints

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The Gland Nut Seal (18) prevents leakage of paint pass the Fluid Needle (9). This leakage reduces theperformance of the spray gun and must, therefore, be kept to a minimum. After a period of use the GlandNut Seal (18) will wear. This is normal and can be compensated by gradual adjustment of the GlandNut (17). Periodically check to ensure the Gland Nut (17) is not loose. DO NOT OVER-TIGHTEN asthis will increase wear of the Gland Nut Seal (18). When necessary just tighten the Gland Nut (17) lightlyusing a suitable wrench/spanner. By tightening this Gland Nut (17) the inside diameter of the Gland Nut Seal (18) reduces thereby closingany small gap that may have occurred between the Fluid Needle (9) and Gland Nut Seal (18), thereforeeliminating leakage.

Periodic Maintenance

THE SPRAY GUN SHOULD BE THOROUGHLY CLEANED AND THE GLAND NUT SEALLUBRICATED IMMEDIATELY AFTER EACH USE. IF THE PAINT DRIES INSIDE THE GUNCLEANING WILL BE MUCH MORE DIFFICULT AND MAY RENDER THE GUN INOPERABLE. THISIS NOT COVERED BY THE GUARANTEE.

Flush out the residue paint from the spray gun as follows:● Remove the Paint Container (16) from the spray gun.● Pour any residual paint into its original container for future use.● Use a cloth soaked in thinners or water to wipe out excess paint from the container, the underside of the Lid (13) and Pick-Up Tube (15).

● Pour a small quantity of clean thinners or water into the container, refit the container to the spray gun and shake the gun lightly.

● Now spray all of the thinners or water through the gun.● Repeat this each time using clean thinners or water until there is no trace of paint in the fluid being sprayed.

To thoroughly clean the remainder of the spray gun, remove all working parts as per the exploded partsview on page 4 as follows: ● Loosen and remove Air Cap Ring (1), Air Cap (2) and Air Distributor Plate (3).● Unscrew Adjuster Cap (11) and pull out Fluid Needle (9) and Spring (10).● Use a 13mm wrench or spanner to remove the Fluid Tip (4).

After cleaning your spray gun and before fitting the needle, dip the tip into some petroleum jelly whichwill act as a lubricant. The external surfaces of the spray gun can be wiped clean with a cloth soaked inthinners or water.

Cleaning Instructions

The turbine unit only requires minimal maintenance.● Ensure its Filter (20) element is kept clean at all times. This is the filter underneath the main body of the turbine. Disconnect the unit from the power supply, turn on side and remove the Filter (20). This can be washed out if necessary and replaced when dry. From time to time this filter will need replacing (Part No. L0058).

● The turbine bearings are sealed and lubricated for life. There is no maintenance or adjustment required.

● Clean the turbine and hose unit with a damp cloth after use.● The Air Hose (21) is stored by coiling it between the motor housing and hose cover.● The power cord is stored by wrapping around the base of the unit and locating the plug in the space at the back of the unit.

Turbine Unit

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PROBLEM CAUSE ACTION REQUIREDThe paint runs on theitem being sprayed

Paint too diluted Add undiluted materialPaint volume too high Reduce the paint flow by turning Adjuster

Cap (11) clockwiseMoving too slowly Increase speed of applicationGun trigger held too long Release Trigger (19) earlierGun too close Increase the distance between gun and

work-piecePaint is thin or irregular Paint too diluted Add undiluted material

Paint volume too low Increase the paint flow by turning AdjusterCap (11) anticlockwise

Moving too fast Reduce speed of applicationGun clogged Clean the gunGun too far away Reduce the distance between gun and

work-pieceContainer not tight onto lid Tighten Paint Container (16)

No paint beingproduced

Paint too thick Add thinnersGun clogged Clean the gunPick-up tube clogged Clean Pick-Up Tube (15)Air hose split Replace Air Hose (21)Grainy paint Filter the paintContainer almost empty Refill Paint Container (16)Gun at an angle Ensure Pick-Up Tube (15) is angled

towards paintAir intake blocked Check no paper or loose debris can block

the air intake underneath the unit.Clean or replace Filter (20) as necessary.

Troubleshooting

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Mains ConnectionThis unit is a Class II appliance which means it is double-insulated for your protection, no earthing wireis necessary.If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents to avoid ahazard.Your unit has been supplied with a mains cord with a fitted fused plug. Please read the following safetyinstructions before use. 1. If the fitted plug is cut off from the mains cord then the plug must be disposed of safely. NEVER

under any circumstances insert such a plug into a 13 Amp socket-outlet.2. NEVER under any circumstances use the appliance or mains cord without the fuse cover fitted.

This is the little cover fixed into the base of the plug to hold the fuse in place.3. If you lose the fuse cover then please contact any electrical dealer for a replacement or ring our

helpline.4. A replacement fuse must be rated at 5 Amps. This must be manufactured and approved to BS

1362.5. IF IN ANY DOUBT CONTACT A QUALIFIED ELECTRICIAN.

If you are using an extension lead, it must be rated at a minimum of 6 Amps and fully unwound.

Information on the disposal of waste electrical andelectronic equipment known as WEEEYour attention is brought to new directives applicable to the disposal of this electrical equipment, wherein accordance with legislation this product must not be disposed of in your normal household waste.Instead it is your responsibility to dispose of this type of waste by handing it over to special designatedcollection points for recovery and recycling. This product is marked with a ‘Wheelie bin’ symbol with across on it to remind you of this action. The objective of this directive is to help conserve resources andensure that it is recycled in a manner that protects human health and the environment. For moreinformation about where you can drop off your waste please contact your local authority, take backfacilities are free of charge.

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EC Declaration of ConformityWe declare that the unit HV5021 conforms to: LVD 2006/95/EC, EN 60335-1, EMF EN50366,

EN 62233; EMC 2004/108/EC, EN55014-1, EN55014-2, EN 61000-3-2, EN 61000-3-3.

Tim Hopper Technical Director

PLEASE NOTE: We have done all we can to ensure that if used correctly and according to theseinstructions, this SprayStation will have a long and trouble-free life. We accept no responsibility fordamage caused by the use of incorrect or unsuitable substances, paints or fluids which have not beenthinned correctly or are unsuitable for the surfaces to which they are applied, health hazards arisingfrom lack of ventilation when working in confined spaces or failure of the equipment due to inadequatecleaning of the components after use. If in doubt, always test a small inconspicuous area first. Alwaysread the paint manufacturer’s instructions first. Neither our guarantee nor the above statement affectsyour statutory rights.

GUARANTEE and HELPLINEThis product is guaranteed for a period of 24 months against faulty manufacture or materials. It is notguaranteed for industrial or hire purposes. This guarantee does not affect your statutory rights. Forfurther information or any user advice, please phone our helpline between 08.30 to 17.00 Monday -

Thursday and 08.30 to 15.45 on Fridays (excluding Bank Holidays) or visit our websitewww.earlex.com.Earlex Ltd.

Tel: +44 (0)1483 454666Email: enquiries@earlex.co.uk Website: www.earlex.com

Turbine Design Registrations:GB 2106529

DE 402 04 314.6FR 02 3314

US D488,169S

Copyright & Design Right Reserved © 2012

EARLEX LTD WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF USEDFOR ANY PURPOSES OTHER THAN THOSE DETAILED HEREIN.

Spray Gun Design Registrations:ECD 001317713US Applied for

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Notes

© 2012 Earlex Ltd L0936 12/12

Earlex Ltd, Opus Park, Moorfield Road, Guildford, Surrey, GU1 1SZ, UK.

Tel: +44 (0)1483 454666Fax: +44 (0)1483 454548

Email: enquiries@earlex.co.uk Website: www.earlex.com