KP-00+++-MQ758-V0010-Rev 0-MS for CB Installation Works.pdf

8/17/2019 KP-00+++-MQ758-V0010-Rev 0-MS for CB Installation Works.pdf

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Method of Statement for Khabat PP132kV Switchyard Circuit Breaker

Installation Works

TOTAL 27 PAGES

(Including Cover)

PROJECT NAME : Khabat Thermal Power Plant Units 1&2Purpose

☐ For Information

☐ For Review

☐ For Approval

☒ For Construction

☐ As-Built

DOCUMENT NO. : KP-00+++-MQ758-V0010

TITLE : Method of Statement for Khabat PP 132kV Switchyard Circuit Breaker Installation

Works

OWNER : Ministry of Electricity (MOE) of Kurdistan Regional Government

0 12.02.2015 For Construction DE EÖ AY YÖ

A 09.02.2015 First Issue DE EÖ AY YÖ

Rev.No.

DATE DESCRIPTIONPREPARED CHECKED REVIEWED APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministr y of Electrici ty (MOE)

of Kurdistan Regional Government

Contractor

POSCO ENGINEERING

& CONSTRUCTION CO., LTD.

Main Subcontractor

GAMA POWER SYSTEMSENGINEERING & CONTRACTING,INC.


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METHOD OF STATEMENT FOR 132kV SWITCHYARDCIRCUIT BREAKER INSTALLATION

Page: 1/9 Doc. No: KP-00+++-MQ758-V0010 Date:12 02.2015

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

Khabat Thermal Power Plant Units 1&2 Project132kV Air Insulated Switchgear

METHOD OF STATEMENT FOR 132kV

SWITCHYARD CIRCUIT BREAKERINSTALLATION

DOCUMENT NO: KP-00+++-MQ758-V0010

SUBCONTRACTOR: SIEMENS

GAMA REVIEW

DisciplineSuperintendent

HSE Manager QA/QC Manager Site Manager

Name

Date

Sign

Remarks:Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,from any obligation, liability or responsibility arising out of or in connection with the Contract, including without beinglimited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, thisdocument shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,responsibilities or liabilities under the Contract.Anything presented herein by the Subcontractor shall in no eventi) excuse the Subcontractor’s non-performance under the Contract, or ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR

Rev.No.

Date Description*Prepared

byHSE

Manager QA/QC

Manager Site

Manager Project

Manager

A 09.02.2015 132kV SwitchyardSteel Erection

Works

DenizEREN

- - - EyyüpÖZBAY


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0 12.02.2015 132kV SwitchyardSteel Erection

Works

DenizEREN

- - - EyyüpÖZBAY

DOCUMENT HISTORY:

Rev.

No. Date

Remarks

(Reason for Revision)

A 09.02.2015 First Issue

0 12.02.2015 For Construction

* Descript ion:

Document issue purpose

- First Issue

- For Information

- For Review- For Approval (or Issued for Construct ion)


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CONTENT

1.0 PURPOSE .................................................................................................................................................................................... 4

2.0 SCOPE OF WORK ...................................................................................................................................................................... 4

3.0 RESPONSIBILITIES .................................................................................................................................................................... 4

4.0 DEFINITIONS / ABBREVIATIONS ............................................................................................................................................. 4

5.0 PERSONNEL ............................................................................................................................................................................... 4

6.0 MATERIALS ................................................................................................................................................................................. 5

7.0 EQUIPMENT ................................................................................................................................................................................ 5

8.0 SUBCONTRACTORS’ SUB-TIER CONTRACTORS ................................................................................................................ 59.0 EXECUTION ................................................................................................................................................................................. 5

10.0 TIME LINE OF ACTIVITIES ........................................................................................................................................................ 7

11.0 PROGRESS MEASUREMENT ................................................................................................................................................... 7

12.0 QUALITY REQUIREMENTS ....................................................................................................................................................... 7

13.0 HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS ............................................................................................... 8

14.0 RISK ASSESSMENTS ................................................................................................................................................................ 8

15.0 REFERENCES ............................................................................................................................................................................. 9

16.0 TECHNICAL APPENDICES ........................................................................................................................................................ 9

17.0 ATTACHMENTS .......................................................................................................................................................................... 9


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1.0 PURPOSE

This procedure outlines the methods to be followed for installation of the Circuit Breakers for 132kV

Switchyard at Khabat Thermal Power Plant Units 1&2 Project.

2.0 SCOPE OF WORK

Installation of steel structure for below 132kV feeders include busbars

· 132kV line feeders ( 6 pcs)

· 132kV cable feeders ( 2 pcs)· Transformers feeders (2 pcs)· Coupling feeders (1 pcs)

3.0 RESPONSIBILITIES

This MS is under responsibility of Siemens. When any changes occur, Siemens will revise this document and issue according to communication plan on which Siemens and Gama agreed.

4.0 DEFINITONS / ABBREVATIONS

PP: Thermal Power PlantAIS: Air Insulated Switchgear MS: Method StatementITP: Inspection & Test PlanQA/QC: Quality Assurance / Quality ControlHSE: Health, Safety, EnvironmentJSA: Job Safety AnalysisPPE: Personal Protective EquipmentHV: High Voltage

MV: Medium VoltageLV: Low VoltageAC: Alternative CurrentDC: Direct CurrentUPS: Uninterruptable Power Supply

5.0 PERSONNEL

- Site Manager

- Site Engineer(s)

- QA/QC Engineer


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- HSE Supervisor

- Site Supervisor(s)

- Survey Team

- Site Foreman(s)

- Workers (iron, formwork, concrete, steel, electrical etc)

- Operator(s) (Construction Machine, crane etc. )

6.0 MATERIALS

- Prefabricated Steel Parts

- Bolts, washers, nuts

7.0 EQUIPMENT

- Truck (if necessary)

- Crane

- Manlift

- Survey equipments

- Handtools

- Powertools

8.0 SUBCONTRACTORS’ SUB-TIER CONTRACTORS

9.0 EXECUTION

The work method to install the above mentioned Circuit Breaker shall be in the followingsequence.

A. Pre-Installation Checks

· Verification of Equipment layout from relevant Construction Drawings.

Mr.Mesut AYDIN Civil Subcontractor Silopi Aypa Ltd.Şti

Mr.Ufuk MANAV Erection & Commissioning Subcontractor YNE Enerji Elektrik Mühendislikinşaat San.Tic.ltd.Şti.


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· Check drawings are of current revised status.

· Site released for Equipment installation, all supporting steel installation completed

· Conform readiness of the area.· Review Vendor drawings of the equipement and familiarize the installation method

recommended by the Vendor.

· Exposed erection areas shall be cordoned by means of hazard identifying tape.

· Confirm that all Tools & Tackles required for installation are available. As a minimum thefollowing shall be made available.

Open End WrenchesStar End WrenchesTorque WrenchSlings

D-ShacklesCrowbarsDrill MachineGrinding MachineAll necessary special tools

· Check adequate place for unloading the Circuit Breaker.

· Personnel involved in the activity are made aware of the risks and the steps to be taken tomitigate any hazard or unsafe situation.

· Foundation frame shall be made and properly aligned for the installation of the Circuit Breaker.

B. Material withdrawn from ware-house

· Material inspection will be carried out to ascertain that no damage has occurred in the package of the equipments. Incase of any damages common inspection and report will be issued.

· Store material requisition shall be made.

· The material shall be transported in their Original packing to location.

· The Hi-Ab shall be positioned in such a way that there is no obstruction to movement of vehiclesor hindrance to works of other companies.

C. Description of sequence

The following will be follwed after the preparation works:

· Check the availability of SF6 gas inside column and the breaking unit

· Install the corana rings to breaking unit if available

· Install the current conducting rings to both end of the breaking unit

· Install the coupling capacitor to the breaking unit if available

· Connect the column and breaking unit

· Use suitable wowen sling to lift up the Circuit Breaker

· Lift up the Circuit Breaker with Hi-Ab according to the supplier documents and raised over the

steel support

· Align the Circuit Breaker over the support base plate and fit the Erection bolts.

· Check the horizontal and vertical alignment of the Circuit Breaker and adjusted as necessary.

· Install the control cubicle, be sure that the indicators on control cubicle should be in “OPEN”and “DISCHARGED” positions.

· Fill up the CB with SF6 gas.


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· Tigth the bolts and nuts according to the torque values given in the table below:

Bolt Type, d Nominal Radius, mm. Quality Type A325

Recommended TorqueValue Nm.

M8 8 16M10 10 32M12 12 59M14 14 94M16 16 146

M18 18 200M20 20 284M22 22 388M24 24 492M27 27 720M30 30 979M33 33 1331M36 36 1709M39 39 2211

Bolt tightening is done by torque wrench, according to recommended values. Before assembystarts,10 percent of tightened bolts are controlled with GAMA’s surveillance.

10.0 TIME LINE OF ACTIVITIES

According to attached 27 January 2015 dated updated project time schedule.

11.0 PROGRESS MEASUREMENT

Monthly progress reports will permanently be submitted to Gama for progress measurement.

12.0 QUALITY REQUIREMENTS

Inspection and Test Plan (ITP) for Circuit Breaker Installation Works (Doc. No: KP-00+++-CQ712-B7357)shall be followed during the execution of works.

Test, inspections and reporting shall be carried out by the Subcontractor in accordance to the ITP and required documents mentioned on the ITP shall be submitted to GAMA for his review.

All measurement equipments and torque wrenches shall be calibrated. Calibration certificates shall besubmitted to GAMA before site applications according KP-00+++-MQ732-G0005_Rev.0_CalibrationProcedure. Test certificates and mill certification verifying that the materials comply with the relevant

approved standards and material certificates shall be issued for all structural steel, bolting materials,consumable materials. Approved materials shall be used in project according to approved vendor list and material submittal form.


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13.0 HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS

Toolbox talk will be done with the team who is involved in the foundation works. Job Safety Analysis (JSA)will be prepared and distributed to Site Supervisor(s). Using related JSA, Method Statement and Risk Assessment will be discussed during the toolbox talk.

While excavation works, barricade will be installed to the around the pit and warning signs will be put towarn other people to keep away.

Mandatory Personal Protective Equipment will be used by the person involved in the operation. There is norequirement for additional PPE.

Risk Assessment will be taken into consideration and required precautions will be taken.

Materials

1. Mandatory Personal Protective Equipment,

- Safety Helmet

- Safety Shoes

- Safety Vest

- Safety Gloves

- Safety Glasses’/Goggles

2. Personal Protective Equipment Required Due to Specific Risks,

- Safety Harness,

- Dust and/or Chemical Masks

3. Safety Barricading Fence/Netlon Fence

4. Related Safety/Warning Signs.

14.0 RISK ASSESSMENTS

Please see attached Khabat Project Risk assessment as Attachment-2.


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15.0 REFERENCES

All erection works will be controlled and checked after installation as per the document indicated below:

Document Name Document Number

ITP for CIRCUIT BREAKER INSTALLATION WORKS

KP-00+++-CQ712-B7357

16.0 TECHNICAL APPENDICES

Please see attached Khabat Project Vendor List as Attachment-3.

17.0 ATTACHMENTS

Attachment-1 27.01.2015 Dated Time ScheduleAttachment-2 Risk AssessmentAttachment-3 Vendor List


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Design, Equipment Manufacturing, Test andDelivery Time Schedule

TOTAL 6 PAGES

(Including Cover)

PROJECT NAME : Khabat Thermal Power Plant Units 1&2 Purpose

☐ For Information

☒ For Review

☐ For Approval

☐ For Construction

☐ As-Built

DOCUMENT NO. : KP-00++++-MX000-V0001

TITLE : Updated time schedule / 27.01.2015


S 27.01.2015 27.01.2015 dated TS update SIEMENS/OO SIEMENS/EÖ

R 20.01.2015 20.01.2015 dated TS update SIEMENS/OO SIEMENS/EÖ

P 13.01.2015 13.01.2015 dated TS update SIEMENS/OO SIEMENS/EÖ

0 06.01.2015 06.01.2015 dated TS update SIEMENS/OO SIEMENS/EÖ

N 30.12.2014 30.12.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

M 23.12.2014 23.12.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

L 16.12.2014 16.12.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

K 09.12.2014 09.12.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

J 02.12.2014 02.12.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

I 25.11.2014 25.11.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

H 18.11.2014 18.11.2014 dated TS update SIEMENS/OO SIEMENS/EÖ

Rev.No.



Owner

Ministry of Electrici ty (MOE)of Kurdistan Regional Government

Contractor

POSCO ENGINEERING


Main Subcontractor

GAMA POWER SYSTEMSENGINEERING & CONTRACTING,INC.


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Activity Name Dur. %Complete Start Finish

alal 03 66.31%25-Apr-14 A 11-Jun-15

ababat Updated Work Programme- ACT_27.01.2015 03 66.31%25-Apr-14 A 11-Jun-15

ectect Start (General) 0 3 1 00 % 2 5- Apr -1 4 A 11-Jun-15

10 Co ntract Signature & Co mm encement Date (O ffshore) 1 1 00 % 25 -Apr-1 4 A 2 5-Apr-1 4 A

82 Providing of Soil Investigation Report By GAMA 0 100% 15-May-14

11 Co ntract Signature & Co mm ensment Date (Onsho re) 1 1 00 % 13 -Jun-1 4 A 1 3-Jun-1 4 A

85 Advance Payment (Onshore and Offshore) 0 100% 20-Jun-14 A

81 Submission of Inspection and Test Plan 0 100% 01-Jul-14 A

83 Site Handover 0 100% 30-Aug-14 A

84 Site Requirements for Mobilization ((Power/Water Supply, Sanitary, Storage Area 0 100% 30-Aug-14 A

88 M eth od of St ate me nt fo r S ub st at io n Er ec tio n( KHB -S IE -G AM -A IS -0 05 8) 0 1 00 % 0 3- Sep -1 4 A

87 Method of Statement for Mobilization 0 100% 17-Sep-14 A

90 Method of Statement for Civil Work at Switchyard Area 0 100% 12-Nov-14

86 PAC (Ready for Energization - Take Over) 0 0% 11-Jun-15

gngn & Engineering 72 94.85%01-May -14 A 09-Feb-15

sicsic Design 1 97 1 00 % 0 1 -M ay -1 4 A 1 2- No v- 14

-11 Preparation and Submission of General Layout, Site Layout & Section 2 1 1 00 % 0 1 -M ay -1 4 A 2 2- Ma y- 14

- 11 P rep ar at io n an d S ubm is sio n o f S ec ond ar y B as e Des ign 2 1 1 00 % 0 1- May -1 4 A 2 2- May -1 4

-1 1 Preparatio n and Submiss io n o f Single Line Diagram 2 1 1 00 % 01 -M ay-1 4 A 2 2-M ay-14

-11 Preparation and Submission of Control, Protection & Metering System Base Desig 21 100% 01-May-14 A 22-May-14

-11 Preparat ion and Submission of Substation Building Equipment Layout Plan 21 100%01-May-14 A 22-May-14

-11 Preparat ion and Submission of General Cable Trenches and Foundation Layout 21 100%01-May-14 A 22-May-14

-11 Approval of Single Line Diagram 1 4 1 00 % 2 3 -M ay -1 4 A 0 3- Ju l- 14 A

-11 Approval of General Layout, Site Layout & Section 1 4 1 00 % 2 3 -M ay -1 4 A 0 3- Ju l- 14 A

-11 Approval of Secondary Base Design 14 100% 23-May-14 A 03-Jul-14 A

- 11 A pp ro va l o f Co nt ro l, Pr ot ec ti on & Me te rin g S ys te m B as e D es ig n 1 4 1 00 % 2 3 -M ay -1 4 A 0 3- Ju l- 14 A

- 11 A ppr ova l o f S ub st at io n B uild in g E qu ipm en t La yo ut Pla n 1 4 1 00 % 2 3- May -1 4 A 0 3- Jul- 14 A

- 11 A pp ro va l o f G en er al C ab le T re nc he s a nd F ou nd at io n L ay ou t 1 4 1 00 % 2 3 -M ay -1 4 A 0 3- Ju l- 14 A

- 11 S tat ic & Dy nam ic Lo ad Calc ulat io ns fo r 1 32 kV Equ ip me nts 5 1 00 % 0 1- Sep -1 4 A 0 5- Sep -1 4 A

095 Decision for ECS -1 Option(KHB-GAM-SIE-AIS-0051 dtd 05.09.2014) 0 100% 05-Sep-14 A

093 Approval of AC/DC Load List for Battery & Battery Charger 0 100% 14-Sep-14 A

094 Dec is ion f or 48VDC Ba tt ery & Ba tt ery Cha rger(K HB-GAM-SIE-AIS-00073 d td 30. 0 100% 30-Sep-14 A

096 Decision for Painting Code of LV Panels & Control Protection Panels(KHB-SIE-GA - -0 100% 12-Nov-14

hn ihnical Documents for Equipment/Systems 114 87.69%01-Aug-14 A 09-Feb-15

-11 Preparation and Submission of 120 Surge Arresters Technical Documents(KHB-SI- - -5 0 1 00 % 0 1 -A ug -1 4 A 1 4- Au g- 14 A

-11 Preparation and Submission of 132kV Disconnecting Switch Technical Documents 50 100% 09-Aug-14 A 15-Sep-14 A

-11 Preparation and Submission of 132kV Earthing Switch Technical Documents 5 0 1 00 % 0 9- Sep -1 4 A 15-Sep-14 A-11 Preparation and Submission of 132kV Capacitive Voltage Transformers Technical 5 0 1 00 % 0 9- Aug -1 4 A 18-Sep-14 A

-11 Preparation and Submission of 132kV Current Transformers Technical Documents 50 100% 09-Aug-14 A 18-Sep-14 A

-11 Approval of 132kV Capacitive Voltage Transformers Technical (KHB-GAM-SIE-AIS- 1 4 1 00 % 1 9 -S ep -1 4 A 0 3- Oc t- 14 A

-11 Approval of 132kV Current Transformers Technical Documents(KHB-GAM-SIE-AI - 1 4 1 00 % 1 9 -S ep -1 4 A 0 3- Oc t- 14 A

-11 Approval of 132kV Disconnecting Switch Technical Documents(KHB-GAM-SIE-AIS- 1 4 1 00 % 1 6 -S ep -1 4 A 0 3- Oc t- 14 A

-11 Approval of 132kV Earthing Switch Technical Documents(KHB-GAM-SIE-AIS-000 14 100%16-Sep-14 A 03-Oct-14 A

-11 Preparation and Submission of Insulators Technical Documents(KHB-SIE-GAM-AI - 5 0 1 00 % 1 2- Sep -1 4 A 07-Oct-14 A

-11 Preparation and Submission of LV Cable Technical Documents(KHB-SIE-GAM-AIS- 1 0 1 00 % 0 1 -O ct -1 4 A 1 3- Oc t- 14 A

-11 Preparat ion and Submission of 132kV Curcuit Breaker Technical Documents(KHB- - - -5 0 1 00 % 1 2 -S ep -1 4 A 1 4- Oc t- 14 A

-11 Approval of LV Cable Technical Documents(KHB-GAM-SIE-00093 dtd 30.10.201 14 100%14-Oct-14 A 30-Oct-14 A

-11 Approval of Insulators Technical Documents(KHB-GAM-SIE-00092 dtd 30.10.20 14 100%14-Oct-14 A 30-Oct-14 A

-11 Approval of 132kV Curcuit Breaker Technical Documents(KHB-GAM-SIE-00091 d 14 100%14-Oct-14 A 30-Oct-14 A

-11 Preparation and Submission of Earthing Conductor Technical Particulars(KP-SIE-G - -1 6 1 00 % 2 3 -S ep -1 4 A 1 4- No v- 14

-11 Preparat ion and Submission of Aluminium Bus Bar Technical Documents(KHB-SIE- - -5 0 1 00 % 1 2- Sep -1 4 A 19-Nov-14

-11 Approval of 120kV Surge Arresters Technical Documents(KHB-GAM-SIE-AIS-001 1 4 1 00 % 1 4- Aug -1 4 A 21-Nov-14

-11 Preparat ion and Submission of Tension and Suspent ion Technical Documents(KH- - - -5 0 1 00 % 1 2 -S ep -1 4 A 2 4- No v- 14

-11 Approval of Aluminium Bus Bar Technical Documents(KHB-GAM-SIE-AIS-00127 d 14 100% 19-Nov-14 A 03-Dec-14 A

-11 Approval of Earthing Conductor Technical Particulars(KHB-GAM-SIE-AIS-00128 dt 14 100% 14-Nov-14 A 03-Dec-14 A

-11 Approval of Tension and Suspention Technical Documents(KHB-GAM-SIE-AIS-00 14 100%24-Nov-14 A 05-Dec-14 A

-11 Preparation and Submission of Battery Chargers Documents(KHB-SIE-GAM-AIS- 3 5 1 00 % 1 2 -N ov -1 4 A 2 3- De c- 14 A

-11 Preparation and Submission of Station Batteries Documents(KHB-SIE-GAM-AIS-0 3 5 1 00 % 1 2 -N ov -1 4 A 2 3- De c- 14 A

-11 Approval of Station Batteries Documents 1 4 0 % 23 -Dec-1 4 A 0 9-Feb-1 5

-11 Approval of Battery Chargers Documents 14 0% 23-Dec-14 A 09-Feb-15

tai lailed Design 153 90.85%22-May -14 A 09-Feb-15uipmuipment/Systems 97 85.55%22-May -14 A 09-Feb-15

1-1 Preparat ion of Typical Feeders Schematic Drawings & Cable Schedules & LVAC-LV - - - -4 9 1 00 % 2 2 -M ay -1 4 A 0 5- Au g- 14 A

1-1 Submission of Typical Feeders Schematic Drawings & Cable Schedules & & LVAC- 1 1 00 % 0 5 -A ug -1 4 A 0 5- Au g- 14 A

1-1 Preparation of General Earthing and Outdoor Equipment Earthing and Cable Tray - - - -1 8 1 00 % 0 2- Aug -1 4 A 28-Aug-14 A

1-1 Preparation and Submission of Substation Grounding Mesh Layout (KHB-SIE-GA - -1 8 1 00 % 1 0- Aug -1 4 A 28-Aug-14 A

-1 Submission of Earthing Detailed Design 1 100% 28-Aug-14 A 28-Aug-14 A

1- 1 P re pa ra ti on of Fa ra da y C ag e P ro je ct (K HB -S IE -G AM -A IS -0 06 3) 7 1 00 % 2 9 -A ug -1 4 A 0 7- Se p- 14 A

-1 Submission of Faraday Cage Project 1 100% 07-Sep-14 A 07-Sep-14 A

1-1 Approval of Earthing Detailed Design(KHB-GAM-SIE-AIS-0070 dtd 24.09.2014)(S - - -1 4 1 00 % 2 8 -A ug -1 4 A 3 0- Se p- 14 A

Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep

Qtr 1, 2014 Qtr 2, 2014 Qtr 3, 2014 Qtr 4, 2014 Qtr 1, 2015 Qtr 2, 2015 Qtr 3, 2015

11-Jun-15, Total

11-Jun-15, K haba t Updat ed Work P -

11-Jun-15, Project Start (General)

Providing of Soil Investigation Report By GAMA

Advance Payment (Onshore and Offshore)

Submission of Inspection and Test Plan

Site Handover

Site Requirements for Mobilization ((Power/Water Supply, Sanitary, Storage Area) by GAMA)

Method of Statement for Substation Erection(KHB-SIE-GAM-AIS-0058)

Method of Statement for Mobilization

Method of Statement for Civil Work at Switchyard Area

PAC (Ready for Energization - Take

09-Feb-15, Design & Engineering

12-Nov-14 A, Basic Design

Decision for ECS -1 Option(KHB-GAM-SIE-AIS-0051 dtd 05.09.2014)

Approval of AC/DC Load List for Battery & Battery Charger

Decision for 48VDC Battery & Battery Charger(KHB-GAM-SIE-AIS-00073 dtd 30.09.201 4))

Decision for Painting Code of LV Panels & Control Protection Panels(KHB-SIE-GAM-AIS-00113 dtd 05.11.2014 ))

09-Feb-15, Technical Documents for Equipment/Systems

09-Feb-15, Detailed Design

09-Feb-15, Equipment/Systems

at Updated Work Programme- ACT_27.01.2015 1 of 5

Actual Work

Remaining Work

Critical Remaining Work

Milestone

Summary

132kV Khabat Updated Work Programme

Data date: 27.01.2015

Date Revision Chec... Approved

K habat P RO JE CT O O

s


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-1 Subm is sio n of Lightning Pro tec tio n Detailed Design 1 1 00 % 01 -Oc t-1 4 A 0 1-Oct-1 4 A

1-1 Switchyard and Control Building Lightning Protection Layout (KHB-SIE-GAM-AIS-0 2 0 1 00 % 0 1 -S ep -1 4 A 0 1- Oc t- 14 A

1-1 Approval of Lightning Protect ion Detailed Design(KHB-GAM-SIE-AIS-0082 dtd 17. 14 100%01-Oct-14 A 17-Oct-14 A

1-1 Approval of Typical Feeders Schematic Drawings & Cable Schedules & & LVAC-LV - -1 4 1 00 % 0 5 -A ug -1 4 A 2 2- Oc t- 14 A

1-1 Preparat ion and Submission of HV Hardware & Connectors Layout Plan & Sect ion - - - -1 6 1 00 % 2 3 -S ep -1 4 A 2 9- Oc t- 14 A

-1 Preparation of ECS System Detailed Design 5 0 1 00 % 1 3- Sep -1 4 A 09-Nov-14

-1 Submission of ECS System Detailed Design 1 1 00 % 0 9- Oc t- 14 A 0 9- No v- 14

1- 1 P rep ar at io n of Te le co mm un ic at io n Sys te m Det aile d Des ig n 5 0 1 00 % 2 4- Sep -1 4 A 1 3- No v- 14

1-1 Preparat ion and Submission of HV Hardware & Connectors Detailed Outline Draw - - - -1 6 1 00 % 2 3 -S ep -1 4 A 1 4- No v- 14

1-1 Submission of Indoor & Outdoor Lighting & Low Power Detailed Design(KP-SIE-G - -1 1 00 % 1 4 -N ov -1 4 A 1 4- No v- 14

1-1 Submission of Telecommunicat ion System Detailed Design(KP-SIE-GMH-T-00076 1 100%14-Nov-14 A 14-Nov-14

1-1 Preparat ion of Indoor & Outdoor & Emergency Lighting & Low Power Detailed De 30 100%08-Sep-14 A 14-Nov-14

-1 Approval of HV Hardware & Connectors Detailed Design(KHB-GAM-SIE-AIS-0011 1 4 1 00 % 1 4 -N ov -1 4 A 2 0- No v- 14

-1 Approval of Faraday Cage Project(KHB-GAM-SIE-AIS-00117 dtd 21.11.2014) 1 4 1 00 % 0 7- Sep -1 4 A 21-Nov-14

-1 Appro val of Telec om municatio n System Detailed Design 1 4 0 % 14 -No v-1 4 A 0 9-Feb-1 5

-1 Approval of ECS System Detailed Design 14 0% 09-Nov-14 A 09-Feb-15

1- 1 A pp ro va l o f In do or & Ou td oo r Li gh ti ng & Lo w Po we r D et ai le d D es ig n 1 4 0 % 1 4 -N ov -1 4 A 0 9- Fe b- 15il Wil Works 1 53 9 7. 39 % 0 3 -J ul -1 4 A 3 0- Ja n- 15eel -eel Structures-Fabrication and Templates 1 34 1 00 % 2 5 -A ug -1 4 A 1 8- Ja n- 15 A

1-1 132kV Gantry Tower Type P1 Fabrication Drawings (KHB-SIE-GAM-AIS-0053) 2 0 1 00 % 2 5- Aug -1 4 A 02-Sep-14 A

1-1 132kV Gantry Tower Beam Type K1 Fabrication Drawings(KHB-SIE-GAM-AIS-00 2 0 1 00 % 2 5- Aug -1 4 A 02-Sep-14 A

1-1 1 32 kV Gantry To wer Type P6 F abrication Draw ings 1 2 1 00 % 06 -Sep-1 4 A 2 0-Sep-1 4 A

1- 1 1 32 kV Ga ntr y To wer Be am Typ e K6 Fa br ic at io n Dra win gs 1 2 1 00 % 0 6- Sep -1 4 A 2 0- Sep -1 4 A

1-1 132kV Voltage Transformer Support Structure Fabrication Drawings(KP-SIE-GM - -20 100% 06-Sep-14 A 27-Oct-14 A

1-1 132kV Current Transformer Support Structure Fabrication Drawings(KP-SIE-GM - -20 100% 06-Sep-14 A 27-Oct-14 A

1-1 132kV Disconnecting Switch Serial Type Support Structure Fabrication Drawing(K - - - -2 0 1 00 % 0 6 -S ep -1 4 A 2 7- Oc t- 14 A

1-1 132kV Lightning Tower Fabrication Drawings_P2(KP-SIE-GMH-T-00057) 2 0 1 00 % 0 6- Sep -1 4 A 27-Oct-14 A

1-1 132kV Surge Arrester Support Structure Fabrication Drawings(KP-SIE-GMH-T-00 2 0 1 00 % 0 6- Sep -1 4 A 29-Oct-14 A

1-1 132kV Curcuit Breaker Support Structure Fabricat ion Drawings(KP-SIE-GMH-T-0 20 100%06-Sep-14 A 01-Nov-14

1-1 Subm is sio n o f 1 32 kV Steel Structure Detailed Design 1 1 00 % 17 -No v-1 4 A 1 7-No v-1 4

1-1 132kV Ear th ing Sw it ch + SA Suppo rt Struc ture Fabrica tion Draw ing 20 100%06-Sep-14 A 17-Nov -14

1-1 132kV Disconnecting Switch with Earthing Blade Support Structure Fabrication Dr 20 100% 06-Sep-14 A 17-Nov-14

1-1 132kV Surge Arrester Support Structure Fabrication Drawing - Transformer Side 20 100%06-Sep-14 A 17-Nov-14

1-1 132kV Cable Sealing End Support Structure Fabrication Drawing (KP-SIE-GMH-T- 5 1 00 % 0 6- Jan -1 5 A 1 8- Jan -1 5 Awitc hwitchyard Civil Design 1 38 9 7. 1% 1 5 -S ep -1 4 A 30-Jan-15ound ,oundation for Equipment, Gantry and Busducts 1 38 9 7. 1% 1 5 -S ep -1 4 A 3 0- Ja n- 15

1- 132kV Gantry Tower Type P1 & P6 Foundation Drawings(KHB-SIE-GAM-AIS-009 8 100%15-Sep-14 A 01-Oct-14 A

1- 132kV Surge Arrester Support Structure Foundat ion Drawing(KP-SIE-GMH-T-000 10 100%29-Oct-14 A 10-Nov-14

1- 132kV Voltage Transformer Support Structure Foundat ion Drawing(KP-SIE-GMH-- 10 100%27-Oct-14 A 10-Nov-14

1- 132kV Current Transformer Support Structure Foundation Drawing(KP-SIE-GMH-- 10 100% 27-Oct-14 A 10-Nov-14

1- 132kV Circuit Breaker Support Structure Foundation Drawing(KP-SIE-GMH-T-00 1 0 1 00 % 0 3 -N ov -1 4 A 1 0- No v- 14

1- 132kV Lightning Tower Foundation Drawings_P2(KP-SIE-GMH-T-00073) 1 0 1 00 % 2 7 -O ct -1 4 A 1 0- No v- 14

1- S ub mis si on of 13 2k V E qu ip me nt Fo un da ti on De ta il s a nd Se ct io ns 1 1 00 % 1 7 -N ov -1 4 A 1 7- No v- 14

1- 132kV Disconnecting Switch Serial Type Support Structure Foundation Drawing 10 100%27-Oct-14 A 17-Nov-14

1- 132kV Disconnecting Switch with Earthing Blade Support Structure Foundat ion Dr 5 100%11-Nov-14 A 17-Nov-14

1- 132kV Surge Arrester Support Structure Foundation Drawing Transformer Side 5 100%11-Nov-14 A 17-Nov-14

1- 132kV Earthing Switch + SA Support Structure Foundation Drawing Transformer 5 100% 11-Nov-14 A 17-Nov-14

1- 132kV Cable Sealing End Support Structure Foundation Drawing 5 2 0% 2 6 -J an -1 5 A 3 0- Jan -1 5vilvil Work Design of Ancillary Service Foundations 8 0 1 00 % 1 5- Sep -1 4 A 17-Nov-14

1- P repa ra tion and Submiss ion of Cable T rench P lan & Se ct ions & Re in fo rcement Det - - - -1 0 1 00 % 1 5 -S ep -1 4 A 1 5- Oc t- 14 A

1- A pp ro va l o f Ca bl e T re nc h Pl an & Se ct io ns & Re in fo rc em en t D et ai ls 1 4 1 00 % 1 5 -O ct -1 4 A 1 5- Oc t- 14 A

1- Preparation and Submission of Marshalling Box Foundation Application Plan, Form 1 0 1 00 % 1 5 -S ep -1 4 A 1 5- Oc t- 14 A

1- Approval of Marshalling Box Foundation Application Plan, Formwork & Reinforcem 14 100% 15-Oct-14 A 15-Oct-14 A

1- P re pa ra ti on a nd S ub mi ss io n of S wit ch ya rd L ig ht in g & Fo un da ti on s 1 0 1 00 % 1 5 -S ep -1 4 A 1 7- No v- 14

1- Approval of Switchyard Lighting Pole & Foundations 1 4 1 00 % 1 7 -N ov -1 4 A 1 7- No v- 14vilvil Work Design of Site Works 4 9 1 00 % 2 4- Sep -1 4 A 17-Nov-14

1- Preparat ion of Substat ion Fence & Gate Details(KP-SIE-GMH-T-00051 dtd 15.10 10 100%24-Sep-14 A 15-Oct-14 A

1- Preparation of Switchyard Service Road Plan Details and Sections(KP-SIE-GMH-T- 1 0 1 00 % 2 4 -S ep -1 4 A 1 5- Oc t- 14 A

1- Submission of Substation Fence & Gate Details 1 100% 15-Oct-14 A 15-Oct-14 A

1- Approval of Substation Fence & Gate Details 14 100% 15-Oct-14 A 15-Oct-14 A

1- S ub mis si on of Sw it ch ya rd Se rv ic e R oa d P la n De ta il s a nd Se ct io ns 1 1 00 % 1 5 -O ct -1 4 A 1 5- Oc t- 14 A

1- Approval of Switchyard Service Road Plan Details and Sections 1 4 1 00 % 1 5 -O ct -1 4 A 1 5- Oc t- 14 A

1- Preparation and Submission of Drainage System 1 0 1 00 % 2 4- Sep -1 4 A 17-Nov-14

1- Approval of Switchyard Drainage System 14 100% 17-Nov-14 A 17-Nov-14uildinilding Architectural Design 1 5 1 00 % 0 3- Jul- 14 A 0 4- Sep -1 4 A

1-1 Subs tatio n Building Architectural Plans and Details 1 4 1 00 % 03 -Jul-1 4 A 1 7-Jul-1 4 A

1-1 Submission of Architectural Detailed Design for Substation Building(KHB-SIE-GAM- -1 100% 17-Jul-14 A 17-Jul-14 A

1-1 Approval of Architectural Detailed Design for Substation Building(KHB-SIE-GAM-AI- 14 100% 17-Jul-14 A 04-Sep-14 Auildinilding Structural Design 2 4 1 00 % 0 4- Sep -1 4 A 22-Sep-14 A

1-1 Substation Building Structural Plans and Details 1 4 1 00 % 0 4- Sep -1 4 A 19-Sep-14 A

1- 1 S ub mis si on of St ru ct ur al De ta il ed De si gn fo r Su bs ta ti on Bu il di ng 1 1 00 % 1 9 -S ep -1 4 A 1 9- Se p- 14 A

1- 1 A pp ro va l o f S tr uc tu ra l D et ail ed De si gn fo r S ub st at io n B ui ld in g 1 4 1 00 % 2 2 -S ep -1 4 A 2 2- Se p- 14 Auildinilding Sanitary Design 4 3 1 00 % 1 4 -O ct -1 4 A 1 7- No v- 14

1-1 Substation Building Sanitary and Sewage System for Ground & First Floor Layout 10 100% 14-Oct-14 A 17-Nov-14

1-1 Submit of Substation Building Sanitary and Sewage System for Ground & First Flo 1 100% 17-Nov-14 A 17-Nov-14

leasease for Construction Drawings 4 7 1 00 % 0 3- Jul- 14 A 1 5- Oc t- 14 A

-11 RFC Drawing for General Layout, Site Layout & Section 7 1 00 % 0 3- Jul- 14 A 0 3- Jul- 14 A

- 11 RF C Dr aw in g fo r S ubs ta tio n B uild in g E qu ip men t La yo ut Pla n 7 1 00 % 0 3- Jul- 14 A 0 3- Jul- 14 A

- 11 R FC Dr aw in g f or Ge ne ra l C ab le Tr en ch es an d F ou nd at io n L ay ou t 7 1 00 % 0 3 -J ul -1 4 A 0 3- Ju l- 14 A

-11 RFC Drawing f or Struc tura l Det ai le d Des ign f or Subst at ion Bui ld ing 7 100%25-Sep-14 A 25-Sep-14 A

-11 RFC Draw ing f or Arch it ec tura l Det ai le d Des ign f or Subs ta tion Bu ilding 7 100%26-Sep-14 A 26-Sep-14 A-11 RFC Drawing for Substation Fence & Gate Details(KP-SIE-GMH-T-00051 dtd 15. 7 100%15-Oct-14 A 15-Oct-14 A

-11 RFC Drawing for Switchyard Service Road Plan Details and Sections(KP-SIE-GMH- - 7 1 00 % 1 5- Oc t- 14 A 1 5- Oc t- 14 A

-11 RFC Drawing for Cable Trench Plan & Sections & Reinforcement Details(KP-SIE-G - -7 1 00 % 1 5- Oc t- 14 A 1 5- Oc t- 14 A

chachasing & Manufacturing 0 6 7 1. 84 % 1 3 -J un -1 4 A 2 5- Ma r- 15

r chachase Order 1 02 1 00 % 1 3 -J un -1 4 A 0 2- De c- 14 A

-11 Purchasing of Steel Structures 10 100% 13-Jun-14 A 13-Jun-14 A

-11 Purchasing of 120kV Surge Arresters 10 100% 04-Jul-14 A 17-Jul-14 A

-11 Purchasing of Disconnecting Switch 10 100% 04-Jul-14 A 17-Jul-14 A

-11 Purchasing of Earthing Switch 1 0 1 00 % 0 4- Jul- 14 A 1 7- Jul- 14 A

-11 Purchasing of 132kV Capacitive Voltage Transformers 1 0 1 00 % 0 4- Jul- 14 A 1 8- Jul- 14 A



30-Jan-15, Civil Works

18-Jan-15 A, Steel Structures-Fabrication and Templates

30-Jan-15, Switchyard Civil Design

30-Jan-15, Foundation for Equipment, Gantry and Busducts

17-Nov-14 A, Civil Work Design of Ancillary Service Foundations

17-Nov-14 A, Civil Work Design of Site Works

04-Sep-14 A, Building Architectural Design

22-Sep-14 A, Building Structural Design

17-Nov-14 A, Building Sanitary Design

15-Oct-14 A, Release for Construction Drawings

25-Mar-15, Purchasing & Manufacturing

02-Dec-14 A, Purchase Order



14/27


-11 Purchasing of 132kV Current Transformers 10 100% 04-Jul-14 A 18-Jul-14 A

-11 Purchasing of 132kV Curcuit Breaker 10 100% 18-Jul-14 A 28-Jul-14 A

-11 Purchasing of Telecommunication System 10 100% 15-Aug-14 A 10-Sep-14 A

-1 1 Purchasing o f ECS Sys tem(KHB-GAM -SIE-AIS-0 05 1)) 1 0 1 00 % 06 -Sep-1 4 A 1 5-Sep-1 4 A

-11 P urchasing of Insulators 10 100% 15-Sep-14 A 22-Sep-14 A

-11 Purchasing of LV Cables 1 0 1 00 % 0 2- Sep -1 4 A 22-Sep-14 A

-11 Purchasing of Control, Protection & Metering Panels 1 0 1 00 % 1 4 -O ct -1 4 A 1 4- Oc t- 14 A

-11 Purchasing of LVAC Distribution Panels 10 100% 14-Oct-14 A 21-Oct-14 A

-11 Purchasing of LVDC Distribution Panels 10 100% 14-Oct-14 A 21-Oct-14 A

-11 Purchasing of Earthing Materials 10 100% 13-Oct-14 A 23-Oct-14 A

-11 Purchasing of Station Batteries (KHB-SIE-GAM-AIS-0035),(KHB-SIE-GAM-AIS-00 1 0 1 00 % 3 0 -S ep -1 4 A 3 1- Oc t- 14 A

-11 Purchasing of Battery Chargers(KHB-SIE-GAM-AIS-0035),(KHB-SIE-GAM-AIS-00 1 0 1 00 % 3 0 -S ep -1 4 A 3 1- Oc t- 14 A

-11 Purchasing of HV Hardware & Connectors 1 0 1 00 % 0 9 -O ct -1 4 A 0 3- No v- 14

-11 Purchasing of Aluminium Bus Bar 1 0 1 00 % 0 9 -O ct -1 4 A 0 4- No v- 14

-11 Purchasing of Tension and Suspention 10 100% 04-Nov-14 A 07-Nov-14

-11 Purchasing of Lightning Protection Materials 10 100% 1 0-Nov-14 A 11-Nov-14

-11 P urchasing of Cable Trays 10 100% 07-Nov-14 A 25-Nov-14

-1 1 Purchasing of Indo or & Lighting Luminares_ Outdo or 1 0 1 00 % 14 -No v-1 4 A 0 2-Dec -1 4 A

nuf nufacturing 0 6 7 1. 84 % 1 8 -J ul -1 4 A 2 5- Ma r- 15

-11 Manufacturing of 120kV Surge Arresters 1 72 1 00 % 1 8- Jul- 14 A 2 7- Oc t- 14 A

-11 Manufacturing of P1 & P6 Templates / Anchor Bolts 5 2 1 00 % 0 6 -O ct -1 4 A 0 8- No v- 14

-1 1 M anufacturing o f Lightning Pro tec tio n M aterials 3 5 1 00 % 11 -No v-1 4 A 1 8-No v-1 4

-1 1 M anufacturing o f Other Templates / Anchor Bolts 2 0 1 00 % 01 -No v-1 4 A 2 6-No v-1 4

- 11 M anu fa ct urin g o f 13 2kV C ap ac it iv e Vo lt ag e Tr ans fo rm er s 1 72 1 00 % 1 8- Jul- 14 A 3 0- No v- 14

-11 Manufacturing of 132kV Current Transformers 172 100% 1 8-Jul-14 A 30-Nov-14

-11 Manufacturing of Disconnecting Switch 172 100% 18-Jul-14 A 30-Nov-14

-11 Manufacturing of Earthing Switches 1 72 1 00 % 1 8- Jul- 14 A 3 0- No v- 14

-11 Manufacturing of P1 & P6 Steel Structures 5 2 1 00 % 2 0 -O ct -1 4 A 0 3- De c- 14 A

-11 Manufacturing of Earthing Materials (Lugs, Rods, Cadweld Materials, Equi-potentia 80 100% 23-Oct-14 A 15-Dec-14 A

-11 Manufacturing of LVAC Distribution Panels 100 100% 21-Oct-14 A 21-Dec-14 A

-11 Manufacturing of LVDC Distribution Panels 100 100% 21-Oct-14 A 21-Dec-14 A

-11 M anufacturing of Insulators 140 100% 24-Sep-14 A 22-Dec-14 A

-11 Manufacturing of Aluminium Bus Bar 70 100% 04-Nov-14 A 28-Dec-14 A

-11 Manufacturing of Other Switchyard Steel Structures & Templates 6 4 1 00 % 2 0 -O ct -1 4 A 2 9- De c- 14 A

-11 Manufacturing of Cable Trays 6 0 1 00 % 2 5 -N ov -1 4 A 3 1- De c- 14 A

-11 Manufacturing of HV Hardware & Connectors 70 100% 03-Nov-14 A 15-Jan-15 A

-11 M anufacturing of LV Cables 130 100% 22-Sep-14 A 15-Jan-15 A

-11 Manufacturing of Tension and Suspentions 70 100% 07-Nov-14 A 15-Jan-15 A

-11 Manufacturing of Control, Protection Panels 100 100% 1 4-Oct-14 A 26-Jan-15 A

-11 Manufacturing of Telecommunication System 130 100% 1 0-Sep-14 A 27-Jan-15 A

-11 Manufacturing of Station Batteries 9 0 1 00 % 3 1 -O ct -1 4 A 2 7- Ja n- 15 A

-11 Manufacturing of Battery Chargers 9 0 1 00 % 3 1 -O ct -1 4 A 2 7- Ja n- 15 A

-11 Manufacturing of 132kV Curcuit Breakers 199 96.98% 18-Jul-14 A 01-Feb-15

-11 M anufacturing of ECS 160 87.5% 15-Sep-14 A 15-Feb-15

-11 Manufacturing of Metering Panels 100 80% 14-Oct-14 A 15-Feb-15

- 11 M anu fa ct ur ing o f Indo or & O ut do or Lig ht ing L um in are s 1 00 5 6% 0 2 -De c- 14 A 2 5- Mar -1 5

utinutine Tests 56 62.64%26-Dec-14 A 16-Feb-15

-12 Submission of 132kV Capacitive Voltage Transformers Routine Test Reports 1 1 00 % 2 6 -D ec -1 4 A 2 6- De c- 14 A

-12 Submission of 120kV Surge Arresters Routine Test Reports 1 1 00 % 2 6 -D ec -1 4 A 2 6- De c- 14 A

- 12 S ub mis si on o f 1 32 kV C ur re nt Tr an sf or me rs Ro ut in e T es t R ep or ts 1 1 00 % 2 6 -D ec -1 4 A 2 6- De c- 14 A

- 12 S ubm is sio n o f Dis co nn ec tin g S wit ch Ro ut in e Te st Rep ort s 1 1 00 % 2 6- De c- 14 A 2 6- Dec -1 4 A

-1 2 Subm is sio n o f Earthing Switch Ro utine Test Repo rts 1 1 00 % 26 -Dec-1 4 A 2 6-Dec -1 4 A

-12 Submission of Insulators Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

- 12 S ubm is sio n o f L VAC Dis tr ibu tio n P an els Ro ut in e T es t Rep ort s 1 0 % 2 7- Jan -1 5 2 7- Jan -1 5

-12 Submission of LVDC Distribution Panels Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

-12 Submission of Aluminium Bus Bar Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

- 12 S ubm is sio n o f H V Ha rd wa re & C on ne ct or s Ro utin e T es t Rep or ts 1 0 % 2 7- Jan -1 5 2 7- Jan -1 5

- 12 S ub mis si on o f L ig ht ni ng P ro te ct io n M at er ia ls R ou ti ne T es t R ep or ts 1 0 % 2 7 -J an -1 5 2 7- Ja n- 15

-12 Submission of Station Batteries Routine Test Reports 1 0% 2 7-Jan-15 27-Jan-15

-12 Submission of Battery Chargers Routine Test Reports 1 0% 2 7-Jan-15 27-Jan-15

-1 2 Subm is sio n o f Earthing M aterials Ro utine Test Repo rts 1 0 % 27 -Jan-1 5 2 7-Jan-1 5

-12 Submission of LV Cables Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

-12 Submission of Tension and Suspention Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

-12 Submission of Cable Trays Routine Test Reports 1 0% 27-Jan-15 27-Jan-15

-1 2 Subm is sio n o f 1 32 kV Curcuit Breaker Ro utine Tes t Repo rts 1 0 % 02 -F eb-15 0 2-Feb-1 5

-12 Submiss ion o f Cont ro l, Pro te ct ion & Me te ring Pane ls Routine Te st Repo rts 1 0%16-Feb-15 16-Feb-15

patcpatch 186 41.33%08-Nov -14 A 16-May -15

13 M aterial Delivery Completed 0 0% 16-May-15

nspnsportation 186 41.33%08-Nov -14 A 16-May -15

-13 Transportation of P1&P6 Switchyard Templates / Anchor Bolts from Turkey to B 2 1 00 % 0 8 -N ov -1 4 A 0 9- No v- 14

-13 Transportat ion of P1&P6 Switchyard Templates / Anchor Bolts from Border to Sit 3 100%09-Nov-14 A 12-Nov-14

-13 Transportat ion of Other Switchyard Templates / Anchor Bolts from Turkey to Bo 2 100%27-Nov-14 A 28-Nov-14

-13 Transportat ion of Other Switchyard Templates / Anchor Bolts from Border to Site 3 100%28-Nov-14 A 04-Dec-14 A

- 13 T ra ns po rt at io n o f P 1& P6 St ee l S tr uc tu re fr om Tu rk ey to Bo rd er 1 0 1 00 % 0 3 -D ec -1 4 A 1 2- De c- 14 A

- 13 T ra ns po rt at io n o f P 1& P6 St ee l S tr uc tu re f ro m B or de r t o S it e 1 0 1 00 % 1 2 -D ec -1 4 A 1 3- De c- 14 A

-13 Transportation of Disconnecting Switch from Factory to Border 1 0 1 00 % 1 5 -D ec -1 4 A 2 0- De c- 14 A

-13 Transportation of Earthing Switch from Factory to Border 1 0 1 00 % 1 5 -D ec -1 4 A 2 0- De c- 14 A

- 13 T ra ns po rt at io n o f D is co nn ec tin g S wit ch f ro m B or de r t o S it e 1 0 1 00 % 2 0 -D ec -1 4 A 2 4- De c- 14 A

- 13 T ran sp or tat io n o f Ea rt hin g S wit ch fr om B or der t o S it e 1 0 1 00 % 2 0- De c- 14 A 2 4- Dec -1 4 A

-13 Transportat ion of 132kV Capacit ive Voltage Transformers Factory to Site 20 100%15-Dec-14 A 30-Dec-14 A

- 13 T ra ns po rt at io n o f 1 32 kV Cu rr en t T ra ns fo rm er s F ac to ry to Sit e 2 0 1 00 % 1 5 -D ec -1 4 A 3 0- De c- 14 A-13 Transportation of Other Steel Structure & Templates / Anchor Bolts from Turkey 6 100% 06-Jan-15 A 11-Jan-15 A

-13 Transportation of Other Steel Structure & Templates / Anchor Bolts from Border 3 1 00 % 1 2- Jan -1 5 A 1 5- Jan -1 5 A

-13 Transportation of Cable trays from Turkey to Border 1 0 1 00 % 0 8 -J an -1 5 A 2 0- Ja n- 15 A

- 13 T ra ns po rt at io n of 1 20 kV S ur ge Ar re st er s fr om F ac to ry to B or de r 2 0 1 00 % 0 4 -D ec -1 4 A 2 0- Ja n- 15 A

-1 3 Transportatio n o f Insulators fro m Facto ry to Bo rder 1 4 1 00 % 29 -Dec-1 4 A 2 0-Jan-1 5 A

-13 Transportation of Cable trays from Border to Site 5 100% 2 2-Jan-15 A 22-Jan-15 A

- 13 T ra ns po rt at io n o f 1 20 kV S ur ge A rr es te rs f ro m B or de r t o S it e 5 1 00 % 2 2 -J an -1 5 A 2 2- Ja n- 15 A

-13 Transportation of Insulators from Border to Site 5 100% 2 2-Jan-15 A 22-Jan-15 A

-13 Transportation of Aluminium Bus Bar from Turkey to Border 1 0 7 0% 2 3 -J an -1 5 A 3 0- Jan -1 5

-13 Transportation of Aluminium Bus Bar from Border to Site 5 0% 30-Jan-15 04-Feb-15



25-Mar-15, Manufacturing

16-Feb-15, Routine Tests

16-May-15, Dispatch

Material Delivery Completed

16-May-15, Transportation



15/27


-13 Transpo rt at ion o f L ight ning P ro te ct ion Mat er ia ls f rom Turkey t o Bo rder 10 0%27- Jan-15 06-Feb-15

-1 3 Transportatio n o f HV Co nnectors fro m F actory to Turkey 1 0 0 % 28 -Jan-1 5* 0 6-Feb-1 5

- 13 T ra ns po rt at io n o f T en si on an d S us pe nt io n f ro m F ac to ry t o B or de r 1 0 0 % 2 8 -J an -1 5* 0 6- Fe b- 15

- 13 T ran sp or tat io n of 13 2k V C urc uit Br ea ke r f ro m Fa ct or y t o Tu rk ey 5 0 % 0 2- Feb -1 5 0 6- Fe b- 15

- 13 T ran sp or tat io n o f Ea rt hin g M at eria ls f ro m Tu rke y t o B ord er 4 0 % 0 4- Feb -1 5* 0 7- Fe b- 15

-13 Transportation of HV Connectors from Turkey to Border 4 0% 0 7-Feb-15 10-Feb-15

-13 Transportation of Tension and Suspention from Border to Site 4 0% 0 7-Feb-15 10-Feb-15

-13 Transportation of LV Cables from Turkey to Border 15 0% 2 8-Jan-15* 11-Feb-15

- 13 T ra ns po rt at io n o f H V H ar dw ar e & C on ne ct or s f ro m B or de r t o S it e 1 0 % 1 1 -F eb -1 5 1 1- Fe b- 15

-1 3 Transportatio n o f Earthing M aterials from Bo rder to Site 5 0 % 08 -F eb-15 1 2-Feb-1 5

- 13 T ra ns po rt at io n o f Te le co mm un ic at io n Sy st em f ro m Tu rk ey t o B or de r 1 0 0 % 0 6 -F eb -1 5* 1 6- Fe b- 15

-13 Transportation of LV Cables from Border to Site 5 0% 12-Feb-15 16-Feb-15

-13 Transportation of 132kV Curcuit Breaker from Turkey to Border 10 0% 0 7-Feb-15 16-Feb-15

-13 Transportation of Lightning Protection Materials from Border to Site 10 0% 0 8-Feb-15 17-Feb-15

-1 3 Transportatio n o f LVAC Panel fro m Turkey to Bo rder 1 5 0 % 03 -F eb-15 * 1 8-Feb-1 5

-1 3 Transportatio n o f LVDC Panels from Turkey to Border 1 5 0 % 03 -F eb-15 * 1 8-Feb-1 5

- 13 T ra ns po rt at io n o f T el ec om mu ni ca ti on S ys te m f ro m B or de r t o S it e 5 0 % 1 6 -F eb -1 5 2 1- Fe b- 15

- 13 T ran sp or tat io n o f 1 32 kV C urc uit B rea ke r f ro m B or der t o S it e 5 0 % 1 7- Feb -1 5 2 1- Fe b- 15

- 13 T ran sp or tat io n o f St atio n B at ter ie s f ro m F ac to ry to Bo rd er 1 5 0 % 1 0- Feb -1 5* 2 4- Fe b- 15

-13 Transportation of Battery Chargers from Factory to Border 1 5 0 % 10 -F eb-15 * 2 4-Feb-1 5

-13 Transportation of ECS System from Turkey to Border 10 0% 1 6-Feb-15 25-Feb-15

-13 Transportat ion of Control, Protect ion & Metering Panels from Turkey to Border 10 0%16-Feb-15* 26-Feb-15

-1 3 Transportatio n o f Battery Chargers fro m Border to Site 5 0 % 25 -F eb-15 0 1-M ar-1 5

-1 3 Transportatio n o f Statio n Batteries from Bo rder to Site 5 0 % 25 -F eb-15 0 1-M ar-1 5

-13 Transportation of LVAC Panel from Border to Site 15 0% 1 8-Feb-15 05-Mar-15

-13 Transportation of LVDC Panels from Border to Site 15 0% 1 8-Feb-15 05-Mar-15

-13 Transportation of ECS System from Border to Site 10 0% 2 6-Feb-15 07-Mar-15

-13 Transportation of Control, Protection & Metering Panels from Border to Site 10 0% 2 6-Feb-15 08-Mar-15

- 13 T ran sp or tat io n o f Ligh tin g Lu min ar es fr om Tu rke y to Bo rd er 1 0 0 % 2 6- Mar -1 5 0 4- Apr -1 5

-1 3 Transportatio n o f Lighting Luminares fro m Border to Site 1 0 0 % 05 -Apr-1 5 1 4-Apr-1 5

-13 T ransportation of Remaining Parts 30 0% 17-Apr-15 16-May-15

WWorks 68 55.14%30-Aug-14 A 27-May -15

bilizbilization 2 0 1 00 % 3 0 -A ug -1 4 A 2 0- Se p- 14 A

_00 Mobilization 20 100% 30-Aug-14 A 20-Sep-14 A

nn Building Works 167 63.06%22-Sep-14 A 29-Mar-15BSTBSTATIONCONTROL BUILDING 167 63.06%22-Sep-14 A 29-Mar-15

_4 Excavation of Control Bldg. 10 100% 22-Sep-14 A 30-Sep-14 A

_4 Foundation Construction of Control Bldg. 10 100% 15-Oct-14 A 22-Nov-14

_4 R/C Walls Construction of Control Bldg. 5 100% 25-Nov-14 A 17-Dec-14 A

_4 Column and Roof Slab of Control Bldg. 15 70% 18-Dec-14 A 31-Jan-15

1_4 Completion of ground level concrete works 10 0% 1 0-Feb-15 20-Feb-15

_4 Completion of the walls and roof (incl. plastering) 10 0% 1 0-Feb-15 20-Feb-15

_4 Completion of the plumbing works 7 0% 20-Feb-15 27-Feb-15

1_4 Completion of the electrical works installation (Indoor lighting / small power distri 10 0% 2 0-Feb-15 02-Mar-15

_4 Completion of the surface finishing 10 0% 27-Feb-15 09-Mar-15

_4 Completion of the remaining works 10 0% 09-Mar-15 19-Mar-15

_4 Control Building Ready for Installation 0 0% 19-Mar-15

1_4 Completion of the windows and doors 3 0% 1 9-Mar-15 22-Mar-15

_4 Leakproof Cesspool and seepage pit for Substation Building 12 0% 1 7-Mar-15 29-Mar-15a kp rakproof Cesspool and seepage pit for Substation Building 7 0% 1 9-Mar-15 26-Mar-15

_4 Completion of the sanitary works for Control Building 7 0% 1 9-Mar-15 26-Mar-15

2 k2kV Foundation Group 113 74.34%25-Oct-14 A 24-Feb-15

_44 132kV Gantry Tower Type 1 foundations (P1) 25 100% 2 5-Oct-14 A 06-Jan-15 A

_44 1 32kV Busbar support foundations (P6) 25 100% 09-Nov-14 A 06-Jan-15 A

_44 132kV Lightning Tower Gantry foundations (P2) 2 5 1 00 % 0 5 -D ec -1 4 A 1 3- Ja n- 15 A

_45 132kV Precast -Current transformer foundations 25 80% 0 4-Dec-14 A 31-Jan-15

_ 46 1 32 kV P rec as t -C ap ac itiv e vo lt ag e tra ns fo rm er f ou nd at io ns 2 5 8 0% 0 4 -De c- 14 A 3 1- Jan -1 5

_ 46 1 32 kV Precas t -Surge Arrester foundatio ns (1 phase) 2 5 8 0% 0 4-Dec-1 4 A 3 1-Jan-1 5

_44 1 32kV Precast -DS Serial foundations 25 60% 04-Dec-14 A 05-Feb-15

_45 132kV Precast -DS foundations 25 60% 04-Dec-14 A 05-Feb-15

_45 132kV Circuit breaker foundations 15 20% 12-Jan-15 A 07-Feb-15

_46 132kV CSE-SA foundations (1 phase) 25 0% 3 1-Jan-15 24-Feb-15

ble tble trenches and pipes 35 24.57%02-Jan-15 A 22-Feb-15

_62 Marshalling Kiosk Foundations 15 20% 12-Jan-15 A 07-Feb-15

_62 L ighting Poles Foundations the switchyards 20 0% 27-Jan-15 11-Feb-15

_46 Cable Trenches 32 30% 02-Jan-15 A 22-Feb-15

e De Drainage 25 0% 3 1-Jan-15 24-Feb-15

_41 Drainage works 25 0% 31-Jan-15 24-Feb-15

t hithing System 30 0% 2 2-Feb-15 24-Mar-15

_41 Earthing System Trench 30 0% 2 2-Feb-15 24-Mar-15

adsads 30 0% 2 3-Apr-15 23-May-15

_ 41 Internal Co ncrete ro ads and site co ncrete co vering wo rks 3 0 0 % 23 -Apr-1 5 2 3-M ay-15

talltallation of Fire Detection System 20 0% 1 9-Mar-15 08-Apr-15

_52 Fire detection system 20 0% 19-Mar-15 08-Apr-15

talltallation of Air - Conditioning system 20 0% 1 9-Mar-15 08-Apr-15

_52 Air conditioning system 20 0% 1 9-Mar-15 08-Apr-15

rkrk of gravel layer and BRC fence 64 0% 2 4-Mar-15 27-May-15

_45 15 cm layer crushed stone 30 0% 24-Mar-15 23-Apr-15

_45 C oncrete Posts surrounding the Switchyards 20 0% 23-Apr-15 13-May-15

_ 45 S witc hyar d M ain Gat e fo r v eh ic le s a nd ped es tra in (1 +5 met er ) 6 0 % 1 7- May -1 5 2 3- May -1 5

_45 Switchyard Gate for pedestrain (1 meter) 6 0% 17-May-15 23-May-15_45 Galvanised fencing surrounding the Switchyards 14 0% 1 3-May-15 27-May-15

_45 Production and construction of galvanized barbed wire surrounding the switchyar 14 0% 1 3-May-15 27-May-15

allallation 1 30 1 0. 8% 0 8 -J an -1 5 A 2 2- Ma y- 15

elel Structures 6 8 2 0. 47 % 0 8 -J an -1 5 A 2 2- Ma r- 15el Seel Structures for 132kV System 37 38.81%08-Jan-15 A 18-Feb-15

010 145kV Busbar System & Pylons Steel Structures 14 38.1% 0 8-Jan-15 A 04-Feb-15

060 145kV Equipment Steel Structures 18 2% 25-Jan-15 A 18-Feb-15

nsionsion and Suspention_Al Basbar 15 0% 1 8-Feb-15 05-Mar-15

1611Ins ta llat ion o f A luminium Bus Bar inc lude s Pos t Insulat o rs f or Bus Bar 15 0%18-Feb-15 05-Mar-15

1612 Installation of Tension and Suspention 15 0% 1 8-Feb-15 05-Mar-15



27-May-15, Civil Works

20-Sep-14 A, Mobilization

29-Mar-15, Main Building Works

29-Mar-15, SUBSTATION CONTROL BUILDING

Control Building Ready for Installation

26-Mar-15, Leakproof Cesspool and seepage pit for Substation

24-Feb-15, 132kV Foundation Group

22-Feb-15, Cable trenches and pipes

24-Feb-15, Site Drainage

24-Mar-15, Earthing System

23-May-15, Roads

08-Apr-15, Installation of Fire Detection System

08-Apr-15, Installation of Air - Conditioning system

27-May-15, Work of gravel layer and BR

22-May-15, Installation

22-Mar-15, Steel Structures

18-Feb-15, Steel Structures for 132kV System

05-Mar-15, Tension and Suspention_Al Basbar



16/27


ble Tble Tray,Racks and Ladders 28 0% 2 2-Feb-15 22-Mar-15

320 Installation of Cable Tray, Ladders and Racks 28 0% 22-Feb-15 22-Mar-15

t hithing System 28 0% 1 3-Mar-15 10-Apr-15

251 Earthing Work 28 0% 13-Mar-15 10-Apr-15

2 k2 kV Equipments 44 0% 0 5-Mar-15 18-Apr-152 kV2 kV Primary Equipments 38 0% 0 5-Mar-15 14-Apr-15

1180 145kV Disconnecting & Earthing Switchs 38 0% 0 5-Mar-15 12-Apr-15

200 145kV Measuring Transformers 38 0% 05-Mar-15 12-Apr-15

220 145kV Surge Arresters 38 0% 05-Mar-15 12-Apr-15

613 145kV Post Insulators 38 0% 05-Mar-15 12-Apr-15

160 145kV Circuit Breakers 38 0% 05-Mar-15 14-Apr-152 kV2 kV Secondary Equipments 30 0% 1 9-Mar-15 18-Apr-15

390 Installation of Control & Protection Panels 30 0% 19-Mar-15 18-Apr-15

SySystem 35 0% 2 9-Mar-15 03-May-15

440 B atteries, Battery Chargers, AC & DC Panel 35 0% 29-Mar-15 03-May-15

t dotdoor Ligthing 35 0% 1 5-Apr-15 19-May-15

510 145kV Lighting 35 0% 15-Apr-15 19-May-15

blesbles 40 0% 1 2-Apr-15 22-May-15

340 Laying & Termination of Cables 40 0% 12-Apr-15 22-May-15

ec oecom and Scada System 55 0% 1 9-Mar-15 13-May-15

600 Telecom Equipments 50 0% 1 9-Mar-15 08-May-15

610 SCADA System 45 0% 29-Mar-15 13-May-15

t &t & Commissioning 20 0% 2 2-May-15 11-Jun-15

_60 T est and Commissioning 20 0% 22-May-15 11-Jun-15

epteptance 0 0% 11-Jun-15 11-Jun-15

_70 Energization 0 0% 11-Jun-15*

tortory Acceptance Tests 92 80.97%28-Oct-14 A 15-Feb-15

5 k5kV Circuit Breakers 1 1 00 % 1 5- Jan -1 5 A 1 5- Jan -1 5 A

-1 2 F ac to ry Acceptance Test o f 1 45 kV Circuit Breakers 1 1 00 % 15 -Jan-1 5 A 1 5-Jan-1 5 A

5 k5kV Disconnecting Swich 1 1 00 % 0 1 -D ec -1 4 A 0 1- De c- 14 A

- 12 F ac to ry A cc ep ta nc e Te st s o f 1 45 kV Dis co nne ct ing S wic h 1 1 00 % 0 1- De c- 14 A 0 1- Dec -1 4 A

5 k5kV Surge Arresters 1 1 00 % 2 8- Oc t- 14 A 2 8- Oc t- 14 A

-1 2 F ac tory Acceptanc e Tests of 1 45 kV Surge Arres ters 1 1 00 % 28 -Oc t-1 4 A 2 8-Oct-1 4 A

5 k5kV CT & VT 1 1 00 % 2 4 -N ov -1 4 A 2 4- No v- 14

-12 Factory Acceptance Tests of 145kV Current Transformer & Voltage Transformer 1 1 00 % 2 4 -N ov -1 4 A 2 4- No v- 14

ntrontrol Protection Panels 18 94.44%26-Jan-15 A 15-Feb-15

-1 2 F ac to ry Acceptance Test of Co ntro l Pro tectio n Panels 1 1 00 % 26 -Jan-1 5 A 2 6-Jan-1 5 A

-12 Factory Acceptance Test of Metering Panels 1 0% 15-Feb-15 15-Feb-15

herher FATs 50 64.71%29-Dec-14 A 15-Feb-15

-12 Factory Acceptance Tests of Steel Structures 1 100% 29-Dec-14 A 29-Dec-14 A

-12 Factory Acceptance Tests of Telecommunication 1 0% 2 9-Jan-15* 30-Jan-15

-12 Factory Acceptance Tests of ECS System 1 0% 1 5-Feb-15 15-Feb-15



22-Mar-15, Cable Tray,Racks and Ladders

10-Apr-15, Earthing System

18-Apr-15, 132 kV Equipments

14-Apr-15, 132 kV Primary Equipments

18-Apr-15, 132 kV Secondary Equipments

03-May-15, DC System

19-May-15, Outdoor Ligthing

22-May-15, Cables

13-May-15, Telecom and Scada System

11-Jun-15, Test & Commissioning

11-Jun-15, Acceptance

Energization

15-Feb-15, Factory Acceptance Tests

15-Jan-15 A, 145kV Circuit Breakers

01-Dec-14 A, 145kV Disconnecting Swich

28-Oct-14 A, 145kV Surge Arresters

24-Nov-14 A, 145kV CT & VT

15-Feb-15, Control Protection Panels

15-Feb-15, Other FATs



17/27

Risk Assessment for Khabat PP132kV Switchyard Electrical Works

TOTAL 9 PAGES

(Including Cover)

PROJECT NAME : Khabat Thermal Power Plant Units 1&2 Purpose

☐ For Information☒ For Review

☐ For Approval

☐ For Construction

☐ As-Built

DOCUMENT NO. : KP-00+++-MQ734-V0100

TITLE : Risk Assessment for Khabat PP 132kV Switchyard


A 02.01.2015 First Issue DE EÖ AY YÖ

Rev.No.



Owner

Ministr y of Electrici ty (MOE)of Kurdistan Regional Government

Contractor

POSCO ENGINEERING


Main Subcontractor

GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.


18/27

Description

T a r g e t P . E . A . R .

Impacts

(Consequences)

H a z a r d S e v e r i t y

L i k e l i h o o d o f O c c u r r e n c e .

R i s k R a t i n g .

H a z a r d S e v e r i t y

L i k e l i h o o d o f O c c u r r e n c e .

R e s i d u

a l R i s k E v a l u a t i o n

H / M / L .

1 Before start to work

Inexperienced

personnel

involved in the

operation

Injury to personnel

damage to equipment

due to incompetency

4 2 8 3 1 3

2 Before start to work

Inadequate

working

environment

Injury to personnel

damage to unsafe

working environment

4 2 8 3 1 3

3 Excavation

Contact with

existing

buried services

Injury to personnel,material damage due

to electrocution and

explosion due to

contact with existing

buried services.

5 1 5 5 1 5

4 Excavation

Open

Excavations,

Trenches

4C

Injury to personnel

due to falling into

open excavations

5 3 15 4 1 4

5 Excavation

Open

Excavations,Trenches

4C

Injury to personnel

due to Collapse of the

excavations andentombment of

personnel.

5 2 10 5 1 5

6 Pylon / Equipment

Pylon Foundations

Manual Handling

Physical Force2C

Injury to personnel

due to

Handling/loading

materials by body

force Improper

equipment.

3 3 9 2 1 2

7

Civil Operations

/Handtools /

Electrical

Equipments

Mechanical /

Physical Risk 4C

Multiple injuries (eye,

arm,face irritation ),

Burns, Disability /

Fatality due to unsafe

working conditions,

Electrical shock,

uncontrolled/not

tested electrical

equipments, and

uncalibrated

equipments

5 3 15 4 1 4

8 All activitiesLack of

supervision4B

Injury, fatality,

property damage due

to insufficient

management

5 2 10 4 1 4

HSE department will check the area and

ensure that all precautions are taken prior to

start to work.

Obtain a valid PTW for “Excavations” before

starting any digging activity.

Ensure that all buried services are properly

identified. Follow the instructions

contained in the PTW. Execute only manual

digging close to energized buried cable lines

and pressurized buried pipelines.

Any excavation deeper than 1.2 m or any

different elevations more than 1,2 m shall be

barricaded with scaffolding or any other strong

materials.

Temporary barricades shall be netlon fence,

which provides solid visual

barricade. The height of the barricades s hall

Dedicated team leader will be in place during

all work activities. A toolbox talk will be done prior to the

operation. Method Statement and Risk

assessment will be communicated to all

personnel involved to the operation.

Workplace Risk Assessment - WorksheetSITE / UNIT: Iraq- Khabat Project ASSESSMENT TEAM LEADER:Ali Ugur Benli ASSESSMENT Ref No:

DATE OF ASSESSMENT: 09/14

TIMEOF ASSESSMENT:14.00

ACTIVITY DESCRIPTION: Pylon Foundation, Steel Erection,

Electrical Works. ASSESSMENT TEAM MEMBERS:Ali Ugur Benli, Eyup Ozbay

HAZARD INITIAL RISK

Job StagesNo

CONTROLS

Control & Recovery Measures Required

RESIDUAL RISK

For excavations deeper than 170 cm, sheet

piles will be used. When necessary an efficient

dewatering system must be installed. In cases

of deep excavations with reduced width and

difficult access, a valid PTW for “Confined

Spaces” must be obtained before starting any

activity inside and all prescribed precautions

strictly followed.

All working instructions & checklist related to

civil operations are all in place provided by

Siemens.

Safe Manual Handling practices should be

applied during installation.

Manual Handling Training (incl.basic

ergonomy) shall be given where required.

All safety devices should be checked beforefor their proper fitting and function

No person to be inside a dangerous area while

functional checks or run up procedures are

being carried out.

All actions to be carried out bu competent

persons. All electrical hand tools will be

checked by site EHS officer and inspection

label will be put on tools as green; safe to use,

red; not safe dont use. Workplace to be

restricted, not allow to get anyone inside

Other all safety measures to be taken into

account mentioned in working instructions.

Handtools run with 24V if possibel especially

in Confined Spaces.

Only trained and experienced personnel to be

involved in the activity.


19/27

9 All activities Visibility 3B

injury due to poor

vision, not enough

illumination

4 2 8 3 1 3

10 All activitiesVehicle

Movement 4C

Injury, fatality,

property damage due

to Vehicle collisions.

5 3 15 4 1 4


Movement 4B

Injury, fatality,

property damage due

to Crushing of

personnel by

vehicles in movement.

5 2 10 5 1 5

12 Backfilling Machinery 3C

injury or material

damage due to poor

maintenance of

vehicle / equipment

4 3 12 3 1 3

13Simultaneous

Operations

Working in

conjunction with

the truck or

equipments

3C

Injury to personnel or

material damage due

to hit by truck or

equipment

4 3 12 3 1 3

14

Transportation of

the backfilling

material from

storage area to

backfilling area

Loading,

transportation

and unloading

the backfilling

material

3C

Injury or material

damage due to hit by

truck / equipment

4 3 12 4 1 4

15 Completion of Work

Incorrect wastemanagement

procedures in

place

2C

Pollution,

Environmental

Damage

3 3 9 3 1 3

16 Housekeeping

Mechanic risks

Chemical risks

Physical Effects

Non-quality work

Chemicals

Wastes

Not accessible

fire fighting

systems

4C


arm,face,etc.),

Electrical shock, Fire,

Environmental impact

due to Materials (civil,

electrical, mechanic )

that are not stored in a

proper place and safe,

Cable bobbins left

random along the

ways without scotchs

around, Equipment

usage in an unsafe

way, Electrical,

lighting cables left

random on the floors,

Probable night works,

Chemical, oil leakage

around the workplace,

Wastes stored

random within site

witout segragation

5 3 15 4 1 4

Materials to be stored in proper, well defined

area

Permanent walkways and stairs installed

Road access shall not be obstructed by parked

vehicles, trucks, cranes and machinery.

Wastes segragated and stored in a proper

place

Leakages to be removed within site

All trailing leads and cables shall be safely

suspended or fully protected.

Obstruct materials should be removed from

workplace.

Vehicles and equipment will be visually

checked by drivers / operators prior to start to

operation.Banksman (watchman) will be also

on site, communicating with vehicle operator.

Vehicle / equipment movements around the

wall will be controlled by a watchman.

Trucks and equipments will be operated by

experienced and authorized personnel.

Smoking, eating and talking by mobile phone

strictly forbidden. Trucks will obey the speed

limit at all times. (20 km/h) The vehicle

movements around the wall will be controlled

by a watchman

All waste will be collected and segrageted

according to their type and stored properly.

Hazardous wastes will be disposed align with

standarts. The wastes could be recycled if

applicable

Operation (including preparations) will be done

in day time only.

Follow the site roads only and respect the

speed limits. Flashing lights always on and

use of a trained banks man, when and where

necessary. It is forbidden to use the mobile

phone, smoking and eating while driving. Sit

belts must be used at all times by the driver

and any passenger.

Wearing high visibility vests is mandatory all

over the site area. Follow the

pedestrian walkways. All vehicles must be

provided with audible reversing

warning devices or accompanied by a qualified

banks man. Keep the safety distance from all

vehicles in operation.


20/27

17

Preperations for

work

Inexperienced

personnel

involved in the

operation /

Inadequate

working

environment

P

R

Injury to personnel

damage to equipment

due to incompetency /

unsafe working

environment

5 2 10 4 1 4

18 Smoking Fire and Health

Hazard

P E

A

R

Burn Injuries, Fire andExplosion, Multiple

Fatalities

5 3 15 4 2 8

19

Civil Work Stage

Assembly Operation

(Ground level)

Mechanical /

Physical Risk

(Hand tools

Power tools )

P Electrical shock,

single fatality or

permanent disability

4 3 12 2 2 4

20

Civil Work Stage

Steel base erection

Access/ Exit to

Plylon Socket P

Injury to personnel

due to falling into

socket, major injury

3 4 12 1 3 3

21

Civil Work Stage

Assembly Operation

(Foundation Level)

Mechanical /

Physical Risk

(Hand tools

Power tools )

P

A

R

Injury to personnel

due to

Handling/loading

materials by body

force

Improper equipment;

(deformed electrical

cables,no guarding on

machine, etc.)

electrical shock,single

fatality

4 4 16 2 2 4

22

Civil Work Stage

Assembly operation

; Butt splice / beam

assembly

Mechanical /

Physical Risk

Environmental

Risks

(Crane usage)

P

E

A

Multiple Fatalities, ,

Leakege from hoisting

equipments, Property

damages.

5 3 15 3 1 3

23

Civil Work Stage

Assembly operation

; Butt splice / beam

assembly

Mechanical /

Physical Risk

(Hand tools )

P

Major injury to

personnel due to

Handling/loading

materials by body

force

Improper equipment;

3 4 12 1 3 3

24 Cable layingManual Handling

Physical Force

P

Minor injury to

personnel due to

Handling/loading

materials by body

force Improper

equipment.

3 3 9 1 2 2

25 Lifting

Lifting equipment

failure, fall from

height and run

over

P

E

A

Fatality, Major Injuries,


equipments, Property

damages.

4 4 16 3 3 9

26

Working at height

Working at the

height above 1.8mtr

Fall hazards and

objects falling

from heights

P

E

A

R

Fatality

Fracture, major

injuries4 3 12 3 2 6

Color code and inspection at all lifting gears

Insurance documents shall be provided

Outriggers shall be utilized during all

operations

Proper crane setup, especially near

excavations

Pads shall ve utilized for outriggers at all times

Hoisting crane examination before work start.

Check the documents for hoisting mechanism

and devices.

PPE supply.

First Aid Kit availability on site.

Wear proper PPE.

Only qualified and trained (inc. risk

assesments & procedures) personnel access

to construction site.

Proper equipment with specifications and

maintenance records.

PTW system shall be followed,

Underground facilities shall be identified and

drawing shall be provided before commencing

activity.

Smoking is prohibited at site area.

Fire extinguisher.

It is allowed at designated area only.

Ensure that all personnel shall undergo for the

induction training to know they dos and don’ts

at site.

In addition to mandatory PPEs;mechanical

resistant gloves and high visible jacket to be

worn

Safety barriers to be put in place to restrict

working area especially if workplace jsut near

road (vehicle movement area)

Screening of working area

First aid kits

Use right tool fit for the purpose

Obtain a valid PTW for “Access/Exit to

sockets''

Ensure that ladders are in line with Siemens

Standards; aluminum, fixed at the bottom and

the upper part, and exceed the final level to be

reached of at least 1m.



worn

Safety barriers to be put in place to restrict

working area especially if workplace jsut near

road (vehicle movement area)

Screening of working area

First aid kits


Ensure all power tools are in good condition

with insulation

Ensure the use of 220 V power tools

Trained and authorized person only shall

operate the power tools

Ensure for appropriate PPE

Check validity before use of tools by

employees

Attests of manufacturer, regular check of

condition

Color code and inspection at all electrical

equipments

Inspection, maintainance and repair of

All safety devices should be checked before

for their proper fitting and function

No person to be inside a dangerous area while

functional checks or run up procedures are

being carried out.

All actions to be carried out bu competent

persons. Workplace to be restricted, not allow

to get anyone inside

Other all safety measures to be taken into

account mentioned in working instructions.



All working instructions & checklist related to

civil operations are all in place provided by

Siemens.

Safe Manual Handling practices should be

applied during installation.

Manual Handling Training (incl.basic

ergonomy) shall be given where required.

Color code and inspection at all lifting gears


All outriggers shall be utilized during all

operations

Proper crane setup, especially near

excavations

Pads shall ve utilized for outriggers at all times

Hoisting crane examination before work start.

Check the documents for hoisting mechanism

and devices and certificates shall be kept for

Ladders shall not be used as platformFall protection device full body harness shall

be used and it should be 100% tie off with

double lanyard

Don’t carry materials while climbing on ladder.

Ensuring the personnel get the education for

working at height.


21/27

27 Working with manlift

Fall hazards and

objects falling

from heights

P

A

R

Fatality, Major Injuries,


equipments

3 4 12 2 3 6

28

Use of ladders

Climbing up and

down throughladders and

improper or insecure

positioning

Slip, trip, injuries

due to brokenand metal

ladders and fall

from ladder

P Dea th , f al l f rom he igh t

and sprain injuries5 3 15 3 3 9

29

Mechanical

Assembly

/Handtools /

ElectricalEquipments

Mechanical /

Physical Risk

(Handtools /Power Tools)

P

A

R


arm,face irritation ),

Burns, Disability /

Single Fatality due to

unsafe working

conditions, Electrical

shock,

uncontrolled/not

tested electrical

equipments, and

uncalibrated

equipments

4 3 12 3 2 6

30 Working with Dilo

compression set

Compressed

SF6 gas

cylinders

P

A

R

Permanent disability,

multiple fatalities,

major damage, major

national impact

5 4 20 4 2 8

31 All activitiesLack of

supervisionP

Permanent disability,

single fatality,

property damage due

to insufficient

management

4 3 12 3 2 6

32 All activities Visibility P

Major injury due to

poor vision, not

enough illumination

3 3 9 2 2 4


Movement

P

E

A

R

Fatality/Permanent

disability due to traffic

accident

Press. Jamming. Load

or Equipment

Changeover.

Fuel and Lubricants

Spillage/

5 3 15 3 2 6

Color code and inspection for manlift

Manlift shall be equipped with railings for each

open part and each end: a rigid top rail, 1

meter high, an average rail, 0.45 meter high

and a baseboard (0.15 m. high).


Proper manlift setup, especially near

excavations

Ensure appropriate ladders in use

Three point contact is must

Check the ladders before use

Position it properly and tie where necessary

Check the ladder before each use

While using more than 3mtr ladder, a person

has to hold it

Before use, ladder has to be visually checked.

Ladders have to be placed that horizontal and

vertical ratio is 1:4. Approximately angel of 75°.

Ladder shell not is used as working platform.

Regular checking of safety devices and proper

positioning of the ladder.

Periodical inspection for ladder by competent


Ensure all power tools are in good condition

with insulation

Ensure the use of 220 V power tools

Trained and authorized person only shall

operate the power tools

Ensure for appropriate PPE

Check validity before use of tools by

employees Attests of manufacturer, regular check of

condition

Periodical inspection with color coding system

Certified electricians shall repair power tools

Color code system will be applied to all

electrical equipments

Gas cylinders will be kept at proper storage

area

Storage area will be protected from climate

effects (rain, direct sun light, overtemp,

extreme cold etc.)

Storage area shall be locked and key shall be

hand in responsible person

Storage area will be marked as indicating risks

and stored material

Dedicated team leader will be in place during

all work activities.

A toolbox talk will be done prior to the

operation. Method Statement and Risk

assessment will be communicated to all

personnel involved to the operation.

STARRT code system shall be applied.

Supervision of work team shall be provided by

a competent supervisors during all activities.

Operation (including preparations) will be done

in day time only.

In poor visibility (heavy rain, dust storm, sand

storm etc.) activities shall be suspended.

Driver should follow Safety Rules while Driving

Transport Vehicles.

Seat belt shall be worn at all times by all

passengers and driver.

Daily checlist shall be done before start

driving.

The Drivers should:

Seat belt shall be worn all times

Have valid certificate and driver license

Do daily checlist before driving

Follow Speed Restriction Signs in accordance

with Road Requirements; Always be on the

alert to potential hazards; Look at mirrors and

use signals before maneuvering; Keep safety

distance behind other transport-vehicles; Use

Dipped Headlight and Slow Speed in condition

of poor visibility; Do not use cell phones or

other means of communication in Driving; Do


22/27

34Simultaneous

Operations

Working in

conjunction with

the truck or

equipments

P

A

Permanent disability

to personnel, single

fatality or material

damage due to hit by

truck or equipment

4 2 8 3 2 6

35 Completion of Work

Incorrect waste

management

procedures in

place

E

Pollution,

Environmental

Damage

Soil contamination

3 3 9 1 3 3

36

Territory

housekeeping by

work completion

Waste. Sharp

materials, fall,

trip, slip

P

E

Slight injuries. Trip,

fall.

Wrong wastes

disposal.

Fuel and Lubricants

spillage.

2 4 8 1 3 3

37 Working under 380

kV High Voltage

Unsafe working

without taking

necessary

safetymeasures.

P

A

R

Getting closer than

limit approach value

Working with

4 2 8 3 2 6

38 Working under

380Kv High Voltage

Unsafe working

without taking

necessary

safety

measures.

P

A

R

Working in bad

weather conditions3 4 12 1 3 3

39Working under

380Kv High Voltage

Unsafe working

without taking

necessary

safety

measures.

P

A

R

Working with no Ekat

certificate personal 3 3 9 2 2 4

40 Working under

380Kv High Voltage

Unsafe workingwithout taking

necessary

safety

measures.

P

A

R

Throwing materials 3 4 12 2 3 6

41Preperations for

work

Inexperienced

personnel

involved in the

operation /

Inadequate

working

environment

P

R

Injury to personnel

damage to equipment

due to incompetency /

unsafe working

environment

2 5 10 1 4 4

42 Smoking Fire and Health

Hazard

P

E

A

R

Burn Injuries, Fire and

Explosion, Multiple

Fatalities

4 4 16 3 3 3

43

Civil Work Stage

Assembly Operation

(Ground level)

Mechanical /

Physical Risk

(Hand tools

Power tools )

P Electrical shock,

single fatality or

permanent disability

4 4 16 2 3 6

44

Civil Work Stage

Steel base erection

Access/ Exit to

Plylon Socket P

Injury to personnel

due to falling into

socket, major injury

3 4 12 1 4 4

Vehicle / equipment movements around the

wall will be controlled by a watchman.

Banksman will manage vehicle activities

Vehicle road and pedestrian route shall be

identified.

All waste will be collected and segrageted

according to their type and stored properly.

Hazardous wastes will be disposed align with

standarts. The wastes could be recycled if

applicable.

Any contamination shall be removed

immediately and shall be sent to the waste

All trailing leads and cables shall be safely

suspended or fully protected.

Obstruct materials should be removed from

workplace.

Control by Foremen, Supervisors, Safety

Engineers.

Regular, routine housekeeping and working

place compulsory cleaning at the end of

working shift.

Min. 10 meter approach limit must be kept.

Never conductive objects such as shovel,

digger etc.

Also it must be forbidden to use construction

wire inside the switchyard zone.

Hand tools must be suplied from outside

grounded