Tip document:

PLAN DE CONTROL SI EXAMINARE FABRICA/ WORKSHOP CONTROL AND EXAMINATION PLAN

Rev. 0 Data / Date:

Client / Customer:

Elemente examinate / Examined elements: Structura metalica

Comanda / Order:

Locatie / Location: Str.Moliere 12-14, sector 1- Bucuresti

Intocmit,

Pag. 1 / 2

F-54-09

Validare / Validation

Nr. crt.

Tip control / Type of

control

Cerinte /

Requirements

Documente referinta / Reference documents

Competenta / Competence

Frecventa / Frequency

Documentatie / Documentation

Coifer

CUSTOMER

Inregistrari /

Records

1 Identificare si examinare: - Desene executie; - TS

Solutii constructive Dimensiuni Imbinari in uzina Solutii asamblare Control nedistructiv

Standarde si norme aplicabile TS

QPR WR

100% Intrebari si propuneri adresate proiectantului (daca este cazul)

QPR QC Tehnologie asamblare Intrebari tehnice

2 Evaluare resurse necesare: - Coordonare sudare; - Proceduri sudare

omologate; - Sudori calificati - Surse sudare,

preincalzire, craituire - Echipamente uscare

electrozi si flux - EMM necesare

WR QC TS

SR EN ISO 14614:2007 SR EN 287:2004

QPR WR

WPS WPQR Lista utilaje Documentatii echipamente

QPR QC WPS WPQR Lista sudori Lista EMM

3 Plan examinare nedistructiva si distructiva pentru imbinarile sudate

TS SR EN 1090-2:2008 C150-99

TS

WR Conform TS Desene executie TS

QPR QC Plan examinare

4 Evaluare tipuri sanfrene necesare

TS SR EN 1090-2:2008

Desene executie SR EN ISO 9692-1:2004

WR 100% Shop drawing Desene executie

QPR QC

Material: - S355J2+N

Certificate tip 3.1

Desene si liste de materiale SR EN 10025:2005 SR EN 10204:2005

SC 100% Liste materiale Cerinte

QI Certificate calitate materiale

5 Controlul documentelor si listelor / comenzilor de aprovizionare

Materiale de adaos si consumabile sudare

SR EN 10204:2005 SR EN ISO 2560:2006 SR EN 756:2004

QI/WR 100% QPR Certificate calitate materiale adaos

6 Controlul documentelor privind materialele aprovizionate – cantitate, dimensiuni, marcare, certificate calitate, cf. comanda

SR EN 1090-2:2008 TS

SR EN 10025-2:2005 SR EN 10029:1995 SR EN 10056:2002

QI 100% Cerinte aprovizionare

QPR Certificate calitate materiale

7 Controlul trasabilitatii materialelor

SR EN 1090-2:2008 PO-12-09 IL-12-09

QI 100% - QPR Fise CNC Harta sarjelor

8 Controlul geometric al reperelor Tolerante specificate in desene / TS

SR EN 1090-2:2008 EN ISO 13920:1998 STAS 767/0-88

SC - QI MR F-39-09

Tip document:

PLAN DE CONTROL SI EXAMINARE FABRICA/ WORKSHOP CONTROL AND EXAMINATION PLAN

Rev. 0 Data / Date:

Client / Customer:

Elemente examinate / Examined elements: Structura metalica

Comanda / Order:

Locatie / Location: Str.Moliere 12-14, sector 1- Bucuresti

Intocmit,

Pag. 2 / 2

F-54-09

9 Controlul executarii prelucrarii muchiilor si sanfrenelor inainte de sudare

WPS, Desene, TS SR EN 1090-2:2008

WPS, Desene, TS SC

100% -

QI

WPS, F-60-09

10 Controlul dosarului pentru sudare

- WPS - WPQR - Lista sudori - Autorizatii sudori

SR EN 1090-2:2008 PO-18-09

SR EN ISO 15614:2007 SR EN 287:2004

QPR

HP WPS WPQR Lista sudori Autorizatii sudori

11 Sudarea TS SR EN 1090-2:2008 SR EN ISO 15614:2007

WR QPR Lista sudori

VT SR EN 1090-2:2008 TS

SR EN 970:1999 SR EN 5817:2008 nivel “B”

QI/WR 100% Plan examinare

QI HP Buletin NDT F-60-09 F-61-09

UT SR EN 1090-2:2008

SR EN 1714:2000 SR EN 5817:2008 nivel “B”

Subcontractor 25% suduri cap la cap cf. proiect #>8

mm 100% suduri cap la cap suplimentare

#>8 mm 25% suduri

longitudinale cu patrundere

Plan examinare QPR/WR HP Buletin NDT F-61-09

12 Examinare nedistructiva a sudurilor.

MT SR EN 1090-2:2008

SR EN 1290:2000 SR EN 5817:2008 nivel “B”

Subcontractor 10% (suduri de colt)

Plan examinare

QPR/WR HP Buletine NDT

13 Controlul dimensional si al geometriei pieselor sudate

SR EN 1090-2:2008 TS

SR EN 1090-2:2008 STAS 767/0-88

QI 100% MR QI HP Fisa de masuratori F-39-09

14 Curatarea suprafetelor Sa 2 ½ Rz = 30÷50

SR EN 8501-1:2007 SR EN 8503:2006

SC 100% TS QI HP Proces verbal protectie anticoroziva

15 Protectie anticoroziva Conform TS SR EN 12944:2002 QI 100% - QI PV protectie anticoroziva 16 Controlul calitatii protectiei

anticorozive si al grosimii peliculei

TS* SR EN 12944:2002 SR EN ISO 2409:2007 SR EN ISO 2808:2007

QI

TS

QI

HP

Proces verbal protectie anticoroziva F-46-09

17 Control final in fabrica Conform procedura QMS

Conform cerinte TS FIC 100% MR; SPR FIC Certificat calitate Declaratie de conf.

18 Receptia in fabrica TS

SR EN 1090-2:2008 TS

QPR; CRC 100% Documentatie executie

QPR CRC Inregistrari si documente receptie

Legenda: QPR – Quality Production Responsible / Reponsabil calitate productie; QI – Quality inspector / Inspector calitate; WR – Welding Responsible / Coordonator sudura; SC – Self control / Autocontrol; MR – Measurement report / Fisa de masuratori; FIC – Final Inspection Commission / Comisie receptie finala; SPR – Special Processes Report / Raport process special; TS – Technical Specifications / Caiet de sarcini; HP – Hold Point / Punct stationare; QMS – Quality management System / Sistem de management al calitatii; CRC - Customer Reception Commission / Comisie receptie client; PO-18-09 – Welding operational procedure / Procedura operationala sudare; VT – Visual test / Test vizual; NDT – Non Destructive Test / Test nedistructiv; EMM – Monitoring and Measuring Equipment / Echipamente monitorizare, masurare.

NOTA: Acolo unde sunt aplicabile mai multe reglementari vizand aceeasi problema, se va alege varianta cea mai restrictiva.