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SEMICONDUCTOR
CATALOGUE
52-1, Jalan Musytari An U5/AN,Subang Pelangi, 40150 Shah Alam,Selangor, Malaysia
Tel : +60-82-266 523Fax : +60-82-266 525
www.kylresources.com
KYUNG LIM RESOURCES
1. COMPANY INTRODUCTION PAGE1.1 Company Overview 41.2 Group Structure 61.3 Company History 71.4 Our Services 81.5 Awards & Recognition 9
2. PRODUCT INTRODUCTION2.1 SEMICONDUCTOR
2.1.1 Implanter Service 122.1.2 PVE Endura Support Plan 182.1.3 TEL Parts 232.1.4 DRM Y 203 272.1.5 AIN & Metal Heater 322.1.6 Robot Overhaul Service 422.1.7 Ceramic Parts 482.1.8 Loadlock Conversion 612.1.9 ETO to ENI Generator 652.1.10 Ceramic Bearing 722.1.11 Ceramic Bearing for HP / HP+ Pivot 802.1.12 Auto Mirror System 832.1.13 Heating Pipe 872.1.14 HP+ Robot Upgrade 922.1.15 AIM Convert 952.1.16 Flash Memory Driver 1002.1.17 HDP Upgrade 1032.1.18 Fast Vent Diffusion 1082.1.19 Heater & Bellows 1112.1.20 Ch B Sensor for Endura 117 2.1.21 Susceptor Housing 1212.1.22 Heat Exchanger Manifold 1262.1.23 PIEZOCON Gas Concentration Sensor 1312.1.24 Equipment Refurbishment & Upgrade Services 1452.1.25 Hook-Up Services 1502.1.26 Heat Jacket 1552.1.27 TMAH Chemical Distribution System 1652.1.28 Part Clearing & Coating 171
2.2 OTHERS2.2.1 Rubber Flooring 178
CONTENTS
1. COMPANY INTRODUCTION
4
1-1 Company Overview
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Company NameKyung Lim Holding Pte LtdKyung Lim Resources (Sarawak) Sdn. Bhd
CEO Jodie Chung
Establishment Year 2012
Nature of BusinessConsulting Services, Semiconductor Services, Chemical & Construction Materials Supply
Office
Headquarters:AT310 & AT410, Level 3 & 4, Tower A2, Block A, Icom Square, Lot 11056, Section 64, KTLD, Jalan Pending, 93450 Kuching, Sarawak, Malaysia.
Singapore Office:32, Ang Mo Kio Industrial Park 2, 06-08 Sing Industrial Complex, Singapore 569510
Contact No. 082-266 523 / 082-266 528
Fax No. 082-266 525 / 082-266 529
YOUR ONE-STOP SOLUTION PROVIDER
5
Company Overview
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Kyung Lim Resources (KYL) is the first ever consulting company in Malaysia that integrate the solutions for
both corporate and engineering requirements, unlike no other. Our focus are mostly to facilitate foreign
investors performing manufacturing activities that intended to establish a viable business in Malaysia. Our
task force include preeminent partners and companies in various area of expertise. We utilize these
capabilities to develop a complete and competitive solutions at all stages of client’s investment process.
After a completed engagement, KYL provides ongoing support and follow-up with client and/or potential
investor to ensure that identified milestones and performance targets are met.
+50 EXPERTS
We work with more than 50 experts
from our partners and affiliates, with
unique expertise in corporate,
engineering, industrial and strategic
consulting.
3 COUNTRIES
We are present in Malaysia,
Singapore & South Korea and are
constantly developing.
7 OFFICES
We are operating in 7 offices
and are expending to deliver our
services worldwide.
+17 YEARS
We have been active in the market
for more than 17 years and have
established engagement with a
handful of foreign investors & local
government agencies throughout
the years.
1-1
6
Group Structure
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
KYUNG LIM HOLDING
KYUNG LIM RESOURCES
ACFM EnC
CONSULTING SERVICE Company Incorporation & Maintenance Account & Financing Development Order Planning & Permit Licensing & Incentives Environmental Permit
SUPPLY & TRADING Manpower Charcoal, Woodchips, Coal, Marble Industrial & Specialty Chemicals Lithium-Ion Battery Materials Electrical Equipment Wire & Cables Lighting & Accessories Welding Consumables Steel Structure Rubber Tiles Telecommunication Products Heating Jackets
SEMICONDUCTOR Equipment Installation & Maintenance Tool Financing Service Cleanroom and Utilities-related Design &
Construction High-Purity Chemical Regeneration System
SUPPLY & TRADING Industrial & Specialty Chemicals Lithium-Ion Battery Materials Cleanroom Facilities
ENGINEERING SERVICES Project Management Design Procurement Construction Commissioning Facility Maintenance
CLEANROOM FACILITY Semiconductor Facility-related Design &
Construction GMP Facility-related Design & Construction Chemical & Gas Supply System Utilities Supply Facility
1-2
7
Company History
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
ESTABLISHMENT of
ACFM EnC
BRANCH OFFICE
In Munich, Germany
(Semiconductor
Facility)
USD 60 MILLION
of Sales Turnover
ESTABLISHMENT
of Kyung Lim Resources
(Consultation & Supply
Chain Management)
SUPPLY & TRADING
of Construction Materials
ESTABLISHMENT
of Branch Offices in Johor &
Kuala Lumpur and Material
Gallery in Kuching
ESTABLISHMENT
of Kyung Lim Holding Pte
Ltd In Singapore
2002
2008
2009
2012
2015
2018
2019
2020SUPPLY & TRADING
of Specialty Chemicals
CONSULTATION
of Foreign Direct
Investment
1-3
8
Our Services
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
KYUNG LIM
RESOURCES
CONSULTING
SERVICES
SEMICONDUCTOR
SERVICES
SUPPLY &
TRADING
• Corporate Consulting Services• Industrial Engineering Consulting Services
• Equipment Refurbishment• Fabrication & Hook-up Services• Parts Cleaning & Coating• Other Equipment services
• Industrial & Specialty Chemicals• Construction Materials• Industrial Materials, Equipment & Machinery
VISIONTo be the preferred consulting company providing value added solutions in business establishment, manufacturing, engineering and supply chain management.
MISSIONTo be the leading consulting company which act as a one-stop solution centrein Malaysia, and thereafter in Southeast Asia
1-4
9
Awards & Recognization
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Letter of Recommendationfrom OCI Malaysia Sdn. Bhd.
Letter of Recommendation from Huchems Fine Chemical Corp
Letter of Recommendation from SilterraMalaysia Sdn. Bhd.
Letter of Recommendation from SoulbrainE&I Malaysia Sdn. Bhd.
SILTERRA MALAYSIA SDN. BHD. (368948-D) Lot 8, Phase 2, Kulim Hi-Tech Park, 09000 Kulim, Kedah Darul Aman, Malaysia.
Tel : 604-401 5111 Fax : 604-401 5005 Website : www.silterra.com
28 September 2017
To Whom It May Concern,
Reference Letter for ACFM Engineering and Construction Sdn Bhd
We are providing this reference letter in good faith for our business partner, ACFM Engineering and
Construction Sdn Bhd (“ACFM EnC”), as a result of their excellent performance in providing EPC to our
company.
ACFM EnC has been an EPC provider to Silterra and has quickly proved itself as a reliable provider of
professional services related to but not limited to EPC.
Mr Charlie Yoon, the CEO of ACFM EnC, and his employees have successfully delivered a number of
projects and services for our business.
The breadth and depth of their knowledge combined with proven reliability qualifies them to implement
complex projects.
Given our experience from the contractual engagements with ACFM EnC, we are pleased to recommend
them as a supplier of professional services.
Yours sincerely,
SILTERRA MALAYSIA SDN. BHD.
Firdaus Abdullah
CEO
1-5
10
Awards & Recognization
Korea President Award
Round Table Meeting Among Korean Captains of Industry with Former Prime Minister of Malaysia
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
1-5
2. PRODUCT INTRODUCTION
2.1 SEMICONDUCTOR2.1.1 Implanter Service
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-1 Implanter Service
13KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Performing high quality service of Ion Implanter based on well trained and experienced of system installation, relocation, refurbishment and On-Site Support with trained products knowledge and we provides used tools including spare parts
PAID SERVICE
RELOCATION OVERHAUL SPARE PART
USED TOOLSREFURBISH
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-1 Implanter Service
14KYUNG LIM RESOURCES (SARAWAK) SDN BHD
STARTUP & PROCESS ACCEPTANCE
SCHEDULE
TOOL STARTUP
OPTIONAL SUPPORT
POST STARTUP WARRANTY
OPTIONAL MAINTENANCE
TECHNICAL SUPPORT
3MTH WARRANTY
Resources and schedule (gantt chart) will be provided to customer.
Tool startup will include starting up machine (tier 1) functional tests to OEM BKMs (tier 2)
Optional support to customer for process qualification will also be provided (tier 3)
Post startup warranty will be provided
Optional PM service & maintenance is also available after warranty
Technical support will also be available from KYL engineering team
3 months warranty provided (labor and spare parts)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-1 Implanter Service
15KYUNG LIM RESOURCES (SARAWAK) SDN BHD
SERVICE AVAILABLE TOOL SUMMARY
Tools & Parts
Maker Model
Varian
High Current
120-10, 160-10, 120XP, 160XP, E1000/HP, VIIsion 80/200, VIIsta80
Medium Current
CF-3000, 350D/DE, 300XP, E220/500 Series, VIIsta 810
High Energy
G15XX Series & Kestrel 650/750
Axcelis
Medium Current
NV6200/8200P
High Energy
NV Series, GSD Series
AMAT Quantum Series
WARRANTY SUPPORT
Work on setting up systematic method of temporarily
using customer’s parts stock
KYL will procure part as soon as possible
Provide replacement parts in timely manner back to
customer
Parts in Ex-Stock Parts to Order
Compile a list of high usage parts with customer’s
engineering team
Stock agreed high usage parts at KYL Holding
Parts will be delivered to customer within 8hours from
KYL Holding
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-1 Implanter Service
16KYUNG LIM RESOURCES (SARAWAK) SDN BHD
VARIAN IMPLANTER PARTS
Tools & Parts
525CCIG TILTER ALIGNMENT ZIG TVL FARADAY ASSY ESC
TILTER ROPLAT TC GAUGE CONTROLLER CARTRIDGE ASSEMBLY
POWER SUPPLY CHILLER WATER PUMP MKS CCIG
PROFILE CUP BEAM REDUCTER MANIPULATOR ASSY MANIPULATOR ASSY
MAGNET INTERLOCK SWITCH RETAINER ASSEMBLY ORIENT ASSY TILTER HEAD ASSY
CHAMBER TOP PLATE ROTARY FEED THRU PROFILER CUP ROPLAT CARTRIDGE
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-1 Implanter Service
17KYUNG LIM RESOURCES (SARAWAK) SDN BHD
ACELIS IMPLANTER PARTS
Tools & Parts
GSD-HE GSD-160 GSD-200
MANIPULATOR HEAD DISC TEMPERATURE SENSING KIT LIGHT LINK CABLE
WAFER WALKOUT SENSOR AIR PRESSURE SENSOR KIT
2.1 SEMICONDUCTOR2.1.2 PVE Endura Support Plan
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-2 PVE Endura Support Plan
19KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Most of engineer have more than 10 years experience of Endura™ systemRefurbished 3 Endura™ systems in Singapore
Vast experience in Technical Support, Chamber addition, Start up service
EXPERIENCED LEVEL• Unsurpassed experienced level on Endura ®• Far Superior Endura® customer field experience than OEM engineers
GUARANTEED SPECIFICATION• Unsurpassed experienced level on Endura ®• Far Superior Endura® customer field experience than OEM engineers
QUALIFICATION SUPPORT COMMITMENT• Technologists will fully support qualification of basic and device qualifications• Service provided without any additional cost to customer
PROVEN ALTERNATIVE to OEM• Capabilities proven at multiple customers worldwide• QT can be an alternative to OEM at SSMC without compromise in quality
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
20KYUNG LIM RESOURCES (SARAWAK) SDN BHD
STARTUP & PROCESS ACCEPTANCE
SCHEDULE
TOOL STARTUP
OPTIONAL SUPPORT
POST STARTUP WARRANTY
OPTIONAL MAINTENANCE
TECHNICAL SUPPORT
3MTH WARRANTY
Resources and schedule (gantt chart) will be provided to customer.
Tool startup will include starting up machine (tier 1) functional tests to OEM BKMs (tier 2)
Optional support to customer for process qualification will also be provided (tier 3)
Post startup warranty will be provided
Optional PM service & maintenance is also available after warranty
Technical support will also be available from KYL engineering team
3 months warranty provided (labor and spare parts)
2-1-2 PVE Endura Support Plan
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-2 PVE Endura Support Plan
21KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Endura Product Snapshot
Wafer Size200 mm SNNF / JMF
150 mm SMF / JMF
Process
Co Std, ALPS Cu SIP, Encore
Ti Std, Coh, IMP, ALPS
TiN Dura, Coh, SIP, Std TxZ, HP+ Txz
TTN Dura, Coh, SIP
Al Std, Hot, ALPS II
Pedestal
Clamped Standard Heater / HTHU
Unclamped101 / A101 / B101 / MCA ESC / MCA+ /
LTESC
LoadlocksNarrow body with Tilt-out
Wide body with SMIF Compatibility
Specialized Service for Endura System
150mm / 200mm Endura™metalization semiconductor equipment Tool Refurbishment
Customized Upgrades - Chamber addition / Chamber Upgrade / Robot Upgrade
Tool Relocation , De-installation
Paid Maintenance Service
System Troubleshooting
Spare parts supply and services
Sub-components overhaul and repair
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-2 PVE Endura Support Plan
22KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Refurbishment Timeline
ww-02System Auditww-01 ~ 00
Document Setting System Move In ww01Determine Chamber ConfigurationSend out Parts for CleaningOrder Parts for Chamberww02
Modify Chamber Configurationww03Install Missing Parts on ChamberLeak Check ChamberTest Power Suppliesww04
Install Chambers on MFComplete MF Refurbishment
Retrofit Remaining Parts onto Systemww05Power Up & TestTest InterlocksRobot Calibratioww06
Pump down to Base VacWager Cycling
Power Test
ww07Final TestCertificationSource Inspection
Work on setting up systematic method of temporarily
using customer’s parts stock
KYL will procure part as soon as possible
Provide replacement parts in timely manner back to
customer
Parts in Ex-Stock Parts to Order
Compile a list of high usage parts with customer’s
engineering team
Stock agreed high usage parts at KYL Holding
Parts will be delivered to customer within 8hours from
KYL Holdigs
Warranty Support
2.1 SEMICONDUCTOR2.1.3 TEL Parts
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-3 TEL Parts
24KYUNG LIM RESOURCES (SARAWAK) SDN BHD
TEL Part Lists
IFM (Intelligent Flow Meter) DSS(Dispense Sensing System) Tower interface Board LED Light System
DIC (DSS Indicator Controller) HSS (High Speed Shuttle) Optic Fiber FBD (Flow Ball Detector)
HOT PLATE
PCH CHP HHP
LHP PLATE HCL
PUMP ACT Controller
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-3
25KYUNG LIM RESOURCES (SARAWAK) SDN BHD
TEL Part Lists
ASML WTS AGV LED (Lot End Detector)
IIB (Intelligent Indicator Bubble System)
ACT-8 Bakes
LHP, HHP,DHP,CHP,PCH,PHP,HPH, ADH
ACT-12 Bakes
LHP, HCH,DHP,HEL,PHP,HPH, ADH
MARK-7,8 Bakes
LHP, DHP, ADH
TEL Parts
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-3
26KYUNG LIM RESOURCES (SARAWAK) SDN BHD
TEL Parts Repair Services
NIKON CONTROLLER – Repair & Sales
NAME PHOTO MODEL NAME O/SAPPLICAPABLE
MODEL
VAX STATIONVAX Station 4000
90/96OPEN VMS 5.5OPEN VMS 6.1
4425i, il1, il2, EX12
ALPHA STATIONAlpha Station
255/300OPEN VMS 6.2OPEN VMS 7.1
Il4, EX14
DMCC ETM25-SAOPEN VMS 7.1OPEN VMS 7.2
SF Series, S Series
ALPHA SERVER DS-10OPEN VMS 7.2OPEN VMS 7.3
SF Series, S Series
SYSTEM MODULE REPAIR
Drivers, Boards Process Plate Controllers AC / DC Power Supplies
TEL Parts
2.1 SEMICONDUCTOR2.1.4 DRM Y 203
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-4 DRM Y203
28KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Plasma Spray Coating
Coating Material: Alumina (Al2CO3), Yttria (Y2O3), Alumina + Yttria, Aluminium, Titanium
ADHENSION MECHANISM
① Liquid Coating Material in Flight② Impact on Surface③ Transfer of heat to the base material④ Solidification and contraction of the coating material⑤ Mechanical Bonding⑥ Local diffusion or fusion (During heat treatment)
ADVANTAGES APPLICATION
ParticleReduction
LongerLifetime
Thick FilmStructure
VariousSubstrates
Semiconductor Parts
Industrial Equipment Parts
LCD Equipment Parts
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-4 DRM Y203
29KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Erosion Properties of Materials
No Material Surface Treatment Method
Erosion Thick
1 Y2O3 (99.9%) Plasma Spray 6.1
2 Y2O3 (99.8%) Plasma Spray 7.2
3 Al2O3 (99.9%) Plasma Spray 8.1
4 B4C Plasma Spray 28.0
5 SiO2 (Quartz) - 39.0
6 Al2O3 (Alumite)
Anodizing 39.5
ONE STOP SOLUTION
Mac
hin
ing
An
od
izin
gP
lasm
a Sp
ray
Co
atin
g
• CNC Machining• Precision Machining
• Sulfuric, Oxalic Acid Method• Post Machining
• Masking & Sanding• Plasma Spray Coating
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-4 DRM Y203
30KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Plasma Spray Coating Process
Bead Blasting APS Coating Part Clearing Baking
IncomingInspection
Pre-Treatment
Masking Bead Blasting Masking
FINAL INSPECTION
Baking Part ClearingPost
TreatmentAPS Coating
COATING EFFECT
• Uniformity of coating quality• Improvement adhesion intensity of
coating layer• Improve electrical function• Particle reduction• Protecting coating layer from moisture
• Reduce peeling offside & Arcing issue
• Yield Improvement• Improve capturing contamination• Resolve particle issue• Prolong coating lifetime
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-4 DRM Y203
31KYUNG LIM RESOURCES (SARAWAK) SDN BHD
TEL Parts Coating Services
Type Install Base Qualification Coating SpecCurrent Coating
Cycle
Brand New
Korea : H
Singapore : C
2004,
Under Eval
Substrate (Al anodizing)
Coating Material (Y2O3)
Thickness (200 ± 50um)
Roughness (- 4 ± 2um)
6~12months
Re-Coating
Korea : H
Singapore : C
2004,
2006
Upper Electrode Baffle Plate Depo Shield Ring
Bellows Cover Window Depo
2.1 SEMICONDUCTOR2.1.5 AIN & Metal Heater
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
33KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN Heater Brand New
8” AIN HEATER SPECIFICATION
ITEMS SPECIFICATION REMARK
Setting Temp. 550
Temp. Uniformity < 1% @550 @ 5.5Torr Ar
Power 208VAC Max. 20A
Heating Rate < 18/min @ 25 Coolant
Cool Down Rate < 30/min
Electrical Resistivity 2.2 ~ 5 Ω 1 Zone
Leak Rate < 5 X 10-8 mbar l/sec
Leakage Current < 30mA @ 550
RF Element Capacitance 1.5 ± 0.5 nF @ 1kHz
Insulation > 40MΩ @ R.T
STRUCTURE OF HEATER
ITEMS MATERIALS DESCRIPTION
AlN Plate AlN Heating
AlN Shaft AlN Support
Al Mount Aluminum 6061 Assembly
Heating Rod Nickel Power Supply
RF Ground Rod Nickel RF Ground
Heating Element Molybdenum Heater
RF Ground Mesh Molybdenum Ground
AIN & Metal Heater
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5 AIN & Metal Heater
34KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN HEATER PROCESS FLOW
TUBE PROCESS TUBE JOINNINGPLATE PROCESS
Raw Powder
Granule Powder
Green Body
1st Sintering
Metal Insert
2nd Sintering
Machining
Plate Joinning
Raw Powder
Batching & Mixing
Spray Dying
CIP & Green Machining
Dewaxing & Sintering
Machining
Machining
Sintering
Nickel Rod Brazing
Brazing
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
35KYUNG LIM RESOURCES (SARAWAK) SDN BHD
ASSEMBLY OF GIGA-FILL AIN HEATER
AIN & Metal Heater
ConductionConvection
Radiation
Thermo-couple (K Type) : Temperature T2
Thermo-vision System : Temperature : T1
Window
Heating Test by IR Camera
ASSEMBLY OF GIGA-FILL AIN HEATER
T/C Monitoring System
Thermo Vision System
Heating Test System
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
36KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
PART No. & INSTALL BASE
Material Size Maker Item P/N ProcessBrand New
Refurbishment
Install Base
Ceramic
200mm AMAT
Producer Heater
0200-355270010-038400040-355270040-363830040-370100040-450080040-473180040-516120040-612690040-704790040-815130040-815140040-86263
HTNTEOSBPSGNIT
SiONACL
O O
Korea: S, H, DUSA: TChina: H, S, GSingapore: C, S, TTaiwan: TJapan: SMalaysia: X
Gigafil Heater(CXZ)
0010-038430040-370100040-61269
BPSGTEOS
O O
300mm AMAT
Producer Heater
0010-116810010-119080040-031830040-040480040-490200040-070310040-070330040-824210041-016520040-539760040-840510040-84251
HTNTEOSBPSGNIT
SiONACL
O O Korea: S, HChina: SSingapore: C, UTaiwan: T
Producer Heater
0040-544490040-88097
HARP X O
Metal 200mm AMAT
DXZ Heater0040-321480040-39240
Ti O O Taiwan: T
WXZ Heater 0040-39180 Ti O O
TXZ Heater 0040-04542 W O O Korea: H
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
37KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
Metal Heater Refurbishment Services
REFURBISHMENT PROCESS
FUNCTION TEST
Heating Simulation
Heat-Up Test Chamber
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
38KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
Metal Heater Refurbishment Services
FEATURES
TYPES
SCHEME(DxZ Heater)
COMPONENTS(DxZ Heater)
DxZ Heater TxZ Heater
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
39KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
AIN Heater Refurbishment Services
FEATURES
In case of applying Refurbishment- Not connect Heating Terminal ( Measurement Resistance is Zero or ∞.)- Shutdown Plasma ( RF Ground Terminal is not connected.)
200mm AIN Heater 300mm AIN HeaterAIN Producer Heater
Used Al Mounts of all heaters to be refurbished are changed into new one.
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
40KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
AIN Heater Refurbishment Services
PROCESS FLOW
Incoming Inspection
Cleaning of Heater
Manufacturing Accessory
Joining Terminal
Assembly of Al Mount
QC Final Inspection
2nd Cleaning
Packing
Shipping
ADVANTAGES OF REFURBISHMENT
Providing better quality by reducing Arching Issues
Providing better performance by increasing RF Ground Terminal Lifetime
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-5
41KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIN & Metal Heater
AIN Heater Refurbishment Services
SCHEME (PRODUCER AIM HEATER)
Maker Equip.Wafer
Size
PartsMaterial Picture Remark
Description OEM Part No.
AMAT Producer 200mm PECVD Heater 0200-35527 AIN
AMAT Producer 300mm PECVD Heater 0040-07033 AIN
[PARTS INFORMATION]
[STURUCTURE OF HEATER]
ITEMS DESCRIPTION
AIN Plate Heating
AIN Shaft Support
AI Mount Assembly
Heating Terminal Power Supply
RF Ground Terminal RF Ground
2.1 SEMICONDUCTOR2.1.6 Robot Overhaul Service
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-6
43KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Robot Overhaul Service
BUSINESS DESCRIPTION
Robot Repair & OverhaulTransport & Measurement Equipment for
LCD & Fab System
Robot Up - Grade
Robot Replacement for NEW ModelRobot Refurbishment
ADVANTAGES OF KYL
Capability to repair a wide range of semiconductor robots at competitive price with warranty
Capability to repair robot system controller
Support customers for controller PCBs
Service report comes with every repair or overhaul
Support customers with one-to-one robot exchange & supply parts in the robot systems.
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-6
44KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Robot Overhaul Service
Robot Types
DESCRIPTION MODEL
GENMARK ROBOT ASSEMBLY & CONTROLLER GB3, GB4, GB4P, PRE ALIGNER
BROOKS ROBOT ASSEMBLY MTR5, VTR5, Z-BOT
PRI (EQUIPE) ROBOT & PRE ALIGNER ASSY & CONTROLLER
ATM-100, ATM-200, PRE ALIGNER
MECS ROBOT ASSEMBLY & CONTROLLER UTS-100, 200, 800, 1000, 3400
FUSION ROBOT ASSEMBLY
YASGAWA ROBOT ASSEMBLY SV3
GENMARK ROBOT INSTALLAION STATE OF EACH SYSTEM
GB3 GB4 GB4P
GB8
GB7
GENUS SYSTEM (6000: CVD PROCESSGB3
GB4 CANON STEPPER (APT-5800: CVD PROCESS)AG (MEASUREMENT EQUIPMENT)FALCON SYSTEM (ETCH PROCESS)ULTRA TECH STEPPER (UTS: PHOTO PROCESS)4-POINT PROBE (OP2600: MEASUREMENT)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-6
45KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Robot Overhaul Service
Robot Types
BROOKS ROBOT INSTALLAION STATE OF EACH SYSTEM
MAG7 VCE3 VCE4 VTR3 (Z-BOT) MTR5
FEATURES MTR5 VTR3 VTR5 VCE3 VCE4
Novellus System (CVD Process) O O O O
Genus System (7000: CVD Process) O O O
Gasonic System (Etch Process) O
LAM System (Etch Process) O O O O
Joosung System (CVD Process) O
BROOKS ROBOT INSTALLAION STATE OF EACH SYSTEM
ATM 100 ATM 200
PRE ALIGNER
FEATURES ATM 100 ATM 200Pre
Aligner
Therma Wave (Opti Probe 2600: Measurement Equipment)
O O
Laser Marking (Measurement Equipment)
O O O
Tencor (Surfcan: Measurement Equipment)
O O
Metra 2155M (Measurement Equipment)
O O
Lumonics (Measurement Equipment)
O O
AIT (Measurement Equipment) O O
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-6
46KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Robot Overhaul Service
Robot Types
MECS ROBOT INSTALLAION STATE OF EACH SYSTEM
UTS 100 UTS 800
UTS 3400 Robot Controller
FEATURES UTS100 UTS200 UTS800 UTS1000 UTS3400
W/J System(CVD Process)
O
Canon System(End Fab Process)
O
SEM(Measurement Equipment)
O
M511AE System O
MAS 1800 System(ETCH Process)
O
MAS 8000 System(ETCH Process)
O
Canon System(ETCH Process)
O
OTHER ROBOTS
HP / HP+ ROBOT VHP / VHP+ ROBOT
FUSION ROBOT YASGAWA ROBOT SV3YASGAWA ROBOT
XV-RCM4700
Other Robots
AMAT Robot
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-6
47KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Robot Overhaul Service
Robot Overhaul & Repair Flow Chart for Sample
Backup Robot Data
Pre-Inspection for Robot Driver
Initial Report
Dismantle Robot Driver
Change out Faulty Parts
Assemble back Robot Driver
Perform Calibration & Alignment
Perform Reliability Test without Arm Set for 12 hours
Perform Repeatability & Reliability Test with Arm Set for 24 hours
Final Visual Check for Any Loose Connection
Restore Back the Backup Data
Packing & Delivery
2.1 SEMICONDUCTOR2.1.7 Ceramic Parts
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
49KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM RAINBOW 4500
Upper Electrode:839-011907-001 / 839-011907-100 / 839-011907-111 (8-inch)839-011906-001 (6-inch)
Attachment Ring:716-011923-001 (8-inch)716-011543-001 (6-inch)
Plate Wafer Clamp:716-011563-xxx / 716-011580-xxx / 716-028721-xxx716-028678-xxx / 716-028668-xxx / 716-028688-xxx
Edge Ring:716-020904-016 (6-inch)716-020904-018 (8-inch)
Filler Ring:716-020905-001
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
50KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM RAINBOW 4500 XL
SiC Baffle Plate:716-140125-100
Upper Electrode:839-011907-100 / 839-011907-111
Upper Keyed Ring:716-140432- xxx
Confinement Rings (2 or 3):716-140236-xxx
Focus Ring:716-140118-001
Hot Edge Ring:716-140163-001 (Alox 6”) / 716-140139-008 (Alox 8”)716-140139-211 (poly silicon, 8”)716-442086-xxx (single crystalline silicon, 8”)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
51KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM RAINBOX EXELAN
SiC Baffle Plate:716-140125-100
Upper Electrode:839-011907-100 / 839-011907-111
Confinement Ring:716-443083-004 (top)
Confinement Rings:716-443090-002 (middle)716-443084-003 (bottom)
Focus Ring:716-443129-001
Hot Edge Ring:716-443086-xxx (single crystalline silicon, 8”)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
52KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM TCP9600 BAC
Upper Shaped Window716-330121-001 / 716-330121-201 / 716-330121-211716-330121-004 / 716-330121-014 / 716-330121-214716-330121-006 / 716-330121-016 / 716-330121-216
Plate Wafer Clamp:716-330167-x5x (5-inch) / 716-330167-x6x (6-inch)716-330167-x8x (8-inch)
Focus Ring:716-011830-006 (6-inch) / 716-011830-008 (8-inch)
Confinement Rings:716-011651-006 (6-inch) / 716-011651-008 (8-inch)
Filler Ring:716-330162-002
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
53KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM TCP9600 ESC
Upper Shaped Window716-330121-001 / 716-330121-201 / 716-330121-211716-330121-004 / 716-330121-014 / 716-330121-214716-330121-006 / 716-330121-016 / 716-330121-216
Focus Ring:716-330504-061 (6-inch jeida)716-330504-064 (6-inch)716-330504-081 (8-inch)
Filler Ring:716-031453-002
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
54KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
LAM TCP9600PTX
Plate Shield 21 Holes:716-330892-007
Edge Ring:716-330045-001 / 716-330045-002 / 716-330045-003716-330045-004 / 716-330045-281
Insulator Ring:716-330915-001
Uniformity Ring:716-331051-002716-331051-003
Chamber Liner:715-330825-007* (alumina version)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
55KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
TEL UNITY ETCHERS
Silicon Focus Ring
Qtz
Qtz
Qtz
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
56KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
AMAT SUPER-E & MxP(+)
Uni Insert:0200-102460200-00410
Si Top Ring:0200-366970200-01511
Si Insert Ring:0200-104460200-01509
Shadow Ring:0200-00176 / 0200-00637 / 0200-01119 0200-01216 / 0200-10151 / 0200-10176 0200-36696 / 0200-10243 / 0200-104450200-39346
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
57KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
AMAT DPS
Single Ring:0200-10378 / 0200-35824
0200-39152
Capture Ring:0200-35335 / 0200-35323
0200-00247
Focus Ring:0200-00136 / 0200-358280200-10377 / 0200-39140
DPS Dome:0200-00175 / 0200-103240200-39137 / 0200-35267
0200-35956
Housing Gas Feed:0200-35290 / 0200-35295
Plug Gas Nozzle:0200-35291 / 0200-35296
Aperture Cover:0200-39...
Window End Point:0200-39133 / 0200-391350200-35292 / 0200-35293
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
58KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
AMAT ULTIMA HDP
HDP Dome:0200-18062 / 0200-01006
Top Nozzle:0200-18086
Side Nozzle:0200-00635 / 0200-18082 0200-18093
Collar Ring:0200-18078 / 0200-180950200-18109
Cover Ring:0200-18077 / 0200-18081
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
59KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
AMT DxZ
Lift Pins:0200-10284
Edge Ring:0200-10169
AlN Cover Plate:0200-34630 / 0200-36630 (non-dimpled)0200-01655 (wide pocket) / 0200-36631 (dimpled)
Pumping Ring:0200-09975
Chamber Insert:0200-10143
Isolator Pumping Plate:0200-10144
Liner Junction: 0200-10157
Sleeve Junction: 0200-10158
Liner Ceramic: 0200-10160
C-Shaped Ring: 0200-36415
Ceramic Pumping Insert: 0200-10164
Pumping Ring: 0200-36416
Ceramic Lead: 0200-10163
Pumping Ring: 0200-36417
Ceramic Cover: 0200-36418
Other DxZ Consumables:
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-7
60KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Parts
NOVELLUS CVD
Cover Plate
Alox Fork
Exclusion Ring
Focus Ring
2.1 SEMICONDUCTOR2.1.8 Loadlock Conversion
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-8
62KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Loadlock Conversion
Loadlock Conversion
WIDEBODY LOADLOCK CONVERSION
Dismantle Narrowbody Loadlock
Install Widebody Loadlock
Configure Utility
Pumping Line with Valve
Vent Line with Valve
Install Front Panel
Install SMIF Interface
Handoff Calibration
Functional Test
Tool Release
WIDEBODY LOADLOCK ASSEMBLY
AMAT Centura 5200 / AMAT Endura 5500
Wafer Mapping Kit / Wafer Sliding Sensor /
Stage Rotation Kit
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-8
63KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Loadlock Conversion
Loadlock Conversion
FRONT PANEL & UTILITY LINE
SMIF INTERFACE KIT – BOARD, CABLES & BRACKETS
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-8
64KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Loadlock Conversion
Loadlock Final Check Sheet - Sample
2.1 SEMICONDUCTOR2.1.9 ETO to ENI Generator
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-9
66KYUNG LIM RESOURCES (SARAWAK) SDN BHD
ETO to ENI Generator
ETO VS ENI GENERAL INFORMATION
ETO to ENI Generator Retrofit
DESCRIPTION ETO ENI COMMENT
SIGNAL CABLE
TOP 0150-18040 TOP 0150-08598 Need To Replace
SIDE 0150-18041 SIDE 0150-08599 Need To Replace
BIAS 0150-18042 BIAS 0150-08600 Need To Replace
MW 0150-18043 RPS 0150-05646 Need To Replace
GENERATOR
TOP ETO TOP NOVA 50 Need To Replace
SIDE ETO SIDE NOVA 50 Need To Replace
BIAS ETO BIAS GHW 50 Need To Replace
MW Controller Ultima STD RPS Ultima Plus
Seriplex PCBSeriplex A/B Seriplex A/B Same
Seriplex C/D Seriplex C/D Same
Power Spec 3p 208v 125Amp 3p 208v 125Amp Same
PCW Supply 1/2 " QDC 1" FPT
PCW Return 1/2 " QDC 3/4" FPT
Dimension W*D*H (573*936*2046) W*D*H (56*94*109)
1. Seriplex Board : Same as ETO.
2. Generator Cable : Seriplex Connector is the same, Generator Connector is different Thus changes are needed
3. Software : Software Upgrade (above E 3.5)
4. As the Standard chamber uses microwave, ENI retrofit is not applicable (Applicable in PLUS chamber)
Frequency Max Pwr
Top RF 1.8 ~ 1.915MHz 5000W
Side RF 2.015 ~ 2.165MHz 5000W
Bias RF 13.56MHz 5000W
Frequency Max Pwr
Top RF 1.8 ~ 1.915MHz 5500W
Side RF 2.015 ~ 2.165MHz 5500W
Bias RF 13.56MHz 5500W
ENI
ETO
BENEFITS OF RF GENERATOR
PM procedure is much easier than ETO Max Power is much higher than ETO (Need
high RF power for better gap fill performance)
Cost reduction for customer
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
67KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-9 ETO to ENI Generator
ETO Generator
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
68KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-9 ETO to ENI Generator
ETO Generator
ETO Generator Connection
TOP
SIDE
BIAS
M/W
TOP Gen.
MW Cont.
SIDE Gen.
BIAS Gen.
Power Deck.
DI Unit.
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
69KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-9 ETO to ENI Generator
ENI Generator
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
70KYUNG LIM RESOURCES (SARAWAK) SDN BHD
ENI Generator
ENI Generator Connection
TOP
SIDE
BIAS
RPS
TOP Gen.
SIDE Gen.
BIAS Gen.
2-1-9 ETO to ENI Generator
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
71KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Retrofit Schedule for Generator
Contents D 1 D 2 D 3
Fab in the generator rack
De-installation utility & cable for old generator rack
Remove old generator rack
Positioning for new generator rack
Hook up the PCW (Customer)
Installation for new generator and other units
Hook up cables
Test of RF generator
Calibration for RF power
Seasoning test with wafer (Customer)
Confirming RF with run wafer (Customer)
2-1-9 ETO to ENI Generator
2.1 SEMICONDUCTOR2.1.10 Ceramic Bearing
These ceramic bearings are used for semiconductor, PDP, LCD manufacturing equipment, plated equipment, synthetic fiber manufacturing equipment, optical film equipment, and all sorts of thermal treatment vacuum equipment.
With specification such as below• Deep grove ball bearing• Angular contact bearing• Thurs Bearing• Self-Aligning Ball Bearing
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-10
73KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Bearing
Ceramic Bearing
For the Atmosphere
For Vacuum Environment
For Corrosion Resistance
For High Temperature Resistance
PRODUCT FEATURES
Strong corrosion resistance:, strong acid, alkali, and salt water
Heat resistance: No hardness and strength change at high temperature
Non-magnetism, insulation resistance: Using possible at magnetic field, prevention
of generation electricity
A light weight: lighter 1/4 than general bearing
High rigidity: Hardness, Straight elasticity coefficient is higher than steel bearings
High Speed RevolutionL: The electro motion (ball) is so light that decrease the
centrifugal force when it revolute
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-10
74KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Bearing
PHYSICAL & CHEMICAL PROPERTIES
Property Unit Si3N4 ZrO2 SiC SUS440C SUS316L SUJ2
Density g/ 3.26 3.2 6.05 7.8 7.98 7.8
Hardness kg/ 1600 2800 1250 230 160 700
Toughness MN/m 6.0 2.5 7.0 - - 50
Bending Strength kg/ 100 50 120 - 24 -
Young’s Modulus 106kg/ 3.2 4.0 2.0 2.0 2.0 2.1
Specific Heat /g˚C 0.19 0.16 - 0.11 0.11 0.11
Thermal Expansion Coeff
*10-6/mm 3.5 4.2 9.0 10.1 10.5 10.9
Heat Shock Resistance T,˚C 900 400 280 - - -
Thermal Conductivity w/mK 29 120 3.0 - - -
Fatigue Life 100x 50x 80x 0.5x 1x 0.1x
Application Temp ˚C 1200 1500 800 260 260 180
Hydrochloric Good Good Excellent Fail Fail Poor
Hydrofluoric Acid Good Good Excellent Fail Fail Poor
Salt Water Excellent Excellent Excellent Fail Fail Poor
Magnetism Non Magnetism Weak Magnetism Strong
Conductivity / Insulation Insulator Conductivity
Performance and Use
Bearing
Pump
Nozzle
Bearing
DiesBearing
Bearing
KnifeBearing Bearing
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
2-1-10
75KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Ceramic Bearing
PHYSICAL & CHEMICAL PROPERTIES
DescriptionCeramic Stainless Steel
Si3N4 ZrO3 SUS440C
Corrosion
Resistance
Sulphuric Acid 0.5ml/l (25) X
Sulphuric Acid 0.5ml/l (150) X
Hydrofluoric Acid 0.5ml/l (25) X
Non Permeability < 1.001 < 1.001 Strong Magnetism
Cost High <------> Low
DescriptionCeramic Material Remark
Si3N4 Al3O3 ZrO3 SiC SUJ2
Life Time (Hrs) X X -
Density (g/) 3.26 3.8 3.2 6.05 7.8
Tensile Strength (kg/mm2) 100-150 40-50 100-120 40-50 -
Toughness (Mpa*m1/2) 7-8 4-4.5 7-9 3-5 50-60
Vickers Hardness 1400 1800 1300 2500 700
Thermal Stress Resistance 900 200 350 400 -
Stability Temperature 1000 1600 800 1500 180
Chemical Characteristic X
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
76KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-10 Ceramic Bearing
Bearing Robot
BEARING HP Robot
QT-AMAT-1110HP/HP+ Hub Ceramic Bearing
QT-AMAT-1111HP/VHP Pivot Ceramic Bearing
QT-AMAT-1112HP Arm Ceramic Bearing
3
1
2
1 2 3
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
77KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-10 Ceramic Bearing
Bearing Robot
BEARING HP+ Robot
QT-AMAT-1113HP+/VHP/VHP+ArmUpper Bearing
QT-AMAT-1115Assy Left/Right Hand Pivot & Bearing
QT-AMAT-1114HP+/VHP/VHP+ Arm Lower Bearing
QT-AMAT-1110HP/HP+ Hub Ceramic Bearing
3
1 2
4
1 2
3
4
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
78KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-10 Ceramic Bearing
Bearing Robot
BEARING VHP+ Robot
QT-AMAT-1116VHP/VHP+ Hub Bearing
QT-AMAT-1113HP+/VHP/VHP+Arm Upper
Bearing
QT-AMAT-1114HP+/VHP/VHP+ Arm Lower
Bearing
1 2 3
12
3
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
79KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-10 Ceramic Bearing
Bearing Robot
OTHERS
QT-AMAT-1117Assy, Extended Reach
Wrist, HP+/VHP+ Robot
QT-AMAT-1119Producer Robot Wrist Large Ceramic Bearing
QT-AMAT-1118Assy,Transfer Wrist HP+/VHP Retrofit
QT-AMAT-1120Producer Robot Wrist
Small Ceramic Bearing
Type Parts No Q’ty Description Description
HP
QT-AMAT-1110
QT-AMAT-1111
QT-AMAT-1112
4
4
4
Hub Ceramic Bearing
Pivot Ceramic Bearing
Arm Ceramic Bearing
0190-70076
0190-70075
0190-70070
HP+
QT-AMAT-1110
QT-AMAT-1113
QT-AMAT-1114
QT-AMAT-1115
4
2
2
1
Hub Ceramic Bearing
Arm Upper Bearing
Arm Lower BearingAssy Left/Right Hand Pivot & Bearing
0190-70076
0190-75039
0190-007630190-75571,75572
VHP
QT-AMAT-1111
QT-AMAT-1113
QT-AMAT-1116
8
4
2
Pivot Ceramic Bearing
Arm Upper Bearing
Hub Bearing
0190-70075
0190-75039
0190-76106
VHP+
QT-AMAT-1113
QT-AMAT-1115
QT-AMAT-1116
4
1
2
Arm Upper BearingAssy Left/Right Hand Pivot & Bearing
Hub Bearing
0190-75039
0190-75571,75572
0190-76106
ProducerQT-AMAT-1119
QT-AMAT-1120
4
4
Producer Robot Wrist Large Ceramic Bearing
Producer Robot Wrist Small Ceramic Bearing
3060-01746
3060-01780
Assy
QT-AMAT-1527
QT-AMAT-1528
QT-AMAT-1529
QT-AMAT-1530
1
1
1
1
Assy Extended Reach Wrist HP+/VHP+ Robot
HP+ Robot Arm Set
Producer Robot Right Arm Assembly
Producer Robot Left Arm Assembly
0010-13242
0010-13266, 13267
0040-39728
0040-38937
CERAMIC BEARING CODE
2.1 SEMICONDUCTOR2.1.11 Ceramic Bearing for
HP / HP+ Pivot
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
81KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-11 Ceramic Bearing for HP/HP+ Pivot
Ceramic Bearing for HP/HP+ Pivot
BASIC INFORMATION
HPHP/VHP PIVOT
CERAMIC BEARING4 QT-AMAT-1111
0190-70075
3060-01190
0190-35018
HP+
LEFT HAND PIVOT &
BEARING
RIGHT HAND PIVOT &
BEARING
1
QT-AMAT-1116L
QT-AMAT-1116R
0010-75571
0010-02170
0010-75572
0010-02171
FEATURES
• Strong corrosion resistance : strong acid,
alkali, and salt water
• Heat resistance : No hardness and
strength change at high temperature
(<1,000)
• Non-magnetism, insulation resistance :
Using possible at magnetic field
• A light weight : lighter 1/4 than general
bearing
• High rigidity : Hardness, Straight elasticity
coefficient is higher than steel bearings
MATERIALS
BEARING – Hybrid• Inner & Outer: SUS 440 C• Retainer: SiC Ball Spacer• Ball: SiN4 Ceramic Ball• Cover: None• Cleanroom Assembly & Vacuum
Packing• High Vacuum Dynamic Grease Ball
Coating (10-9 Torr)
PIVOT• Pivot: SUS 316• Gear: 0.05mm wire cut
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
82KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-11 Ceramic Bearing for HP/HP+ Pivot
CERAMIC MATERIAL COMPARISON
DescriptionCeramic Stainless Steel
Si3N4 ZrO3 SUS440C
Corrosion
Resistance
Sulfuric Acid 0.5ml/l (25) X
Sulfuric Acid 0.5ml/l (150) X
Hydrofluoric Acid 0.5ml/l (25) X
Non-Permeability < 1.001 < 1.001 Strong Magnetism
Cost High <------> Low
DescriptionCeramic Material Remark
Si3N4 Al3O3 ZrO3 SiC SUJ2
Lifetime (Hrs) X X -
Density (g/) 3.26 3.8 3.2 6.05 7.8
Tensile Strength (kg/mm2) 100-150 40-50 100-120 40-50 -
Toughness (Mpa*m1/2) 7-8 4-4.5 7-9 3-5 50-60
Vickers Hardness 1400 1800 1300 2500 700
Thermal Stress Resistance 900 200 350 400 -
Stability Temperature 1000 1600 800 1500 180
Chemical Characteristic X
2.1 SEMICONDUCTOR2.1.12 Auto Mirror System
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
84KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-12 Auto Mirror System
Single HDD or even 2HDD does not provide Real Time Backup. If HDD were to fail, equipment will cease to run, which
heavily affects RF or Gas delivery -Wafer Scrap!! HDD replacement, software re-installation, unscheduled PM, backup
requires time-consuming & waste of materials.
The Auto Mirror uses Real Time Data Copy System: problems associated with failed HDD can be avoided. For example,
even though the Master HDD failed in the middle of a process, it still can continue without any downtime. Replace
the failed HDD after the completion of the process, continue Real Time copy and the system can continue running.
PROBLEMS OF NORMAL HDD
Water Scarp & rework
Storage location of the Backup Data
The time to do Backup
Parts Damage caused by Power On & Off: Pump, Heat Exchanger, Board, etc.
Receipt Re-Install & Data Loss with Wafer History & Event Log
Hardware Calibration Data: RF, MFC, Hand-Off, PID, etc.
Monitoring & receipt Fine Tuning during Backup Test, limited to some receipt.
When will the System back to Production
The Auto Mirror HDD system with it’s RAID-1 technology provides solution for the problems above. It is able to store important data and allows continuous running of the equipment even though if
there is HDD Crash or Fail
Auto Mirror System (Real Time Data Copy System)
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
85KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Auto Mirror System
HARDWARE CONFIGURATION
IDE Type Auto Mirror
IDE/SCSI Front View
IDE/SCSI Rear View
SCSI Type Auto Mirror
The system consists of Auto Mirror & 2HDDHDD Type is compatible with both IDE & SCSI Type allowing
installation on all systems
BENEFITS
SAFETYBy using RAID-1 technology, Auto Mirror HDD System stores data
and resolves the normal equipment problems caused by HDD failure. If the running HDD fails or stop while the system is still
running, the Real Time copied HDD will continue running and thus there will be no downtime in the equipment and therefore no
wafer scrap.
USER FRIENDLYApplicable for all HDD.
No additional Items (card or software) is needed.No need of main power off during HDD exchange (with Auto
Mirror Systems).
FLEXIBILITYCompatible with all types of HDD
2-1-12
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
86KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Auto Mirror System
Applications
USA & ASIA
AMAT 150 mm P5000/Centura
AMAT 200 mm Endura/ DxZ/ Producer/ HDP/DPS/ MxP/ CMP
NOVELLUS 200 mm Concept-2
NOVELLUS 300 mm Concept-3
TEL 200 mm MB2 , Track (ACT 8, ACT 10)
CANON 200 mm APCVD APT6000 ,STEPPER
NIKON 200 mm Stepper (Digital, HP)
ASML 200 mm Stepper
LAM 200 mm 47/94/96
MATTSON 200 mm Steag 2800/3000
THERMAWAVE 200 mm FTT 3260/ TP500
AMAT 300 mm CMP/ Producer SE
RUDOLPH 300 mm Metapulse300X
KOREA
ULTIMA 200 mm E/F HDP
NIKON 200 mm E/F Stepper (10C, 11D)
NOVELLUS 200 mm K6, K7 HDP Rorze
NOVELLUS 200 mm K5 Altus
GENUS 300 mm K12
2-1-12
2.1 SEMICONDUCTOR2.1.13 Heating Pipe
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
88KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-13 Heating Pipe
Heating Pipe for Exhaust Line
Description Flexible Heating Pipe
Input Voltage AC 200V
Electric Capacity 260 W
Temperature Control Max 200 ˚C
Pressure Max 0.8 MPa
Length 1 ~ 8 m
CONSTRUCTION OF HEATING PIPE
①②
③
④
⑤⑥ ⑥
⑦①
Flange NW40 or
Customer requests
② SUS Flexible Pipe
③ Heating layer
④ Thermal layer
⑤ Outer cover layer
⑥ Terminal cup
⑦ Lead cover
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
89KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Heating Pipe
ADVANTAGES OF NEW EXHAUST LINE
Inside of the Pipe
New Exhaust PipeLine
① Unnecessary for elbow fitting based on high flexible in order to prevent the virulent powder accumulations.
② Longer pump maintenance cycle, also cost reduction.
③ Ultimate maintenance free based on best temperature
COMPARISON FOR SUS PIPE & HEATING PIPE
Metal DPS Chamber
Exhaust LineNormal SUS PIPE HEATING PIPE
After 1 month using After 6 months using
2-1-13
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90KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Heating Pipe
Exhaust Line
CURRENT CONDITION OF EXHAUST LINE
KYL HEATING PIPE FOR EXHAUST LINE
SUS Flexible Pipe
Temperature Controller
2-1-13
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
91KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Heating Pipe
Exhaust Line
This exhaust pipe was heated by Heater Jacket
Inside Pipe
CURRENT CONDITION OF EXHAUST LINE
DISADVANTAGE• The present exhaust Line was accumulated
the virulent powder inside pipe wall by dropping fluid temperature down.
• The maintenance of pipe inside is often practiced one time / 1~3 months. (It depend on process)
• The complicated piping based on Equipand scrubber’s installation place strongly → Maintenance fee increasing
KYL HEATING PIPE FOR EXHAUST LINE
Inside Pipe
ADVANTAGE• No need elbow fitting based on high
flexible in order to prevent the virulent powder accumulations.
• Longer pump maintenance cycle, also cost reduction.
• Ultimate maintenance free based on best temperature
2-1-13
2.1 SEMICONDUCTOR2.1.14 HP+ Robot Upgrade
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
93KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-14 HP+ Robot Upgrade
HP+ Robot Upgrade
REQUIRED PARTS FOR HP+ UP GRADE
HP+ ROBOT CONFIGURATION
Part No Description QTY Price
0010-13272 UPPER/LOWER DRIVER 1 12,000
0010-13242 EXTENDED REACH WRIST ASSY 1 3,200
0010-13266 LEFT HAND LINKAGE 1 3,100
0010-13267 RIGHT HAND LINKAGE 1 3,100
0190-70076 BRG BALL 1/8" 6.00 BORE 6.50 O.D LVP GREASE 4 2,324
0010-13266LEFT HAND LINKAGE
0010-13267RIGHT HAND LINKAGE
0190-70076BRG BALL 1/8" 6.00
0010-13272UPPER/LOWER DRIVER
0010-13242EXTENDED REACH WRIST ASSY
1 2
3 4 5
14
2
3 5
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
94KYUNG LIM RESOURCES (SARAWAK) SDN BHD
HP+ Robot Upgrade
ADVANTAGES
• VHP type lubricant – VHP proven lubricant life
• Use Ceramic bearing - Reduce particle and vibration
• Hub locator pins – Locating pins help align wing to hub
• Adjustable elbow – Vertical arm leveling adjustability
• Improved linkage/Robot VHP design – High stiffness reduces droop
• Simplified bearing assembly – Bearing pre-load design improves serviceability
• Press fit bearing – Wrist assembly stiffened droop
• SST sleeve isolates bearing thermally – Thermal stability
Hub Bearing
Wing & Arm Design,Improved Elbow
Wrist Assembly
Positional Repeatability
Parameter Acceptable Tolerance (HP) Results (HP+) Standard Deviation
Rotation ± 0.010 in ± 0.006 in 0.002 in
Extension ± 0.010 in ± 0.007 in 0.002 in
Droop < 0.040 in < 0.020 in
2-1-14
2.1 SEMICONDUCTOR2.1.15 AIM Convert
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
96KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-15 AIM Convert
AIM Convert – Evaluation Apply 1.0
E-GATEWAY SPECIFICATION
Classification Item Specification
System
CPU Motorola MPC8247 233MHz (500 MIPS)
Flash Memory 4Mbytes Boot Flash
Ram 32MB SDRAM PC100, 16MB Storage Flash
Watchdog Timer H/W Watchdog * 2
NetworkPort 2 Ports
Interface 10/100 base T-Ethernet Interface
Serial
Port 2 Ports + 1 Console Port
Connector 8 Pin Modular Jack RI 45 (Female)
Baud Rate 400 bps to 1.5 Mbps
Data Bit 5 / 6 / 7 / 7 Bits
Stop Bit 1 or 2 Bits
Parity Odd / Even / None
Flow Control HW / SW / None
General
Power Supply Free Voltage (AC 85 ~ 264V, 50/60 Hz)
Power Consumption Max 6 Watts
Dimensions 220mm (W) * 170 mm (D) * 44mm (H)
E-Gateway Apply Example
Samsung Elec. 10 Line
Easy Set Up & Cut Down Expenses
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
97KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIM Convert
NETWORK LAYOUT
- Protocol Conversion
: Between Secs-1 and
HSMS
- Converting Logic
: Common Secs Protocol Use
: Secs-1 -> Secs-2 Convert
: Apply Example
-> Samsung (10 Line)
ADVANTAGES & DISADVANTAGES
Merits Demerits
AMAT Tool - EQP Company Warranty Enable
- Run Up Expenses
- Difficult Set Up
- Need EQP Engineer
(AMAT-1, QT-1, Host-1)
E-Gateway
- Easy Set Up
- Cut Down Expenses
- Need Minimum EQP Engineer
(QT-1, Host -1)
- EQP Company Warranty Enable
2-1-15
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
98KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIM Convert
ADVANCE PREPARATION
ETHERNET CABLE SPECIFICATION
PIN SIGNAL
1 TX+
2 TX -
3 RX +
4 NC
5 NC
6 RX -
7 NC
8 NC
ITEMSPECICIATION
10 BASE-T / 100 BASE-T
Delivery
Requirements
Data Delivery Speed 10 Mbps / 100 Mbps
Method of Delivery Base Band
Maximum Segment
Length100m (Nod – Herb)
Maximum Protocol Size 1500 bite
Protocol TCP / IP, UDP / IP
E- Gateway <-> Host
2-1-15
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
99KYUNG LIM RESOURCES (SARAWAK) SDN BHD
AIM Convert
RS-232 CABLE SPECIFICATION
PINRS-232
SG9000-S SG9000-M
1 RTS DCD
2 TX RTS
3 RX GND
4 DTR TX
5 DCD RX
6 CTS DSR
7 GND CTS
8 DSR DTR
ITEMSPECIFICATION
10 BASE-T / 100 BASE-T
Delivery
Requirements
Data Bit 5 / 6 / 7 / 8
Stop Bit 1 / 2
Start Bit 1
Parity Even / Odd / None
Speed (BPS)300/600/1200/1800/2400/3600/4800/7200/9600/19200/38400/57600/115200
Registration No registration
Delivery Range
RS-232C, Max 15m
DiagnosticsOperation status will be shown in each channel through Tx/Rx LED
E- Gateway <-> EQP
SG9000-S Cable
2-1-15
2.1 SEMICONDUCTOR2.1.16 Flash Memory Driver
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
101KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-16 Flash Memory Driver
KYL Flash Memory Driver is a solid-state SCSI dick drive based on non-volatile flash technology. Flash Memory driver provides the same storage functions as hard disk
drivers, plus the enhanced operating reliability of long life MTBF and rugged durability with the capacity from 64MB to 64GB in a standard 3.5 “ disk drive form
factor.
Designed for heavy duty operation, KYL Flash Memory Driver performs under conditions of extended temperature, high shock & vibration and rapid temperature
gradients.
FEATURES
• Easily replace rotating hard disk and tape drives with proven reliability solid-state flash memory
• Low power, small size and extended temperature operation
• No additional software drives requires for operation as a boot and data storage system
• Tape or disk emulation of industry standard magnetic storage systems
• Tested to MIL-STD-810F Specification
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
102KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Current Condition of Exhaust Line
Flash Memory Driver
HARDWARE Host Computer with SCSI Interface
SOFTWARE BIOS & O/S with SCSI Support
INTERFACE & CONNECTORSCSI-250-Pin , 0.1” Pin Spacing4 Pin Power, 0.156” Pin Spacing
DATA TRANSFER RATESustained Read: 6.0 MB/Sec (128 blocks)Sustained Write: 5.2 MB/Sec (128 blocks)
CAPACITIES 64 MB to 64 GB
POWER REQUIREMENTS Voltage = 5V ± 5% @ 1.2A (typ)
DIMENSIONS
64 MB to 28 GB: 101.5 mm [3.995”] W * 146.1 mm [5.750”] D * 15.2mm [.600”] H40 MB to 64 GB: 101.5 mm [3.995”] W * 146.1 mm [5.750”] D * 15.2mm [.600”] H
OPERATING TEMPERATURESCommercial (C) : 0 to 70 Industrial (I): -40 to 85
2-1-16
2.1 SEMICONDUCTOR2.1.17 HDP Upgrade
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
104KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-17
RPS Upgrade for Ultima HDP
CENTURA 5200ULTIMA HDP
HDP Upgrade
OVERVIEW
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
105KYUNG LIM RESOURCES (SARAWAK) SDN BHD
HDP Upgrade
RPS Upgrade for Ultima HDP
ULTIMA & ULTIMA PLUS COMPARISON
ULTIMA HDP ULTIMA HDP
Ultima Ultima Plus
Feature
The microwave clean hardware allows the Ultima chamber to be cleaned without having a plasma in the chamber.
A remote plasma takes place upstream from the process where NF3 is dissociated.
But long path (waveguide) often bring error what is called “plasma not detected error” (a large portion of downtime)
Top mount remote plasma cleaning method
(short path)
Short path has solved problem which has microwave system “plasma not detected error”
Upgrade
1. Higher NF3 clean efficiency -> Improved clean time (5%)2. More than 40% reduction in NF3 usage per wafer3. M/C Up Time Increase4. PM Cost Down5. Particle Decrease -> Yield IncreaseB
ENEF
ITS
2-1-17
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
106KYUNG LIM RESOURCES (SARAWAK) SDN BHD
RPS Upgrade for Ultima HDP
RPS UPGRADE KIT DETAILS FOR ULTIMA PLUS
NO ITEMS QTY
1 Kit NSO Upper Chamber Ultima Plus Support 1
2 Source Condition Box with Balanced Side Coil 1
3 Cap Blank Assembly 1
4 Kit AE Box Connector 1
5 Top Coil Assembly 1
6 Kit Non-Applicator & Microwave Ultima 1.5 1
7 Side Match Assembly with Balanced 1
8 RPS Assembly MKS 1
9 Kit 24 Nozzle 2.55” Ultima 24
10 Gas Ring 24 Nozzle 1
11 Dome 1
12 Top Baffle 1
13 Top Nozzle Block 1
14 Teflon Ring 1
15 Mu Partition Cover Assembly 1
16 Top Mount Adaptor 1
17 RPS Extension 1
18 RPS MKS / AE Moune 1
19 Stand Off #1 1
20 Stand Off #2 2
21 RPS Mount Spring 4
22 Stud Clean Gas 3
23 RPS Mount Nut 3
24 Water Hose Clamp 1
25 Top Gas Line Sus 1
26 NF3 Gas Line Sus 1
27 RPS Control Cable 1
28 RPS Power Cable Hook Up (C/B) 1
29 Screw Kit 1
30 O-Ring Kit 1
HDP Upgrade2-1-17
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
107KYUNG LIM RESOURCES (SARAWAK) SDN BHD
RPS Upgrade for CxZ
HDP Upgrade
No Items Part No QT'Y
1 Gas Feed thru out put 0040-53913 1
2 Gas Feed thru in put 0040-01834 1
3 Gas feed thru Teflon 0021-06499 1
4 Ass'y in the us 0150-00918 1
5 ASTEX RPS 0920-00013 1
6 RPS Power cable 0150-02748 1
7 RPS Bottom feed thru 0021-06044 1
8 O-ring 3700-01812 1
9 adaptor gas line 0040-01783 1
10 RPS Gas feed thru line - 1
11 RPS Bottom Ceramic - 1
12 RPS V-Block valve - 1
13 Chamber lid cover Teflon - 1
14 Gas feedthrou bar - 1
15 Signal cable - 1
16 Circuit break 30A within cable - 1
HARDWARE
1. RPS clean hardware allows the CxZChamber
-> Process Kit no damage-> Process Kit lifetime longer with
ceramic heater
2. NF3 Usage Improvement-> More than 30% reduction in NF3
usage per wafer
BEN
EFIT
S
PROCESS
1. Particle Decrease -> Yield Increase
2. Higher NF3 clean efficiency -> Improved throughput
-> Improve clean efficiency 10%-> NF3 clean recipe time improve 10%
2-1-17
2.1 SEMICONDUCTOR2.1.18 Fast Vent Diffusion
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
109KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Fast Vent Diffusion
FEATURES
Fast Vent Diffusion
Downstream Cleanliness Less than 0.03particles / liter , Greater than 0.01um at rated flow
Removal Rating > 0.003um
Reliability 100,000 cycle reliability at maximum rated inlet pressure at 25
Maximum Inlet Pressure 7 bar (100 psi)
Maximum Differential Pressure 8 bar (115 psi)
Maximum Operating Temperature 100 with Viton O-ring
400 with no O-ring
Warranty 5 YEAR OR 100,000 cycles
PER
FOR
MA
NC
E
OP
ERA
TIN
GC
ON
DIT
ION
Sintered nickel technology
Gentle flow characteristics in a clean diffuser /
filteration media that increases throughput with rapid
venting to atmosphere
0.003 um filtration technology in an integrated filter /
diffuser
Delivers ultra-clean, diffused gas to the process
chamber to minimize on-wafer defects
Available in a wide range of standard flange and connector
configurations
Compatible with most system designs for easy
installation or retrofit into loadlock chambers, cooling
chambers, transfers, and process chambers.
2-1-18
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
110KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Fast Vent Diffusion
FEATURES
Fast Vent Diffusion
Loadlock Upper Loadlock Upper
Loadlock Lower Loadlock Lower
Diffuser Gas Line Install
Dismantle Slow Vent Line
Ventilation TimeCentura - Before(00:04:35) After(00:01:14) 4.0 %Endura - Before(00:07:29), After(00:02:57) 5.4 %
2-1-18
2.1 SEMICONDUCTOR2.1.19 Heater & Bellows
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112KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-19
LIFT ASSEMBLYSELL & REPAIR
Heater & Bellows
BELLOWSSELL & REPAIR
SLIT VALVE ASSEMBLYSELL & REPAIR
0010-70302 Wafer Lift Assy PC1
0010-70271 Assy 101 Lift
0040-20194 Bellows 101 Coverage
0010-20753 Wafer Lift Assy PC2
0040-09077 Basic Bellows
0040-20155 Wafer Lift Bellows
0040-20146 Bellows Wafer Orient
0020-22910 Basic Bellows
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113KYUNG LIM RESOURCES (SARAWAK) SDN BHD
VALVE ASSEMBLY REFURBISHMENT
AI HEATER SELL & REFURBISHMENT
AMAT AI HEATER
NOVELLUS AI HEATER
Heater & Bellows2-1-19
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114KYUNG LIM RESOURCES (SARAWAK) SDN BHD
METAL HEATER SELL & REPAIR
NOVELLUS SUB ASSEMBLY REFURBISHMENT
AMAT Heater Refurbish
Novellus Heater Refurbish
Heater & Bellows2-1-19
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
115KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Bellow Lists
CENTURA & P5000
EQUIPMENT OEM P/N DESCRIPTION
CENTURA
0040-18078 BELLOW,WELDMENT,HDP-CVD
0040-32052 WELDMENT, BELLOW, CATHODE, DPSGECO
0040-32053 WELDMENT, BELLOWS, WAFER LIFT
0040-36033 WELDMENT,.750 DIA BELLOWS,MOD II
0040-36299 WELDMENT,BELLOWS ASSY, LOWER,GIGA-FILL
0040-36300 WELDMENT, BELLOWS ASSY, UPPER, GIGA-FILL
P5000
0015-09055 BELLOWS ASSY SUSCEPTORHOLLOW
0015-09056 BELLOWS ASSY WAFER SOLID
0040-09004 BELLOWS WELDMENT
0040-09697 WELDMENT,BELLOWS ASSY, UPPER,WXZ
0040-09700 ASSY, BELLOWS, LOWER
0040-20146 WAFER ORIENT BELLOWS
0040-31998 WELDMENT, BELLOWS ASSY, UPPER, DXZ
0040-35909 WELDMENT,BELLOWS ASSY,LOWER,DXZ
0040-38825 WELDMENT BELLOWSE ASSY UPPER DXZ
0040-38826 WELDMENT BELLOWSE ASSY LOWER DXZ
0040-75904 BELLOWS WAFER ORIENT
Heater & Bellows2-1-19
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
116KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Bellow Lists
EUDURA, PRODUCER & LAM
EQUIPMENT OEM P/N DESCRIPTION
ENDURA
0040-20068 BELLOWS LIFTER PVD
0040-20155 BELLOWS PRECLEAN
0040-20194 BELLOWS 101% TiN COVERAGE
0040-20283 BELLOWS,PRECLEAN
0040-20418 BELLOWS SLIT VALVE ASSY
PRODUCER
0040-36095 BELLOWS,HEATER LIFT
0040-38625 LOADLOCK BELLOWS ASSY
0040-39946 BELLOWS PIN LIFT
LAM
839-012255-001 BELLOWS ASSEMBLY
839-330743-002 BELLOWS ASSEMBLY
839-330743-003 BOTTOM ROD LIFTER BELLOWS ASSEMBLY
839-430126-003 BELLOWS ASSEMBLY
839-430126-005 BELLOWS ASSEMBLY
839-460039-001 BELLOWS ASSEMBLY
839-702121-001 BELLOWS ASSEMBLY
839-704204-002A BELLOWS ASS'Y
839-039405-001 BELLOWS ASSEMBLY
839-039405-002 BELLOWS ASSEMBLY
Heater & Bellows2-1-19
2.1 SEMICONDUCTOR2.1.20 Ch B Sensor for Endura
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
118KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-20
Ch.B Wafer Sensor Kit for Endura™
BACKGROUND
Ch B Sensor for Endura
• Wafer misalignment inside PVD chamber
- Wafer slippage on blade or PVD heater
- Wafer popping due to dechucking of ESC
• Wafer misalignment on transfer blade
• Wafer misalignment in cooldown chamber
• Wafer broken during lift down or buffer blade
• Increase of wafer loss and MTTR
The need for a solution
to prevent wafer misalignment
in cool down chamber
OPERATION FLOW
1 2 3 4 5
Sensor detects misaligned/mispla
ced wafer
Disconnect Solenoid Valve
cable in Lift Down
Display “Lifetime out”
error and disable lift motion
Buffer Robot blade deactivated due to disablement of lift
motion
Engineer to investigate and troubleshoot
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
119KYUNG LIM RESOURCES (SARAWAK) SDN BHD
COMPOSITION
Ch B Sensor for Endura
Sensor Board Cable
Board Cover Sensor Bracket Hoop Sensor Bracket
Sensor Bracket & Sensor
Cable & Board
Power Cable Connection-Pneumatic Power Distribution Board
Solenoid v/v signal cable change
INSTALLATION
2-1-20
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
120KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Product Information
PRODUCT FEATURES
Ch B Sensor for Endura
Simple design with standard parts
Easy installation / de-installation
Convenient sensor operation with simple on/off switch
Minimum motion error with simple calibration
Easy and simple adjustment of sensor location
Easy and simple adjustment of sensor gain
PRODUCT ADVANTAGES
Prevent wafer breakage by detecting wafer misalignment in Ch.B and deactivate lift motion
Decrease wafer loss and minimize MTTR
Simple design for easy maintenance
High performance with low cost
2-1-20
2.1 SEMICONDUCTOR2.1.21 Susceptor Housing
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
122KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-21
Susceptor Support Shaft Housing (Collet)
Susceptor Housing
PROBLEMSSusceptor’s Unstable Rotation (Wobble & Jerk)
• Pre heat ring breakage due to contact with susceptor.
• Large size Particle increase.• After PM, Un-repeatability process data.• Limitation of improve uniformity.• System Up-time issue due to frequent
PM.
SOLUTIONNew design improve shaft housing installation
• Improve thickness uniformity.• Stable process result.• Good repeatability process data.• Cost deduction by process kit lifetime
increase.
KYL Service:
Provide part and installation service.
Chamber PM and Trouble shooting.
Provide the best solution.
NEW DESIGN: SUSCEPTOR SUPPORT SHAFT HOUSING (COLLECT)
Reduced diameter coupled with splines acts as spring:• Eliminates clearance between susceptor
support shaft and collet (currently = .005” nominal)
• Evaluator in customer site completed.• 3 Chambers installation completed
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
123KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Susceptor Housing
WOBBLE MEASUREMENT TEST
SCOPE
RETURN
BRIEF HISTORY
TEST METHODOLOGY
TEST SETUP
RESULT
To improve the Rotation Design
To achieve a wobble of less than +/- 0.020 in both the Vertical and Horizontal directions.
A EPI rotation unit has been modified to include the newly designed Susceptor Support Shaft Housing that has a collet end. This collet feature was introduced to achieve a tight fit and a support point for the susceptor shaft into the housing. It is believed that the loose fitting of the susceptor shaft is contributing to the wobble issue.
• The Rotation units were installed and leveled as accurately as possible.• The Radial Distance of the susceptor from the chamber wall was
measured diagonally at four different points to ensure concentricity and leveling of the susceptor.
• One system 3 chambers A,B,C was installed in customer Fab.• Initially, the rotation unit equipped with the collet design housing
was tested for wobble.• The same rotation unit was then re-built with the regular susceptor
housing.• The same person and same tools were used for building the rotation
with the two different housings.• The same process kit (Susceptor shaft, susceptor, Preheat Ring) was
used for the two tests.• The Rotation Unit speed used for both the tests was 70 rpm (it was
easier to measure wobble at higher speed than at the normal operating speed of 34 rpm).
Measured total wobble in the horizontal direction:• Housing with collet wobble~0.015”• Regular Housing wobble~0.045”
2-1-21
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant, Semiconductor, Trading, Chemical
124KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Susceptor Housing
IMPROVE SHAFT HOUSING METAL CONTAMINATION RESULT
Chamber A Pass
Date Desc Na Al Fe Cu Ni Ca
21/09/2006 Dep <1 3.9 <1 <1 <1 1.0
21/09/2006 Flipped <1 3.9 <1 <1 <1 1.0
Chamber B Pass
Date Desc Na Al Fe Cu Ni Ca
21/09/2006 Dep <1 3.8 <1 <1 <1 1.0
21/09/2006 Flipped <1 3.6 <1 <1 <1 1.1
Chamber C Pass
Date Desc Na Al Fe Cu Ni Ca
22/09/2006 Dep <1 2.1 <1 <1 <1 1.0
22/09/2006 Flipped <1 2.0 <1 <1 <1 1.0
Standard & improve housing comparison
Chamber Intrinsics Check
Intrinsic Resistivity > 200ohm-cm
Chamber A Chamber B Chamber C
Point Resistivity (ohm.cm) Resistivity (ohm.cm) Resistivity (ohm.cm)1 1086 2258 9732 2508 4729 19423 2640 3038 17614 2182 3633 18175 1050 1337 8196 1002 1042 7097 2479 4428 18818 2463 4110 17919 1111 1329 864
Average 1836 2878 1395
IMPROVE SHAFT HOUSING INTRINSIC RESULT
2-1-21
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Susceptor Housing
STANDARD & IMPROVEMENT OF HOUSING PARTICLE RESULT COMPARISON
Final Particle Added
Chamber S M L Area Total S M L Area Total Total Post-Total Pre
A 0 2 2 1 5 1 1 2 1 5 0
B 1 0 0 1 2 1 0 0 1 2 0
C 1 0 1 1 3 0 3 1 1 5 2
Pre Particle Measurement Post Particle Measurement
Final Particle Added
Chamber S M L Area Total S M L Area Total Total Post-Total Pre
A 1 0 3 3 7 3 2 4 5 14 7
B 2 0 0 2 4 1 3 3 4 11 7
C 1 3 2 1 7 2 5 5 4 16 9
Pre Particle Measurement Post Particle Measurement
Chamber Conditioning (Coat / Etch / Coat first followed by Etch / Coat) + Hot Particle Check (on lightly dope new welfares)
Standard Housing Installation
Improved Housing Installation
STANDARD & IMPROVEMENT OF HOUSING PROCESS RESULT COMPARISON
Ch A 8.42 0.75 3.19 1.56Ch B 8.37 0.81 3.22 1.45Ch C 8.45 0.74 3.23 1.48
Thk (um) %Chamber
ResultsRes (ohm-
cm)%
Ch A 8.39 0.42 3.19 0.93Ch B 8.41 0.35 3.22 0.94Ch C 8.42 0.68 3.23 1.48
Thk (um) %Chamber
ResultsRes (ohm-
cm)%
Standard Housing Installation
Improved Housing Installation
Remark: Ch A&B->Followed QT Procedure / Ch C -> Normal installation.
2-1-21
2.1 SEMICONDUCTOR2.1.22 Heat Exchanger Manifold
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Heat Exchanger Manifold
ADVANTAGES OF KYL MANIFOLD
NO IMPROVED ITEM BEFORE AFTER
1Corrective Flow
Reading• Only using indicator• No actual flow rate indicator
• Actual flow rate reading
2Preventive Problem
• Low level sensing of interlock • Only happen at return line
• Able to set alarm for low pressure & high pressure flow
3Preventive
Manifold Leak
• Difficulties of detection due to manifold location is on below system
• Using manual valve O-ring type
• Manifold is place outside the mainframe. Easy to detect manifold hose.
• Using manual ball valve (no leakage)
COMPARISON OF MANIFOLD
Before
(Rev.1)
After
(Rev.2)Remarks
Durability Screw & Bolt TypeWelded Bracket & Holder
The Rev.1 bracket are joined together by screws but Rev.2 is welded type to make it more durable.
RigidnessMade of 5mm metal tube
Made of Stainless Block (5cm by 5cm)
Rev.2 is made of metal block with a 1 inch diameter bore compare to Rev.1 which is a hollow metal block
Non-Corrosive Nickel coated Stainless
Nickel coat is vulnerable to peeling due to long exposure to heat making the metal use easily rusted and corroded
Water-leak free0.2mm Port connectors are thin
0.5mm port connector and welded
Rev.2 is not difficult to welded due to its thickness
2-1-22
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VIEW
Heat Exchanger Manifold
TOP
A B C D
RETURN SUPPLY
A B C D
2-1-22
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VIEW
Heat Exchanger Manifold
FRONT
SIDE
RETURN SIDESUPPLY SIDE
2-1-22
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Heat Exchanger Manifold
WARNING DIAGRAM
ACTUAL VIEW INSTALLED IN THE SYSTEM
MANIFOLD ASSEMBLY PRESSURE DISPLAY ASSEMBLY
2-1-22
2.1 SEMICONDUCTOR2.1.23 PIEZOCON Gas
Concentration Sensor
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Piezocon Gas Concentration Sensor
Piezocon Gas Concentration Sensor2-1-23
PIEZOCON® Gas Concentration Sensor
1-Channel PIEZOCON® ControllerDIN Rail & Panel Mount Versions
PIEZOCON® HeatSense® Heater Jacket Controller & Heater jacket, Used to minimize risk of
condensation within sensor head
What it does ?
The Piezocon® sensor measures the concentration of a precursor vapor into a binary mixture with carrier or pushing gas.
What it is used for ?
The Piezocon® sensor is used for monitoring and controlling delivery of precursor vapors or dopant gases.
How it is used ?
The Piezocon® sensor uses its concentration measurement to compute a corrected setpoint for the carrier gas MFC or liquid flow controller keeping the mass transfer rate of the precursor chemical vapor (g/min or moles/min) constant at the desired level.
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Features
Piezocon Gas Concentration Sensor
APPLICATION
2-1-23
1
2
3
4
5
6
7
• Silicon CVD Epitaxy: Si & SiGe• CVD Tools: Applied Materials from Centura,
ASM Epsilon, LPE, etc.
• Compound Semiconductor MO-CVD• MO-CVD Tools: ASET, Veeco Turbo Disk,
etc.• F/O MCVD: Alcatel, Corning, Hitachi Cables,
Lucent, Sumitomo Electrics, etc.
Diffusion doping : POCl3
Silicon Oxide Deposition : TEOS
Wafer Priming : HMDS
Fiber optic glass doping
Many other applications : Barrier layers, Seed metal layers, Dielectric etc.
BENEFITS FROM USING PIEZOCON SENSOR
1. Quantitative measurements (g/min or moles/min) that are directly meaningful to
the process engineers when bringing up and optimizing manufacturing process.
2. Real-time logging and display of critical delivery parameters:
MFC set point and carrier flow rate, precursor vapor / carrier gas concentration,
precursor mass transfer rate.
3. Provides significantly improved wafer-to-wafer and run-to-run process
reproducibility despite bubbler temperature and pressure variations,
or bubbler fill level change.
4. Facilitates tool-to-tool process matching.
5. Provides diagnostic capability to trace precursor delivery issues
6. Facilitates chemical refilling / recharging logistics.
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ROCI Calculations
Piezocon Gas Concentration Sensor2-1-23
ITEMS WITHOUT PIEZOCON WITH PIEZOCON
Bubbler refilling frequency 1 time / week 0.78 time / week
Chemical level at time of refilling 30 % 10 %
Refilling duration 1 hour
Requalification duration 1 hour
Lost (non-productive) time 104 hours / year 80.9 hours / year
Cost of lost (non-productive) time $104,000 / year $80,889 / year
Associated labor cost $10,400 / year $8,089 / year
Estimated requalification cost $26,000 / year $20,222 / year
Reduction in out of specs wafer 1 wafer / week
Savings from reduction of out of Specs wafer
$78,000 / year
TOTAL $140,400 / year $109,281 / uyear
Assumptions:Wafer cost $1,500Tool downtime cost $1,000 / hourLabor cost $100 / hour
When precursors are generated from bubblers:
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Characteristic by Application
Piezocon Gas Concentration Sensor
PIEZOCON COMPETITIVE CHARTS
2-1-23
Liquid Vapor Controller PIEZOCON
Manufacturer QualiFlow (France) Lorex (USA)
Principle Dual thermal MFC Ultrasonic measurement
+Patented maximum likelihood TOF estimation
+Patent mixing rules (@physical property of gas
Accuracy +/- 4.0% of full scale 0.005% full scale
Sensor-to-Sensor reproducibility
- 0.0021%
Measurement repeatability
+/- 0.5% of full scale 0.0001% resolution
Concentration range - 0~100%
Pressure range 10 ~ 40 psi (517 ~ 2,068 torr) 50 ~ 8,000 torr
Gas flow range Up to 40 g/min 0 ~ 3 lpm (15, 50, 100 lpm)
Temperature range 15 ~ 35(43) deg. C 0 ~ 120 C
Measurement time/ measurement rate
10 s Up to 10Hz
Form factor - 124 mm VCR face-to-face
* LVC sensor is expensive in servicing and maintenance
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Process
Piezocon Gas Concentration Sensor
PIEZOCON CONTROL PROCESS
2-1-23
One-time Piezocon set-up1. measure and enter actual concentration in units of grams/SL at normal process conditions and2. enter the carrier gas MFC’s full scale flow rate in SLPM.
These two steps allow Piezocon to interpret tool’s existing recipe setpoint as desired mass flow rates. For example, measured and set 0.22 g/SL as operating concentration and 1 SLPM as MFC full scale.
0.22 g 1 SLGrams/min FS 0.22 g/min
SL min= =
For ever after, if the Piezocon receives a 2.0 Volt (40%) setpoint it interprets this as a command to maintain 0.4 x 0.22 g/min = 0.088 g/min delivery rate independent of changes in bubbler temperature,pressure and liquid level.
Given a setpoint of 0.088 g/min The Piezocon computes the corrected MFC setpoint as
POCl3 setpoint Corrected MFC Setpoint
Measured Concentration=
Suppose tool’s setpoint is 2 volts and measured concentration dropped from benchmarked 0.22 g/SL to 0.15 g/SL or 2.9333 Volts
0.088 g/min Corrected MFC Setpoint 0.587 SLPM
0.15 g/SL= =
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Details
Piezocon Gas Concentration Sensor
PIEZOCON GAS CONCENTRATION SENSOR
2-1-23
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Details
Piezocon Gas Concentration Sensor
TCS DELIVERY CONTROL
2-1-23
Bubbler temperature UP = =
Bubbler pressure = UP =
Bubbler liquid level = = DOWN
Precursor vapor / carrier gas Concentration UP DOWN DOWN
Flow rate = = =
Mass transfer rate UP DOWN DOWN
Mass transfer rate = concentration x flow rate
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Details
Piezocon Gas Concentration Sensor
TCS DELIVERY CONTROL (ON CENTURA)
2-1-23
Growth Rate Control with Piezocon Sensor Installed on Chamber A Only
(MFC Flow rates for Chambers B & C Were Manually Readjusted After Each Run
Based on Measured Thickness Data)
3.1
3.15
3.2
3.25
3.3
3.35
3.4
1 5 9
13
17
21
25
29
33
37
41
45
49
53
57
61
65
69
73
77
81
85
89
93
Wafer Sequence
mic
rons/m
inute
Ch A (Piezocon)
Ch B
Ch C
Piezocon Performance – normalized epitaxy thickness Before Installation – After Installation – Upon Desabling
E1 Normalized Thickness
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
0 200 400 600 800 1000
Data points
Norm
alized T
hic
kness
Centura Chamber -A- Thickness Piezocon Control
Center Point Data September 2002
0
5
10
15
20
25
30
35
40
45
50
8.5
5
8.6
4
8.7
3
8.8
2
8.9
1 9
9.0
9
9.1
8
9.2
7
9.3
6
9.4
5
9.5
4
9.6
3
9.7
2
9.8
1
9.9
9.9
9
microns
Fre
qu
en
cy
Mean = 9.246 um
Stdev = 0.016 um
USL = 10.05 um
LSL = 8.55 um
Cp = 15.99
n = 96
Centura Chamber -B- Thickness Standard Control, No Piezocon Control
Center Point Data September 2002
0
2
4
6
8
10
12
14
8.5
5
8.6
4
8.7
3
8.8
2
8.9
1 9
9.0
9
9.1
8
9.2
7
9.3
6
9.4
5
9.5
4
9.6
3
9.7
2
9.8
1
9.9
9.9
9
microns
Fre
quen
cy
Mean = 9.143 um
Stdev = 0.076 um
USL = 10.05 um
LSL = 8.55 um
Cp = 3.289
n = 96
Centura Chamber -C- Thickness Standard Control, No Piezocon Control
Center Point Data September 2002
0
1
2
3
4
5
6
7
8
8.5
5
8.6
4
8.7
3
8.8
2
8.9
1 9
9.0
9
9.1
8
9.2
7
9.3
6
9.4
5
9.5
4
9.6
3
9.7
2
9.8
1
9.9
9.9
9
microns
Fre
qu
ency
Mean = 8.971 um
Stdev = 0.105 um
USL = 10.05 um
LSL = 8.55 um
Cp = 2.384
n = 96
Control of TCS delivery on Centura tool with Piezocon.Epitaxy layer thickness distribution– chamber A with Piezocon; chambers B & C without Piezocon –
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Details
Piezocon Gas Concentration Sensor
CVE EPITTAXY PRECURSOR DELIVERY CONTROL (ON ASM EPSILON)
2-1-23
ASM Epsilon field upgrade with Piezocon: Schematics
Typical ASM Epsilon Configuration
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Details
Piezocon Gas Concentration Sensor
MIS SOLUTION FOR DELIVERY CONTROL OF DOPANT
2-1-23
MIS solution
The “Mixing Interface System” is designed to be installed between the premix tank or gas bulk delivery system and the gas delivery cabinet, minimizing costly and disruptive re-plumbing of the gas delivery system.
Direct Dopant Delivery Solutions
The Direct Dopant Delivery solution delivers the required dopant mass transfer (mg/min) rate with excellent stability and tank-to-tank reproducibility while avoiding any waste of chemical to vent.
ORIGINAL DELIVERY SYSTEM
The desired 0.95 mg/min deliver rate was only achieved when incoming concentration was precisely 3%, else the process would drift requiring frequent recipe adjustments to MFC #5’s set points, plus re-qualification of tool following every dopant cylinder change.
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Details
Piezocon Gas Concentration Sensor
DIRECT DOPANT DELIVERY SOLUTIONS
2-1-23
IMPROVED DELIVERY SYSTEM
The desired 0.95 mg/min is achieved regardless of the incoming concentration, meaning no process drift over the life of the dopant cylinder or no process shift following a cylinder change. Additionally, no dopant is wasted to vent and the BPR and MFC’s # 3 & 4 are eliminated.
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VIEW
Piezocon Gas Concentration Sensor
PIEZOCON SENSOR SPECIFICATION
2-1-23
ITEM DESCRIPTION
Range of Concentration 0% to 100% (binary mixture)
Repeatability of Measurement 0.0007% FS 1s for TMIn/H2, 0.7%conc @250torr[2,5]
Sensor to Sensor Reproducibility 0.0021% FS [3] for TMIn/H2, 0.7%conc 250torr[4,7]
Accuracy of Measurement 0.005% FS for TMIn/H2, 0.7%conc @250torr[4,6]
Maximum Operating Pressure 8000 torr (150 psia.)
Minimum Operating Pressure 75 to 100 torr (typical); 25 – 75 torr (special low pressure)
Range of Flow Rates 0 - 3lpm, - 15lpm, - 50lpm, - 100lpm
Temperature Range Sensor 0oC - 100oC
Temperature Range Controller 0oC - 40oC
Pressure Connections Standard VCR male (Cajon )
Leakage to Atmosphere <1x10-9 cc/sec of He
VCR face-to-face dimension 124mm (4.88”)
Weight (Sensor) 1.3Kg.
Weight (Electronics) 1.0Kg, 1-Channel Controller; 2.8Kg, 4-Channel Controller
A Bx x−
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Set Up
Piezocon Gas Concentration Sensor
HARDWARE DESCRIPTION
2-1-23
As semiconductor manufacturing processes become tighter each generation of devices around, the needs for precise control of process gas delivery become more apparent.
The PIEZOCON® gas concentration sensor is a very mature sensor with over 850 units in the field worldwide that demonstrates an excellent capability - repeatability, accuracy and matching - for controlling the delivery of precursors to CVD and MO-CVD tools.
The PIEZOCON® offers significant benefits to equipment and process engineers: diagnostic capability and precise delivery control for tool qualification and operation.
2.1 SEMICONDUCTOR2.1.24 Equipment Refurbishment
& Upgrade Services
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
We can provide any level of refurbishmentor installation that the customer’s require,or build up, refurbish, de-install, install andturn-on, to the most comprehensiverebuilding available anywhere
BUSINESS AREA
Refurbishment Installation, De-install Modify and Upgrade Retrofit General gas box
STRATEAGE
More than 14 years of experienced engineer’s support product manufacturing and maintenance of equipment.
Well organized and systemized network will useful from Fab-in to Prove-in build-up the hardware and Process support.
Overall Services
2-1-24Equipment Refurbishment
& Upgrade Services
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Equipment Refurbishment
& Upgrade Services
EQUIPMENT
Services Provided
ENGINEER SERVICES
AMAT ENDURA AMAT CENTURA AMAT PRODUCER P5000 LAM RAINBOW & ALLIANCE
START UP & INSTALLATION RETROFITTING DE-INSTALLATION RELOCATION
[Equipment Start up Services]
• Tire 0 ~ Equipment Facility Hook-up• Tire 1 ~ Hardware Set-up and Verification• Tire 2 ~ Process Set-up using BKM Recipe
a. Mechanical & In-film particle checkb. Intrinsic properties testc. Process optimization
[Labor Services]
• PM & CM ~ Regular Preventive & Corrective maintenance service
• Hardware & process trouble shooting
[Part Services]
• Provide consumable and non-consumable parts
Kyung Lim has its own min-lab for refurbish work that comes with a utility / facility like in the fab
The work includes changing the cable refers to refurbish damaged, replace part of the old and not working, function test, calibration etc.
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Semiconductor, Trading, Chemical
2-1-24
Equipment Refurbishment
& Upgrade Services
EQUIPMENT REFURBISHMENT PROCEDURE
MF refurbishmentInstall chamber on MFInstall componentsGas Panel Configure
System Move In Remove Chamber from MF Parts Refurbishment System Facilitation
System final test Source Inspection Packing & Ship OutFunction Test
WW01 WW02
WW04WW05WW06
WW07WW08
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2-1-24
Equipment Refurbishment
& Upgrade Services
REFURBISHMENT FLOW
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2-1-24
2.1 SEMICONDUCTOR2.1.25 Hook-Up Services
Hook-Up Services
In Semiconductor, LCD, Medicine Manufacture, PDP, Wafer, Module Factory and
etc., the sub main valve of the primary piping which interconnects to the secondary
piping of the in-line production equipment, this secondary piping is called Hook-up.
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2-1-25
Hook-Up Services
WATER LINE
PCW DW, NW
WASTE LINE
PR, STRIPER,IPA, CR, AL
EXHAUST LINE
Heat/ General/ Acid/ Organic/ Combustible exhaust
DRAIN LINE UPW LINE
Ultrapure water (18.2ΩM)Acid, Organic, Neutral, ABS
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Semiconductor, Trading, Chemical
2-1-25
Hook-Up Services
Organic, InorganicPN2, GN2, Par, PH2, PO2,PHe, CDA
Process Vacuum, Hi Vacuum
GAS LINE CHEMICAL LINE
VACUUM LINE
MATERIAL AND CONNECTION METHOD (GAS)
SUS316L Fitting SUS316L EP V/V Line Filter SUS316L BA Fitting
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2-1-25
Hook-Up Services
MATERIAL AND CONNECTION METHOD (EXHAUST)
SUS+PTFE Coating SUS Pipe (AP) SUS Clamp SUS Duct
MATERIAL AND CONNECTION METHOD (DRAIN)
C-PVC Materials PVC Materials SUS 304 Fitting SUS 304 Flange
MATERIAL AND CONNECTION METHOD (PCW, NW, PV & UPW)
SUS 304 Pipe SUS 304 V/V PVDF Fitting PVDF V/V
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Semiconductor, Trading, Chemical
2-1-25
2.1 SEMICONDUCTOR2.1.26 Heat Jacket
Heat Jacket
Hybrid PTFE Heat Jacket
JACKET APPLICATION• VacuumLine & various piping for processing of
semiconductor
• DIFFUSION, ETCH, CVD & PVD AREA
• PUMP FORE-LINE & EXHAUST-LINE
Division External Lining Insulation HeatingElement
Fastener Bimetal
Bimetal PTFE 100 % (Sheet Type)
PTFE 100% (Fabric Type)
E-GLASSFELT
Glass coatedNi-Cr heating
wire
Snap & Velcro, Hook and Loop
PEPI &Thermik
Fabric Type
(PTFE)
PTFE 100 % (Sheet Type)
PTFE 100% (Fabric Type)
E-GLASSFELT
Glass coatedNi-Cr heating
wire
Snap & Velcro, Hook and Loop
PEPI &Thermik
PTFE 100% SHEET
GLASS FIBER
Glass BraidNi-Cr heating wire
PTFE 100% FABRIC
E-GLASS FELT
Thermik Bimetal
Hybrid Heaters are the result of refinement from the PTFE cloth heater previously available. Hybrid Heaters wraps the outer surface with PTFESheet whilst maintaining the PTFE cloth inner surface, in doing so increased the durability as well as the adhesion to the vacuum line. Hybrid Heater offers excellent thermal uniformity with easy installation.
HYBRID TYPE DIFFUSION PART - CX 5000 LARGE VAC.
One Module Mini Temp Controller
Product No. : SC001A-CX5000-L
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / Hubbell Connector
Mini Temp Controller TYPE
• Total Spec : 20A
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Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
One Module Mini Temp Controller
Product No. : SC001A-CX5000-M
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / Hubbell Connector
Mini Temp Controller TYPE
• Total Spec : 20A
HYBRID TYPE DIFFUSION PART - CX 5000 MINI VAC.
HYBRID TYPE DIFFUSION PART – ALD_NIT VAC.
Product No. : SC001A-ALD_NIT
Line HeatJacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors
Hubbell Connector
Mini Temp Controller TYPE
• Total Spec : 20A
ALD PUMP Fore-Line Jacket
POWER: 208V, ACT 150 8CH Temp Controller
One Module Mini Temp Controller
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Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
HYBRID TYPE DIFFUSION PART - FORMULA VAC.
One Module Mini TempController
Product No. : SC001A-FORMULA
Line Heat Jacket
• Power :115V, ACT : 180, Bimetal
• T/C : K-Type Sensors
Hubbell Connector
Mini Temp Controller TYPE
• Total Spec : 35A
HYBRID TYPE DIFFUSION PART - 303i VAC.
Product No. : SC001A-303i
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / AMP Connector
• Temp Controller : Monitoring System Touch Monitor(Mitsubishi)
• Total Spec : 15A
HYBRID TYPE DIFFUSION PART - CX 3000 Large VAC.
Product No. : SC001A-CX3000-L
Line Heat Jacket
• Power :100V, ACT : 150, Bimetal
• T/C : K-Type Sensors /
4CH Temp Controller
Mini Temp Controller TYPE
• Total Spec : 12A
158KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
SILICONE RUBBER MOLDING TYPE DIFFUSION PART - CX 5000 Large BATCH VAC.
SILICONE RUBBER HEATING JACKET
Heating Solutions specifically designed for Gas & Vacuum line.
Silicone Rubber Molding Heaters are constructed with a
plate-typed heater injecting LSR (Liquid Silicone). The heaters
can be fastened with metal snap button or velco strips.
Division External Lining Insulation Heating Element
Fastener Bimetal
SILICONE RUBBER
(MOLDING TYPE)
SILICONE SHEET SILICONE SHEET Silicon rubber(LSR)
Ni-Cr heating wire Snap PEPI & Thermik
Silicon rubber
sheet
Silicon rubber (LSR) Heating
Wire
JACKET APPLICATION• Vacuum Line & various piping for processing of
semiconductor
• DIFFUSION, ETCH, CVD & PVD AREA
• PUMP FORE-LINE & EXHAUST-LINE
Product No. : SC001B-CX5000-L
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / Hubbell Connector
159KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
SILICONE RUBBER MOLDING TYPE DIFFUSION PART - CX 3000 Large BATCH VAC.
Product No. : SC001B-CX3000-L
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / AMP Connector
Product No. : SC001B-CX3000-M
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / AMP Connector
SILICONE RUBBER MOLDING TYPE DIFFUSION PART - CX 3000 Mini BATCH VAC.
SILICONE RUBBER MOLDING TYPE DIFFUSION PART - FORMULA VAC.
Product No. : SC001B-FORMULA
Line Heat Jacket
• Power : 115V, ACT : 180, Bimetal
• T/C : K-Type Sensors / Hubbell Connector Mini
Temp Controller TYPE
SILICONE RUBBER MOLDING TYPE DIFFUSION PART - 303i VAC.
Product No. : SC001B-303i
Line Heat Jacket
• Power : 100V, ACT : 150, Bimetal
• T/C : K-Type Sensors / Hubbell Connector
Mini Temp Controller TYPE
160KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
Temperature Controller Unit
MINI TEMPCONTROLLER
MINI TEMP CONTROLLER (MTC) is individually applied to the various heaters. The integrated temperature
control monitors and assures the accuracy of the set-point for each heater jacket. The electric current of
MTC is up to 3- Ampere and MTC is regulated by PID control.
Multi Channel (System) Controller
MULTI-CHANNELED SYSTEM CONTROLLER can be customized for various options. MCSC's channel can be
designed with 2-channel in mind, and can be expanded up to 16 channels. MCSC offers the PID control
(quick/slow), auto-tuning and alarm fuction. It can also be equipped with an optional 8-inch touch screen
display which provides integrated controling options.
THEMPERATURE CONTROLLER UNIT
1CH TYPE
MINI TYPE
3CH TYPE 4CH TYPE
4CH TYPE12CH TYPE8CH TYPE
2CH TYPE
161KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
VALVE OUT JACKET
Line Heat Jacket
• Power : 100V/115V, ACT : 190, 220 , Bimetal
• T/C : K-Type Sensors / AMP Connector
NITRIDE NIT / 100V, 305W
FORMULA TEOS / 115V,
315W
INDY 303i / 100V,315W
NITRIDE NIT /100V, 141.4W
FORMULA TEOS / 115V,
176.2W
INDY 303i / 100V,161.6W
NITRIDE NIT / 100V/205W,50W,40W
FORMULA TEOS / 115V/205W, 50W,4
0W
INDY 303i / 100V/205W,125W,40W
Single Unit
PTFE
Line Heat Jacket
• Power : 100V/115V, ACT : 190, 220Bimetal
• T/C : K-Type Sensors / AMP Connector
100V 102W 100V 102W
Original Ring heater Localization (Molding Type) Ring
Heater
VALVE RING HEATER
162KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
OTHER JACKETS
Elbow + Straight Jacket Bellows + Straight Jacket Valve Jacket
Straight Jacket
Straight Jacket Clamp Jacket(INSULATION) Right Angle Elbow Jacket
Elbow + Straight + ELbow Jacket
Clamp Jacket Valve +TJacket
Elbow Jacket
Flange Jacket Straight Jacket Elbow +Straight + Elbow Jacket
163KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
Heat Jacket
OTHER JACKETS
ClampJacket(INSULATION)
Clamp + StraightJacket
3 Way Valve Jacket
M1Jacket
Aluminum Block Valve Jacket
M1Jacket
Aluminum Block Valve Jacket
Gas Line Jacket
Vent Jacket
3 Way Valve Jacket PanelJacket
Bellows + Straight Jacket
164KYUNG LIM RESOURCES (SARAWAK) SDN BHD
Brand : KYL Resources Roles : Product & Service ProviderProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
2-1-26
2.1 SEMICONDUCTOR2.1.27 TMAH Chemical
Distribution System
TMAH Chemical Distribution
System
TMAH PROJECT ALLIANCES
Brand : KYL Resources Roles : Collaboration with partnersProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
166KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-27
TMAH Chemical Distribution
System
Brand : KYL Resources Roles : Collaboration with partnersProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
TMAH BY HANTOK CHEMICALS
167KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-27
TMAH Chemical Distribution
System
TMAH BY HANTOK CHEMICALS
Brand : KYL Resources Roles : Collaboration with partnersProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
168KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-27
TMAH Chemical Distribution
System
CHEMICAL DISTRIBUTION BY STI
Applications
- Bulk chemical supply for semiconductor andFPD (TFT LCD, PDP, OLED)
- Supply of acid, alkali and solvent- Compatible for the drum charge system and
the tank lorry charge system
Features
- Turnkey Package1)Chemical delivery module2)Piping, cabling (signal)3)Valve manifold box (VMB)4)Monitoring system
- Easy to operate with touch screen- Automatic/semi-automatic/manual mode
with PLC- Optimal design by 3D CAD for easy
maintenance- Particle and metal impurities controlled to- Customer’s quality standard- CO2 fire extinguisher and auto fire damper- Provided for solvent- Warranty covers preventive maintenance
service- Every 6 months- ISO 9001 and ISO 14001 certified
Chemical Delivery System
Brand : KYL Resources Roles : Collaboration with partnersProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
169KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-27
TMAH Chemical Distribution
System
CHEMICAL DISTRIBUTION BY STI
Brand : KYL Resources Roles : Collaboration with partnersProducts : Engineering Services, Consultant,
Semiconductor, Trading, Chemical
170KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-27
2.1 SEMICONDUCTOR2.1.27 Part Clearing & Coating
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
Part Clearing & Coating
Spray Coating Mechanism
Adhesion Mechanism
Liquid coating material in flight Impact on surface Transfer of heat to the base material Solidification and contraction of the
coating material Mechanical bonding Local diffusion or fusion (during heat
treatment)
172KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
Part Clearing & Coating
Special Material Coating
(UC/BONO/SH/Silicon)
• Reduced Porosity and micro crack inside the
coating layer
- better plasma & chemical resistance• Higher Surface Roughness (Ra)
compared to Y2O3 coating layer • Hold up more particle• Minimize gas residue trapped inside the
pore in coating layer
New Tech. & NANO Structure Coating (N1,
NOVA)
• Less than 1% Porosity High Density Coating
• Reduced Porosity and micro crack inside the coating layer
• Particle and Defect Control from part surface
• Excellent Plasma Resistance Surface
Corrosion &
Erosion Protection
PLASMA SPRAY COATING (Y2O3 / Al2O3)
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
173KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
Part Clearing & Coating
COATING
UC Coating This coating has high hardness and density, compared to Y203 by reducing internal defects (loser porosity and micro crack) Improved chemical and plasma resistance
HD Coating Minimized condition change inside the chamber by making a coating layer that can material quality of Y203
Reduced particle from raw material & plasma damage and out gassing
HDS 1,2 Coating Coating which has big improvement on plasma resistance and surface stabilization by laminating high density coating on APS coating layerStabilized Particle Trend in chamber with improving plasma resistance
HP Treatment Shielded pore and connected channel with outside by sealing open pore and micro crack inside coating layerReduced out gassing with covering micro channel
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
174KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
Part Clearing & Coating
ANODIZING
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
175KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
Part Clearing & Coating
ANODIZING
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
176KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
Part Clearing & Coating
U2 COATING AREA & SPECIFICATION
Brand : KTS Co., Ltd. (Korea)Roles : Agent Distributor (Malaysia)Products : Coating & Part Clearing, DC Motor
Manufacture, Automation Facility
177KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-1-28
2.2 CIVIL,
STRUCTURAL
& ARCHITECTURE2.2.1 Rubber Flooring
Brand : RM LTD (KOREA)Roles : Sole Agent Distributor (Malaysia) Products : Rubber Tiles/Sheet
Rubber Flooring
ECO FRIENDLY
NOISE DEDUCTION GOOD SLIP RESISTENCE
VARIOUS PERFORMANCE & CHOICES
FIRE RESISTENCE LONG LIFETIME & HYGIENIC FRIENDLY
TILE STAIR TREAD
ROLL OTHER CHOICES
• Thickness : 3~9.5mm
• Extreme Durabil i ty
• Design : Solid, Chips, Cork chip
• Competes with Stone and Terazzo in
heavy traffic area
• Thickness : 1200, 1500, 1800, 2100mm
• One piece stair tread, easy installation
• Design : Solid, Chips
• Competes with Stone and Terazzo in
Education and Office
• Thickness : 2~5mm
• Embo, Smooth surface
• Design : Solid, Chips
• Competes with PVC and Linoleum in
Healthcare and Education
• ESD : 10^6~10^8
• Transit
• Marine : Certif icate on processing
• NBR for oi l resistance
• Sports Interlocking
• Cold welding
[FEATURES]
[TYPES]
Health care : Roll
- Bacteria, Fire, ESD
Education : Tile, Stair tread
- Low VOC
- Non slip
- Fire
Transportation :Roll
- Low VOC, Specification(Fire)
Sports : Tile
- Spike proof
IBS Building : Tile
- ESD ,VOC
[APPLICATION]
• Hospitals• Office Buildings• Corridors• Emergency Exits• Hospital Rooms• Intensive Care Units,
etc.
• Airports • Schools • Art Halls • Museums • Libraries • Subway Stations • Industrial Facilities • Power Stations, etc.• Sports Complex Indoor Floor• Ice Rink• Fitness Club, etc
179KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-2-1
Rubber Flooring
Brand : RM LTD (KOREA)Roles : Sole Agent Distributor (Malaysia) Products : Rubber Tiles/Sheet
Tile type rubber flooring with multifunction
Rubber Tile: Solid Round 3T/ 4T
Rubber Tile: Solid Hammered 3T
Tile type rubber flooring with multifunction
Rubber Tile: Chip Hammered 3T
Tile type rubber flooring with multifunction
180KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-2-1
Rubber Flooring
Brand : RM LTD (KOREA)Roles : Sole Agent Distributor (Malaysia) Products : Rubber Tiles/Sheet
Rubber Tile: Chip Round 3T/ 4T
Tile type rubber flooring with multifunction
Rubber Tile: Chip Stone 3.5T
Tile type rubber flooring with multifunction
Rubber Tile: Chip Cork 3T
Tile type rubber flooring with multifunction
181KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-2-1
Rubber Flooring
Brand : RM LTD (KOREA)Roles : Sole Agent Distributor (Malaysia) Products : Rubber Tiles/Sheet
Rubber Tile: Stair 3T/ 5T
Tile type rubber flooring with multifunction
2100MM
Rubber Roll: Roll Solid Embo 2T/ 3T
RM5000 RM4300 RM1000 RM3700 RM4200 RM8000 RM4100
RM9000 RM32000 RM3000 Roll type rubber flooring suitable for health care
Rubber Tile: Roll Chip Embo 2T/ 3T
RC5043 RC4043 RC4143 RC8098 RC8191 RC8228 RC9091
RC9121 RC9221 RC1021 RC3021 RC2031
Roll type rubber flooring suitable for health care
182KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-2-1
183
Rubber Flooring
Brand : RM LTD (KOREA)Roles : Sole Agent Distributor (Malaysia) Products : Rubber Tiles/Sheet
Rubber Floor for Sports : Chip Hammered 9T,9.5T
Rubber flooring for a wide range of sports facilities
Rubber Floor for Sports : Chip Hammered, 6T
Rubber flooring for a wide range of sports facilities
KYUNG LIM RESOURCES (SARAWAK) SDN BHD
2-2-1
South Korea
East MalaysiaWest Malaysia
Singapore
Johor Office:
No. 4, Jalan Kempas2/3,
80250 Johor Bahru, Johor, Malaysia
Headquarters:
Block A2, ICOM Square,
Lot No. 11056, Section 64,
KLTD, Jalan Pending, 93450
Kuching, Sarawak, Malaysia.
Materials Gallery:
SL1, Lot 188, Soho East,
Jalan Wan Alwi, 93350
Kuching, Sarawak, Malaysia
Bintulu Office:
Industrial Lot 5 (2666) Lot
2544 Kidurong Gateway,
Tanjung Kidurong. 97000
Bintulu, Sarawak, Malaysia
Singapore:
32 Ang Mo Kio Industrial
Park 2, 06-07 Sing
industrial Complex,
Singapore 569510
South Korea:
No.1002, Cheonho-daero 83-
gil, Dongdaemun-gu, Seoul,
Republic of Korea
MALAYSIA OVERSEAS
KYUNGL LIM RESOURCES
CONTACT
Mr. Yoon Yo Gung (Charlie)CEO
T: +60-82-266 523 (ext:108)
M: +60-13-360 3866
Ms. Musfirah KaddirProject Manager
T: +60-3-266-523 (ext: 110)
M: +60-13-570 5591
Ms. Chloe Eunhae HanManager
M: +60-11-1423-1004
52-1, Jalan Musytari An
U5/AN, Subang Pelangi,
40150 Shah Alam, Selangor,
Malaysia
Tel : +60-82-266 523
Fax : +60-82-266 525
www.kylresources.com