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JTEKT European operations
Koyo Bearings Czech Republic
KBCZ
Olomouc Plant Overview
JTEKT European operations
Introduction of owner company
JTEKT European operations
"J" stands for:
Our corporate logo
"TEKT" comes from the
ancient Greek word Tekton
(one possessing superior
technical skill)
"K" stands for
the initial of Koyo
The final "T"
stands for the
initial of Toyoda
Japan
Joint
Joy
3
JTEKT European operations
History
1921
1941
1912
2006 - merger, start of JTEKT Corporation
2010 -acquisition of Torrington
• 1960 –start of steering business
•1991 –Bearing European HQ opens in Almere, NL
•1998 –Koyo Steering Europe opens in FR
•1953 – start of automotive parts production
•1968 – start of machining centres production
•1993 –Künsebeck plant bought
•2001 –acquisition of Nadella
•2001 – start of Olomouc plant
•2006 –Greenville facility opens
JTEKT European operations
JTEKT is part of Toyota
Major group companies are:
Toyota Industries Corporation
Aichi Steel Corporation
JTEKT Corporation
Toyota Auto Body Co., Ltd.
Toyota Tsusho Corporation
Aisin Seiki Co., Ltd.
Denso Corporation
5
JTEKT is a group company of Toyota Motor
Corporation (TMC)
JTEKT European operations6
Nagoya head office
Midland Square 15F, No.4-7-1, Meieki,
Nakamura-ku, Nagoya, Aichi, 450-8515, Japan
Osaka head office
No.5-8, Minamisemba 3-chome, Chuo-ku,
Osaka, 542-8502, Japan
Osaka head office
Nagoya head office
JTEKT Headquarters
● ●
JTEKT European operations
Company profile
JTEKTCorporation
Head offices
Nagoya & Osaka, Japan
www.jtekt.co.jp
Sales
1,318.3 billion JPY
10.6 billion Euros
Employees
43 456
President
Tetsuo Agata
Sales by operations
As of March 31, 2017
General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality
7
JTEKT European operations
Our global network
North America JapanEurope Asia, Oceania…
Providing close support
to customers around the
world from nearby bases
13 plants 6 sales offices 3 technical centres
16 plants 21 sales offices 5 technical centres
12 plants 17 sales offices 7 technical centres
40 plants 26 sales offices 3 technical centres
81 plants 70 sales offices 18 technical centres
General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality
88
JTEKT European operations
Distribution of the activities
JTEKT is
18th worldwide
largest
automotive supplier
General JTEKT Europe Bearing Division Bearing Facilities Automotive App. Quality
9
JTEKT European operations| JTEKT European Operation | Corporate presentation
JTEKT Automotive Czech Plzen s.r.o.
Plzeň, Czech
Republic
905
As of March 31, 2017
447.1 million2002 2002
Column type
Electric Steering
Systems
Steering systems
assembly
Pinion type Electric Steering Systems
Double Pinion type Electric Steering
Systems
Manual steering
Machining
Inner Ball Joint
JTEKT European operations| JTEKT European Operation | Corporate presentation
JTEKT Automotive Czech Pardubice s.r.o.
Pardubice, Czech
Republic
414
As of March 31, 2017
38.1 million2003 2003
Aluminium housings
& transmission parts
JTEKT European operations
Plant Introduction
Koyo Bearings Czech Republic
KBCZ
JTEKT European operations
Olomouc – Plant Location
13
JAPA
JAPLKBCZ
Olomouc is 5th largest city in the Czech Republic
City has 102,000 inhabitants
JTEKT European operations
KBCZ1
12 000 m2
Aerial view
14
12 000 m2
JTEKT European operations
Olomouc plant – Overview
Background Green field plant built in 2001
Transfer of cylindrical and needle roller bearings from Kunsebeck, Germany
Plant size Land: 35,500 m2 (360,000 sq. feet)
Building: 12,000 m2 (130,000 sq. feet)
Headcount: 519 Employees
Directs: 348
Indirects: 139
Plant S&A: 12
Corporate S&A: 20
Headcount breakdown KBCZ
67%
27%
6%
Headcount breakdown KBCZ plant
Directs Indirects S&A
JTEKT European operations
Products Overview
Needle Roller Bearings (NRB’s):
Needle Roller Bearings
Thrust Washers (Auto/Ind/Aft)
Cylindrical Roller Thrust Bearings
Cylindrical Roller Bearings
Combined Bearings (Auto/Ind/Aft)
Yoke & Stud Type Track Rollers
Inner Rings – Components (Auto/Ind)
Cam Followers – Valve Tappets (Auto only)
Single Rings (SR’s):
Cylindrical Roller Bearings (CRB’s):
Valve Tappets (VT’s):
Markets
JTEKT European operations
Product Range & Mix
Solid Race Definition
NRB’s, CRB’s,
VT’s, SR’s(machined products originating
from
steel tubes, bars or forgings)
Product GroupMax size OD
(mm)Min size OD
(mm)Number of
P/N's
Needle Roller Bearings (NRB’s) 200 6 919
Single Rings (SR’s) 80 32 13
Cylindrical Roller Bearings (CRB’s) 120 20 415
Valve Tappets (VT’s) 60 20 2 Total: *1,347
*Total number of P/N's in offering: 2,503
JTEKT European operations
Bearings Application Markets
Automotive (70% of Sales)
Engine
Transmission
Axle
Compressor
Fuel pump
Electronic differential
18
AUDI TRANSMISSION DL382 RENAULT TRANSMISSION PKSCANIA ENGINE
SCHMIDT BALANCE SHAFT MITEC BALANCE SYSTEM
JTEKT European operations
Tier 1: Tier 2: Tier 2:
Major Automotive Customers
JTEKT European operations
Bearings Application Markets
20
Industrial (20% of Sales)
Off-Highway and Mobile
Agricultural Equipment
Construction Equipment
Machine Tool
Textile Industry
Power Transmission
Heavy Industry
Mining Industry
Railway
Aftermarket (10% of Sales)
JTEKT European operations
Major Industrial Customers
Over 300 customers
JTEKT European operations
Plant Certifications
ISO/TS 16949 Quality
ISO 14001 Environment
OHSAS 18001 Safety
ISO 50001 Energy Management
Safe Company Certification by Czech Gov.
Customer Approvals
VW
Daimler
Renault
JLR
PSA
Scania
Valeo
ZF
Getrag
Borg Warner
In last 12 months received A result audits from: ZF Iveco AAM Mitec Borg Warner
JTEKT European operations
Plant Awards - External
23
1) Corporate Social Responsible (CSR) company in 2016 in
Czech Republic
2) Ranked as 1st Employer in Olomouc region for employment
practices in 2007, 2011, 2014, 2015, 2017
3) Supplier for Car of the Year 2015 / 2016 in Czech Republic
4) Family friendly company 2014
5) Safety Culture Award 2013
6) Czech Best 100 in 2004
1) 2)
3)
4)
5)6)
JTEKT European operations
Plant Awards – Internal JTEKT
24
1) Best Bearing Plant in Europe in 2017
2) Global QC Circle Kaizen Activity in 2016
3) Best Quality Kaizen Activity Award in Europe in 2016
4) Global JTEKT Quality Excellence Award in 2014
5) Best Product and Process Innovation (PPI) in Europe in 2012
6) Global Safety Excellence Award in 2012
1) 2)
3) 4) 5) 6)
JTEKT European operations
Plant Charitable Activities
Company has distributed to various charitable projects over 20 milion CZK since 2001.
Type of projects (selection):
1. Olomouc Hospital
Purchase od 2 incubators
Purchase of ambulance car
2. JITRO –extension of room for handicapped children
3. Purchase of vehicle for transportation of handicapped children
4. Extension of domestic violence home for women and her children
5. Reconstruction of building in daily center for people with Alzheimer
6. Reconstruction and enlargement of children´s playground in Olomouc
7. Construction of crisis center for people in emergency situation
8. Primary school – purchase of equipment for handicapped children
9. Cooperation with the foundation od „Malý Noe“ – active assistance to children without parent care
10. Planting of trees in Olomouc region
JTEKT European operations
Address and Contact Information
Koyo Bearings Czech RepublicPavelkova 253/5
779 00 Olomouc
Czech Republic
Tel: +420 585 126 501
Fax: +420 585 126 503
E-mail: [email protected]
www.koyobearings.cz
www.koyo.eu
www.jtekt.com