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JTEKT European operations Koyo Bearings Czech Republic KBCZ Olomouc Plant Overview

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Page 1: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Koyo Bearings Czech Republic

KBCZ

Olomouc Plant Overview

Page 2: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Introduction of owner company

Page 3: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

"J" stands for:

Our corporate logo

"TEKT" comes from the

ancient Greek word Tekton

(one possessing superior

technical skill)

"K" stands for

the initial of Koyo

The final "T"

stands for the

initial of Toyoda

Japan

Joint

Joy

3

Page 4: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

History

1921

1941

1912

2006 - merger, start of JTEKT Corporation

2010 -acquisition of Torrington

• 1960 –start of steering business

•1991 –Bearing European HQ opens in Almere, NL

•1998 –Koyo Steering Europe opens in FR

•1953 – start of automotive parts production

•1968 – start of machining centres production

•1993 –Künsebeck plant bought

•2001 –acquisition of Nadella

•2001 – start of Olomouc plant

•2006 –Greenville facility opens

Page 5: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

JTEKT is part of Toyota

Major group companies are:

Toyota Industries Corporation

Aichi Steel Corporation

JTEKT Corporation

Toyota Auto Body Co., Ltd.

Toyota Tsusho Corporation

Aisin Seiki Co., Ltd.

Denso Corporation

5

JTEKT is a group company of Toyota Motor

Corporation (TMC)

Page 6: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations6

Nagoya head office

Midland Square 15F, No.4-7-1, Meieki,

Nakamura-ku, Nagoya, Aichi, 450-8515, Japan

Osaka head office

No.5-8, Minamisemba 3-chome, Chuo-ku,

Osaka, 542-8502, Japan

Osaka head office

Nagoya head office

JTEKT Headquarters

● ●

Page 7: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Company profile

JTEKTCorporation

Head offices

Nagoya & Osaka, Japan

www.jtekt.co.jp

Sales

1,318.3 billion JPY

10.6 billion Euros

Employees

43 456

President

Tetsuo Agata

Sales by operations

As of March 31, 2017

General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality

7

Page 8: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Our global network

North America JapanEurope Asia, Oceania…

Providing close support

to customers around the

world from nearby bases

13 plants 6 sales offices 3 technical centres

16 plants 21 sales offices 5 technical centres

12 plants 17 sales offices 7 technical centres

40 plants 26 sales offices 3 technical centres

81 plants 70 sales offices 18 technical centres

General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality

88

Page 9: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Distribution of the activities

JTEKT is

18th worldwide

largest

automotive supplier

General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality

9

Page 10: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations| JTEKT European Operation | Corporate presentation

JTEKT Automotive Czech Plzen s.r.o.

Plzeň, Czech

Republic

905

As of March 31, 2017

447.1 million2002 2002

Column type

Electric Steering

Systems

Steering systems

assembly

Pinion type Electric Steering Systems

Double Pinion type Electric Steering

Systems

Manual steering

Machining

Inner Ball Joint

Page 11: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations| JTEKT European Operation | Corporate presentation

JTEKT Automotive Czech Pardubice s.r.o.

Pardubice, Czech

Republic

414

As of March 31, 2017

38.1 million2003 2003

Aluminium housings

& transmission parts

Page 12: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Plant Introduction

Koyo Bearings Czech Republic

KBCZ

Page 13: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Olomouc – Plant Location

13

JAPA

JAPLKBCZ

Olomouc is 5th largest city in the Czech Republic

City has 102,000 inhabitants

Page 14: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

KBCZ1

12 000 m2

Aerial view

14

12 000 m2

Page 15: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Olomouc plant – Overview

Background Green field plant built in 2001

Transfer of cylindrical and needle roller bearings from Kunsebeck, Germany

Plant size Land: 35,500 m2 (360,000 sq. feet)

Building: 12,000 m2 (130,000 sq. feet)

Headcount: 519 Employees

Directs: 348

Indirects: 139

Plant S&A: 12

Corporate S&A: 20

Headcount breakdown KBCZ

67%

27%

6%

Headcount breakdown KBCZ plant

Directs Indirects S&A

Page 16: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Products Overview

Needle Roller Bearings (NRB’s):

Needle Roller Bearings

Thrust Washers (Auto/Ind/Aft)

Cylindrical Roller Thrust Bearings

Cylindrical Roller Bearings

Combined Bearings (Auto/Ind/Aft)

Yoke & Stud Type Track Rollers

Inner Rings – Components (Auto/Ind)

Cam Followers – Valve Tappets (Auto only)

Single Rings (SR’s):

Cylindrical Roller Bearings (CRB’s):

Valve Tappets (VT’s):

Markets

Page 17: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Product Range & Mix

Solid Race Definition

NRB’s, CRB’s,

VT’s, SR’s(machined products originating

from

steel tubes, bars or forgings)

Product GroupMax size OD

(mm)Min size OD

(mm)Number of

P/N's

Needle Roller Bearings (NRB’s) 200 6 919

Single Rings (SR’s) 80 32 13

Cylindrical Roller Bearings (CRB’s) 120 20 415

Valve Tappets (VT’s) 60 20 2 Total: *1,347

*Total number of P/N's in offering: 2,503

Page 18: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Bearings Application Markets

Automotive (70% of Sales)

Engine

Transmission

Axle

Compressor

Fuel pump

Electronic differential

18

AUDI TRANSMISSION DL382 RENAULT TRANSMISSION PKSCANIA ENGINE

SCHMIDT BALANCE SHAFT MITEC BALANCE SYSTEM

Page 20: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Bearings Application Markets

20

Industrial (20% of Sales)

Off-Highway and Mobile

Agricultural Equipment

Construction Equipment

Machine Tool

Textile Industry

Power Transmission

Heavy Industry

Mining Industry

Railway

Aftermarket (10% of Sales)

Page 21: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Major Industrial Customers

Over 300 customers

Page 22: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Plant Certifications

ISO/TS 16949 Quality

ISO 14001 Environment

OHSAS 18001 Safety

ISO 50001 Energy Management

Safe Company Certification by Czech Gov.

Customer Approvals

VW

Daimler

Renault

JLR

PSA

Scania

Valeo

ZF

Getrag

Borg Warner

In last 12 months received A result audits from: ZF Iveco AAM Mitec Borg Warner

Page 23: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Plant Awards - External

23

1) Corporate Social Responsible (CSR) company in 2016 in

Czech Republic

2) Ranked as 1st Employer in Olomouc region for employment

practices in 2007, 2011, 2014, 2015, 2017

3) Supplier for Car of the Year 2015 / 2016 in Czech Republic

4) Family friendly company 2014

5) Safety Culture Award 2013

6) Czech Best 100 in 2004

1) 2)

3)

4)

5)6)

Page 24: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Plant Awards – Internal JTEKT

24

1) Best Bearing Plant in Europe in 2017

2) Global QC Circle Kaizen Activity in 2016

3) Best Quality Kaizen Activity Award in Europe in 2016

4) Global JTEKT Quality Excellence Award in 2014

5) Best Product and Process Innovation (PPI) in Europe in 2012

6) Global Safety Excellence Award in 2012

1) 2)

3) 4) 5) 6)

Page 25: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Plant Charitable Activities

Company has distributed to various charitable projects over 20 milion CZK since 2001.

Type of projects (selection):

1. Olomouc Hospital

Purchase od 2 incubators

Purchase of ambulance car

2. JITRO –extension of room for handicapped children

3. Purchase of vehicle for transportation of handicapped children

4. Extension of domestic violence home for women and her children

5. Reconstruction of building in daily center for people with Alzheimer

6. Reconstruction and enlargement of children´s playground in Olomouc

7. Construction of crisis center for people in emergency situation

8. Primary school – purchase of equipment for handicapped children

9. Cooperation with the foundation od „Malý Noe“ – active assistance to children without parent care

10. Planting of trees in Olomouc region

Page 26: Koyo Bearings Czech Republic KBCZ - Konferencekonference.org/vyvoj-automobiloveho-prumyslu-2017/... · Toyota Auto Body Co., Ltd. Toyota Tsusho Corporation Aisin Seiki Co., Ltd. Denso

JTEKT European operations

Address and Contact Information

Koyo Bearings Czech RepublicPavelkova 253/5

779 00 Olomouc

Czech Republic

Tel: +420 585 126 501

Fax: +420 585 126 503

E-mail: [email protected]

www.koyobearings.cz

www.koyo.eu

www.jtekt.com