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KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates inthe United States and/or other countries. All other brand names, product names, or trademarks belongto their respective holders.
Flow Control
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550-US-0906
KTM manufactures the most complete line of quality ball valves,and can provide the exact ball valves and actuators to meet themost demanding application requirements.
KTM markets a complete line of ballvalves for the most demandingapplication requirements of the oil andgas, power, chemical, petrochemicaland other process industries. Typesinclude floating and trunnion, 3-way,diverting and control along with premierspecialty products with unique features.They feature several proprietary seatdesigns, and offer a wide range ofperformance; the E-seat, PTFE/PFEcopolymer, Gratite® high temperatureseat with tight shut-off and Metaltitemetal seat.
KTM has developed a reputation forhigh quality, dependable valves backedby excellent service. Each valve isprecision manufactured from foundrycasting to final assembly.
Special options are available, includingstem extensions, body coating anddouble block and bleed. Testing is alsoavailable for chlorine service, oxygenservice, vacuum service, liquidpenetrant, magnetic particle, ultra-sonicand x-ray.
Advantages• The most complete line of ball valvesin either a manual or an automatedmode of operation.
• Standard, off-the-shelf, special andcustom-made valves.
• Mill Test Reports (MTRs) available on all valves.
• Material traceability.
• Continuing source guarantees.
• Product warranties.
• Strategically located sales, serviceand distribution centers provide rapiddelivery, service and repair.
• Qualified service and engineeringsupport.
Floating/TrunnionSize Range: 1/2" to 30" ASME Class: 150 and 2500Temperature Rating: -328°F to 932°F
3-waySize Range: 1/2" to 14"ASME Class: 150, 300, and 6003-way Patterns: L, T, and Y Temperature Rating: -20°F to 932°F
Single V, VS11Size Range: 1" to 20"ASME Class: 150 and 300 Control Valve Range: 100:1 rangeabilityTemperature Rating: -20°F to 518°F
Dual V Size Range: 1" to 8"ASME Class: 150 and 300Control Valve Range: 250:1Temperature Rating: -20°F to 518°F
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550
Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37
Low Temperature and Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44
Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52
Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56
VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62
Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81
Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Contents
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 3
Experience and ReputationFor over 60 years, we have developed areputation for high quality, dependablevalves and outstanding service for ourcustomers.
Totally Integrated Manufacturing FacilityYou can count on KTM ball valves forlasting, dependable service. Each valve is precision manufactured from foundrycasting to final assembly. By controllingevery component of manufacturing, wemaintain total quality control.
Dependable Quality and PerformanceIn addition, unique design features helpadd to the life and performance of ourvalves, such as an incredibly high degreeof accuracy that is machined into everyball – a sphericity of ± 0.0008" and a 4 RMS finish.
Process and Quality Control(S.P.Q.C.)KTM is committed to Statistical ProcessQuality Control. Products are manufacturedutilizing S.P.Q.C. as a powerful tool forproducing quality products.
Special Options and Testings are Available
Options• Stem extension
• Body coating
• Double block and bleed
Tests• Chlorine service
• Oxygen service
• Vacuum service
• Liquid penetrant
• Magnetic particle
• Ultra-sonic
• X-ray
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 4
Model Number SB11 EB100/EB800/EB100-PL
Type Split Body Split Body Floating Ball Floating Ball Bi-directional Bi-directional RF Flanged Ends RF Flanged EndsBore Full Full and ReducedPressure Class ANSI 150 lb ANSI 150 lb ANSI 300 lbSize Range 1/2" to 8" 1/2" to 8" (Full) 6" to 10" (Reduced)Body Material Carbon Steel Carbon Steel 316 SS 316 SS 304 SS Alloy 20 Monel® Special AlloysTrim Options 316 SS 316 SS 304 SS Monel® Alloy 20 Hastelloy® C Special AlloysMaximumWorking 285 psi 285 psi/720 psiPressureTemperature -20°F up to 420°F -50°F up to 932°FRangeSeat Options E E, K, F, M, TFeatures Anti-static Electricity Anti-static Electricity Blow-out Proof Stem Blow-out Proof Stem Cavity Relief Cavity Relief Fire-safe Cold-flow Resistance Seat ISO Integral Mounting Flange Fire-safe Locking Device Fugitive Emission Control Device Positive Flow Stem Indicator ISO Integral Mounting Flange Positive Shut-off Locking Device NACE MR01.75 Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
SB11(Pages 9-12)
Omni II(Pages 13-21)
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 5
Model Number EB100/EO100 EO1200 EB100/EO100Type Split Body Split Body Split Body Floating Ball Trunnion Floating Ball RF Flanged Ends Bi-directional Bi-directional Class V Seat Leakage RF Flanged Ends SE/SW Ends Bi-directional Class 5Seat Leakage Bore Full Full FullPressure Class ANSI 150 lb ANSI 150 lb ANSI 300 lb ANSI 300 lb ANSI 300 lb ANSI 600 lb (also available in Flange ANSI 600 lb (Uni-directional) ANSI 600 lb End, sizes 1/2" to 4")Size Range 1/2" to 8" (150/300) 2" to 20" (150/300) 1/2" to 2" 1/2" to 11/2" (600) 2" to 18" (600) Body Material Carbon Steel Carbon Steel Carbon Steel 316 SS 316 SS 316 SS Special Alloys Special AlloysTrim Options 316 SS/329 SS 316 SS/329 SS 316 SS/329 SS Monel® Monel® Monel® Hastelloy® C Hastelloy® C Hastelloy® C Special Alloys Special Alloys Special AlloysMaximumWorking 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psiPressureTemperature -20°F up to 932°F -20°F up to 932°F -50°F up to 932°FRangeSeat Options M M FFeatures Anti-static Electricity Anti-static Electricity Anti-static Electricity Blow-out Proof Stem Blow-out Proof Stem Blow-out Proof Stem Cavity Relief Cavity Relief Fire-safe Fire-safe Fire-safe Fugitive Emission Control Device Fugitive Emission Control Device Fugitive Emission Control Device Locking Device Locking Device Positive Flow Stem Indicator Positive Shut-off Positive Flow Stem Indicator Positive Flow Stem Indicator NACE MR01.75
Metal Seated(Pages 24-26)
TrunnionFloating
Energy Process(Pages 27-28)
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 6
Model Number EO3100/EO3800 E3200/E3900 EB100/EO100/EO1200
Type 3-Way, 2-Seats 3-Way, 4-Seats Split Body Floating Ball Floating Ball Floating Ball “L” Port “L” Port Trunnion RF Flanged Ends “T” Port Trunnion Available Bore Full and Reduced Full and Reduced Full Pressure Class ANSI 150 lb ANSI 150 lb (E3900 only) ANSI 150 lb ANSI 300 lb ANSI 300 lb (E3200) ANSI 300 lb ANSI 600 lb ANSI 600 lb ANSI 600 lb Size Range 11/2" to 8" (Full) 1/2" to 8" (Full) 1/2” to 30” 6" to 10" (Reduced) 6" to 8" (Reduced) 10" to 12" (Trunnion) Body Material Carbon Steel Carbon Steel Carbon Steel (LCC, LCB) 316 SS 316 SS 316 SS Special Alloys Trim Options 316 SS 316 SS 304 SS Monel® Monel® 316 SS Hastelloy® C Hastelloy® C Special Alloys Special Alloys Maximum Working 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi
285 psi/720 psi/1440 psi
Pressure Temperature -94°F up to 550 (932°F) -20°F up to 300°F -196°F to -320°F Range Seat Options E, G, K, T (F) T, G, E E, T, H Features Anti-static Electricity Anti-static Electricity Anti-static Electricity Blow-out Proof Stem Blow-out Proof Stem Block and Bleed Cavity Relief Cavity Relief Blow-out Proof Stem Fugitive Emission Control Device Fugitive Emission Control Device Cavity Relief Locking Device Locking Device Fire-safe Positive Flow Stem Indicator Positive Flow Stem Indicator Fugitive Emission Control Device Positive Shut-off Positive Shut-off NACE MR01.75 NACE MR01.75 NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)
3-Way(Pages 29-37)
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 7
Model Numbe EO1200/EO8200 EO1100/EO8100/EO100 Type Split Body Split Body Trunnion Trunnion and Floating Ball Bi-directional Bi-directional RF/RTJ/BW RF/RTJ/BW Bore Full and Reduced Full and Reduced Pressure Clas ANSI 150 lb ANSI 150 lb ANSI 300 lb ANSI 300 lb ANSI 600 lb ANSI 600 lb ANSI 900 lb ANSI 900 lb ANSI 1500 lb ANSI 1500 lb ANSI 2500 lb Size Range 2" to 20" (150/300) 1/2" to 11/2" (600, Floating) 2" to 26" (600) 2" to 20" (600) 11/2" to 20" (900/1500) 1/2" to 1" (900/1500, Floating) 11/2" to 20" (900/1500) 1/2" to 8" (2500) 2" to 30" (150/300) Body Material Carbon Steel Carbon Steel 316 SS 316 SS Trim Options 316 SS Carbon Steel ENP 316 SS HCR ENP HCR Maximum Working
285 psi/720 psi 285 psi/720 psi/1440 psi
Pressure 1440 psi/2220 psi/3600 psi 2220 psi/3600 psi/6000 psi
Temperature -20°F up to 500°F -20°F up to 300°F Range
Seat Options H, K H Features Anti-static Electricity Anti-static Electricity Block and Bleed Block and Bleed Blow-out Proof Stem Blow-out Proof Stem Cavity Relief Cavity Relief Fire-safe Fire-safe Fugitive Emission Control Device Fugitive Emission Control Device Positive Flow Stem Indicator Positive Flow Stem Indicator Positive Shut-off Positive Shut-off NACE MR01.75 NACE MR01.75
Low Temperature andCryogenic Valves(Pages 38-44)
Process, Production, Floating and Trunnion Valves(Pages 45-52)
Model Number EB100/EO100/EO1200 Type Split Body Floating Ball Trunnion “T” Port Bore Full Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb
Size Range 1/2" to 30"
Body Material Carbon Steel (LCC, LCB) 316 SS Trim Options 304 SS 316 SS Maximum Working 285 psi/720 psi/1440 psi Pressure Temperature
-196°F to -320°F Range
Seat Options E, T, H Features Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 8
Single V(Pages 53-56)
Dual V(Pages 63-66)
Model Number WO400/WO600/VS Type WA Series
Type Split Body One-Piece BodyTrunnion TrunnionUni-directional Uni-directionalRF Flanged Ends RF Flanged Ends/Wafer EndsClass II, IV Seat Leakage Class V Seat LeakageVS Type - ISA S75.4
Bore Full and Reduced Reduced Pressure Class ANSI 150 lb ANSI 150 lb
ANSI 300 lb ANSI 300 lbANSI 600 lbISA
Size Range 1" to 20" 1" to 8"Body Material Carbon Steel 316 SS
316 SSTrim Options 316 SS/HCr 316 SS/HCr
316 SS StellitedMaximumWorking 285 psi/720 psi/1440 psi 275 psi/720 psiPressureTemperature
-20°F up to 482°F -20°F up to 518°FRangeSeat Options L, S M (316 SS Stellited) Features Locking Device Fugitive Emission Control Device
Positive Flow Stem Indicator ISO Integral Mounting FlangeNACE MR01.75 Locking DevicePositive Flow Stem IndicatorNACE MR01.75
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 9
Features• Designed and manufactured to major
international standards.
• Designed for zero leakage withstandard E-seat technology.
• Pure white E-seat seal helps relieveconcern over product contaminationand possible “popcorning” in reactivemonomer applications.
• Anti-cold flow-integral seat lipdesigned to eliminate seatdeformation and cold flow.
• Fire-safe tested to API 607 4th Edition.
• Secondary fire-safe metal-to-metal seat is standard.
• Blow-out proof stem.
• Static electricity grounding device.
• CE marking to PED 97/23/EC.
• ISO 5211 mounting pad.
• SealMaster™ technology on packingarea to meet most fugitive emissionrequirements.
• Low operating torque for ease ofoperation and reduced actuator cost.
• Automatic cavity pressure relief.
Special Options• Stem extensions.
• Special trim configurations forcorrosive applications.
• Special alloy body materials availableupon request.
General Applications• Pulp and paper
• Chemical
• Reactive monomers
• Oil and gas productions
• Fire-safe and flammables
• Food and beverage
• Steam
Standards• API 598
• ANSI B16.5, B16.10 and B16.34
• Fire-safe approved, API 607 4thEdition
• CE marking to PED 97/23/EC
SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 10
342
65 8
910
1
1112
18
23
1314
17
15 19
77a
16
20
21
23171522
24
Parts and Materials MaterialsNo. Part Stainless Steel Body WCB Body Qty
1 Body A351 Gr. CF8M A216 Gr. WCB 1 2 Cap A351 Gr. CF8M A216 Gr. WCB 1 3 Ball A351 Gr. CF8M A351 Gr. CF8M 1 4 Stem A 276 Type 316 A 276 Type 316 1 5 Seat PTFE/PFA Copolymer PTFE/PFA Copolymer 2 61 Body seal PTFE PTFE 1 7 Stud A 193 Gr. B8 A 193 Gr. B7 4 - 12 7a Nut A 194 Gr. 8 A 194 Gr. 2H 4 - 12 8 Lower tost washer 50% SS/50% PTFE 50% SS/50% PTFE 1 9 Compress ring SUS 316 SUS 316 1 101 Upper tost washer PTFE/PFA Copolymer PTFE/PFA Copolymer 1 111 V-ring stem packing PTFE PTFE 1 set 12 Tost washer PEEK PEEK 1 13 Gland SUS 304 SUS 304 1 14 Belleville washer SUS 301 SUS 301 2 15 Stem nut SUS 304 SUS 304 1 - 2 16 Static ball SUS 304 SUS 304 1 17 Lock saddle SUS 304 SUS 304 1 18 Stop bolt SUS 304 SUS 304 1 19 Handle (1/2" to 2") SUS 304 SUS 304 1 20 Handle sleeve (1/2" to 2") Vinyl Vinyl 1 21 Handle (21/2" to 8") SGP Zn Plating SGP Zn Plating 1 22 Handle adapter (21/2" to 8") CF8 (21/2" to 4") A536 (6" to 8") 1 23 Triangle stopper SUS 304 SUS 304 1 24 Bolt (21/2" to 8") SUS 304 SUS 304 1
Handle for valve size 21/2" to 8" [65 to 200 mm]
Handle for valve size1/2" to 2" [15 to 50 mm]
Notes:Notes1. Option – For fire tested to API 607 4th Edition,
packing material will be changed to Graphite.
2. Other body materials available.
SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 11
W
L
H H
W
L
ød øg øC øD
N-ømT
f
SW
M
H1H2
øU
H3
ANSI Class 150 Dimensions [mm, kg] 15 15 108 90.0 125 89 60.5 35 1.6 11.2 4 16 22.5 12.0 2 6.3 30 F04 M5 2 20 20 117 93.5 125 98 70.0 43 1.6 11.2 4 16 22.0 12.5 2 6.3 30 F04 M5 3 25 25 127 104.0 151 108 79.5 51 1.6 11.2 4 16 23.5 13.0 3 8.0 35 F05 M6 4 40 38 165 124.5 184 127 98.5 73 1.6 14.3 4 16 27.0 14.0 3 9.5 55 F07 M8 7 50 50 178 133.0 184 152 120.5 92 1.6 15.9 4 19 27.0 14.0 3 9.5 55 F07 M8 8 65 64 190 162.0 495 178 139.5 105 1.6 17.5 4 19 46.0 24.5 3 17.0 70 F10 M10 14 80 76 203 172.0 495 190 152.5 127 1.6 19.1 4 19 46.0 25.0 3 17.0 70 F10 M10 18 100 100 229 197.0 595 229 190.5 157 1.6 23.9 8 19 52.0 30.0 3 17.0 70 F10 M10 27 150 150 394 280.0 800 279 241.5 216 1.6 25.4 8 22 68.0 41.0 3 23.0 85 F12 M12 75 200 201 457 315.0 1100 343 298.5 270 1.6 28.6 8 22 68.0 41.0 3 23.0 85 F12 M12 128
ANSI Class 150 Dimensions
Valve d L H W D C g f T N m H1 H2 H3 SW U ISO M Wt. Size Lbs.
1/2" 0.59 4.25 3.54 4.92 3.50 2.38 1.38 0.06 0.44 4 0.63 0.89 0.47 0.08 0.25 1.18 F04 M5 4 3/4" 0.79 4.62 3.68 4.92 3.86 2.76 1.69 0.06 0.44 4 0.63 0.87 0.49 0.08 0.25 1.18 F04 M5 7 1" 1.00 5.00 4.09 5.94 4.25 3.13 2.01 0.06 0.44 4 0.63 0.93 0.51 0.12 0.31 1.38 F05 M6 9 11/2" 1.50 6.50 4.90 7.24 5.00 3.88 2.87 0.06 0.56 4 0.63 1.06 0.55 0.12 0.37 2.17 F07 M8 15 2" 2.00 7.00 5.24 7.24 5.99 4.74 3.62 0.06 0.63 4 0.75 1.06 0.55 0.12 0.37 2.17 F07 M8 18 21/2" 2.50 7.50 6.38 19.49 7.01 5.49 4.13 0.06 0.69 4 0.75 1.81 0.96 0.12 0.67 2.76 F10 M10 31 3" 3.00 8.00 6.77 19.49 7.48 6.00 5.00 0.06 0.75 4 0.75 1.81 0.98 0.12 0.67 2.76 F10 M10 40 4" 4.00 9.00 7.76 23.43 9.02 7.50 6.18 0.06 0.94 8 0.75 2.05 1.18 0.12 0.67 2.76 F10 M10 60 6" 6.00 15.50 11.06 31.50 10.98 9.51 8.50 0.06 1.00 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 165 8" 8.00 18.00 12.48 43.31 13.50 11.75 10.63 0.06 1.13 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 282
Top WorksFlange End1/2" to 2" [15 - 50 mm] 21/2" to 8" [65 - 200 mm]
-20 32 104 176 249 320 392 464[-29] [0] [40] [80] [120] [160] [200] [240]
868[6]
723[5]
579[4]
434[3]
289[2]
145[1]
0
Pre
ssur
e, p
si [
MP
a]
ANSI Class 150 Body Rating
ANSI Class 300 Body Rating
Temperature, °F [°C]
Pressure/Temperature Ratings
SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body
1/2" to 3/4" [15 to 20 mm]
1" to 21/2" [25 to 60 mm]
3" to 4" [80 to 100 mm]
6" [150 mm]
8" [200 mm]
Valve Size:
D: Flange outside diameterC: Bolt pitch circleg: Raised face diameterf: Raised face heightd: Bore diameterT: Flange thicknessN: Number of boltsm: Bolt hole diameter
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 12
1
2
3
6
5
4
View 1 View 2 View 3
View 4 View 5 View 6
Main Features of SealMaster™ Patented Stem Seal Arrangement• “Multiple” sealings up to 6 areas (see Views 1-6) for
pressure and high vacuum.
• Encapsulated “Static” sealing achieved on upper tost seal.
• Constant sealing force reflects to stem (see arrows“A”) and makes stem primary sealing “Positive.”
• Excellent wear resistance on lower tost seal (50% SSfilled PTFE), 1000 times greater than that of PTFE toprolong the compensation of Belleville washers.
Stem Sealing
SealMaster™
V-ringStem Packing
BellevilleWashers
Our extremely high cycle stem sealing design is accomplishedby a double sealing system. The high performance of KTM ball valves is mainly due to the unique SealMaster™ stem sealarrangement, which provides primary sealing. It has beenspecially designed and constructed to prevent line fluidpermeation and resultant leakage. On top of this arrangementare multiple layers of V-ring stem packing, which act assecondary sealing. A set of Belleville washers automatically and constantly compresses the seals to adjust for wear,pressure and temperature fluctuations. Every KTM ball valve is a stalwart barrier against fugitive emissions.
Stem Sealing Details
A
B
C
The live-loaded SealMaster™ is a combination of threecomponents: (A) a cup and cone PFA/TFE upper tost seal; (B) a cup and cone sintered stainless steel 316 center load ring,and (C) a flat stainless steel/TFE lower tost seal. When tightened,the live loaded stem pulls up, compressing the stem tost seal. As this happens, material from upper and lower tost sealextrudes between stem and body enclosures (see Views 1-6).The surfaces between the bottom of the lower tost seal and topof the stem flange are smooth and all rotation occurs betweenthese two surfaces, leaving the stem tost seal “static” to createthe best possible seal. As rotation continues, components bed inand keep seal performance constant with usage. As operatingwear takes place, the stem tost seal can be re-tightened torecommended torques multiple times.
SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 13
The KTM Omni II is available in threebasic style of seats – soft, hard andmetal-to-metal. Each offers a range ofperformance suitable to manyapplications.
Seat Temperature Range• E-seat PTFE/PFA
copolymer (standard) -148°F to 500°F
• F-Gratite® hard seat -50°F to 932°F
• K-PEEK -20°F to 550°F
• M-Metal seat -20°F to 932°F
Features• Superior valve design at a competitive
price.
• Fugitive emissions control forflammable and non-flammableapplications.
• Machined ISO actuator mounting pad.
• Designed for zero leakage withstandard E-seat.
• Pure white E-seat seal helps relieveconcern over product contamination.
• Positive alignment of split body.
• Fire-safe design tested to API 607 4th Edition.
• Secondary fire-safe metal-to-metal seat is standard.
• Blow-out proof stem.
• Static electricity grounding device.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed.
• Reinforced PTFE bearing and packingrings reduce friction.
• Lower operating torque for ease ofoperation and reduced actuator cost.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device capable.
• Bi-directional shut-off.
Special Options • Stem extension
• Special body coatings
• Can be outfitted for cryogenic,chlorine, oxygen and vacuumservices
General Applications • Pulp and paper
• Reactive monomers
• Oil and gas production
• Steam
• Hot gases
• Toxic and lethal
• Fire-safe and flammables
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: EB100 Full bore 1/2" to 8"
EB800 Reduced bore 6" to 10"
Standards: API 6D and 598ANSI B16.5, B16.10 and B16.34Fire-safe approved API 607 4th Edition, EXES 3-14-1-2ABS6755 Part 2BS5351
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 14
ISO5211 Actuator MountingMachined “automation pad” allows precise mounting of actuator; mountingbolts independent from stem-packinggland bolts. Exact alignment reducestorque requirements and helps prevent out-of-line wear.
Radial Tost BearingsRadial loading absorbed, and frictionfrom axial stem loading reduced. Dual tost bearings support stem for extended cycle life and superior thermal characteristics.
Blowout-proof Stem and Primary Stem SealStem shoulder is an integral part of the stem, retained internally tohelp prevent stem blowout frompressure in body cavity. Primarystem seal prevents leakage toatmosphere, also serves as low-torque bearing.
Precise, Smooth BallBall sphericity and surface finish are key factors in valve life, pressure-holding capability, and operating torque. KTM ball specifications are unmatched: Sphericity : to ± 0.0008" and surface finish 4 microinches RMS.
Rigid Split BodyDesigned with extra bolts to assurepositive alignment and maximum protection against bending stresses in the piping and forces produced bythermal distortion; seal is fire-safe metal-to-metal.
Fugitive Emissions ControlMultiple layers of adjustable PTFE Chevron packing rings for non-flammable service, and Soft Carbon braided and die-formed for flammable service.
Live Loaded SealsBelleville washer keeps constantforce on stem-seal packing for sealintegrity and extended valve life.
Cast Bleed-port BossProvisions for drain bleed port ifdesired. (not shown)
Anti-static GroundingRetained wire-ring provides positiveground for use with volatile orflammable liquids. (not shown)
Features
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 15
For flammable servicesFire-safe tested per API 607 4thEdition/EXES 3-14-1-2A. Braided SoftCarbon for upper and lower rows, die-formed Soft Carbon for middle seal.
For flammable servicesDouble packing gland elastomer seal and lantern ring.
For non-flammable servicesDouble packing gland elastomer seal and lantern ring.
For non-flammable servicesFire-safe design with multi-layered,adjustable Chevron packing rings.
Standard bonnet
Extended bonnet
Standard Primary Containment Seals Fugitive Emission Control
Optional Secondary Containment Seals Fugitive Emission Control – Toxic and Lethal Applications
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 16
BodySeat
BallLip
Body
Burned Seat
Ball Lip
Choose from three soft seat materials:The standard E-seat PTFE/PFAcopolymer, PEEK and PTFE. Each typeof seat is retained in the same manner,with the valve body machined with aprotective lip designed to eliminate seatdeformation and cold flow. This samelip acts as a secondary back-up seal,which forms a metal-to-metal contact inthe event the primary soft seal isdestroyed in a fire. The E-seat offers process purity,strength, integrity, low permeability and high resiliency. It is composed of a unique molecularly enhancedcopolymer of PTFE and PFA. It offers a full range of properties formerlyrequiring two separate materials. The E-seat provides pressure and
temperature capabilities previouslyavailable only with glass or carbonfiber-reinforced PTFE. In high-temperature operations, the seatremains white, eliminating the risk ofcolor contamination associated withseats made from darker reinforcedmaterials. The E-seat is excellent on awide variety of applications but isparticularly recommended for use onstyrene and butadiene, where lowpermeability is a performance factor;and on low-pressure steam, whereflaking of virgin PTFE is a problem. It s also recommended for use on foodand beverage, pharmaceutical andbiotech, paper, clean gas and any otherapplications where product purity andthe lack of foreign fillers are critical tosuccess.
The photographs show a virgin PTFEseat after attack by reactive monomers(in this case, styrene). The material’smolecular matrix has been penetratedby uninhibited monomers due to vaporpressure, allowing a polymeric reactionto take place. Commonly called“popcorn polymerization,” this reactioncan totally destroy seat material.
In the second photograph, you can seethe results of a field test of the E-seatcopolymer by KTM. Using butadiene,
generally considered the worst-casescenario due to its small molecular size,the test ran for two years at 120 psi and180°F. The seats experienced minimumdistortion and, after the two-year period,did not leak in service. Pressure testsafter removal, at 1.1 times design, alsoshowed no seat leakage. The photoshows two of the seats tested and forcomparison, a new seat is shown in theforeground.
Fire-safe Seat Design
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
Pre
ssur
e, p
si
E-seat – G-Seat
PTFE seat
300 lb Rating
150 lb Rating
Temperature (°F)
This graph shows pressure andtemperature ratings of the three seatmaterials with a full bore of 3 and 4inches and a reduced bore of 4 inches.The E-seat provides characteristicsidentical to the carbon-filled material,while retaining its pure white color. Thesame is true at full bores ranging from 1/2" to 8 inches and reduced bores of 6" to 10 inches.
KTM’s PTFE/PFA copolymer E-seatoffers the protection from colorcontamination as with virgin PTFE seats – but, unlike virgin PTFE, it offersequal or better strength, integrity,permeability and resiliency previouslyassociated only with reinforced PTFE.
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Pressure/Temperature Ratings
Soft Seat
The Popcorn Factor
Seat Design SelectionThe Omni II is available in three basic styles of seats – soft, hard and metal, eachoffering a range of performance suitable to many applications.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 17
Pressure/Temperature Ratings (Gratite®)
Metaltite™ Metal Seat
KTM utilizes proprietary processes with special lapping technologies, enabling us toprovide a higher quality product with a superior level of performance. Suitable for atemperature range from -50°F to 932°F, the Metaltite metal seat is bi-directional andprovides a high performance solution to many difficult applications. Precision lappingof the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSIFCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chromeor Nickel alloy overlay. Durable stellited stainless seats are highly corrosion anderosion resistant. RTFE or soft carbon stem seals are available. For complete information on Metal Seat, see page 26.
Body
Seat
Ball
Spring
BodyCapSeat
BallGasket
Seat Design Selection
-20 100 200 300 400 500 600 700 800 900 1000
800
700
600
500
400
300
200
100
800
700
600
500
400
300
200
100
-20 100 200 300 400 500 600 700 800 900 1000
Pressure - psi
Temperature - °F
CF8M-316 SS ASTM-A216 WCB - Carbon Steel
Temperature - °F
Pressure - psi
ANSI Class 300
ANSI Class 150
ANSI Class 150
ANSI Class 300
Hard Gratite® Seat
A proprietary product for high-temperature, high-pressure, flammable and corrosivecritical-process applications, the KTM Gratite® seat offers superior performance andreliability. Patented (U.S. Patent 4,269,391), it is designed to operate within atemperature range from -50°F to 932°F. Gratite® is a bonded composite of hardgraphite material. The cushion seal provides resiliency during thermal expansion-contraction. The result is a seat with physical properties that are far superior toconventional ball valve seats of carbon graphite construction.• More economical than Stellite.• High resistance to thermal shock.
For complete information on Gratite® seat, see page 20.
Body
SeatBallGasket
CushionSeal
-50°F to 932°F
Wide Temperature Range
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 18
1/2" 0.50 4.25 2.38 5.13 0.25 5.0 – – – – – – 3.5 2.38 1.38 0.44 (4) 5/83/4" 0.75 4.62 2.5 5.13 0.25 6.5 – – – – – – 3.86 2.76 1.69 0.44 (4) 5/8
1" 1.0 5.0 3.0 6.31 0.31 10.0 – – – – – – 4.25 3.13 2.01 0.44 (4) 5/811/2" 1.5 6.5 4.06 9.06 0.44 17.0 – – – – – – 5.0 3.88 2.87 0.56 (4) 5/82" 2.0 7.0 4.5 9.06 0.44 23.0 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/421/2" 2.5 7.5 6.13 15.75 0.69 42.0 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/43" 3.0 8.0 6.5 15.75 0.69 51.0 – – – – – – 7.48 6.0 5.0 0.75 (4) 3/44" 4.0 9.0 7.5 28.13 0.88 74.0 – – – – – – 9.02 7.5 6.18 0.94 (8) 3/46" 6.0 15.5 10.75 45.06 1.06 151.0 5 10.5 10.0 28.13 1.06 121 10.98 9.51 8.5 1.0 (8) 7/88" 8.0 18.0 13.5 59.0 1.42 238.0 6 11.5 10.75 45.06 1.25 182 13.5 11.75 10.63 1.13 (8) 7/8
10" – – – – – – 8 13.0 15.94 59.45 1.42 267 15.98 14.25 12.76 1.19 (12) 1
Sizes 1/2" to 1" Sizes 1/2" to 2" Sizes 21/2" to 3" Sizes 4" to 8" 8" Gear operated Flange diameter
Gear operator
41/2" 133/4"
235/8"
8" to 163/16"
Stem Top
Technical Information
LLLLL
WWW
W
H HH H
N-hT E
dG C D
150 lb. Class Dimensions, Full and Reduced Bore
Valve EB100 Full Bore Weight EB800 Reduced Bore Weight 150 Lb. Flange Size (d) Bore L H W E Lbs. (d) Bore L H W E Lbs. D C G T (N) - h
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 19
1/2" 26 – 3/4" 50 – 1" 94 – 11/2" 260 – 2" 480 – 21/2" 750 – 3" 1300 – 4" 2300 – 6" 5400 1800 8" 10000 2500
10" – 4500
1/2" 0.5 5.5 2.25 5.13 0.28 3.74 2.62 1.38 0.56 (4) 5/8 5.5 3/4" 0.75 6.0 2.5 5.13 0.28 4.61 3.25 1.69 0.63 (4) 3/4 7.0
1" 1.0 6.5 3.0 6.25 0.31 4.88 3.5 2.01 0.69 (4) 3/4 11.0
11/2" 1.5 7.5 3.75 9.5 0.47 6.14 4.51 2.87 0.81 (4) 7/8 24.0
2" 2.0 8.5 4.25 9.5 0.47 6.5 5.0 3.62 0.88 (8) 3/4 33.0
21/2" 2.5 9.5 5.5 15.75 0.67 7.48 5.87 4.13 1.0 (8) 7/8 52.0
3" 3.0 11.13 6.0 15.75 0.67 8.27 6.61 5.0 1.13 (8) 7/8 79.0
4" 4.0 12.0 7.0 27.5 0.87 10.0 7.87 6.18 1.25 (8) 7/8 91.0
6" 6.0 15.88 10.75 43.25 1.06 12.52 10.63 8.5 1.44 (12) 7/8 233.0
8" 8.0 19.75 13.5 59.0 1.42 15.0 12.99 10.63 1.63 (12) 1 267.0
Materials of ConstructionBody: Carbon Steel (A216, WCB)
304 SS (CF8), 316 SS (CF8M)
Ball: 304 SS (CF8), 316 SS (CF8M)
Stem: 304 SS, 316 SS
Seat: PTFE/PFA Copolymer
Packing: PTFE or Soft Carbon
Valve Class: 150 and 300
Test pressure per API 6D: Shell (Hydrostatic)
Class 150 – 425 psig (30 kgf/cm2)Class 300 – 1100 psig (77 kgf/cm2)
Seat(Hydrostatic)Class 150 – 300 psig (21 kgf/cm2)Class 300 – 800 psig (56 kgf/cm2)
(Air)Class 150 – 80 psig (6 kgf/cm2)Class 300 – 80 psig (6 kgf/cm2)
Notes:1. Lever handle standard up to 8". Gear operators
are available. KTM furnishes a lever handle forsizes up to 10" due to low operating torque. Gearoperators are available at user’s option.
2. KTM ball valves comply with one or more of thefollowing standard specifications as to pressure,temperature ratings and dimensions:
ANSI B1.20.1 Pipe Threads
ANSI B16.5 Steel Pipe Flanges
ANSI B16.10 Face-to-Face Dimensions
ANSI B16.34 Valves - Flanged,threaded and welded end
Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".
CvValues, Full and Reduced Bore
Valve Size Full Reduced
Technical Information
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
300 lb. Class Dimensions, Full Bore
Valve EB100 Full Bore 300 Lb. Flange Weight Size (d) Bore L H W E D C G T (N) - h Lbs.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 20
KTM’s Hi-Temp ball valves are designedto operate within a temperature rangefrom -50ºF to 932ºF. They incorporatevalve seats of Gratite® material (a bonded composite of graphite)formed with flexible graphite which isused to cushion seal. The result is aseat with physical properties that are far superior to conventional ball valveseats of carbon graphite construction.
Features• More economical than metal seat.
• High resistance to thermal shock.
• High electro conductivity helpseliminate need for grounding device.
• Seats and seals are virtually chemically inert.
• Blow-out proof stem.
• Two-piece body construction.
• Fire-safe.
• Easy actuator mounting.
• Bi-directional flow.
Special Options• Extension bonnet
Special Tests• Liquid penetrant
• X-ray
Standards Design: ASME B16.34
End connection: ASME B16.5
General Applications• Chemical plant
• Oil refinery
• Power plant
• Pulp and paper
• Steam
• Dowtherm
• Fused alkali
• Fuel oil and gas
Technical DataModels/Sizes: ASME Class 150,
Full bore 1/2" to 8"
ASME Class 300, Full bore 1/2" to 8"
ASME Class 600, Full bore 1/2" to 4"
(Reduced bore available upon request)
Pressure rating: ASME Class 150, 300 and 600
Temperature: -50°F to 932°F
For Pressure/Temperature:ANSI 150 and 300 – refer to chart on page 17.
ANSI 600 – refer to chart on page 28.
Gratite® Seat, Hi-Temp Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 21
Handle for
Handle for
Valve size 80mm
Valve size 100mm
Handle for
Valve size 15mm to 50mm
L
Flange Ends
D : Outside diameterC : Bolt circle diameterG : Raised face diameterT : Flange thicknessN : Number of boltsh : Bolt hole sized : Bore diameterf : Raised face height
N-hT
f
d G C D
F
O B R
Flange thicknessN Bore diameter
f Raised face height
N
D: Outside diameterC: Bolt circle diameterG: Raised face diameterT: Flange thicknessN: Number of bolts
h: Bolt hole sized: Bore diameterf: Raised face height
Flange EndsSizes 6" to 8"Sizes 1/2" to 4"
Sizes 1/2" to 11/2"
Flange Ends
D : Outside diameterC : Bolt circle diameterG : Raised face diameterT : Flange thicknessN : Number of boltsh : Bolt hole sized : Bore diameterf : Raised face height
N-h
T f
d G C D
D: Outside diameterC: Bolt circle diameterG: Raised face diameterT: Flange thicknessN: Number of boltsh: Bolt hole sized: Bore diameterf: Raised face height
Flange Ends
d G C D
N-hf
T
d G C D
N-hfT
Valve EB100 Full Bore Weight 150 lb Flange Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h
150 lb Class Dimensions
1/2" 0.5 4.25 1.9 3.2 2.6 7.9 3.5 2.38 1.38 0.44 0.6 (4) 5/8 3/4" 0.75 4.62 2.0 3.3 2.8 7.9 3.86 2.76 1.69 0.44 0.6 (4) 5/8 1" 1.0 5.0 2.2 3.9 3.2 9.4 4.25 3.13 2.01 0.44 0.6 (4) 5/8 11/2" 1.5 6.5 2.95 4.9 4.3 13.8 5.0 3.88 2.87 0.56 0.6 (4) 5/8 2" 2.0 7.0 3.1 5.3 4.7 13.8 5.99 4.74 3.62 0.63 0.6 (4) 3/4 3" 3.0 8.0 3.9 6.9 – 23.6 7.48 6.0 5.00 0.75 0.6 (4) 3/4 4" 4.0 9.0 4.5 9.4 7.9 42.0 9.02 7.5 6.18 0.94 0.6 (8) 3/4 6" 6.0 15.5 7.1 13.0 11.2 65.0 10.98 9.51 8.50 1.00 0.6 (8) 7/8
8" 8.0 18.0 8.9 16.0 14.4 89.0 13.5 11.75 10.63 1.13 0.6 (8) 7/8
Valve EB100 Full Bore Weight 300 lb Flange Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h
300 lb Class Dimensions
1/2" 0.5 5.5 2.4 3.2 2.6 7.9 3.74 2.62 1.38 0.56 0.6 (4) 5/8 3/4" 0.75 6.0 2.8 3.3 2.8 7.9 4.61 3.25 1.69 0.63 0.6 (4) 3/4 1" 1.0 6.5 2.9 3.9 3.2 9.4 4.88 3.50 2.01 0.69 0.6 (4) 3/4 11/2" 1.5 7.5 3.1 4.9 4.3 13.8 6.14 4.51 2.87 0.81 0.6 (4) 7/8 2" 2.0 8.5 3.5 5.3 4.7 13.8 6.5 5.0 3.62 0.88 0.6 (8) 3/4 3" 3.0 11.13 4.7 6.9 – 23.6 8.27 6.61 5.00 1.13 0.6 (8) 7/8 4" 4.0 12.0 5.7 9.4 7.9 42.0 10.0 7.87 6.18 1.25 0.6 (8) 7/8 6" 6.0 15.88 7.5 13.0 11.2 65.0 12.52 10.63 8.50 1.44 0.6 (12) 7/8
8" 8.0 19.75 9.3 16.0 14.4 89.0 15.0 12.99 10.63 1.63 0.6 (12) 1
Valve EO100 Full Bore Weight 600 lb Flange Size (d) Bore L L1 H H1 Lbs. D C G T f N-h 1/2" 0.5 6.5 2.9 3.9 3.0 9.4 3.7 2.6 1.37 0.56 0.25 (4)-16 3/4" 0.75 7.5 3.4 4.1 3.2 9.4 4.6 3.2 1.7 0.63 0.25 (4)-19 1" 1.0 8.5 3.9 4.9 4.0 13.8 4.9 3.5 2.0 0.69 0.25 (4)-19 11/2" 1.5 9.5 4.4 5.3 4.4 13.8 6.1 4.5 2.9 0.88 0.25 (4)-22 2" 2.0 11.5 5.7 {5.0} 7.4 {7.0} 7.0 {6.7} 23.6 6.5 5.0 3.6 1.00 0.25 (8)-19 3" 3.0 14.0 7.0 9.6 {8.8} 7.9 {7.1} 42.0 8.3 6.6 5.0 1.25 0.25 (8)-22
4" 4.0 17.0 8.5 13.3 11.1 65.0 10.7 8.5 6.2 1.50 0.25 (8)-25
{ } – Dimensions for Stainless Steel Body
600 lb Class Dimensions
FLOW
15Å`25A50, 80A
FLOW
50A HANDLES
S
200%
Handle for
Valve size 50mm
(Uni-directional flow)Sizes 2" to 3"
(Uni-directional flow)Sizes 4"
Handle forValve Size 3"
Handle forValve Size 4"
Handle forValve Size 2"
Gratite® Seat Hi-Temp Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 22
Proprietary Micro-space Design Helps Reduce Reactive Buildup.A frequent problem in processingproducts ranging from reactive monomers such as styrene andbutadiene to starches and slurries is that they can, and do, build up – andpolymerize or ferment – within the“cavities” or open spaces inside thevalves controlling the process.
Until now the response to this problemhas been to fill the cavities with PFA,FEP or another “foreign” material.
A more complete solution is KTM’s NoFill valve. As its name implies, theNoFill uses no filling material of anykind. Instead, the cavity has beencompletely eliminated – except for themicro-space required for ball movement(shown here in red). Depending uponthe valve size, that micro-space rangesfrom 0.5 to 1.0 millimeter. All wettedsurfaces are stainless steel, polished toa mirror finish.
This technology from KTM is superiorbecause:
• The micro-space is designed toseverely restrict the area where product can collect and build up over time.
• The mirror-finished interior helpsdrastically reduce the potential forbonding.
• There is no excess material to flake off with wear, helping reduce productcontamination.
• Solidification of media is much moremanageable, should a severeprocess change occur.
• The stainless steel interior lasts muchlonger, resulting in less down-time.This, plus easy maintenance,translates to a lower total cost ofownership.
Applications• Styrene
• Butadiene
• Methylene chloride
• Starches
• Slurries
• Food processing
• Fermentation
• Pharmaceuticals
NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 23
More Reasons to Choose KTM’s NoFillThe KTM NoFill features a bi-directionalfloating design with maximum Cv valuesthat provide minimal pressure dropthrough the valve.
The NoFill’s spherical-shaped seatshelp ensure 360° sealing. The seat itselfis KTM’s E-seat, a unique molecularly-enhanced copolymer of PTFE and PFA.This strong, low-permeability materialprovides chemical resistance to reactivemonomers. In high temperatureoperations, the seat remains white,eliminating the risk of colorcontamination associated with seatsmade from darker reinforced materials.For abrasive processes, the NoFill isalso available with metal seats.
The NoFill valve comes in two-way and Y-pattern diverter configurations.
Specifications
Valve Model Full Bore, EB100 Omni II Style A-351, Gr. CF8MBody Material
A-351, Gr. CF8Ball/Stem A-276, Tp. 316 SSMaterial A-276, Tp. 304 SSSeat Material PTFE/PFA CopolymerGland Packing TFE (Standard)Material GRAFOIL® (Optional) 150ANSI Class
300Mounting Pad ISO 5211 (not shown) L = LeverOperator W = Oval Handwheel G = GearSpecial Feature NoFill Micro-space DesignSize Range 0.5" to 8.0" Full Port
5 2
1
3
4
1. Rugged stainless steel body design.
2. Bi-directional floating design.
3. Mirror-finish stainless steel surface onall wetted areas.
4. Strict “micro-space” ball clearancetolerances:• 0.5 mm for valves sized 1/2" to 2"• 1.0 mm for valves sized 21/2" to 8"
5. Spherically-shaped seats ensurepositive 360° sealing.
NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style
The micro-space required for ball movement is highlighted in red for emphasis.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 24
Features• Superior quality and dependability:
We make sure the quality is built-in,beginning at our own foundries andthrough rigorous testing each step ofour fully integrated manufacturingprocess. Every KTM valve is serializedand comes with a complete set of milltest reports that ensures its quality –and guarantees its performance. Veryfew valve manufacturers can matchthis feature.
• Long life: Built rugged to withstandthe toughest operating conditions,KTM valves have a documentedhistory of long, uninterrupted service.
• Broad product range: We offer a wideselection of specifications that allowyou to select the right valve to meet the requirements of your operatingprocess.
• Availability: Historically designed ascustomized products to meet specificcustomer needs, our metal seatedvalves today are mass produced,which means they are available “offthe shelf.” No long wait for delivery.
• Experience: KTM has been makingmetal seated valves for more than aquarter of a century. Our worldwideinstalled base is very large.
• Conformance: Precision lapping of ball to seat and high-precisionmachining result in superior ball and seat interfacing for tight shut-off,conforming to ANSI FCI 70-2 Class Vand Class VI.
General Applications• Clean liquids
• Dirty liquids
• High viscosity
• Scaling liquids
• Corrosive
• Erosive
• Waste treatment
• Sludge
• Pulp stock
• Saturated steam
• Superheated steam
• Wet slurries:
- Pellets
- Monomers
- Abrasive
- Fibers
• Dry slurries:
- Powder
- Polymer fluff
- Pellets
• Clean gasses
• Dirty gasses
• High temperature
• High velocity
Metaltite™ Metal Seated Valves - 1/2" to 20"
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 25
V-Port Valves for Dual Function,On/Off or ModulatingKTM’s Single V and Dual V are ruggeddual-function valves that can be used in On/Off applications as well asmodulating applications. These valves are designed to provide solutions tospecific operating needs.
Single V Offers:• Shearing action
• Low torque
• Upstream single-seat trunnion design
• Non-clogging
• 100:1 rangeability
• No body cavity
• No downstream seat allows media to flow freely and smoothly, helpprevent buildup
• Rugged split-body design
• Adjustable gland packing
• Inherently fire-safe design
• Anti-static grounding device
• Blow-out proof stem
Dual V Offers:• Shearing action
• Low torque
• Upstream single-seat trunnion design
• Non-clogging
• 250:1 rangeability
• No body cavity
• No downstream seat allows media to flow freely and smoothly, helpsprevent buildup
• Compact unibody design
• Class V shut-off
• Integral ISO mounting pad
• Easy installation, versatile endconnections
• Adjustable gland packing
• Inherently fire-safe design
• Anti-static grounding device
• Flanged and wafer designs
• Blow-out proof stem
Omni and Y-Pattern Valves forOn/Off ApplicationsKTM’s Omni family of valves areunmatched in general-purpose On/Offapplications. Our Y-Pattern valve addsdependable diverter capabilities whereoperations require them.
Omni II Offers:• Fugitive emission control
• Integral ISO mounting pad
• Rugged split-body design
• Live-loaded adjustable gland packing
• Inherently fire-safe design
• Anti-static grounding device
• Blow-out proof stem
• Radial tost bearing
Trunnion Offers:• Double block and bleed
• True trunnion design
• Rugged split-body design
• Integral mounting pad
• Adjustable gland packing
• Low torque
• Inherently fire-Safe design
• Anti-static grounding device
• Powder guard feature
• Blow-out proof stem
Y-Pattern Offers:• Slurry diverter service
• Minimum body cavity
• Polished bore
• 135° operation
• Piggability
• Top entry
• Adjustable gland packing
• Inherently fire-safe design
• Anti-static grounding device
• Blow-out proof stem
• No mixing of media when changing flow
Metaltite™ Metal Seated Valves - 1/2" to 20"
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 26
Wonder Valve (V-port)
Omni 2
Valve Type: Single VModel No.: (WO 400/600)Seat Design/ A-1/Class IVSeal Class: A-2/Class II
Characteristics:Temp -20°F to 482°F, Single seat Uni-directional Trunnion Design ANSI 150/300, 1" to 20" Modulating, On/Off
Valve Selection and Seat Designs
Valve Type: Dual VModel No.: (WA Series)Seat Design/Seal Class: B/Class V
Characteristics:Temp -20°F to 518°F, Single seatUni-directional Trunnion DesignANSI 150/300, 1" to 8"Modulating, On/Off
Valve Type: Omni IIModel No.: (EB100)Seat Design/Seal Class: C/Class V
Characteristics:Temp -20°F to 932°F, Two seatsBi-directional Floating DesignANSI 150/300, 1/2" to 8"On/Off
Valve Type: TrunnionModel No.: (EO1200)Seat Design/ D/Class VSeal Class: E/Class V F/Class V G/Class V
Characteristics:Temp -20°F to 932°F, Two seatsBi-directional or Single seatUni-directional Trunnion DesignANSI 150/300, 2" to 20"ANSI 600, 2" to 16"On/Off
Valve Type: Y-Pattern DiverterModel No.: (E3700)Seat Design/Seal Class: H/Class V
Characteristics:Temp -20°F to 482°F, Three seatsTrunnion DesignANSI 150/300, 1" to 12"ANSI 600, 1" to 3"Diverting
Class IV, Laminated seat Class II, Thick seat
Class V, Spring loaded stellited seat
Bi-directional: Preferred flow is cap to body.
Scraper type with powder guard seals max. temp. 482°F
Standard type max. temp. 482°F
C-1 C-2
B
A-1 A-2
D-D6" to 20"
E-E2" to 4"
F-F6" to 20"
G-G
High temperature applications max. temp. 932°F
H
Same seat applies to both sides.
Metaltite™ Metal Seated Valves - 1/2" to 20"
Wonder Valve (V-port)
Omni 2
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 27
Features• Patented seat design has proven
performance in both energy andprocess applications.
• Valve seats are Gratite® (a bondedcomposite of hard graphite) whichforms the seat along with soft carbonused for the cushion seal.
• The result is a seat with physicalproperties that are far superior toconventional ball valve seats of carbon graphite construction.
• Designed for zero leakage (liquidservice).
• Full bore.
• Full ANSI rating and suitable for ON-OFF service up to 932°F.
• Reduces energy costs.
• Seats and seals virtually chemicallyinert.
• Blow-out proof stem.
• Higher CV than gate or globe valves.
• Inherently fire-safe.
• Designed to resist thermal and pressure shock.
• Can be welded in line withoutdisassembly.
• Easy parts replacement.
• Two-piece body.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed.
General Applications Process:
• Vacuum service
• Refinery products
• Slurry service
• Viscous materials
• Air
• Water
Energy:
• Steam
• Hot liquids
• Hot gases
• BTU conservation
Technical DataSize range: Full bore
1/2" to 2" ANSI Class 300 and 600
Energy and Process Valve - 1/2" to 2"
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 28
Pressure/Temperature Ratings
Note: ANSI B16.34 temperature limitation is 800°F on WCB material.
Material and Model Numbers
No. Part EB162-32/39FU-30 EB132-32/39FU-30
1 Body A216 Gr. WCB Gr. CF8M or A105 or 316 SS 2 Body Cap A216 Gr. WCB A351 Gr. CF8M or A105 or 316 SS 3 Ball 316 SS 316 SS *4 Gasket Soft Carbon Soft Carbon 5 Stem 329 SS 329 SS *6 Seat Carbon Carbon 7 Gland Flange Carbon Steel 304 SS *8 Gland Packing Soft Carbon Soft Carbon 9 Live Loading Spring 304 SS 304 SS 10 Tost Bearing 316 SS 316 SS 11 Stopper Carbon Steel 304 SS 12 Handle Ductile Iron Ductile Iron 13 Stud A193 Gr. B7 304 SS 14 Nut A194 Gr. 2H 304 SS 15 Snap Ring Steel 304 SS 16 Tost Washer 316 SS 316 SS 17 Gland Bolt 304 SS 304 SS *18 Seat Retainer 316 SS 316 SS 19 Inner Ring 316 SS 316 SS *20 Cushion Soft Carbon Soft Carbon *21 Stem Bearing Soft Carbon Soft Carbon
Dimensions and CV Value Valve Size Bore (d) L L1 H W S CV
1/2" 0.50 5.51 2.76 2.60 7.87 0.28 26 3/4" 0.75 5.98 3.00 2.76 7.87 0.28 50 1" 1.00 6.50 3.50 3.23 9.45 0.31 94 11/2" 1.50 7.48 3.86 4.33 13.78 0.47 260 2" 2.00 8.50 4.25 4.72 13.78 0.47 480
Notes:1. * Denotes Spare Parts
2. After Model No. add “SE” for Screw Ends or“SW” for Socket Weld
U.S. Patent 4,269,391
1600
1400
1200
1000
800
600
400
200
0-20 100 200 300 400 500 600 700 800 900 1000
Pressure - psi
Temperature - °F
CF8M-316 SS1600
1400
1200
1000
800
600
400
200
0-20 100 200 300 400 500 600 700 800 900 1000
Pressure - psi
Temperature - °F
ASTM A216 WCB
ANSI Class 600
ANSI Class 300
ANSI Class 600
ANSI Class 300
H
S
W
See Detail “A”
Detail “A”
L
1215117
21168
16215
10
1
20
19
17
9
186
3
234
13141
L1
d
Energy and Process Valve - 1/2" to 2"
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 29
Features• A single KTM 3-way valve replaces
several 2-way valves, saving valuablespace and simplifying piping.
• Designed for zero leakage withstandard E-seat.
• Pure white E-seat seal helps relieveconcern over product contamination.
• Suitable for high temperatureapplications when equipped withexclusive Gratite® seat.
• Positive alignment of body.
• Blow-out proof stem.
• More than 50% of stem length issupported by bushing and valvebody.
• Packing acts as seal instead of stemsupport, minimizing stem leaks.
• Stainless steel static groundingdevice.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed.
• Reinforced PTFE bearing and packingrings help reduce friction.
• Two-seat design has lower operatingtorque, easing operation and reducingactuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device capable.
General Applications Dividing or mixing of liquids
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: EO3100 Full bore 11/2" to 8"
EO3800 Reduced bore 6" to 10"
Standard MaterialsBody: Carbon Steel (A216, WCB)
304 SS (CF8) 316 SS (CF8M)
Ball: 304 SS (CF8) 316 SS (CF8M)
Stem: 304 SS, 316 SS
Seats: Choose from five seat materials E-seat -94°F to 400°F (PTFE/PFA copolymer) F-Gratite® hard seat -50°F to 932°F G-Reinforced PTFE -94°F to 400°F PEEK -20°F to 550°F T-PTFE -94°F to 400°F
3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 30
11/2" 53 – 2" 102 – 21/2" 144 – 3" 247 – 4" 425 – 6" 970 670 8" 1700 996
CVValues, Full and Reduced Bore
Valve Full ReducedSize EO3100 EO3800
11/2" 1.50 8.27 4.13 3.81 9.00 21 – – – – – – 5.00 3.88 2.87 0.56 (4) 5/8 2" 2.00 8.66 4.34 4.25 9.00 29 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/4 21/2" 2.50 9.84 4.94 5.63 15.75 42 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4 3" 3.00 10.24 5.13 6.00 15.75 56 – – – – – – 7.48 6.00 5.00 0.75 (4) 3/4 4" 4.00 12.99 6.50 7.00 27.50 97 – – – – – – 9.02 7.50 6.18 0.94 (8) 3/4 6" 6.00 16.93 8.47 10.75 43.25 187 5.00 16.93 8.47 10.00 43.25 155 10.98 9.51 8.50 1.00 (8) 7/8 8" 8.00 21.26 10.63 13.50 59.00 264 6.00 21.26 10.63 10.75 43.25 215 13.50 11.75 10.63 1.13 (8) 7/8
11/2" 1.50 8.66 4.31 3.81 9.00 32 – – – – – – 6.14 4.51 2.87 0.81 (4) 7/8 2" 2.00 9.44 4.72 4.25 9.00 37 – – – – – – 6.50 5.00 3.62 0.88 (8) 3/4 21/2" 2.50 10.63 5.31 5.63 15.75 50 – – – – – – 7.48 5.87 4.13 1.00 (8) 7/8 3" 3.00 11.42 5.72 6.00 15.75 79 – – – – – – 8.27 6.61 5.00 1.13 (8) 7/8 4" 4.00 13.78 6.91 7.00 27.50 112 – – – – – – 10.00 7.87 6.18 1.25 (8) 7/8 6" 6.00 18.11 9.06 10.75 43.25 224 5.00 18.11 9.06 10.00 43.25 180 12.52 10.63 8.50 1.44 (12) 1 8" 8.00 22.44 11.25 13.50 59.00 308 6.00 22.44 11.25 10.75 43.25 253 15.00 12.99 10.63 1.63 (12) 1
The EO3100 and EO3800 are availablewith soft or hard seats. Each offers arange of performance suitable to manyapplications.
The standard soft seat is our E-seatPTFE/PFA copolymer. You may alsochoose PTFE. Each is retained in thesame manner.
A proprietary product for high-temperature, high-pressure, flammableand corrosive critical-processapplications, the KTM Gratite® seat offers superior performance andreliability. Patented (U.S. Patent4,269,391), it is designed to operatewithin a temperature range from -50°F to 932°F. Gratite® is a bondedcomposite of hard graphite materialsealing surface the cushion seal,providing resiliency. The result is a seat with physical properties that are far superior to conventional ball valveseats of carbon graphite construction.
Also available inHard Gratite® Seat
-50°F to 932°F
Wide Temperature Range
L
L2
L2
Port Arrangements
3-Way “L” Port
Form 2Form 1
Seat Design Selection
150 lb. Class Dimensions
Valve EO3100 EO3800 150 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h
300 lb. Class Dimensions
Valve EO3100 EO3800 300 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h
3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 31
Features• Equipped with 4-seats so either
port can be used as an inlet withoutleakage.
• A single KTM 3-way valve replacesseveral 2-way valves, saving valuablespace and simplifying piping.
• Positive alignment of body.
• Blow-out proof stem.
• More than 50% of stem length issupported by bushing and valvebody.
• Packing acts as seal instead of stemsupport, minimizing stem leaks.
• Stainless steel static groundingdevice.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finishare unsurpassed.
• Reinforced PTFE bearing and packingrings help reduce friction.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device capable.
General Applications Dividing or mixing of liquids
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: E3900 Full bore
1/2" to 8"
Standard MaterialsBody: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M)
Ball: 304 SS (CF8) 316 SS (CF8M)
Stem: 304 SS 316 SS
Seats: Select from these seat materials
G-Reinforced PTFE -20°F to 300°F
E-PTFA/PFA -20°F to 300°F
T-PTFE -20°F to 300°F
KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 32
Cv Values
150 lb. Class Dimensions
Valve E3900 150 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb D C G T (N) - h
1/2" 0.50 5.51 2.76 2.76 6.30 10 3.50 2.38 1.38 0.44 (4) 5/8 3/4" 0.75 5.91 2.95 3.39 9.06 12 3.86 2.76 1.69 0.44 (4) 5/8 1" 1.00 6.30 3.15 3.46 9.06 15 4.25 3.13 2.01 0.44 (4) 5/8 11/2" 1.50 8.27 4.13 5.20 15.75 30 5.00 3.88 2.87 0.56 (4) 5/8 2" 2.00 8.66 4.33 5.39 15.75 40 5.99 4.74 3.62 0.63 (4) 3/4 21/2" 2.50 9.84 4.92 6.38 27.56 55 7.01 5.49 4.13 0.69 (4) 3/4 3" 3.00 10.24 5.12 6.69 27.56 75 7.48 6.00 5.00 0.75 (4) 3/4 4" 4.00 13.00 6.50 9.01 43.30 125 9.02 7.50 6.18 0.94 (8) 3/4 6" 6.00 20.00 10.00 – – 420 10.98 9.51 8.50 1.00 (8) 7/8 8" 8.00 22.83 11.50 15.70 – 537 13.50 11.75 10.63 1.13 (8) 7/8
Form 1
3-Way “L” Port
3-Way “T” Port
Form 2 Form 3 Form 4
Form 1 Form 2 Form 3 Form 4
1/2" 8 6 23 3/4" 14 13 45 1" 22 20 84 11/2" 57 50 230 2" 110 100 430 21/2" 160 150 670 3" 260 240 1170 4" 446 400 2070
Port Arrangements
Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4
KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port
1" to 8"1/2" and 3/4"
W
N-h
0.06" [0.6 mm]
0.06" –––––––0.6mm
H
d GC
D
W
T
H
dG
C D
L 2
L2
L
T
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 33
Features• Equipped with 4-seats so either port
can be used as an inlet withoutleakage.
• A single KTM 3-way valve replacesseveral 2-way valves, saving valuablespace and simplifying piping.
• Blow-out proof stem.
• More than 50% of stem length issupported by bushing and valvebody.
• Packing acts as seal instead of stemsupport, minimizing stem leaks.
• Stainless steel static groundingdevice.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finishare unsurpassed.
• Reinforced PTFE bearing and packingrings help reduce friction.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device capable.
General ApplicationsDividing or mixing of liquids
Special Tests• Liquid penetrant• Magnetic-particle• Ultra-sonic• X-ray
Technical DataSize range:
6" to 8" – Reduced Bore, ANSI 1501/2" to 4" – Full Bore, ANSI 300
Standard MaterialsBody: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M)
Ball: 304 SS (CF) 316 SS (CF8M)
Stem: 304 SS 316 SS
Seats: Select from these seat materials
G-Reinforced PTFE -20°F to 300°F
E-PTFA/PFA T-PTFE -20°F to 300°F
3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 34
Port Arrangements
6" 738 660 1700 8" 1096 990 2250
E3200 Reduced Bore
Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4
Form 1 Form 2
Form 1 Form 2 Form 3 Form 4
Cv Values
3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port
3-Way “L” Port
3-Way “T” Port
d1
H
d
C D
G
W
.06" [1.6mm]
N-hT
150 lb. Class Dimensions
E3200 Reduced Bore
Valve 150 Lb. Flange Size d1 L L2 H W Wt./Lb D C G T (N) - h
L 2
L 2
L2L2
L2
LL
“L” Port “T” Port
6" 5.00 20.06 10.03 14.61 33.50 344 10.98 9.51 8.50 1.00 (8) 7/8 8" 6.00 22.84 11.41 16.38 59.00 375 13.50 11.75 10.63 1.13 (8) 7/8
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 35
Model EO3100 and EO3800 ball valvesare used for diverting or mixing fluids.The 2-seat design reduces torqueconsiderably when compared to 4-seatdesign with standard soft seats. Can bemade suitable for high and lowtemperature applications.
Model E3900 and E3200 ball valves areused for diverting or mixing fluids. The 4-seat design offers additional portarrangements. A greater Cv value isachieved in most sizes. Media trappedin the valve cavity is reducedsubstantially with additional seats.
Model EO3100 EO3800 E3900 E3200
Bore Full Reduced Full Full and Reduced Port Style “L” Port “L” Port “L” Port, “T” Port “L” Port, “T” Port Pressure Class, Size Range ANSI Class 150 11/2" to 12" 6" to 10" 1/2" to 8" 6" to 8" (Reduced) ANSI Class 300 11/2" to 12" 6" to 10" 1/2" to 4" (Full) ANSI Class 600 11/2" to 4" Carbon Steel Carbon Steel Carbon Steel Body Materials1
316 SS 316 SS 316 SS 316 SS Alloy 20 316 SS Alloy 20 316 SS Alloy 20 Ball/Trim Options Monel® Hastelloy® C Monel® Hastelloy® C Monel® Hastelloy® C Special Special Special Available Seat Materials E-seat PTFE/PFA G-Reinforced PTFE G-Reinforced PTFE Maximum Temperature -94°F to 400°F -20°F to 300°F -20°F to 300°F F-Gratite® hard seat E-PTFE/PFA H-Reinforced PTFE with -50°F to 932°F -20°F to 300°F 316 SS retainer ring H-Reinforced PTFE with -20°F to 300°F 316 SS retainer ring T-PTFE -20°F to 500°F -20°F to 300°F PEEK -20°F to 550°F Port Arrangements 3-Way “L” Port
Form 1 Form 2
3-Way “L” Port
Form 1 Form 2 Form 3 Form 4
3-Way “T” Port
Form 1 Form 2 Form 3 Form 4
2-Seats 4-Seats 4-Seats
KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
Notes:1. Other materials and trim combinations are available. For more information, please contact your sales representative. 2. For applications requiring increased velocity, reduced-bore valves are available in “ L ” Port as EO3800 (6" to 10") and in “ T ” Port as E3200/RB (6" to 8").
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 36
100
90
80
70
60
50
40
30
20
10
010 20 30 40 50 60 70 80 90 100
Percent of “L” Port Stroke
A B
Percent of maxim
um flow
A C
Total Flow
Form 1 Form 2
2-Seats Port Arrangements
Flow characteristics for
“L” Port when dividing flow
4-Seats Port Arrangements
In the “L” port configuration, the 4-seat design has the capacity to function either as a diverter valve or a block valve
The above shows the calculated flow toeach run port when splitting flow from inletport. Always specify operating formsdesired with either “L” or “T” port type ball
As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line “B” and Pc = Pressure in line “C”.
PB > PC PB < PC Form 1 Form 2
PB > PC PB < PC Form 1 Form 2
Form 1 Form 2 Form 3 Form 4
E3900 / E3200 “T” PortInlet A
Inlet B
Inlet C
Form 1 Form 2 Form 3 Form 4
Form 1 Form 2 Form 3 Form 4
PB > PC PB < PC Form 3 Form 4
2-Seat DesignEO3100 “L” Port
4-Seat DesignE3900 / E3200
“L” Port
Cv Values, 4-Seats (“L” and “T” Port)
E3900 Full Bore E3200 Reduced BoreSize “L” Port “T” Port “T” Port “L” Port “T” Port “T” Portinches Form 1, 2 Form 2, 3 Form 4 Form 1, 2 Form 2, 3 Form 4
1/2" 8 6 23 – – – 3/4" 14 13 45 – – – 1" 22 20 84 – – – 11/2" 57 50 230 – – – 2" 110 100 430 – – – 21/2" 160 150 670 – – – 3" 260 240 1170 – – – 4" 446 400 2070 – – – 6" 1600 1400 5000 738 660 1700 8" 2800 2000 9000 1096 990 2250
Cv Values, 2-Seats (“L” Port)
E03100 E03800 Full Bore Reduced Bore
Size “L” Port “L” Portinches Form 1, 2 Form 1, 2
11/2" 53 – 2" 102 – 21/2" 144 – 3" 247 – 4" 425 – 6" 970 670 8" 1700 996
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 37
“ L ” Port – 2-Seats
“L ” Port – 2- or 4-Seats
“L ” Port – 2-Seats
“T” Port – 4-Seats
“T” Port – 4-Seats
“T” Port – 4-Seats
“T” Port – 4-Seats
Form 2 Form 1
Form 1 Form 2
Form 2 Form 1
Form 4 Form 3
Form 2 Form 3
Form 1
Applications Description Flow Forms
BTank Tank
A
Process Unit
“R”
(1) Please contact KTM for related article, “High-Performance Ball Valves in Dual Relief Systems.”
KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port
Media A
Media B
Media A + B
Regenerator
Deh
ydra
tor
Inherently 3-way valves alone cannot befire-safe because their multiport designdoes not allow them to shut off. 3-wayvalves are available with fire-safe gasketsand gland packing. A fire-tested systemcan be achieved by replacing the 3-waywith Omni II fire-tested (API 607 Rev. 4 and EXES 3-14-1-21) on two ports, thuscreating a 3-way “L” port or a “T” port.
Transflow
EO3132L-32ET-15LE3932L-32GT-15L
Diversion
EO3132L-32ET-15LE3932L-32GT-15L
Balancing, Blending orProportioning
EO3132L-32ET-15LE3932L-32GT-15L
Recirculationor Recycling
E3932T-32GT-15L
By-Pass
E3932T-32GT-15L
Tandem SelectorShut-off
E3932T-32GT-15L
Fire-safe and Fire-tested Systems
EO3132L-32EU-15LE3932L-32GU-15LE3932T-32GU-15L
Transflow valves allow theoperator to channel the pressurefrom the failed safety valve to thestandby valve without shuttingdown the system. The faultyvalve can then be replaced.
Change flow from one process toanother. Delivery of media frommultiple storage areas. Deliveryof multiple feedstocks to storage.
For temperature control,blending of media or balancingof flow rates.
Addition or removal of mediafrom a system.
Allows maintenance or calibrationwithout system shutdown. “R”represents any meter, pump,transducer, instrumentation, etc.
Allows maintenance on equipmentthat must remain in the system.Allows two pieces of equipment tobe used simultaneously.
Omni-IIFire-tested
Omni-IIFire-tested
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 38
KTM ball valves have been widely used in low temperature and cryogenicapplications, including LNG (LiquefiedNatural Gas) which is fast becoming abetter alternative source of energy. Witha proven design and after manysuccessful references, the KTM brandname continues to be preferred by end-users as the process quality ball valveof choice.
Features• Extension bonnet protects the gland
packing. Two types of extensionbonnet (short and long) are availableto better locate the “Gland Packing” atambient temperature zone. This willhelp protect it from freeze-damagecaused by low temperature fluid.
• Cavity pressure relief.
• Excellent seat and seal designminimizes leakage.
• Low operating torque for smootheroperations.
• Fire-safe design.
• Fugitive emission compliance.
• Rigid body construction minimizesthermal shrinkage.
Standards• ASME B16.34, B16.5
• BS 6755, BS 6364 (Valves forcryogenic service)
• Shell MESC 77/306
• CE marking (PED) 97/23/EC
Special Tests• Liquid penetrant test
• PMI test
• X-ray test
• Pressure test at low temperature
General Applications • Propane -44°F
• Ethane -128°F
• Ethylene -155°F
• Methane -260°F
• Liquefied natural gas (LNG) -260°F
• Oxygen -297°F
• Nitrogen -320°F
Technical DataDesign type: Floating, Trunnion
Sizes: 1/2" to 30"
Pressure rating: ASME Class 150, 300 and 600
Temperature: Room temperature to -320°F
Body material: A352 Gr. LCC/LCB (-50°F)
A351 Gr. CF8/CF8M (-320°F)
Ball Valves for Low Temperature and Cryogenic Applications
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 39
Seat
GlandPacking
ExtensionBonnet
Stem
Seat
Ball
Body
BodyCap
Materials of Construction
Body: Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M)
Ball: Stainless steel (CF8, CF8M)
Stem: Stainless steel (304 SS, 316 SS)
Seat: PTFE
Packing: PTFE, Graphite
Notes:ASME Class 150 and 300
Sizes 1/2" to 8"
ASME Class 600
Sizes 1/2" to 11/2"
Floating Type Ball Valve Structure (Long Bonnet)
FLOW
Ball Valves for Low Temperature and Cryogenic Applications
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 40
Materials of Construction
Body: Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M)
Ball: Stainless steel (CF8, CF8M)
Stem: Stainless steel (304 SS, 316 SS)
Seat: Reinforced PTFE
Packing: O-ring, PTFE, Graphite
Trunnion Type Ball Valve Structure (Short Bonnet)Notes:ASME Class 150 and 300
Sizes 6" to 30"
ASME Class 600
Sizes 2" to 30"
Seat
GlandPacking
Ball BodyCap
ExtensionBonnet
Stem
Seat
LowerStem
Body
FLOW
Ball Valves for Low Temperature and Cryogenic Applications
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 41
Notes:1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
3. Under test pressure of max. ∅P by Nitrogen or Helium gas.
4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.
Example: Category B valve
4", ASME Class 150
Max. allowable seat leakage
= 25 x 4
= 100 cc/minute
5. 25 cc/min for sizes up to 1".
6. 50 cc/min for sizes up to 1".
-32°F
-94°F
-155°F
-320°F
8" (Valve size)
Propane (-44°F)
Ethane (-128°F)
Ethylene (-155°F)
LNG (-260°F)
Nitrogen (-320°F)
1/2"
-32°F
-94°F
-155°F
-320°F
30" (Valve size)12"
Propane (-44°F)
Ethane (-128°F)
Ethylene (-155°F)
LNG (-260°F)
Nitrogen (-320°F)
1/2"
Notes:1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
3. Under test pressure of max. ∆P by Nitrogen or Helium gas.
4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.
Example: Category C valve
10", ASME Class 150
Max. allowable seat leakage
= 50 x 10
= 500 cc/minute
5. 25 cc/min for sizes up to 1".
6. 50 cc/min for sizes up to 1".
7. Floating type for sizes 1/2" to 11/2".
Category B
Category C
Category A
Category B
Category C
Out ofProduction
Category A
Ball Valves for Low Temperature and Cryogenic Applications
Pressure - Temperature Classification (Floating type)
Maximum Allowable Extension Seat Leakage3 at Working Valve ASME Bonnet Seat Cryogenic Temperatures FlowCategory Temperature Size Class Length Design (cc/min/inch4) Direction
A -22°F to -58°F 1/2" to 8" 150 and 300 Short1 Standard 0 Bi-directional (Gas) A -60°F to -94°F 1/2" to 8" 150 and 300 Long2 Standard 0 Uni-directional (Liquid) B -96°F to -155°F 1/2" to 8" 150 and 300 Long2 Upstream spring 255 Uni-directional C -157°F to -320°F 1/2" to 8" 150 and 300 Long2 Upstream spring 506 Uni-directional
Pressure - Temperature Classification (Trunnion type)
Maximum Allowable Extension Seat Seat Leakage3 at Working Valve ASME Bonnet and Cryogenic Temperatures FlowCategory Temperature Size Class Length Seals (cc/min/inch4) Direction
A -22°F to -51°F
6" to 30" 150 and 300 Short1
Reinforced PTFE 5 Bi-directional
1/2" to 30" 600 and O-ring 6" to 12" 150 and 300 Reinforced PTFE
B -53°F to -155°F 1/2" to 12" 600
Long2 and PTFE U-ring
255 Bi-directional
C -157°F to -320°F
6" to 12" 150 and 300 Long2 Reinforced PTFE
506 Uni-directional 1/2" to 12" 600 and Special Seat
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 42
Test Rig for Low Temperature/Cryogenic Pressure Test
Pressure
GaugePressure
Gauge
Helium Gas [For -320°F]
Nitrogen Gas [For -155°F]
Thermocouples (Connections)TC1 = Valve Body (Outside)
TC2 = Closure Member (Ball Near)
TC3 = Bonnet (Stuffing Box Near)
TC4 = Coolant
TC5 = Room Temperature
TC6 = Reference Coolant
QC = Quick Coupling
MeasuringCylinder
Insulated Cover
(Removable)
TemperatureRecorder
TC6TC5
TC3
TC4
TC2 TC1
Iced Water
Regulator Vent
Max. Liquid
Level
Insulated Test Tank
1
6 4 3
2
A
QC
7
5
B
QC
Ball Valves for Low Temperature and Cryogenic Applications
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 43
W
W
E
H
H1
L
E
H
H1
L
E
H
H1
LW
W1
EH
H2
L
1/2" to 2" 21/2" to 3" 4" to 8" 3" to 12" GearOperated
Enclosed Gear Operated
Ball Valves for Low Temperature and Cryogenic Applications
ASME Class 150 Dimensions, Full Bore
Valve H H1 H2 E W W1 W2 W3 Gear Size Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type
1/2" 1/2" 4.3 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – – 3/4" 3/4" 4.6 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – – 1" 1" 5.0 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – – 11/2" 11/2" 6.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – – 2" 2" 7.0 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – – 21/2" 21/2" 7.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO 3" 3" 8.0 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO 4" 4" 9.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO 6" 6" 15.5 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8" 18.0 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B 6" 6" 15.5 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8" 18.0 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B 10" 10" 21.0 – – 13.3/13.02 – 23.7/27.42 – 8.0 – – 13.8 23.6 4.6 B 10" 10" 21.0 – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C 12" 12" 24.0 – – 15.4/15.32 15.3 25.7/30.82 38.7 8.0 16.0 – 16.5 31.5 6.7 C
Floating
Trunnion
ASME Class 300 Dimensions, Full Bore
Valve H H1 H2 E W W1 W2 W3 Gear Size Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type
1/2" 1/2" 5.5 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – – 3/4" 3/4" 6.0 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – – 1" 1" 6.5 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – – 11/2" 11/2" 7.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – – 2" 2" 8.5 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – – 21/2" 21/2" 9.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO 3" 3" 11.1 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO 4" 4" 12.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO 6" 6" 15.9 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8" 19.8 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B 6" 6" 15.9 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8" 19.8 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B 10" 10" 22.4 – – 13.3/13.02 – 23.7/27.42 – 8.0 – – 13.8 23.6 4.6 B 10" 10" 22.4 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C 12" 12" 25.5 – – 15.4/15.32 15.3 25.7/30.82 38.7 8.0 16.0 – 16.5 31.5 6.7 C
Floating
Trunnion
Notes:1. Only Stainless steel body applicable.
2. Carbon steel body/Stainless steel body.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 44
Notes:1. Only Stainless steel body applicable
2. d: Inlet bore. d1: Ball bore
3. Short pattern
4. Carbon steel body/Stainless steel body
Cv Values
Valve Size Full Bore Reduced Bore 1/2" 26 – 3/4" 50 – 1" 94 – 11/2" 260 – 2" 480 – 21/2" 750 – 3" 1300 420 4" 2300 770 6" 5400 1800 8" 10000 2500 10" 16000 4500 12" 24000 8000
Ball Valves for Low Temperature and Cryogenic Applications
ASME Class 150 Dimensions, Reduced Bore
Valve Bore H H1 H2 E Gear Size (d x d1)2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type
1/2" 0.5 x 0.4 4.3 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – – 3/4" 0.75 x 0.5 4.6 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – – 1" 1 x 0.75 5.0 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – – 11/2" 1.5 x 1 6.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – – 2" 2 x 1.5 7.0 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – – 3" 3 x 2 8.0 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO 4" 4 x 3 9.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO 6" 6 x 4 10.5 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8 x 6 11.5 – – 7.2 7.2 19.8 26.7 7.0 14.0 44.8 9.4 17.7 3.3 FA 6" 6 x 4 15.5 18.2 25.1 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO 8" 8 x 6 18.0 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 10" 10 x 8 21.0 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B 10" 10 x 8 21.0 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C 12" 12 x 10 24.0 – – 13.3/13.03 – 23.7/27.43 – 8.0 – – 13.8 23.6 4.6 B 12" 12 x 10 24.0 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C
Floating
Trunnion
ASME Class 300 Dimensions, Reduced Bore
Valve Bore H H1 H2 E Gear Size (d x d1)2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type
1/2" 0.5 x 0.4 5.5 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – – 3/4" 0.75 x 0.5 6.0 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – – 1" 1 x 0.75 6.5 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – – 11/2" 1.5 x 1 7.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – – 2" 2 x 1.5 8.5 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – – 3" 3 x 2 11.1 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO 4" 4 x 3 12.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO 6" 6 x 4 15.9 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA 8" 8 x 6 16.5 – – 7.4 7.2 19.8 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 6" 6 x 4 15.9 18.2 25.1 5.7 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO 8" 8 x 6 16.53 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA 10" 10 x 8 18.03 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B 10" 10 x 8 18.03 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C 12" 12 x 10 25.5 – – 13.3/13.04 – 23.7/27.44 – 8.0 – – 13.8 23.6 4.6 B 12" 12 x 10 25.5 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C
Floating
Trunnion
Notes:1. Only Stainless steel body applicable
2. d: Inlet bore. d1: Ball bore
3. Carbon steel body/Stainless steel body
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 45
Features• Designed to meet industrial standards
for ball valves.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seatrings for positive sealing.
• Suitable for block and bleedapplications.
• Adjustable stem packing.
• Positive alignment of two-piece body.
• Fire-safe tested to API 607 and 6FA.
• Secondary fire-safe metal-to-metalseat is standard.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed.
• Trunnion-style ball stems are installed in reinforced PTFE bearings, reducingfriction and absorbing radial tost.
• Lower operating torque for ease ofoperation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device standard.
• Sealant lubrication fittings.
General Applications Chemical and petrochemical
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: EO1200 Full Bore
ANSI 150, 300 2" to 20" ANSI 6002" to 20"
EO8200 Reduced boreANSI 150, 3003" to 20"
Standards: API 6D, ANSI B16.34
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 46
Notes:1. Illustration is a typical design, 10" or larger.
Other sizes are of different design; however,major parts are represented.
2. Part 14 is a Viton® O-ring in smaller sizes.
Parts and Materials
No. Part 304/CF8 316/CF8M
1 Stem 304 SS 316 SS 2 Gland Flange Ductile Iron Ductile Iron 3 Gland 304 SS 304 SS 4 Packing TFE TFE 5 Tost Washer 316 SS 316 SS 6 Tost Bearing Reinforced TFE Reinforced TFE 7 Stem Bearing Metal Backed TFE Metal Backed TFE 8 Body A351 Gr. CF8 A351 Gr. CF8M 9 Ball A351 Gr. CF8 A351 Gr. CF8M 10 Spring Stainless Steel Stainless Steel 11 O-ring Viton® Viton®
12 Seat Retainer 304 SS 316 SS 13 Body Cap A351 Gr. CF8 A351 Gr. CF8M 14 Gasket Reinforced TFE Reinforced TFE 15 Seat Reinforced TFE Reinforced TFE 16 Lower Stem 304 SS 316 SS 17 Lower Stem Bearing Metal Backed TFE Metal Backed TFE 18 Tost Bearing Reinforced TFE Reinforced TFE 19 Shim 316 SS 316 SS 20 Gasket Reinforced TFE Reinforced TFE 21 Bottom Cover 304 SS 316 SS 22 Drain Plug (not shown) 304 SS 316 SS
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
17
18
19
20
21
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
2" 2.0 7.0 4.92 3.19 9.06 – – – – – – – – – – – – – 3" 3.0 8.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 8.0 4.92 3.19 9.06 – – – – 4" 4.0 9.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 9.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 6" – – – – – – – – – 4.0 15.5 8.03 5.2 27.56 7.09 11.8 9.21 2.17
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 47
6" 6.0 15.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – – 8" 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 18.0 11.69 8.07 43.31 9.5 17.75 12.48 3.37 10" – – – – – – – – – 8.0 20.98 15.04 10.43 59.06 13.8 23.62 17.32 4.56
H
H1
L
W-Dimension equals lever length
F
W1
W
L
H1
H
L
Note: * Flanges meet ANSI B16.5
2" 2.0 8.5 4.92 3.19 9.06 – – – – – – – – – – – – – 3" 3.0 11.12 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 11.13 4.92 3.19 9.06 – – – – 4" 4.0 12.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 12.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 6" – – – – – – – – – 4.0 15.88 8.03 5.2 27.56 7.09 11.8 9.21 2.17
6" 6.0 15.88 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – – 8" 8.0 19.75 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 16.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 10" – – – – – – – – – 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.56
H1
H
CLO
SED
OPEN
W-Dimension equals lever length
F
W1
W
CLO
SED
OPEN
6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
K
H2
H1
L
K
H2
H1
L
10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.
10" 10.00 21 13.25 19.5 13.8 23.63 4.56 530 – – – – – – – – 12" 12.00 24 15.25 22.87 16.5 31.5 6.75 860 10.00 24 13.25 19.5 13.8 23.63 4.56 650 14" 13.25 27 17 24.62 16.5 31.5 6.75 1124 12.00 27 15.25 22.87 16.5 31.5 6.75 1036 16" 15.25 30 18.5 28.35 15.8 31.5 10.12 1653 13.25 30 17 24.62 16.5 31.5 6.75 1301 18" 17.25 34 20.37 30.20 15.8 31.5 10.12 2161 15.25 34 18.5 28.35 15.8 31.5 10.12 1742 20" 19.25 36 23.23 33.07 15.8 31.5 10.12 2624 17.25 36 20.37 30.20 15.8 31.5 10.12 2271
10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions*
Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.
10" 10.00 22.38 13.25 19.5 13.8 23.63 4.56 805 – – – – – – – – 12" 12.00 25.5 15.25 22.87 16.5 31.5 6.75 1168 10.00 25.5 13.25 19.5 13.8 23.63 4.56 838 14" 13.25 30 17 24.62 16.5 31.5 6.75 1631 12.00 30 15.25 22.88 16.5 31.5 6.75 1279 16" 15.25 33 18.5 28.35 15.8 31.5 10.12 2271 13.25 33 17 24.63 16.5 31.5 6.75 1720 18" 17.25 36 20.37 30.2 15.8 31.5 10.12 2822 15.25 36 18.5 28.38 15.8 31.5 10.12 2227 20" 19.25 39 23.23 33.07 15.8 31.5 10.12 3395 17.25 39 20.37 30.25 15.8 31.5 10.12 3000
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 48
2", 3" and 4", Full Bore, Class 600 Dimensions
EO1200 Full Bore Valve CS Body SS Body Size Bore L H1 H2 H2 Lbs.
2" 2 11.5 4.53 6.57 6.50 55 3" 3 14 5.30 7.75 7.13 108 4" 4 17 6.42 9.25 11.14 177
K
H2
F
H1
W1
L
Note: * Flanges meet ANSI B16.5
H1
L
L
H1
H2
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
24" and 30" available on request
Features• Designed for rugged oil field and
pipeline applications.
• Rugged two-piece body construction.
• API 6D standards.
• Spring-loaded reinforced Teflon® seatrings for positive sealing.
• Suitable for block and bleed applications.
• O-ring stem seals.
• Positive alignment of two-piece body.
• Fire-safe design tested to API 6FA.
• Secondary fire-safe metal-to-metalseat is standard.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finishare unsurpassed.
• Trunnion-style ball stems are installedin reinforced PTFE bearings, reducingfriction and absorbing radial tost.
• Lower operating torque for ease ofoperation and reduced actuator cost.
• Automatic cavity pressure relief.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
• Locking device standard.
• Sealant lubrication fittings.
General Applications • Chemical and petrochemical
• Oil and gas production
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: EO1100 Full bore
ANSI 150, 300, 10" to 30" ANSI 600, 2" to 20" ANSI 1500, 11/2" to 20"
EO8100 Reduced boreANSI 150, 300, 12" to 36"ANSI 600, 3" to 20" ANSI 1500, 2" to 24"
Standards: API 6D
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 49
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 50
Parts Material ASTM (AISI)
No. Part For normal temperature For low temperature
1 Body A216 Gr. WCB A352 Gr. LCB 2 Body cap A216 Gr. WCB A352 Gr. LCB 3 Ball 316 SS1 316 SS 4 Seat retainer 316 SS 316 SS 5 Seat Reinforced TFE Reinforced TFE 6 Outer ring 316 SS 316 SS 7 Spring Stainless steel Stainless steel 8 Stem 316 SS1 316 SS 9 Lower stem 316 SS 316 SS 10 Stem bearing Metal backed TFE Metal Backed TFE 11 Tost bearing Reinforced TFE Reinforced TFE 12 Pivot 316 SS 316 SS 13 Bottom cover A576 Gr. 1025 A350 LF2 14 Key A576 Gr. 1045 329 SS 15 O-ring NBR or Viton® Low temp NBR 16 O-ring NBR or Viton® Low temp NBR 17 O-ring NBR or Viton® Low temp NBR 18 O-ring NBR or Viton® Low temp NBR 19 O-ring NBR or Viton® Low temp NBR 20 O-ring NBR or Viton® Low temp NBR 21 Gland A576 Gr. 1025 A350 LF2 22 Stud A193 Gr. B7M A320 Gr. L7M 23 Nut A194 Gr. 2HM A194 Gr. 7M 24 Plug A576 Gr. 1025 304 SS 25 Tost bearing TFE TFE 26 Gland bolt A193 Gr. B7M A320 Gr. L7M
Note:1. Other materials available.
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 51
300 lb. Class Dimensions
EO1100 Full Bore
Valve Ball Weight Size Bore L H1 H2 W1 W2 W3 Lbs.
10" 10.0 22.37 12.75 16.0 4.56 23.63 13.8 805 12" 12.0 25.5 14.38 17.88 6.75 31.5 16.5 1165 14" 13.25 30.0 15.75 19.25 6.75 31.5 16.5 1630 16" 15.25 33.0 17.38 21.75 10.13 31.5 15.8 2255 18" 17.25 36.0 19.75 24.5 10.13 31.5 15.8 2805 20" 19.25 39.0 21.88 26.75 10.13 31.5 15.8 3375
150 lb. Class Dimensions
EO1100 Full Bore
Valve Ball Weight Size Bore L H1 H2 W1 W2 W3 Lbs.
10" 10.0 21 12.75 16.0 4.56 23.63 13.8 660 12" 12.0 24 14.38 17.88 6.75 31.5 16.5 980 14" 13.25 27 15.75 19.25 6.75 31.5 16.5 1210 16" 15.25 30 17.38 21.75 10.13 31.5 15.8 1770 18" 17.25 34 19.75 24.5 10.13 31.5 15.8 2235 20" 19.25 36 21.88 26.75 10.13 31.5 15.8 2805
Notes:1. 24" available on request.
2. End flanges conform to ANSI B16.5.
3. Weights are with gear.
EO8100 Reduced Bore
Valve Ball Weight Size Bore L H1 H2 W1 W2 W3 Lbs.
12" 10.0 24 12.75 16.0 4.56 23.63 13.8 680 14" 12.0 27 14.38 17.88 6.75 31.5 16.5 1035 16" 13.25 30 15.75 19.25 6.75 31.5 16.5 1300 18" 15.25 34 17.38 21.75 10.13 31.5 15.8 1815 20" 17.25 36 19.75 24.5 10.13 31.5 15.8 2280
EO8100 Reduced Bore
Valve Ball Weight Size Bore L H1 H2 W1 W2 W3 Lbs.
12" 10.0 25.5 12.75 16.0 4.56 23.63 13.8 835 14" 12.0 30.0 14.38 17.88 6.75 31.5 16.5 1275 16" 13.25 33.0 15.75 19.25 6.75 31.5 16.5 1720 18" 15.25 36.0 17.38 21.75 10.13 31.5 15.8 2320 20" 17.25 39.0 19.75 24.5 10.13 31.5 15.8 2980
Enclosed gear operator
EO1100 Full Bore Sizes 10" to 20" EO8100 Reduced Bore Sizes 12" to 20"
W1
H2
H1
L
W3
W2
OPEN
CLO
SED
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 52
EO1100 Full Bore 600# Sizes 8" to 20"
EO8100 Reduced Bore 600# Sizes 3" to 20"
EO1100 Full Bore 1500# Sizes 2" to12"
EO8100 Reduced Bore 1500# Sizes 3" to 12"
ANSI 900 and 2500 available on request
Notes:1. 24" and 30" available on request.
2. End flanges conform to ANSI B16.5.
3. Weight for 6" full bore and larger includesgear.
4. Weight for 6" reduced bore and smallerincludes lever handle.
5. W2 is lever length for 2" to 6" reduced bore.
Notes:1. Larger sizes available on request.
2. End flanges conform to ANSI B16.5.
3. Weight for 4" full bore and larger includesgear.
4. Weight for 4" reduced bore and smallerincludes lever handle.
5. W2 is lever length for 2" to 4" reduced bore.
600 lb. Class Dimensions
EO1100 Full Bore
Valve Ball L H1 H2 W1 W2 W3 Weight Size Bore RF-BW RTJ Lbs.
2" 2.00 11.5 11.63 4.5 6.63 – 17.75 – 55 3" 3.00 14 14.12 5.25 7.75 – 27.56 – 108 4" 4.00 17 17.12 6.25 9.25 – 43.31 – 176 6" 6.00 22 22.13 8.5 12.88 4.56 23.63 13.75 540 8" 8.00 26 26.13 11.63 14.88 6.75 31.5 16.5 880 10" 10.00 31 31.13 14.38 17.5 6.75 31.5 16.5 1430 12" 12.00 33 33.13 16.5 20.13 10.13 31.5 15.75 2035 14" 13.25 35 35.13 18.63 22.25 10.13 31.5 15.75 2715 16" 15.25 39 39.13 19.88 24.13 10.13 31.5 15.75 3640 18" 17.25 43 43.13 22.63 29.5 5.94 23.63 16.25 4655 20" 19.25 47 47.25 24.75 31.88 5.94 23.63 16.25 6085
1500 lb. Class Dimensions
EO1100 Full Bore
Valve Ball L H1 H2 W1 W2 W3 Weight Size Bore RF-BW RTJ Lbs.
2" 2.00 14.5 14.63 6.25 9 – 27.56 – 200 3" 3.00 18.5 18.63 7.5 11.63 – 43.31 – 320 4" 4.00 21.5 21.63 8.5 11.75 4.56 23.63 13.75 495 6" 5.75 27.75 28 11.75 14.5 6.75 31.5 16.5 1100 8" 7.63 32.75 33.13 14.88 18.75 10.13 31.5 15.75 2000 10" 9.50 39 39.38 19.5 22.88 10.13 31.5 15.75 3400 12" 11.38 44.5 45.13 22.5 27.63 5.94 31.5 16.25 5200
EO8100 Reduced Bore
Valve Ball L H1 H2 W1 W2 W3 Weight Size Bore RF-BW RTJ Lbs.
3" 2.00 14 14.12 4.5 6.63 – 17.75 – 86 4" 3.00 17 17.12 5.25 7.75 – 27.56 – 152 6" 4.00 22 22.13 6.25 9.25 – 43.31 – 277 8" 6.00 26 26.13 8.5 12.88 4.56 23.63 13.75 615 10" 8.00 31 31.13 11.63 14.88 6.75 31.5 16.5 1080 12" 10.00 33 33.13 14.38 17.5 6.75 31.5 16.5 1565 14" 12.00 35 35.13 16.5 20.13 10.13 31.5 15.75 2190 16" 13.25 39 39.13 18.63 22.25 10.13 31.5 15.75 2870 18" 15.25 43 43.13 19.88 24.13 10.13 31.5 15.75 3815 20" 17.25 47 47.25 22.63 29.5 5.94 23.63 16.25 4875
EO8100 Reduced Bore
Valve Ball L H1 H2 W1 W2 W3 Weight Size Bore RF-BW RTJ Lbs.
3" 2.00 18.5 18.63 6.25 9 – 27.56 – 255 4" 3.00 21.5 21.63 7.5 11.63 – 43.31 – 350 6" 4.00 27.75 28 8.5 11.75 4.56 23.63 13.75 770 8" 5.75 32.75 33.13 11.75 14.5 6.75 31.5 16.5 1400 10" 7.63 39 39.38 14.88 18.75 10.13 31.5 15.75 2700 12" 9.50 44.5 45.13 19.5 22.88 10.13 31.5 15.75 4200
W1
H2
H1
L
W3
W2
OPEN
CLO
SED
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
Features• Rotary-valve design provides shearing
action between the V-notch ball andthe seat, promoting a smooth, non-clogging operation.
• Straight-through flow design provides high capacity for fibrousslurries, steam, liquids and gasses.
• With a single-seat design, torque islower than typical trunnion designvalves, for ease of operation andreduced actuator cost.
• Two seat designs: – Laminated seat provides Class IV
shut-off and withstands toughoperating conditions.
– Thick (solid) seat for high-velocityand abrasive or erosive service.
• Segmented, v-notched ball featureshigh rangeability and smooth throttlingaction.
• Choice of full and reduced port areas,providing the right flow capacity forevery application at low cost.
• Heavy-duty, stainless steel stem forhigh strength and rigidity.
• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finishare unsurpassed.
• Multiple, adjustable ring packing allowseasy adjustment without requiring valvedisassembly or actuator removal.
• Corrosion-resistant bearings assurelasting, smooth and easy valveoperation.
• ANSI 150 and 300 lb. bodies, bothavailable in stainless or carbon steel.
• Fugitive emissions control forflammable and non-flammableapplications.
• Positive alignment of split body.
• Static electricity grounding device.
• Automatic cavity pressure relief.
• Meets NACE MR01.75 for sulfidecracking resistance.
Special Tests • Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
Technical DataSize range: W06 Full bore
1" to 16"
W04 Reduced bore11/2" to 20"
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 53
Single V Control Ball Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 54
Seat Selection
The KTM Single V is a single-seatdesign. Torque is lower than typicaltrunnion design valves resulting ineasier operation and reduced actuatorcost. Choose from two unique seatdesigns:
Laminated Seat: Provides tight shut-offand withstands tough operatingconditions. ANSI Class IV shut-off.
Thick (solid) Seat: For high-velocity and abrasive or erosive services. ANSI Class II shut-off.
Parts and Materials
No. Part Material 1 Body Carbon steel or 316 SS 2 Body Cap Carbon steel or 316 SS 3 V-Ball 316 SS hard chrome or 316 SS Stellited 4 Gasket RTFE 5 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited 6 Gasket RTFE 7 Stud A193 Gr. B7M or B8 8 Stem 316 SS 9 Bearing RTFE 10 Tost Washer 316 SS 11 Nut A194 Gr. 2HM or 8 12 Gland Packing Standard PTFE V-Ring 13 Gland 304 SS 14 Gland Bolt A193 Gr. B8 15 Gland Flange 304 SS or Ductile Iron 16 Nut A194 Gr. 8 17 Lower Stem 316 SS 18 Bearing RTFE 19 Tost Bearing RTFE 20 Shim 316 SS 21 Pivot 316 SS 22 Gasket RTFE 23 Bottom Cap Carbon steel or 316 SS 24 Bolt A193 Gr. B8 25 Nut A194 Gr. 8
16
15
14
9
12
13
8
1
173 4 25 67
18
20
22
24
19
23
11
25
21
10
Single V Control Ball Valve - Full Bore and Reduced Bore
16
15
11
14
9
8
17
18
20
22
24
131210
1
1921
23
7
25
3 4 5 6 2
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 55
100
80
60
40
20
% of Valve Opening
% o
f M
axim
um
Cv
0 20 40 60 80 100
Cv Values Full Port (Laminated Seat)
Valve Percent OpenSize 10 20 30 40 50 60 70 80 90 100
1" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 25 11/2" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 90 2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 145 21/2" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 245 3" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 360 4" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 550 5" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 1070 6" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500 8" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 2750 10" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 4400 12" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 6450
Cv Values Reduced Port (Laminated Seat)
Valve Percent OpenSize 10 20 30 40 50 60 70 80 90 100
11/2" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 252" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 9021/2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 1453" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 2454" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 3605" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 5506" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 10708" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500
10" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 275012" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 440014" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 645016" 45.0 260.0 675.0 1115.0 1730.0 2600.0 3725.0 5275.0 6975 900018" 60.0 350.0 900.0 1490.0 2305.0 3470.0 4970.0 7030.0 9300 1200020" 76.0 440.0 1140.0 1885.0 2920.0 4395.0 6295.0 8905.0 11800 15200
Note: For Torques, refer to page 79
Inherent Flow Characteristics
Single V valves maintain an inherent flow characteristic, which isapproximately midway between linearand equal percent.
Single V Control Ball Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 56
150 lb. Class Dimensions
Valve W06 Full Bore W04 Reduced Bore 150 Lb. Flange Size L C E L C E D B G T (N) - h
1" 5.00 2.69 5.00 – – – 4.25 3.13 2.01 0.44 (4) 3/4 11/2" 6.50 3.62 5.91 6.50 2.69 5.00 5.00 3.88 2.87 0.56 (4) 3/4 2" 7.00 3.81 6.09 7.00 3.62 5.91 5.99 4.75 3.62 0.63 (4) 3/4 21/2" 7.50 4.31 7.23 7.50 3.81 6.09 7.01 5.50 4.13 0.69 (4) 3/4 3" 8.00 4.56 7.47 8.00 4.31 7.23 7.48 6.00 5.00 0.75 (4) 3/4 4" 9.00 5.31 8.28 9.00 4.56 7.47 9.02 7.50 6.18 0.94 (8) 3/4 6" 15.50 7.31 11.38 10.50 6.88 10.88 10.98 9.50 8.50 1.00 (8) 7/8 8" 18.00 9.69 15.12 11.50 7.31 11.37 13.50 11.75 10.63 1.13 (8) 7/8 10" 21.00 10.62 16.12 13.00 9.69 15.12 15.98 14.25 12.76 1.19 (12) 1 12" 24.00 13.06 20.12 19.75 10.62 16.12 19.02 17.00 15.00 1.25 (12) 1 14" – – – 22.50 13.06 20.12 20.98 18.75 16.26 1.38 (12) 11/8 16" – – – 24.00 14.06 21.12 23.50 21.25 18.50 1.44 (16) 11/8 18" – – – 26.00 16.06 23.44 25.00 22.75 20.98 1.56 (16) 11/4 20" – – – 28.00 17.06 – 27.48 25.00 22.99 1.69 (20) 11/4
300 lb. Class Dimensions
Valve W06 Full Bore W04 Reduced Bore 300 Lb. Flange Size L C E L C E D B G T (N) - h 1" 6.50 2.69 5.00 – – – 4.88 3.50 2.01 0.69 (4) 3/4 11/2" 7.50 3.62 5.91 7.50 2.69 5.00 6.14 4.50 2.87 0.81 (4) 7/8 2" 8.50 3.81 6.09 8.50 3.62 5.91 6.50 5.00 3.62 0.88 (8) 3/4 21/2" 9.50 4.31 7.23 9.50 3.81 6.09 7.48 5.88 4.13 1.00 (8) 7/8 3" 11.12 4.56 7.47 11.12 4.31 7.23 8.27 6.63 5.00 1.13 (8) 7/8 4" 12.00 5.31 8.28 12.00 4.56 7.47 10.00 7.88 6.18 1.25 (8) 7/8 6" 15.88 7.31 11.38 15.88 6.88 10.88 12.52 10.63 8.50 1.44 (12) 7/8 8" 19.75 9.69 15.12 16.50 7.31 11.38 15.00 13.00 10.63 1.63 (12) 1 10" 22.38 10.62 16.12 18.00 9.69 15.12 17.48 15.25 12.76 1.88 (16) 11/8
W04 01 – 32 – 3L
Valve ModelW04 - Reduced Port ValveW06 - Full Port Valve
Class Rating01 - ANSI Class 15002 - ANSI Class 300
Material Code32 - 316 SS Body62 - Carbon Steel Body (Std.)
Trim3L - Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat3S - Stellited CF8M Disc/Stellited 316 SS Seat
L
E
C
G B D
T
Note:1. Laminated Seat Material:
W0600: 1.0" to 12" (316 SS)W0400: 1.5" to 14" (316 SS)
Order Information
Single V Control Ball Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 57
Features• Meticulous design of the V-notch
affords equal percentagecharacteristics for precise control.
• One-piece body provides structuralintegrity and precise valve alignment.
• KTM quality and precision machinedinternals ensure smooth and precisemovement.
• Rotary operation significantly reducesemissions in comparison to linearstem valves.
• Meets ISA S75.4 face-to-facedimensions.
• Two metal seat designs:– Laminated - Class IV shut-off– Thick (solid) - Class II shut-off
• Low friction stem bearings andprecise machining assure smoothoperation.
• Engineered for long service life andminimal maintenance.
General ApplicationsAn ISO 5211 mounting pad combinedwith a variety of power and/or manualactuators offers a reliable, accuratethrottling or on/off control for manydifferent applications in the processindustries.
Technical DataModel/Sizes: VS 11
1" to 4" [25 to 100 mm]VS 216" to 8" [150 to 200 mm]
Pressure rating:ASME Class 150
Rangeability: 100:1
Temperature: -20°F to 482°F
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 58
Seat Selection
The VS Series is a single-seat design.Torque is lower than typical trunniondesign valves resulting in easieroperation and reduced actuator cost.Choose from two unique seat designs:
Laminated Seat: Provides tight shut-off and withstands tough operating conditions. ANSI/FCI-70-2 Class IV shut-off.
Thick (solid) Seat: For high-velocity and abrasive or erosive service. ANSI/FCI-70-2 Class II shut-off.
16
12
15
14
13
5
27
26
10
9
1
3
4
6
2
11
21, 22
23
8
20
25
24
17
18
19
Parts and MaterialsNo. Part Material
1 Body A351 Gr. CF8M 2 Seat Retainer A351 Gr. CF8M 3 Disc A351 Gr. CF8M with hard chrome plated or Stellited 4 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited 5 Stem 316 SS
6 Lower stem 316 SS 7 Gasket Non asbestos joint sheet 8 Gasket Non asbestos joint sheet 9 O-ring Viton®
10 Stem Bearing Reinforced PTFE 11 Stem Bearing Reinforced PTFE 12 Stem Bearing PTFE 13 Tost Washer 316 SS 14 Gland Packing PTFE 15 Packing Washer 316 SS 16 Gland Flange 304 SS 17 Gland Bolt A193 Gr. B8 18 Nut A194 Gr. 8 19 Live Loaded Spring 304 SS 20 Lower Cover 316 SS 21 Tost Bearing Reinforced PTFE 22 Shim 316 SS 23 Pivot 316 SS 24 Stud A193 Gr. B8 25 Nut A194 Gr. 8 26 Cross-recessed Head Screw 304 SS 27 Spring Washer 304 SS
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 59
Ød3
Ød1
90˚
W
ØD2
Ød4
ØD1
4-M TAP
R
S
P
h1
h4
h3 h2
h5
H1
* H*
2-N
Ød2
h1
h4
h3
Ød1
h5
H1
*
H*
2-N
Ød2
Ød3
90˚
W
ØD2
Ød4
ØD1
4-M TAP
R
S
P
Mounting Details [mm]
Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S WSize Max Min Max Min Max Min Max Min
Full Bore
25 13.95 13.91 15 14.96 35 34.91 33 65 50 26.5 12.5 16 2 14 87.5 61.0 M6 M8 48 8 7.98 7.94 51.5
40 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 118.0 84.5 M8 M10 66 10 11.97 11.93 71
50 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 123.0 89.5 M8 M10 66 10 11.97 11.93 71
80 26.94 26.88 28 27.95 70 69.88 66 125 102 50.5 30 33 2 22 162.5 112.0 M10 M14 86 13 16.97 16.93 101
100 33.92 33.86 35 34.94 70 69.88 66 125 102 51.0 30 32 2 22 183.5 132.5 M10 M14 86 13 21.96 21.91 101
Reduced Bore
150 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 250.0 165.5 M16 M12 86 14 26.96 26.91 139
200 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 262.5 178.0 M16 M12 86 14 26.96 26.91 139
* H and H1 are from valve center
Mounting Details, inches
Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S WSize Max Min Max Min Max Min Max Min
Full Bore
1" 0.549 0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49 0.63 0.08 0.55 3.44 2.40 M6 M8 1.89 0.31 0.314 0.313 2.03
11/2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.65 3.33 M8 M10 2.60 0.39 0.471 0.470 2.80
2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.84 3.52 M8 M10 2.60 0.39 0.471 0.470 2.80
3" 1.061 1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18 1.30 0.08 0.87 6.40 4.41 M10 M14 3.39 0.51 0.668 0.667 3.98
4" 1.335 1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18 1.26 0.08 0.87 7.22 5.22 M10 M14 3.39 0.51 0.865 0.863 3.98
Reduced Bore
6" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 9.84 6.52 M16 M12 3.39 0.55 1.061 1.059 5.47
8" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 10.33 7.01 M16 M12 3.39 0.55 1.061 1.059 5.47
Sizes 6" to 8" [150 to 200 mm] 1" to 4" [25 to 100 mm]
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 60
Class 150 Dimensions, inches
Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below) Size L H1 H2 L H1 H2 H d do L1 L2 L31 Thread D C G T (N) - h
1" 4.02 2.40 2.76 – – – 3.46 1.00 – 1.89 0.55 0.51 1/2-13UNC 4.25 3.12 2.00 0.44 (4) 0.62 11/2" 4.50 3.35 3.74 – – – 4.65 1.50 – 2.32 0.55 0.59 1/2-13UNC 5.00 3.88 2.88 0.56 (4) 0.62 2" 4.88 3.54 3.94 – – – 4.84 2.00 – 2.56 0.55 0.67 5/8-11UNC 6.00 4.75 3.62 0.62 (4) 0.75 3" 6.50 4.41 4.53 – – – 6.42 3.00 – 3.19 0.55 0.79 5/8-11UNC 7.50 6.00 5.00 0.75 (4) 0.75 4" 7.62 5.24 5.31 – – – 7.24 4.00 – 3.58 0.67 0.94 5/8-11UNC 9.00 7.50 6.19 0.94 (8) 0.75 6" – – – 9.00 6.54 6.89 9.84 6.00 5.00 4.17 1.06 1.02 3/4-10UNC 11.00 9.50 8.50 1.00 (8) 0.88 8" – – – 9.56 7.01 7.28 10.35 8.00 6.00 4.37 1.14 1.22 3/4-10UNC 13.50 11.75 10.62 1.12 (8) 0.88
Class 150 Dimensions [mm]
Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below) Size L H1 H2 L H1 H2 H d do L1 L2 L31 Thread D C G T (N) - h
25 102 61 70 – – – 88 25 – 48 14 13.0 1/2-13UNC 108 79.5 51 11.2 (4) 16 40 114 85 95 – – – 118 38 – 59 14 15.0 1/2-13UNC 127 98.5 73 14.3 (4) 16 50 124 90 100 – – – 123 51 – 65 14 17.0 5/8-11UNC 152 120.5 92 15.9 (4) 19 80 165 112 115 – – – 163 76 – 81 14 20.0 5/8-11UNC 190 152.2 127 19.1 (4) 19 100 194 133 135 – – – 184 102 – 91 17 24.0 5/8-11UNC 229 190.5 157 23.9 (8) 19 150 – – – 229 166 175 250 152 127 106 27 26.0 3/4-10UNC 279 241.5 216 25.4 (8) 22 200 – – – 243 178 185 263 203 152 111 29 31.0 3/4-10UNC 343 298.5 270 28.6 (8) 22
Notes:1. Tapped lug thickness.
2. To get the minimum stud bolt length oftapped flange side:– add the tapped screw depth
(Dimension L3)– add Body Cap thickness (Dimension L2)– add the counter flange thickness
(by customer).
Flange Ends D: Outside diameterC: Bolt circle diameterG: Raised face diameterT: Flange thicknessN: Number of boltsh: Bolt hole sized: Bore diameterdo: Reduced bore diameter
Dd G C
T N-h
Full Bore Reduced Bore
Valve Size Weights, inches, [mm] Lbs. (kg)
1" [25] 10 (4.5) 11/2" [40] 16 (7.3) 2" [50] 21 (9.5) 3" [80] 40 (18) 4" [100] 59 (27) 6" [150] 100 (45) 8" [200] 140 (64)
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 61
100
80
60
40
20
Flo
w R
ate
(%)
0 20 40 60 80 100
Valve Opening (%)
Cv Values (Laminated Seat)
Valve Size Percent Openinches [mm] 10 20 30 40 50 60 70 80 90 100
1" [25] 0.13 0.88 2.4 3.9 6.0 9.0 12.8 17 21.3 25 11/2" [40] 0.79 4.1 8.8 14 21.6 32.4 45.9 61.2 76.5 90 2" [50] 1.09 6.5 13.8 22.6 34.8 52.2 74 98.8 123 145 3" [80] 3.8 16.2 34.2 55.8 86.4 130 184 245 306 360 4" [100] 5.5 24.8 52.3 85.3 132 198 281 374 468 550 6" [150] 10.7 46.2 102 166 257 385 546 728 910 1070 8" [200] 15.0 67.5 143 233 360 540 765 1020 1275 1500
Cv Values (Thick Seat)
Valve Size Percent Openinches [mm] 10 20 30 40 50 60 70 80 90 100
1" [25] 0.17 1.5 3.1 5.1 7.9 11.9 16.8 22.4 28.1 33 11/2" [40] 0.95 4.7 10.0 16.3 25.2 37.8 53.6 71.4 89.3 105 2" [50] 1.2 7.2 15.2 24.8 38.4 57.6 81.6 108 136 160 3" [80] 3.9 17.6 37 60.5 93.6 140 199 265 332 390 4" [100] 5.8 26.1 55.1 89.9 139 209 296 394 493 580 6" [150] 11.3 50.9 107 175 271 407 576 768 960 1130 8" [200] 16.5 74.3 157 256 396 594 842 1120 1400 1650
Inherent Flow Characteristics
VS valves maintain an inherent flow characteristic, which is approximately midwaybetween linear and equal percent.
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 62
Maximum Allowable Shut-off Pressure and Temperature
Valve Size, inches [mm] Max. Shut-off Pressure, psi [MPa] VS 11 VS 21 Laminated Thick Full bore Reduced bore Seat1 Seat1
1" [25] – – 2752 [1.9] 2752 [1.9] 11/2" [40] – – 2752 [1.9] 2752 [1.9] 2" [50] – – 2752 [1.9] 2752 [1.9] 3" [80] – – 2752 [1.9] 2752 [1.9] 4" [100] – – 2752 [1.9] 2752 [1.9] – – 6 [150] 2752 [1.9] 2752 [1.9] – – 8 [200] 2462 [1.7] 2752 [1.9]
Materials Selection
Temperature Gland O-ring Tost Stem Seat packing bearing bearing
-20°F to 392°F PTFE Viton® 316 SS/ Reinforced Laminated/ Reinforced PTFE PTFE Thick Reinforced 316 SS/ Reinforced Laminated/ 392°F to 482°F
PTFE Special
PTFE PTFE Thick
Test Pressure
ASME Class Body Seat
150 424 psi Max. Operating Pressure x 1.1 or [2.93 MPa] 72 psi [0.5 MPa] unless otherwise stated
Notes:1. Maximum temperature 482°F [250°C].
2. According to ASME B16.34 Class 150.
Order Information
Example VS 11 32 D Q C
Bore11 - Full Bore21 - Reduced Bore
Body Material32 - 316 SS
BallD - 316 SS/HCRF - 316 SS Stellited
SeatQ - 316 SS LaminatedV - 316 SS Stellited
PackingC - Teflon®/Non-asbestos Gasket
Note: For Torques, refer to page 79
KTM VS Rotary Control Valve - Full Bore and Reduced Bore
Features• Unique Dual V-ball features a
secondary (Small) V-notch allowingextremely small, accurate flow rates.
• The primary (Large) V-ball providesstraight through, non-clogging flow, allowing a large amount ofheterogeneous fluid.
• Dual V-ball allows rate changes andcontrols fluids with a rangeability inexcess of 250:1.
• Nearly equal percent flowcharacteristic.
• Rotary-valve design providesshearing action between the V-notchball and the seat, promoting asmooth, non-clogging operation.
• Spring supported, stellited metal seat.
• Class V shut-off.
• Unibody design reduces stress.
• Minimum body cavity reduces build-up.
• Fugitive emission package available for both flammable and non-flammable service.
• Available in flangeless or flangedconstruction.
• Multiple, adjustable ring packingallows easy adjustment withoutrequiring valve disassembly oractuator removal.
• Integral mounting pad.
• Static electricity grounding device.
• Positive position indication.
• Meets NACE MR01.75 for sulfidecracking resistance.
Special Tests• Liquid penetrant
• Magnetic-particle
• Ultra-sonic
• X-ray
General Applications • Slurry and viscous fluid
• Powder and pellet
• Sludge in water treatment and pollution control processes
• Chips and fibers in pulp and paper process
• Flow control in pipeline andtransmissions
• Pressure control in oil and gas
Technical DataBody style: WA21F (Flanged)
WA20 (Flangeless)
Size range: 1" to 8"
Shut-off: ANSI Class V, FCI 70-2 (B16.104)
Face-to-face: 150# Flanged per ANSI B16.10Flangeless per I.S.A.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 63
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 64
Fugitive EmissionsControl PackagesAvailable for both flammableand non-flammable service.
Positive Locking, End Cap RetentionWire-ring with three pointlocking device assures atight fit.
Versatile End-ConnectionThe Unibody design isavailable in flangeless orflanged construction andmeets I.S.A. S-75.04 andANSI B16.10 face-to-facedimensions.
Unique Dual-V BallA secondary (Small) V-notch allowsextremely small, accurate flow rates with the additional benefit of the primary(Large) V-ball providing straightthrough, non-clogging flow which, ifnecessary, will shear slurries and fibers.
Unibody DesignThis proven structural designenhances piping integrity byreducing stress and additionallyeliminates potential leak paths.
Stem to Disc ConnectionA tapered pin connection isused to ensure accurate controlof flow, which also results in ahigh resolution of 250:1.
Minimum Body Cavity Reduces build-up of transitionprocess materials and thesegmented V-ball eliminatesfreeze-up.
Design and Construction
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Integral Mounting PadMachined “actuator pad” allows precise mountingof actuator. Mounting bolts are independent fromthe stem-packing gland bolts. This exact alignmentreduces torque and prevents out-of-line wear onthe stem and packing.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 65
Cv Values
Valve Percent OpenSize 10 20 30 40 50 60 70 80 90 100
1" 0.16 0.33 1.2 2.3 4.1 6.6 10.2 15.8 23.4 33.011/2" 0.45 0.90 3.2 6.3 11.3 18.0 27.9 43.2 63.9 90.02" 0.83 2.50 5.8 11.6 20.6 33.0 51.2 79.2 117.0 165.03" 1.80 5.50 12.8 25.6 45.6 73.0 113.0 175.0 259.0 365.04" 3.00 9.00 21.0 42.0 75.0 120.0 186.0 288.0 426.0 600.06" 6.50 19.50 45.5 91.0 163.0 260.0 403.0 624.0 923.0 1300.08" 10.40 31.40 72.8 146.0 260.0 416.0 645.0 998.0 1480.0 2000.0
Inherent Flow Characteristics
Order Information
Available Trims
General Abrasion Corrosion Corrosion and Abrasion and High Application Purpose Resistant Resistant Abrasion Resistant Temp Resistant
Trim Combination AV BV AT BT BP Operating -4°F to 302°F -4°F to 302°F -4°F to 482°F -4°F to 482°F -4°F to 518°F Temperature [-20°C to 150°C] [-20°C to 150°C] [-20°C to 250°C] [-20°C to 250°C] [-20°C to 270°C] Body Material CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M V-Ball CF8M+ CF8M+ Nickel CF8M+ CF8M + Nickel CF8M + Nickel Material Hard Chrome Alloy Overlay Hard Chrome Alloy Overlay Alloy Overlay Seat Material 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite Seat Seal Material Viton® O-ring Viton® O-ring Reinforced PTFE, U-ring Reinforced PTFE, U-ring PEEK U-ring Stem Bearing Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Metal-backed Teflon® Stellited Bushing Packing PTFE PTFE Reinforced PTFE Reinforced PTFE Soft Carbon
0 20 40 60 80 100
Valve Travel %
100
80
60
40
20
CvValue %
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Operating Torque for Dual V with 20% Safety Factor
Valve Differential Pressure, psi - inch - lbs Size 0 100 200 300 400 500 600 725
1" 80 80 80 85 110 135 165 225 11/2" 133 133 133 169 222 280 341 452 2" 177 177 195 266 355 440 531 700 21/2" 293 293 354 531 665 825 1062 1328 3" 354 354 443 655 845 1150 1328 1638 4" 673 673 885 1372 1700 2125 2540 3275 5" 797 797 1107 1593 2040 2480 3000 3983 6" 1682 1682 2124 4000 3983 5050 6151 7957 8" 2655 2655 3363 5045 6640 8230 10620 14160
WA 21F – 32 AT WA 20 – 32 AT *
Class Rating 21F - 150#, Flanged 22F - 300#, Flanged 20 - Wafer
Body Material 32 - CF8M 31 - CF8 30 - CG8M
Trim CombinationSee Available Trims table (below)
*Pressure Class needed for Wafer only 15 - 150#, Wafer
30 - 300#, Wafer
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 66
Valve 150 psi WA21F Flanged 150 psi WA20 Wafer Size d d1 H H1 L L1 d2 d d1 d2 H H1 L L1
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.25 0.98 1.73 2.56 2.83 3.38 4.02 1.42 11/2" 1.50 2.05 3.54 4.13 6.50 3.58 5.00 1.50 2.05 3.23 3.54 4.13 4.49 1.57 2" 2.01 2.60 4.33 4.53 7.01 3.86 6.00 2.01 2.60 3.94 4.33 4.53 4.88 1.73 21/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.00 2.52 3.15 4.65 5.16 5.60 5.63 2.09 3" 2.99 3.31 5.47 6.03 7.99 3.74 7.50 2.99 3.31 5.12 5.47 6.03 6.50 2.24 4" 4.01 4.09 5.87 7.01 9.02 4.41 9.00 4.02 4.09 6.14 5.87 7.01 7.64 3.03 5" 5.00 5.12 6.38 7.60 10.00 5.00 10.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07 6" 5.95 6.30 7.13 9.80 10.51 5.26 11.00 5.98 6.22 8.50 7.13 9.80 9.02 3.90 8" 7.99 7.99 8.66 10.79 11.50 5.75 13.50 7.99 7.99 10.39 8.66 10.79 9.57 4.17
Valve 300 psi WA21F Flanged 300 psi WA20 Wafer Size d d1 H H1 L L1 d2 d d1 d2 H H1 L L1
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.88 0.98 1.73 2.56 2.83 3.38 4.02 1.4211/2" 1.50 2.05 3.54 4.13 6.50 3.58 6.13 1.50 2.05 3.23 3.54 4.13 4.49 1.57
2" 2.01 2.60 4.33 4.53 7.01 3.86 6.50 2.01 2.60 3.94 4.33 4.53 4.88 1.7321/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.50 2.52 3.15 4.65 5.16 5.60 5.63 2.09
3" 2.99 3.31 5.47 6.03 7.99 3.74 8.25 2.99 3.31 5.12 5.47 6.03 6.50 2.24 4" 4.01 4.09 5.87 7.01 9.02 4.41 10.00 4.02 4.09 6.14 5.87 7.07 7.64 3.03 5" 5.00 5.12 6.38 7.60 10.00 5.00 11.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07 6" 5.95 6.30 7.13 9.80 10.51 5.26 12.50 5.98 6.22 8.50 7.13 9.80 9.02 3.90 8" 7.99 7.99 8.66 10.79 11.50 5.75 15.00 7.99 7.99 10.39 8.66 10.79 9.57 4.17
150 lb. Class Dimensions
300 lb. Class Dimensions, inches
Flanged Flangeless
H1H1
H
d1 d2d1
d2
L1
L
L1
L
d dFLOW
H
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.
Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 67
Engineering Data
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 68Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 68
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
T-Seat
150 lb Rating
G-Seat – E-Seat
300 lb Rating
Pre
ssur
e, p
si
Temperature (°F)
Full Bore: 1/2", 3/4", 1" Full Bore: 11/2" to 21/2"Reduced Bore: 3"
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
Pre
ssur
e, p
si T-Seat
150 lb RatingG-Seat –
E-Seat
300 lb Rating
Temperature (°F)
Full Bore: 6"Reduced Bore: 6" to 8"
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
Pre
ssur
e, p
si
150 lb Rating
G-Seat –E-Seat
300 lb Rating
T-Seat
Temperature (°F)
Full Bore: 8"Reduced Bore: 10"
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
Pre
ssur
e, p
si
150 lb Rating
G-Seat – E-Seat
300 lb Rating
T-Seat
Temperature (°F)
ANSI 150, 300 (10" to 30")ANSI 600 (1/2" to 24")ANSI 900, 1500 (1/2" to 24")
4000
3500
3000
2500
2000
1500
1000
500
00 50 100 150 200 250 300 350 400 450
Pre
ssur
e, p
si
150 lb Ratin
300 lb Rating
600 lb Rating
900 lb Rating
1500 lb Rating
T-SeatH-Seat
SG-Seat
Teflon®
U-ringViton®
O-ringNBR
O-ring
g
Temperature (°F)
Full Bore: 3" to 4"Reduced Bore: 4"
1000
900
800
700
600
500
400
300
200
100
00 100 200 300 400 500
Pre
ssur
e, p
si
T-Seat
150 lb Rating
G-Seat – E-Seat
300 lb Rating
Temperature (°F)
Notes:1. The E-seat is the same pressure and temperature characteristics as
the G-seat, except without reinforcing material.
2. Shaded area for 6", 8" and 10" ANSI 300 valves is limited to serviceapplications. If continuous service condition is in shaded area,Trunnion type KTM ball valves are recommended. Temperaturelimitations of O-ring should be considered when making seat selection.
Pressure/Temperature RatingsThe body rating is independent of the seat rating and is shown below by dotted lines. Seat ratings for high-temperature valves withGratite® seats are identical to ANSI body ratings. Refer to page 18.
Engineering data for the sizing, selection and specification of KTM Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 69Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 69
10.0
5.0
1.0
0.0
0.1
0.05
0.01
20
12141618
11/ 2 3/4 11/ 2 2 21/ 2 3 4 6 8 10
1051 50 100 500 1,000 5,000 10,000 50,000 100,000
Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0
1.0
0.5
0.1
0.05
0.01
20
1214
1618
3 4 6 10
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000
8
Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)
Engineering data for the sizing, selection and specification of KTM Ball Valves
Flow GPM –Water °F
∆P –psi
Flow GPM –Water °F
∆P –psi
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 70
10.0
5.0
1.0
0.5
0.1
0.05
0.01
11/2 2 21/2 3 4 8
0.1 0.5 1 105 50 100 500 1,000 5,000 10,000
68
Redu
ced
Redu
ced
6
Pressure Drop vs. Flow - KTM 3-Way Model EO3100 Valves, “L” Port (2-Seats)Full Bore 11/2" to 8", Reduced 6" and 8"
Pressure Drop vs. Flow - KTM 3-Way Model E3200 or E3900 Ball Valves, “L” Port (4-Seats)Full Bore 1/2" to 8", Reduced 6" and 8"
10.0
5.0
1.0
0.5
0.1
0.05
0.01
11/2 2 21/2 3 4 8
0.1 0.5 101 5 50 100 500 1,000 5,000 10,000
6
Redu
ced
8
Redu
ced
6
1 3/41/2
Engineering data for the sizing, selection and specification of KTM Ball Valves
Flow GPM –Water °F
∆P –psi
Flow GPM –Water °F
∆P –psi
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 71
Ball Valve Sizing FormulasFlow coefficient, or Cv, by definition isthe volume of water in gallons perminute that will flow through a givenopening with a pressure drop of one psi.All Cv values shown for KTM ball valvesare based on water at 60°F.
Formulas shown below will assist inobtaining the correct Cv for other fluids,gas, and steam.
Where:
Cv = Valve flow coefficient
G = Specific gravity at flowingtemperature (Water 1.0 at 60°F)
Q = Liquid rate (g.p.m.)
Q = Gas flow rate at 14.7 psia andtemperature 60°F (scfh)
W = Flow rate (lb./hr.)
P1 = Upstream pressure (psia)
P2 = Downstream pressure (psia)
∆P = Pressure drop P1 - P2 (psia)
T = Flowing temperature (°F)
Tsh = Steam superheat (°F)
Notes:1. For gas or steam service when
P1P2 < ––– ∆P (P1 + P2) = 0.87P12
2. For gas service, no temperaturecorrection is necessary between 32°F and 149°F, but at any other temperature acorrection is necessary.
Unknown Data Known Data Liquid Gas Saturated Steam Superheated Vapor
G Q G W (1+0.0007 Tsh)W Cv Q, W, P1, P2, G, Tsh Q ––– ––––– –––––––––– –––––––––––––––– –––––––––––––––– ∆P 42.2 ∆P(P1+P2) 2.1 ∆P(P1+P2) 2.1 ∆P(P1+P2)
Cv Q G(T + 460) Temperature Q, P1, P2, G, T ––––– ––––––––––
Correction 963 ∆P(P1+P2)
∆P ∆P(P1+P2) 2.1 Cv ∆P(P1+P2) Q.W. Cv, P1, P2, G, Tsh Cv ––– 42.2 Cv ––––––––––– 2.1 Cv ∆P(P1+P2) –––––––––––––––– G G (1+0.0007 Tsh)
Q ∆P(P1+P2) Temperature Cv, P1, P2, G, T 963 Cv –––––––––––
Correction G(T + 460)
Engineering data for the sizing, selection and specification of KTM Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 72
KTM Pre-Vac Seal Ball Valves, 1/2" to 12"(full bore) are recommended for vacuumservices down to 20 microns. Whenordering, specify “Vacuum Service”. Both “T” and “G” seats are available forvacuum services.
When KTM ball valves are for highervacuum service, the valves must bethoroughly cleaned, more preciselymachined, and subjected to a leakagetest. For high vacuum applications,please contact your salesrepresentative.
Ball Valve Leakage AllowanceWhen KTM standard valves are used forvacuum service, 0.01 to 1.00 Lusec (1µ Hg/sec.) of body leakage will bedetected for sizes 1/2" to 12" (full bore).Major causes of leakage are penetrationthrough body casting of gas or steamfrom oil and water deposited oncomponents or contained in the casting.Seat leakage is negligible for actualservices.
Pre-Vac Seal Standard BallValve Body Leakage Allowance
1.00
0.10
0.011/2 3/4 1" 2" 3" 4" 6" 8"" 1 "1/2 12"10"
Valve Size (inches)Model EB100 Full Bore
Leak
age
- Lu
sec
( µ
Hg
/sec
.)
Pre-Vac Seal Ball Valves for Vacuum Service
Since KTM ball valves have inherentequal percentage flow characteristics,they are ideally suited for controlapplications over the widest possiblerange of flow. Equal percentage flowcharacteristics, in simple terms, meansthat a given percentage change in thevalve opening will produce the samepercentage change in flow.
The two tables below, one for full boreand the other for reduced bore, areprovided to assist in sizing KTM ballvalves for control applications. 10 20 30 40 50 60 70 80 90 100
100
90
80
70
60
50
40
30
20
10P
erce
nt o
f M
axim
um C
0
Percent of Ball Opening
v
Full Bore Valves
Valve Size: 1/2" 3/4" 1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
Cv 26 50 94 260 480 750 1300 2300 5400 10000 16000 24000 31400 43000 57000 73000
Reduced Bore Valves
Valve Size: 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
Cv 420 770 1800 2500 4500 8000 12000 14000 18000 22000
Flow Characteristics and Sizing Coefficients
Engineering data for the sizing, selection and specification of KTM Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 73
General InformationComposed of a unique molecularlyenhanced copolymer of PTFE and PFA,KTM’s E-seat offers a full range ofproperties formerly requiring two separatematerials. The E-seat copolymer providespressure available only with glass fiberfilament or carbon-reinforced PTFE. Inhigh-temperature operations, the seatremains white, eliminating the risk of colorcontamination associated with seatsmade from darker reinforced materials.
Standard in all KTM floating-style ballvalves, the E-seat is excellent on a widevariety of applications but is particularlyrecommended for use on styrene andbutadiene, where low permeability is aperformance factor; and on low-pressuresteam, where flaking of virgin PTFE is aproblem. It is also recommended for useon food and beverage, pharmaceuticaland biotech, paper, clean gas and anyother applications where product purityand the lack of foreign fillers such as glass are critical to the user.
Properties and PerformanceFigure 1 compares the performance of theE-seat with seats made from virgin PTFEand 10-20% carbon-filled PTFE. Note thatthe E-seat has:
• A tensile strength greater than orcomparable to the other two.
• Greater compressive strength than the others.
• The least creep percentage of the threematerials, which gives it the leastdistortion that causes cold flow.
• Greater hardness (Shore Durometer)than virgin PTFE.
• The highest coefficient of linear thermalexpansion, translating into betterflexibility.
• A coefficient of wear significantly belowthat of virgin PTFE.
• A specific gravity and friction coefficientequal to that of virgin PTFE.
Notes:1. 73°F 1991 psi
2. ( ) Direction of perpendicular to molding direction.
Figure 2 - Characteristics for Compressive Creep of Seats TemperatureSeat Model 77°F 212°F 302°F 392°F 482°F
T 18.7 33.7 42.7 50.0 67.2 G 11.9 28.0 36.2 44.2 52.7 E 10.3 23.3 32.6 41.0 55.2
Figure 2 data show the E-seat to have superior characteristics throughout the fullrange of temperatures. Data was collected over a 24-hour period with a fixed pressureof 1991 psi. Because compressive creep is of such major importance in a valve seat, results from a wider range of temperatures are shown.
Figure 1
Virgin PTFE/PFA Reinforced PTFE Copolymer PTFE 10-20% Seat Material (E-seat) Carbon Filled
Tensile Strength psi 4480 3556 - 4267 3485 24 hours 16.7 5 5.5 Compressive Creep
Permanent Percentage1
Deformation 8.4 2.7 3
Compressive Stress psi 0.2% Off Set (1095) (1863) (1721) 1% Deformation (626) (1181) (1053) Hardness (Shore Durometer) 55 60 65 Coefficient of linear thermal 12.6 13.9 7.8 expansion 77°F to 302°F Coefficient of Wear K inch2 sec x 10-8
lb ft hr 15,001 7500 - 9643 13
cm2 sec x 10-6
kg m hr 7000 3500 - 4500 6
Specific Gravity 2.14 - 2.17 2.14 - 2.20 2.06 - 2.12 Stationary Static Coefficient of Friction
0.05 - 0.08 0.05 - 0.08 0.07 - 0.10
E-seat Valve Technology
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 74
Differential Pressure: psi
Size 0 100 200 300
1/2"* 96 98 98 98 3/4"* 124 130 134 136 1" 153 153 160 164 11/2" 182 187 191 200 2" 246 249 256 276 21/2" 417 451 489 506 3" 492 559 685 846 4" 795 860 1085 1440 6" 2068 2135 2257 2696 8" 4104 4445 5198 6915
Differential Pressure: psi
Size 0 100 200 300
1/2"* 105 108 108 108 3/4"* 137 142 146 147 1" 168 168 175 179 11/2" 200 206 211 218 2" 271 273 281 301 21/2" 458 493 531 547 3" 542 608 735 896 4" 876 940 1166 1522 6" 2272 2340 2464 2901 8" 4514 4856 5609 7318
SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs)
Valve Break Torque for E-Seat
Gland Packing: T
Valve Break Torque for E-Seat Gland Packing: Graphite
Fluid Condition
Clean Liquid: Use Chart Solvent, High Viscosity, or Dry Gas: Chart X 1.32 * Torques will not change for 1/2" and 3/4" in
case of Solvents, Viscous or Dry Gas
Note: 20% Safety Factor is included in charts.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 75
Actuator Sizing with Applied Safety FactorGland Packing: T
Conditions
A: For clean liquids
B: For solvents, high viscosity, cry gas
C: For slurry
Note: Safety Factor is included in charts.
Fluid Differential Pressure: psiFactor Size 0 150 300 450 600 740 inch A B C A B C A B C A B C A B C A B C
1/2" 85 117 146 85 117 146 85 117 146 86 119 149 89 123 154 102 140 175 3/4" 108 149 186 108 149 186 109 151 186 111 153 191 117 161 202 131 181 226 1" 139 191 239 139 191 239 145 200 250 154 212 266 162 223 279 185 255 319 11/2" 239 329 412 246 340 425 262 361 451 270 372 465 308 425 531 385 531 664 2" 339 467 584 347 478 597 370 510 637 416 574 717 493 680 850 616 850 1062 21/2" 616 850 1062 631 871 1089 693 956 1195 785 1083 1354 932 1285 1606 1078 1487 1859 3" 924 1275 1593 1063 1466 1832 1201 1657 2071 1371 1891 2363 1540 2124 2655 1771 2443 3054 4" 1694 2337 2921 1925 2655 3319 2233 3080 3850 2464 3399 4248 2849 3930 4912 3234 4461 5576 5" 3090 4248 5310 3543 4886 6108 4080 5628 7035 4775 6586 8232 6" 4775 6586 8232 5852 8071 10089 6930 9559 11949 8315 11470 14337 8" 7700 10620 13275 11089 15295 19119 14785 20393 25491 18789 25915 32394
Actuator Sizing with Applied Safety FactorGland Packing: Graphite
Fluid Differential Pressure: psiFactor Size 0 150 300 450 600 740 inch A B C A B C A B C A B C A B C A B C
1/2" 139 191 239 139 191 239 139 191 239 140 193 242 143 198 247 156 215 268 3/4" 162 223 279 162 223 279 163 225 281 165 227 284 171 236 295 185 255 319 1" 216 297 372 216 297 372 222 306 382 231 319 398 239 329 412 262 361 451 11/2" 439 605 757 447 616 770 462 637 797 470 648 810 508 701 876 585 807 1009 2" 539 743 929 547 754 943 570 786 982 616 850 1062 693 956 1195 816 1126 1407 21/2" 1001 1381 1726 1016 1402 1752 1078 1487 1859 1170 1614 2018 1317 1816 2270 1463 2018 2522 3" 1309 1806 2257 1448 1997 2496 1586 2188 2735 1756 2422 3027 1925 2655 3319 2156 2974 3717 4" 2310 3186 3983 2541 3505 4381 2849 3930 4912 3080 4248 5310 3465 4779 5974 3850 5310 6638 5" 3835 5290 6612 4270 5890 7362 4776 6588 8235 5427 7486 9357 6" 5427 7486 9357 6440 8882 11103 8394 11578 14472 8756 12077 15096 8" 8684 11978 14973 11869 16370 20463 15342 21161 26451 19105 26352 32940
EB100 ANSI 150 and 300 Operating Torque (Torque Unit = inch-lbs)
Contact your sales representative
Contact your sales representative
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 76
Gland Packing: T
ValveSize Differential Pressure: psi
F.B. R.B. 0 100 300 400 600 740
1/2" – 58 58 58 59 61 71 3/4" – 73 73 74 76 80 94 1" – 94 94 98 101 113 130 11/2" – 158 158 173 182 218 265 2" – 229 230 251 271 350 437 21/2" 3" 360 427 470 516 634 730 3" 4" 504 605 826 888 1056 1152 4" – 941 1152 1536 1680 1968 2074 – 6" 1440 1920 2832 3168 3734 3898 6" 8" 2256 3024 4800 5376 8" 10" 4320 6144 9984 11328
Operating Torque for 3-Way - EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs)
Operating Torque for Floating Ball Valves - EB100 PEEK and Gratite® Seats (Torque Unit = inch-lbs)
For Clean Liquids use . . . . . . . . . Factor I
For Solvents OR Dry Gas . . . . . . Factor II
For Slurry use . . . . . . . . . . . . . . . . Factor III
Model Number Factor
I USE Chart
EO3100 and EO3800 II 1.7 X Chart III 2.27 X Chart
I 2.4 X Chart
E3900 and E3200 II 3.6 X Chart III 4.8 X Chart
ANSI 150 and 300
ValveSize Differential Pressure: psi
F.B. R.B. 0 100 300 400 600 740
1/2" – 173 173 173 176 184 212 3/4" – 220 220 223 227 241 281 1" – 281 281 295 302 338 389 11/2" – 475 475 518 547 655 796 2" – 688 691 752 814 1051 1310 21/2" 3" 1080 1282 1411 1548 1901 2189 3" 4" 1512 1814 2477 2664 3168 3456 4" – 2822 3456 4608 5040 5904 6221 – 6" 4320 5760 8496 9504 11203 11693 6" 8" 6768 9072 14400 16128 18518 19584 8" 10" 12960 18432 29952 33984 45792 50112
Note: Safety Factor is included in charts.
Contact your salesrepresentative
Factor Condition Temperature of Fluid
I Clean Liquid -4°F to Seal Limit
(see Note) (for Pressure/Temperature chart, contact your sales representative)
Solvent or Dry Gas -4°F to Seal Limit II (see Note) (for Pressure/Temperature chart, contact your sales representative)
Clean Liquid -58°F to -4°F
Slurry
-4°F to Seal Limit III (for Pressure/Temperature chart, contact your sales representative)
Solvent or Dry Gas -58°F to -4°F
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 77
Operating Torque for Trunnion Mounted Ball Valves - EO1100, EO8100, EO1200 and EO8200 (Sizes 2" to 24")The enclosed valve torques are intended as a guide for the selection of the properactuator for us on KTM ball valves. The torques reflect net peak (no safety factor) atbreakaway. Normally, running is 25% less and seating is 10% less.
Procedure for Torque Selection1. From the Pressure/Temperature charts (Contact your sales representative),
determine which seat should be used.
2. Select valve torque Factor I, II, or III from the following table.
Note: Example Clean Liquid = Water or Oil (Lubricant Effect)
Example Solvent = Gasoline or Kerosene (Washing Effect)
Example:Service conditions = 10" line, handling natural gas at a maximum differential pressureof 800 psi, and a maximum temperature of 100°F. Customer desires full bore ballvalve, flange ends, 600 ANSI.
From Factor Chart above, Dry Gas has a torque of Factor II.
On Factor II Chart (page 78), locate 800 psi column under Differential Pressure.Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this blockreads 17,200 in/lbs. This is net peak torque at breakaway.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 78
Factor I
Valve Size Differential Pressure: psi
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 2 3 392 468 540 648 747 864 1008 1170 1350 1575 1845 1980 2196 2412 2610 2880 3132 3420 3690 3 4 702 864 1062 1260 1512 1782 2034 2340 2745 3195 3735 4140 4500 4860 5310 5850 6390 6930 7470 4 6 1125 1395 1710 2115 2565 3015 3510 4050 4752 5562 6462 7020 7740 8460 9360 10,260 11,160 12,150 13,050 6 8 2142 2610 3222 3951 4770 5580 6480 7560 8820 10,350 12,150 13,320 14,400 15,750 17,100 18,720 20,250 22,320 24,300 8 10 3690 4680 5760 7020 8550 10,350 12,150 14,220 16,560 18,720 21,420 23,400 25,650 27,900 30,600 33,300 36,900 39,600 43,200 10 12 6300 7740 9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450 39,600 44,100 48,510 53,100 58,500 63,000 68,400 73,800 12 14 10,260 12,600 15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500 64,800 70,200 76,500 82,800 90,000 99,000 108,000 117,000 14 16 14,850 18,000 22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700 90,000 99,000 108,000 118,800 130,500 142,200 153,000 162,000 16 18 20,520 25,650 31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000 127,800 140,400 153,000 166,500 180,000 198,000 216,000 234,000 18 20 26,100 32,400 40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200 166,500 184,500 202,500 225,000 250,200 270,000 288,000 315,000 20 24 34,200 42,300 52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100 225,000 244,800 270,000 297,000 324,000 351,000 387,000 414,000 24 30 54,000 66,600 82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200 351,000 387,000 432,000 477,000 522,000 567,000 612,000 666,000
Clean Liquid: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Factor II
Valve Size Differential Pressure: psi
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 2 3 464 560 656 760 896 1040 1200 1392 1600 1880 2160 2400 2600 2880 3120 3440 3760 4080 4400 3 4 856 1040 1240 1480 1760 2080 2400 2760 3240 3760 4400 4880 5360 5840 6400 7040 7600 8320 8960 4 6 1344 1640 2040 2480 3040 3560 4160 4800 5600 6560 7680 8400 9200 10,240 11,200 12,320 13,200 14,400 15,600 6 8 2480 3080 3800 4720 5760 6640 7760 9120 10,560 12,400 12,800 15,840 17,300 18,800 20,400 22,240 24,000 26,400 28,800 8 10 4400 5520 6880 8400 10,320 12,160 14,400 16,800 19,600 22,400 25,600 28,000 30,800 33,600 36,800 40,800 44,000 48,000 51,280 10 12 7520 9200 11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600 44,000 48,000 52,800 57,600 62,800 68,800 75,200 80,000 86,4000 12 14 12,240 15,040 18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800 70,400 76,800 84,000 92,000 100,000 108,800 118,400 128,000 140,000 14 16 17,600 21,600 26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400 100,000 108,000 118,400 129,600 142,400 153,600 168,000 180,000 196,000 16 18 24,400 30,400 37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000 140,000 153,600 168,0000 184,000 200,000 222,400 238,400 256,000 280,000 18 20 31,200 39,200 48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000 180,800 200,000 220,000 240,000 264,000 292,000 316,000 344,000 376,000 20 24 40,800 50,400 62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000 240,000 264,000 292,000 320,000 352,000 468,000 424,000 456,000 496,000 24 30 64,000 80,000 97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000 384,000 424,000 464,000 512,000 568,000 624,000 672,000 736,000 800,000
Solvent or Dry Gas: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Clean Liquid: -58°F to -4°F
Factor III
Valve Size Differential Pressure: psi
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 2 3 696 832 976 1152 1344 1552 1800 2080 2400 2800 3200 3520 3840 4240 4640 5120 5600 6080 6640 3 4 1264 1544 1840 2240 2680 3120 3640 4240 4944 5600 6560 7200 7920 8800 9520 10,400 11,200 12,240 13,440 4 6 2000 2480 3032 3640 4480 5296 6224 7200 8400 9760 11,440 12,640 13,680 15,200 16,640 18,000 19,600 21,440 23,200 6 8 3680 4640 5744 7120 8640 10,000 11,600 13,600 15,920 18,400 21,600 23,600 25,600 28,000 30,400 33,200 36,000 40,000 43,200 8 10 5840 8320 10,240 12,720 15,280 18,240 21,440 25,200 29,200 33,600 38,400 41,600 45,600 49,600 54,400 59,200 64,800 70,400 76,80010 12 11,200 13,920 17,120 21,200 26,000 30,800 35,840 41,600 48,800 56,000 64,800 71,200 77,600 86,400 94,400 102,400 112,000 120,000 132,00012 14 18,000 22,240 27,200 33,600 41,440 49,440 57,600 67,200 78,240 91,200 104,000 113,600 124,000 136,000 148,000 164,000 176,000 192,000 204,00014 16 26,000 32,800 40,000 48,800 58,400 68,640 80,000 94,400 110,400 128,000 148,000 160,000 176,000 192,000 208,000 228,000 248,000 268,000 288,00016 18 36,000 45,600 56,800 68,800 84,000 100,000 116,000 134,400 156,000 180,000 212,000 230,400 252,000 272,000 300,000 328,000 356,000 384,000 416,00018 20 46,400 57,600 72,000 91,200 110,400 128,000 148,000 172,000 200,000 232,000 272,000 296,000 328,000 352,640 392,000 432,000 472,000 512,000 560,00020 24 60,800 76,000 94,400 112,400 139,200 164,000 188,000 220,000 256,000 304,000 364,000 400,000 440,000 480,000 528,000 576,000 624,000 680,000 664,00024 30 96,000 118,400 147,200 182,400 220,000 256,000 296,000 344,000 408,000 480,000 568,000 630,400 704,000 784,000 880,000 944,000 1,024,000 1,104,000 1,184,000
Slurry: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Clean Liquid: -58°F to -4°F
Operating Torques for Trunnion Mounted Ball Valves (Torque Unit = inch-lbs)
Notes:1. Torques are net peak (no safety factor).
Select actuator output torque with safetyfactor based on actuator type and consider all operating conditions such as temperature,differential pressure, type of fluid, andoperating frequency.
2. Seat = H (Reinforced PTFE with Metal Carrier Ring)
Torque values provided in this catalogare under standard conditions ofclean liquid and ambient temperature.
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 79
Operating Torque for WO400 and WO600 with 20% Safety Factor
Valve Size Differential Pressure, psi - inch - lbs Full Reduced
0 100 200 290 400 500 600 725 Bore Bore
1" 1.5" 125 156 260 319 363 399 410 41011/2" 2" 160 248 346 452 525 570 585 600
2" 2.5" 205 354 576 770 975 1151 1239 133021/2" 3" 235 445 755 1110 1510 1682 1947 2124
3" 4" 455 975 1593 2213 3100 3810 4248 4956 4" 5" 675 1465 2301 3275 4425 5576 6640 7788 5" 6" 975 1950 3100 4602 6195 7877 9735 11065 6" 8" 1595 3186 5310 7525 11505 14160 15930 19470 8" 10" 2480 4868 8410 13275 – – – – 10" 12" 3720 8235 15576 21685 – – – – – 14" 6195 15845 25665 38940 – – – – – 16" 11500 24780 48675 70800 – – – – – 18" 12280 39825 78680 132750 – – – – – 20" 28765 66375 141600 212400 – – – –
Operating Torque for VS11 with 20% Safety Factor
Valve Differential Pressure, psi - inch - lbsSize 0 100 200 290 400 500 600 725
1" 125 156 260 319 363 399 410 410 11/2" 160 248 346 452 525 570 585 600 2" 205 354 576 770 975 1151 1239 1330 21/2" 235 445 755 1110 1510 1682 1947 2124 3" 455 975 1593 2213 3100 3810 4248 4956 4" 675 1465 2301 3275 4425 5576 6640 7788 6" 975 1950 3100 4602 6195 7877 9735 11065 8" 1595 3186 5310 7525 11505 14160 15930 19470 10" 2480 4868 8410 13275 – – – –
Limitation of Laminated Seat is 572°F
Operating Torques for Control Ball Valves
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 80
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Code Body Style (see page 82 for details) EO100–SB11 Full bore, floating ball, split body, ISO
EB800R Reduced bore, floating ball, one piece unibody
EB1 Full bore, floating, split body
EB8 Reduced bore, floating, split body
E071 Jacketed, end entry, over size flanged, full bore
E078 Jacketed, end entry, over size flanged, reduced bore
E011 Full bore, trunnion mounted ball, O-ring stem seal
E081 Reduced bore, trunnion mounted ball, O-ring stem seal
E012 Full bore, trunnion mounted ball, adjustable gland
E082 Reduced bore, trunnion mounted ball,adjustable gland
E031 3-way “L” Port, 2-seats, full bore
E038 3-way “L” Port, 2-seats, reduced bore
E39 3-way “L” or “T” Port, full bore, 4-seats
E32 3-way “L” or “T” Port, 4-seats, full and reducedbore available
Code Body Materials30 317 SS - CG8M
31 304 SS - CF8
32 316 SS - CF8M
33 316L - CF3M
34 304L - CF3
36 Alloy 20-CN7M
39 Duplex S.S.-CD4MCU
41 Hastelloy® “B"-N12MV
42 Hastelloy® “C”-CW12MV
43 Monel®-M-35-1
44 Inconel®-CY40
45 Titanium
46 Nickel-CZ100
50 LCB
51 LC1
52 LC2
53 LCC
54 LC3
62 WCB or A 105
64 WCC
68 WC1-F1
69 LF2
72 API-6A Type II
99 Other Materials
Code Special FeatureL “L” Port for 3-way
T “T” Port for 3-way
U B7M/2HM Bolting for SS and Alloy Bodies
Code Ball/Stem Materials* 30 317 SS - CG8M
31 304 SS - CF8
32 316 SS - CF8M
33 316L - CF3M
34 304L - CF3
35 420 S.S.
36 Alloy 20
37 410 SS
38 403 SS
39 329 SS
41 Hastelloy® “B”
42 Hastelloy® “C”
43 Monel®
44 Inconel®
45 Titanium
46 Nickel
50 LCB
52 LC2
53 LCC
54 LC3
62 WCB or A105
63 Cr-Mo Steel
69 LF2
71 AISI 4137
72 AISI 4135
99 Other Materials* When stem material is different than ball material, the code number for thestem material should follow the code number for the ball material.32/39-Ball = CF8M or 316SS, Stem = 329SS
Code Ball Coating E ENP (Electroless Nickel Plated) 3 mils
C Hard Chrome Plated
N Nickel Alloy Overlay
Body Style
Body Special Ball/Stem Ball Seat Stem Pressure Manual Connection Special Materials Feature Materials* Coating Materials Packing Class Operator
Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 81
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Code Seat MaterialsT PTFE
G Reinforced PTFE (carbon fiber reinforce)
G’ Special reinforced T.F.E.
H Same as G but with a metal carrier ring
A’ Reinforced Nylon (ANSI 2500, API 6A)
F Hard Graphite
M Metal Seat
K Peek
P UHMW Polyethylene
E PTFE-PFA Copolymer
S Moly/Glass T.F.E.
Code Stem Packing or Seals T PTFE
N NBR
N’ Hydrin or Low Temp. NBR
V Viton®
U GRAFOIL®
G Reinforced PTFE
Code Pressure Class 15 ANSI 150 lb.
30 ANSI 300 lb.
60 ANSI 600 lb.
90 ANSI 900 lb.
150 ANSI 1500 lb.
250 ANSI 2500 lb.
Code Manual Operator Type L Lever Handle
G Worm Gear Operator
W Oval HandwheelWhen other than lever or gear operators are desired, a complete descriptionof the actuator should follow the valve coding number.
Code Connection --- Raised Face Standard (specify for all others)
RTJ Ring Type Joint
BW Butt-weld End
SE Screwed End
SW Socket Weld End
FF Flat Face
Code Special SB11 Special – give complete detail
EXT Extended Bonnet for cryogenic service
SVB Special Vented Ball (Uni-directional flowrequired)
X Fugitive Emission Double Gland Packing andLantern Ring
ZP Exxon Partial Burn Valve
Z Exxon Full Burn Valve
D DuPont Coded
PL Cavity-Free/No Fill/Pocketless
Body Style
Body Special Ball/Stem Ball Seat Stem Pressure Manual Connection Special Materials Feature Materials* Coating Materials Packing Class Operator
Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 82
Body Styles
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Floating Ball Valves
Code Body Style Connection Pressure Class SizesSB11 Floating Ball, Split Body, Fire-safe Full Bore Flanged 150 ANSI 1/2" to 8"
EB800R Floating Ball, One-Piece Body, Reduced Bore Flanged 150-300 ANSI 1/2" to 8"Fire-safe
EB1 Floating Ball, Split Body, Full Bore Flanged 150-300 ANSI 1/2" to 8"Fugitive Emission Option
EB8 Floating Ball, Split Body, Reduced Bore Flanged 150 ANSI 6" to 10"Fugitive Emission Option
E03 Bar Stock Type, 3 Piece Design Full Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 11/2"
E02 Bar Stock Type, 3 Piece Design Reduced Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 2"
E071 Jacketed, End Entry Full Bore Over Sized Flanged 150-300 ANSI 1/2" to 8"
E078 Jacketed, End Entry Reduced Bore Over Sized 150-300 ANSI 3" to 8"
Trunnion Ball Valves
Code Body Style Connection Pressure Class SizesE011 Trunnion Mounted Ball, Split Body Full Bore Flanged 150-300 ANSI 10" to 30"
Full Bore Flanged 600 ANSI 2" to 24"Full Bore Flanged 900-1500 ANSI 11/2" to 20"
E081 Trunnion Mounted Ball, Split Body Reduced Bore Flanged 150-300 ANSI 12" to 36"Reduced Bore Flanged 600 ANSI 3" to 26"Reduced Bore Flanged 900-1500 ANSI 2" to 24"
E012 Trunnion Mounted Ball, Split Body, Full Bore Flanged 150-300 ANSI 2" to 30"Adjustable Gland Full Bore Flanged 600 ANSI 2" to 24"
Full Bore Flanged 900-1500 ANSI 11/2" to 20"
E082 Trunnion Mounted Ball, Split Body, Reduced Bore Flanged 150-300 ANSI 3" to 36"Adjustable Gland Reduced Bore Flanged 600 ANSI 3" to 26"
Reduced Bore Flanged 900-1500 ANSI 3" to 24"
3-Way Ball Valves
Code Body Style Connection Pressure Class SizesE031 3-way “L” Port 2-seats Full Bore Flanged 150-300 ANSI 11/2" to 12"
Full Bore Flanged 600 ANSI 11/2" to 6"
E038 3-way “L” Port, 2-seats Reduced Bore Flanged 150-300 ANSI 6" to 10"
E39 3-way “L” or “T” Port, 4-seats Full Bore Flanged 150 ANSI 1/2" to 8"
E32 3-way “L” or “T” Port, 4-seats Reduced Bore Flanged 150 ANSI 6" and 8"Full Bore Flanged 300 ANSI 1/2" to 4"Full Bore Flanged 600 ANSI 1/2" to 11/2"
Body Style
Body Special Ball/Stem Ball Seat Stem Pressure Manual Connection Special Materials Feature Materials* Coating Materials Packing Class Operator
Example: EB1 32 - 32 E T - 15 L - S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 83
KTM Ball Valves are manufactured in strict accordance with worldwide industry standards.
ANSI TitleB16.5 Steel pipe flanges and flanged fittingsB16.10 Face-to-Face and End-to-End dimensions B16.34 Valves – flanged, threaded and welded endB16.25 Butt-welded endsFCI 70-2 Control valve seat leakage
API Title6D Pipeline valve specifications598 Valve inspection and test607 Fire-tested for soft-seated valves (4th Edition) and EXES 3-14-1-2ARP6F Fire test for valves6FA Fire test for valves608 Metal ball valves – flanged and butt-welded ends
MSS TitleSP-6 Standard finishes for contact faces of pipe flanges and connecting-end
flanges of valves and fittingsSP-25 Standard marking system for valves, fittings, flanges and unionsSP-55 Quality standard for steel castings for valves, flanges and fittings
(visual method)SP-61 Pressure testing of steel valvesSP-72 Ball valves with flanged or butt-welded ends for general services
NACE TitleMR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment
BS Title5351 Steel ball valve for the petroleum, petrochemical and allied industries5146 Inspection and testing
Details on acceptance of KTM products with other organizations are available upon request.
Standards and Approvals
KTM Ball Valves
Copyright © 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 84
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.
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