KML - muffenlose gusseiserne Abfl ussrohrsysteme für besondere Anforderungen

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KML - Cast Iron SocketlessDrain Pipe Systemsfor Special Requirements

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PREIS® KML - the cast ironsocketless pipe system

Cast iron is the classic material for domestic drainage pipes.

The discharge of particularly aggressive wastewater from facilities such as canteens, commercial kitchens, laboratories, medical facilities, etc. leads to special requirements for drainage pipes.Due to the properties of the materials used, PREIS® KML offers all the advantages attributed to a cast iron drainage system such as soundproofing properties, fire safety, temperature resistance, etc. In addition to this, PREIS® KML pipes are coated on both sides, inside and outside, applying a highly resistant coating with a special procedure; this provides protection against aggressive sewage water and ensures that the pipes are suitable for underground laying.

The following standards and regulations are relevant to PREIS® KML products:

EN 877 I Cast iron pipes and fittings, their joints and accessories for the evacuation of water from building. Requirements, test methods, and quality assurance.RAL-GZ 698 I RAL quality label demanding a notably extended test range and stricter requirements on quality, which goes far beyond the requirements of EN 877.DIN 19522 I Complementary standard to EN 877. This standard mainly includes details about design and layout measures of pipes and fittings.EN 1561 I Standard for casting of products made from grey cast iron with lamellar graphite.

*Annex F.2 of EN877 confirms: "Cast Iron products in accordance with this European Standard are non-flammable and non-com-bustible. In case of fire they retain their functional characteristics and they remain fire proof for a few hours, that is to say during this period their walls are tight against flames and gases and they remain free from bursts, distortions and they are failsafe. Wall and ceiling pass through remain intact."

Material characteristics

Densityapprox. 7.2 kg/dm3 (71.5kN/m3)

Crushing strength(peak compressive strength)≧ 350 MPa

Modulus of elasticity8 . 104 bis 12 . 104 N/mm3

Poisson´s ratio-(0.3)

Tensile strength≧ 150 MPa for fittings≧ 200 MPa for pipes

Compressive strengthapprox. 3 to 4 times the value for tensile strength

Shear strengthpprox. 1.1 to 1.6 times the value for tensile strength

Chemical resistancePREIS® KML s highly resistible against domestic sewage water with a pH value between pH1 to pH14.

Coefficient of linear expansiononly 0,0105mm/mK (between 0 und 100°C) more or less similar to concrete; can be set in concrete without any difficulty

Wärmeleitzahl50-60 W/mK (bei 20°C)

Heat resistancePREIS® KML complies with fire resistance class A2 according to E 13501 - not combustible*

Coefficient of thermal conductivity50-60 W/mK (t 20°C)

RAL-

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__11

Zur Qualitätssicherung wurde unter der Federführung des „Deutschen Instituts für Gütesicherung und Kennzeichnung (RAL)“, Sankt Augustin, die Gütegemeinschaft Entwässerungstechnik Guss e.V.(GEG) gegründet. Das vorrangige Ziel ist es, die exzellente Produktqualität – dokumentiert durch das Gütezeichen (RAL-GZ 698) – auch in Zukunft zu garantieren. Es gibt Anbieter, welche die erforderlichen Qualitätsgedanken, die stets ein wesentliches Entscheidungskriterium für gusseiserne Abfl ussrohre waren und sind, nicht erfüllen. Mit dem Gütezeichen wird dem Sicherheitsbedürfnis der Partner im Fachhandel, Handwerk, in Planungsbüros und bei Behörden Rechnung getragen.

Die Verleihung des Gütezeichens erfolgt nach der bestandenen, aufwendigen Erstprüfung, die durch unabhängige, anerkannte Prüfi nstitute durchgeführt wird. Darüber hinaus werden durch die Prüfi nstitute mindestens 2-mal jährlich unangemeldete Fremdüberwachungen vorgenommen, um die Qualität der Produkte gemäß den strengen Gütebestimmungen zu sichern.

Diese Maßnahmen gewährleisten eine durchgehend hohe Qualität und verdeutlichen das große Verantwortungsbewusstsein der Hersteller gegenüber den Marktpartnern wie dem Handel, den Installateuren und den Endkunden.

__ Das von der Gütegemeinschaft verliehene RAL-Gütezeichen ist in Zukunft Garant für vertrauenswürdige, gusseiserne Abfl ussrohrsysteme.

Qualität und Sicherheit durch das RAL-Gütezeichen

Anforderungen und Prüfungen

Temperaturwechseltest

Anforderungen nach , EN 877 GEG

Salzsprühnebel 350 Stunden 1500 Stunden

Beständigkeit Abwasser* 30 Tage bei 23°C 30 Tage bei 50°C

Chemische Beständigkeit pH 2 bis pH 12, 30 Tage bei 23°Cerweiterte Prüfungen mit aggressiven Substanzen,

z.B.: Phosphorsäure (pH 1)

*Typische Zusammensetzung von Abwasser siehe EN 877, Kapitel 5.7.2.2, Tabelle 5

03

EN 877 GEG

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Evidence of quality and safety given by the GEG quality label This quality label from GEG is a guarantee for cast iron drainage systems you can trust also in future.

For quality assurance reasons, the „German Institute for Quality Assurance and Certification“ (RAL), Sankt Augustin, took the lead and founded the Gütegemeinschaft Entwässerungstechnik Guss e.V. (GEG - German Association for Drainage Technology Castings).

Its main objective is to guarantee excellent product quality also for the future - documented by the quality label (RAL-GZ 698). There are suppliers who do not comply with the required quality objectives which have always been relevant criterion for cast iron drain pipes. The quality label takes into account the need for safety of all our partners, such as distributors, craftsmen, planning firm or authorities.

The quality label is awarded upon successful completion of an extensive initial test by independent, recognised test institutes. In addition, the test institutes conduct ad hoc external inspections at least twice a year to assure the quality of the products meets the stringent quality requirements.

These measures guarantee consistently high quality and express the great responsibility of manufacturers towards their partners in the market, for example distributors, fitters and end customers.

Requirements as of g

salt spraying

Resistance to waste water*

within a range of pH 1 to pH 14, 30 days at 23°C

30 days at 23°C

350 hours 1500 hours

30 days at 50°C

enhanced tests with aggressive substances such as phosphoric acid (pH 1)

*For typical composition of waste water see EN 877, chapter 5.7.2.2, table 5

Chemical resistance

Requirements and inspections

04

CERT

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Third party certifiedquality assurance

We continually strive for a certified quality as-surance system and quality assurance of cast iron drainage pipes, fittings and couplings.

05

Produktion__ PREIS & CO produziert in der Gießerei FERRO-PREIS Produkte aus Lamellengraphit.

Die Gießerei FERRO-PREIS ist mit modernsten Anlagen ausgestattet. Das ermöglicht eine effi ziente sowie umweltfreundliche Herstellung der Produkte.

Größter Wert wird auf die Qualität der Produkte gelegt. Als Produzent nützt PREIS & CO / FERRO-PREIS die Möglichkeit, sämtliche Schritte der Produktion stetig zu überwachen und Prozesse laufend zu verbessern.

Zur Kontrolle der Erzeugnisse, wie auch zur laufenden Produktentwicklung bei sehr komplexen Geometrien der Gussstücke, wird ein 3-D Meßsystem der letzten Generation eingesetzt.

Sämtliche Arbeitsprozesse werden durch internationale Zertifi zierungen begleitet und überwacht:• ISO 9001:2008: Zertifi zierung des Qualitätsmanagements• ISO 14001:2009: betrieblicher Umweltschutz• BS OHSAS 18001:2007: Arbeitsschutz als Qualitätsstandard

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Production At the foundry of FERRO-PREIS, PREIS & CO manufacturesgrey cast iron products containing lamellar graphite.

FERRO-PREIS is equipped with state of the art machinery. This enables us to produce in an efficient and environment-friendly way.

The quality of our products is extremely important to us. Therefore, PREIS & CO / FERRO-PREIS takes the opportunity to continuosly monitor all production steps to constantly improve production processes.

Hence, for very complex geometric shapes of cast iron parts we use state-of the art 3-D measuring system during on-going product development and for carrying out inspection of the products.

All working processes are accompanied and supervised by international certifications:

• ISO 9001:2008: Certificate of quality management• ISO 14001:2009: operational environment• BS OHSAS 18001:2007: Occupational health and safety as a quality standard

06

+

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Abc

PREIS KML

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-„Disamatic“

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Production process

Fittings

Pipes

Storage

Packaging

Electric holding furnace

Centrifugal casting (die)

Cooling

Grinding (inner side) Pressure test

= Quality control

Shot peening(outside)

Coating insideand outside

Dryingfurnace

LabellingInduction furnace

Raw material

Electric holding furnace„Puromat“

Cooling

Shakeout

Casting

Burning furnace

Powder coating

Intermediate drying

Surface preparation

Shot peeningGrinding

flaskless moulding

Packaging

2

1

3

4

5

6

7

2

1

3

4

5

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7

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Marking of PREIS® KML pipes and fittings for aggressive wastewater

Fittings

FP - manufacturer label

DIN - label

EN 877 - reference to the standard

FP PREIS® - manufacturer label

KML - Product labeling

EN 877 - reference to the standard

RAL quality label - of the GEG

DIN - label

CE - label of conformity

Day/month/year period of production

Manufacturer markings for pipesPipes

DN - nominal width

MA

NU

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Prod

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RAL quality label - of the GEG

CE - label of conformity

Nominal width and angular position of the fitting

Day/month/year period of production

Manufacturer marking for fittings

08

LABE

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Coating technology from PREIS® KML Special applications need special coatings

Aggressive wastewaters are defined by their composition and their temperature fluctuations. Furthermore, the trend towards water-saving building drainage leads to a higher concentration of organic and inorganic substances in the pipelines.

The quality of the inner coating is decisive for the lifetime of the drainage system. Increasingly aggressive wastewater causes special demands on the inner coating.PREIS® KML is particularly suitable for these requirements due to the high-quality interior and exterior coating.

PREIS® KML pipesThe inner coating of PREIS® KML pipes consists of a double, fully cross-linked epoxy resin coating of each 120μm and reliably protects the pipe from aggressive wastewater.Outside, the pipes are provided with a galvanizing of 130 g/m2 and an epoxy resin cover coating of at least 60μm.

Epoxy resin cover coating at least 60μm thick

Zinc coating130 g/m2

Grey cast iron with lamellar graphite according to EN 1561

Double coating of the interior fully cross-linked epoxy resin layers, each of them 120μm thick

PREIS® KML FittingsThe coating of the fittings is carried out inside and outside by an at least 200 μm thick epoxy powder-coating. This creates a high strength bond between the fitting and the coating, as well as a thermal and chemical resistance that meets the very stringent requirements of EN 877 and RAL-GZ 698.

09

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The benefits of cast irondrainage systems

Chemically highly resistantSpecially developed for aggressive wastewater

Preventive fire protectionPREIS® KML pipes and fittings

are not combustible

Noise protectionreduced sound transmission

100% recyclableno problems with disposal

No waste of resourcesPREIS® KML are mainly made of

scrap iron

Sturdy and dimensionally stableimpact resistant

High abrasion resistanceeasy flow due to the

smooth surface

Not sensitive to heat and coldlow thermal expansion (0,0105 mm/mK) more or less similar to concrete; It can, therefore, be set in concrete without

any difficulty

Easy-to-assemble in a flexible manner - no need for

special tools

BuriableThanks to high-quality outer coating

buriable

WeatherproofProofed against the weather influences

10

20°C 60°C 80°C

-

H20/NaCl

H20H20

H3PO4

H3PO4

H3PO4

H3PO4

HNO3

HCL

H2SO4

H2SO4

H2O2

C2H4O2

C2H4O2

C3H6O3

C3H6O3

C6H8O7

NH3

K2CO3

K2CO3

Na2CO3

(NH4)2SO4

KCl

NaH2PO4

C2H5OH

C2H6O2

--

-

30g/l

-100%

25%

10%

5%3%

10%

5%

10%

1%10%

30%

10%

10%1%5%

10%

50%

10%10%

3%3%

3%

-

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7.0

5.6

-6.4

1.0

1.3

1.82.02.0

1.0

2,01.0

2.03.5

1.7

2.0

1.12.02.0

12.1

12.4

12.011.4

6.74.2

4.2

-

---

CHEM

ICAL

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Char

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Resistance of PREIS® KMLchemical formula conc. pH

Saltwater

FreshwaterDemineralized water

INORGANIC ACIDSPhosphoric acid

Phosphoric acid

Phosphoric acidPhosphoric acidNitric acid

Hydrochloric acid

Sulfuric acid

Sulfuric acid

Hydrogen peroxide

ORGANIC ACIDSAcetic acid

Acetic acid

Lactic acidLactic acidCitric acid

ALKALISAmmonia

Potash

PotashSodium

SALTSAmmonium sulfatePotassium chloride

Sodiumhydrogenphosphat

SOLVENTEthanol

Glycol (ethylene glycol)All Purpose cleanerDish soap

Chemical resistanceof PREIS® KML

PREIS® KML is the perfect solution for

building drainage whenever the composition

of wastewater requires specific materials.

As resistance of the pipe system against

wastewater is not only influenced by the

composition of chemical elements, but

also by pressure, temperature, etc., details

given in the table have to be taken as a

recommendation for your orientation.

For detailed information, please, ask for our

form "Resistance”.

Send us your detailed specifications or a

sample - we will be pleased to analyse it in

our laboratory.

WATERWastewater acc. to DIN EN 877

11

A2 s1 d0

FIRE

PRO

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Preventive fire protection PREIS® KML fulfils all requirements.

Preventive fire protection is the generic term for all preventive measures taken to inhibit or limit fire outbreak, spreading of fire or the effects of fire. Constructional measures are varied, especially for public buildings where people gather, and they already start with the selection of materials and components.

As set forth in EN 877, the Austrian Research Institute for Chemistry and Technology tested our cast iron PREIS® KML drainage system for fire behaviour according to EN 13823 (reaction to fire tests for building

products) by means of the SBI-test (Single Burning Item Test) and according to EN ISO 1716 (Determination

of the heat of combustion) by means of an oxyen bomb calorimeter and it confirmed the classification of

A2 according to EN 13501.

SBI-Test (Single-Burning-Item-Test):

The advantages of the cast iron drainage system PREIS® KML are confirmed:

Classification and direct scope*

Test scenario accordingto DIN EN 13823

Installation Firing Results

• non-flammable (fire class A2 acc. to EN 13501).• No smoke development through the system• no burning or dripping material due to the heat generated

This classification was carried out in accordance with ÖNORM EN 135010-1. The construction product called

"cast iron socketless drainage system FP PREIS® KML" is classified in relation to its fire behavior:

This classification is valid for the following end use conditions: "Building drainage systems"

Fire behavior Smoke development Dripping off while burning

*ofi - classification report Nr. 408.676/1 (2013-03-06)

12__

PREISKML

__ Lärmschutz ist ein wichtiger Vorteil des gusseisernen Entwässerungssystems

Aufgrund der hohen Materialdichte von Gusseisen und der Pufferwirkung durch die Gummidichtungen bei den Verbinderelementen wird die Körperschallübertragung auf ein Minimum reduziert, sodass das System eine beinahe lautlose Entwässerung gewährt. Dies erhöht das allgemeine Wohlbefi nden und

den Komfort sowohl in Wohn- als auch in Bürogebäuden und ist gesetzlich in der DIN 4109 geregelt.

Schallschutz

Die TestsPREIS & CO hat den Schallschutztest nach DIN 4109 und EN 14366 beim renommierten Fraunhofer-Institut in Stuttgart durchgeführt.

Bei diesen Tests wurden alltägliche und praxisbezogene Situationen simuliert um zu zeigen, dass nicht nur unter Laborbedingungen beste Ergebnisse erzielt, sondern diese auch beim täglichen Einbau auf der Baustelle erreicht werden.

Die Tests haben gezeigt, dass das gusseiserne Entwässerungssystem mit den Rapid-Verbindern als eigen-ständiges System ein sehr niedriges Geräusch-Niveau aufweist.

Muffenlose gusseiserne Abfl ussrohr-systeme von PREIS® sind somit die erste Wahl um die Anforderungen der Schallschutzvorschriften mit einem Standardprodukt zu erfüllen ohne zusätzliche kostspielige Maßnahmen zu setzen.

Versuchsaufbau für das Abwassersystem, angebracht an der Installationswand mit unterschiedlichen Rohrschellen (Darstellung nicht maßstäblich, Maßangaben in mm). Skizze Fraunhofer-Institut für Bauphysik

FallrohrstützeAbzweig 100/100/88°RohrschelleRapid Verbinder

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Rapid Verbinder4

12

~ 1050

~ 570

410

150

3050

3050

190

235

~ 200

~ 200

~ 500

~ 500

~ 250

0~ 2

500

~ 550 ~ 9

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~ 1000

~ 130

0

SOU

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Char

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Sound insulation Sound insulation is one of the main advantages of PREIS® KML.

Due to the high density of cast iron and the buffer effect of the rubber lining in the couplings, sound transmission is reduced to a minimum so that the system is a guarantee for silent drainage. This provides the basis for general well-being in both homes and offices, which is required by law and laid down in DIN 4109.

TestsPREIS & CO has carried out the sound insulation test in accordance with DIN 4109 and EN 14366 at the renowned Fraunhofer Institute in Stuttgart.

In these tests, everyday and practice-related situations were simulated to show that not only under laboratory conditions, best results are achieved, but also achieved during daily installation on the construction site.

The tests have shown that the cast iron drainage system with the Rapid connectors as a stand-alone system has a very low noise level.

Socket-less cast-iron drainage pipe systems from PRICE are therefore the first choice to meet the requirements of sound insulation regulations with a standard product without additional costly measures to set.

Water lead-in

Pipe clamp

Installation wall220 kg/m2

Downpipe v

to the water

collectorArea shown rotated by 90°

Basement arch 2 x 45° with intermediate

calming section

Test set-up for the sewage system, attached to the installation wall with different pipe clamps (illustration not to scale,

dimensions in mm). Sketch Fraunhofer Institute for Building Physics

DownpipeBranch 100/100/88°ClampRapid Connector

Branch 100/100/88°

FP PREIS®RapidVerbinder

Ground floorback

Rooftop

Ground floor front

Basement back Basement front

Cellar

13

58

110

75

160

274

3.5

3.5

3.5

4.0

5.5

-0.5

-0.5

-0.5

-0.5

-1.0

30

40

35

50

70

4.3

8.5

5.7

14.2

33.5

6.4

16.7

10.1

32.2

87.6

0.18

0.35

0.25

0.50

0.85

50

100

75-S

150

250

+2

-1

+2-2

+2,5

-2,5

70

125

80

200

300

78

135

83

210

326

3.5

4.0

3.5

5.0

6.0

-0.5

-0.5

-0.5

-1.0

-1.0

35

45

35

60

80

5.9

11.9

6.3

23.3

43.6

9.9

24.5

10.6

54.5

120.6

0.25

0.42

0.26

0.65

1.02

50

75-S

100

150

70

80

125

200

17.7

18.9

35.7

69.8

28164

28165

28160

28162

41

38

23

10

13.0

17.0

25.4

42.5

28163

28158

28159

28161

37

41

38

20

x

x

50

50

75-S

100

150

75-S

100

150

70

75

80

125

80

125

200

0.6

0.7

0.8

2.1

0.7

1.8

4.6

28259

28270

28272

28265

28261

28254

28256

45

50

50

70

45

60

80

0.4

0.5

0.7

1.3

3.0

0.6

1.0

2.6

28258

28269

28271

28264

28266

28260

28253

28255

40

45

50

60

80

45

50

65

KML

PIPE

S A

ND

FIT

TIN

GS

Prod

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verv

iew

KML pipes Dimensions and weights

Wall thickness Pipe weight

DE Permitted deviation

empty approx. kg/m

full approx. kg/me Pipes and fittings

permitted deviation

3000 mm PIPE

15° BEND

30° BEND

DN kg/pcs. ART.NR PU

DN

DN

kg/pcs.

kg/pcs.

ART.NR.

ART.NR.

Nominalwidth

Surface

approx. m2 per m

Insertion lengthExternal diameter

DN (sealing zone)t

KML pipes and fittings Product overview

75-S = Scandinavian norm. Further products available on request

14

X1

X1

X2

X2

X3

X3 L

x

x

x

50

50

50

100

100

100

75-S

75-S

75-S

150

150

150

100 4.8 28250 70 312 291

70

70

70

125

125

125

80

80

80

200

0.9

1.1

1.2

2.3

2.9

3.2

0.9

1.2

1.3

5.7

28280

28296

28306

28275

28292

28302

28285

28298

28316

28277

60

75

90

80

105

125

60

80

95

110

0.5

0.7

0.7

1.6

1.9

2.1

0.8

1.1

1.2

3.5

4.1

4.3

28278

28295

28305

28155

28291

28300

28283

28297

28315

28276

28293

28303

50

65

75

70

90

110

60

75

90

90

120

145

50 x 50

75-S x 75-S

100 x 70

125 x 50

70 x 70

80 x 80

100 x 80

125 x 80

125 x 125

70 x 50

80 x 50

100 x 75-S

125 x 70

75-S x 50

100 x 50

100 x 100

125 x 100

1.4

2.1

3.0

3.2

2.1

2.3

3.0

4.4

6.1

1.6

1.6

3.0

4.0

1.6

2.3

4.4

5.0

28200

28204

28181

28186

28202

28206

28183

28188

28185

28201

28205

28182

28187

28203

28180

28179

28184

50

55

50

20

55

60

50

51

80

40

45

50

40

40

35

70

60

135

160

185

185

160

155

170

189

240

150

135

185

200

130

165

205

220

135

160

185

185

160

155

170

189

240

150

135

185

200

130

165

205

220

185

215

235

205

215

215

220

240

320

190

180

235

240

170

200

275

280

KML

PIPE

S AN

D FI

TTIN

GS

Prod

uct

Ove

rvie

w

45° BEND

68° BEND

88° BEND

88° BEND WITH STRAIGHT LINE

45° BRANCH

DN

DN

DN

DN kg/pcs. ART.NR

kg/pcs.

kg/pcs.

kg/pcs.

ART.NR.

ART.NR.

ART.NR.

75-S = Scandinavian norm. Further products available on request

DN kg/pcs. ART.NR

150 x 70

150 x 100

150 x 150

200 x 150

150 x 80

150 x 125

200 x 125

200 x 200

5.3

6.5

8.3

13.3

5.3

7.2

11.6

17.2

28192

28189

28191

28196

28193

28190

28195

28197

30

55

90

75

115

70

55

115

215

240

265

300

140

255

280

340

215

240

265

300

105

255

280

340

245

295

355

375

220

325

335

455

X1 X2 X3 L

50 x 50

70 x 70

100 x 70

125 x 100

70 x 50

100 x 50

100 x 100

0.9

1.2

2.4

3.9

1.0

1.9

2.9

28214

28207

28210

28211

28215

28209

28208

55

70

70

85

55

55

85

80

100

120

145

90

110

130

80

100

110

140

90

100

130

135

170

180

225

145

155

215

X1 X2 X3 L

50 x 50

70 x 70

80 x 50

100 x 50

100 x 75-S

100 x 100

125 x 70

125 x 100

150 x 50

150 x 125

70 x 50

75-S x 75-S

80 x 80

100 x 70

100 x 80

125 x 50

125 x 80

125 x 125

150 x 100

150 x 150

1.1

1.7

1.4

2.1

2.3

2.9

3.6

4.0

4.4

6.2

1.3

1.6

1.8

2.4

2.4

3.0

3.4

4.6

4.7

6.9

28233

28236

28240

28217

28219

28216

28224

28221

28230

28228

28235

28239

28241

28218

28220

28223

28225

28222

28226

28229

79

97

85

94

102

115

107

125

100

147

83

97

95

102

100

98

105

137

130

158

80

95

90

105

110

115

125

130

140

150

90

95

95

110

110

120

125

135

145

155

66

83

75

76

88

105

93

110

100

128

72

83

85

88

90

82

100

123

115

142

145

180

160

170

190

220

200

235

200

275

155

180

180

190

190

180

205

260

245

300

X1 X2 X3 L

50

75-S

100

150

70

80

125

200

0.3

0.4

0.8

1.6

0.4

0.5

1.1

3.1

28352

28347

28348

28350

28353

28354

28349

28351

L

30

35

40

50

35

35

45

60

15

45° BRANCH

68° BRANCH

88° BRANCH

PLUG

DN kg/pcs. ART.NR.

DN kg/pcs. ART.NR.

DN kg/pcs. ART.NR.

DN kg/pcs. ART.NR.

75-S = Scandinavian norm. Further products available on request

KML

PIPE

S A

ND

FIT

TIN

GS

Prod

uct o

verv

iew

A L

70/50

80/50

100/70

100/80

125/70

125/100

150/80

150/125

200/125

0.7

0.7

0.9

1.0

1.6

1.8

2.3

2.6

4.1

28406

28408

28391

28393

28396

28394

28402

28399

28404

10

13

16

14

28,5

12,5

39

12,5

37,5

75

80

85

90

90

95

100

110

120

75-S/50

100/50

100/75-S

125/50

125/80

150/70

150/100

200/100

200/150

0.6

0.9

0.9

1.4

1.7

2.2

2.4

4.1

4.3

28407

28390

28392

28395

28397

28401

28398

28403

28405

70 x 5010

25

10

38,5

26

41

25

50

25

75

80

75

85

95

100

105

115

125

100

150

125

200

7.0

12.8

10.0

25.2

28375

28377

28376

28378

H

83

112

101

137

G

160

215

190

265

d

100

150

125

200

A

200

250

225

300

F

230

280

255

330

L

340

395

370

465

50

75-S

100

70

80

2.3

2.8

4.8

2.8

3.5

28370

28372

28369

28371

28373

H

59

68

84

69

71

d1

53

73

104

73

73

d2

105

125

159

125

125

L

190

210

260

210

210

80

125

200

1.8

3.0

5.9

28364

28356

28361

118

170

245

220

200

200

100

150

2.7

4.0

28355

28360

145

195

200

200

D L

50

80

125

70

100

150

2.9

5.9

13.0

5.8

9.5

21.8

28384

28386

28381

28385

28380

28382

I

190

265

390

265

325

470

h

250

293

446

293

392

493

X1

182

200

316

200

282

348

X2

68

93

130

93

110

145

X3

122

172

260

172

215

325

X4

68

93

130

93

110

145

w

60

60

100

60

100

100

16

ECCENTRIC REDUCER DN kg/pcs. ART.NR.

DN

DN

DN kg/pcs. ART.NR.

kg/pcs. ART.NR.

kg/pcs. ART.NR.DOWNPIPE BRACKET

CLEANING PIPE WITH COVER

SIPHON DN kg/pcs. ART.NR.

75-S = Scandinavian norm. Further products available on request

CLEANING PIPE WITH COVER

KML

PIPE

S AN

D FI

TTIN

GS

Prod

uct

Ove

rvie

w

50

0.5

10

-

10

-

-

0.5

10

-

10

-

-

0.5

10

-

10

-

-

0.5

10

-

10

-

-

0.5

7

-

10

-

-

0.5

6

-

5

-

-

0.5

4

-

5

-

-

0.5

3

-

3

0.3

-

-

-

0.3

-

-

-

70 80 75-S 100 125 150 200 250 300

xx x x

x xx xx x

50

75-S

100

150

70

80

125

200

100

100

50

25

100

100

35

15

20903

23335

20906

20908

20904

20905

20907

27193

13-15

13-15

13-15

13-15

13-15

13-15

13-15

13-15

50

75-S

100

150

70

80*

125*

50

50

50

25

50

50

35

26680

26683

26685

26687

26682

26684

26686

13-15

13-15

13-15

13-15

13-15

13-15

13-15

17

Couplings Compatibility and axial restraint

Axial restraint (bar)

PREIS® Rapid coupling

PREIS® Rapid clamp

PREIS® CV - coupling

CV - clamp

Universal - clamp

Rapid5

CV5

Rapid5

CV5

Rapid5

CV3

Compatibility-chart

PREI

S® R

apid

Co

uplin

g

PREI

S® R

apid

Cl

amp

PREI

S® C

V Co

uplin

g

CV C

lam

p

Uni

vers

al -

clam

p

Couplings and clamps Properties

PREIS® Rapid coupling with EPDM gasket DN PU ART.NR.

• Building component approved according to EN877• Material: chrom steel 1.4520• A special coating provides a high protection level against corrosion of all lockers and fittings• Axial restraint up to 0,5 bar inner pressure• Locked with only one screw (up to DN100)• Tightening without special tools, only visual check necessary• Quick assembly and disassembly• Integrated EPDM lining• High lateral rigidity enables the pipes to be pre-assembled• Meets the corresponding fire safety requirements

DN PU ART.NR. Torque (Nm)

Torque (Nm)

* in preparation / PU = packing units / Art.Nr = article number

COU

PLIN

GS

• Applications: for underground laying and may also be exposed to all weather conditions for aggressive environments (when air contains salt,...)• Axial restraint up to 0,5 bar inner pressure• Locked with only one screw (up to DN100)• Materials: - Coupling: stainless steel V4A 1.4571 - Locked by a screw M6 x 45mm, 6mmHexagon socket: stainless steel A4-80 - Clamping bolt: stainless steel V4A 1.4404 - Rubber gasket for sound reduction: EPDM - Shore=55° +/- 5°

PREIS® Rapid INOX coupling with EPDM gasket

Prod

uct o

verv

iew

50

75-S

100

150

70

80

125

200

100

100

50

20

100

50

25

10

18405

18408

18409

18411

18406

18407

18410

18412

4-6

4-6

10-12

10-12

4-6

6-8

10-12

15-20

50

100

150*

70/80

125

25

25

10

25

10

21855

21857

21859

21856

21858

27-29

27-29

27-29

27-29

27-29

50

80

125

200*

70/75-S

100

150

10

10

10

1

10

10

5

24768

24770

24772

24349

24769

24771

24348

12-14

12-14

32-35

40-50

12-14

32-35

45-49

18

Couplings and clamps Properties

• Tried and tested coupling for all standard application in wastewater pipelines• Double screw locked• Suitable for situations with reduced height• May also be used for repair work• Does not meet the fire safety requirements

• Material: DD11 - galvanized• Clip collar with axial restraint• For internal pressure loads up to 10 bar• Two parts clip collar with claws and four Allen screws (up to DN 125)• The same tools to be used as PREIS® Rapid - couplings, therefore, no change of tools necessary - saves time• Applications: Pressurized pipes, rainwater and wastewater pipelines in areas affected by backwater

• Clip collar with axial restraint• For internal pressure loads up to 10 bar• Material: galvanized steel• Locker: galvanized steel• Screw size: - DN 50-80: cylinder head bolt with hexagon socket Including flat washer M8 x 50 - DN 100-150: cylinder head bolt with hexagon socket including flat washer M10 x 45• Applications: Rainwater and wastewater pipelines in areas at risk from backwater

PREIS® CV coupling with EPDM gasket

PREIS® Rapid clamp

CV clamp

DN PU ART.NR. Torque (Nm)

DN PU ART.NR. Torque (Nm)

DN PU ART.NR. Torque (Nm)

* in preparation / PU = packing units / Art.Nr = article number

COU

PLIN

GS

Prod

uct

Ove

rvie

w

50

80

70

100

125

50

20

50

20

10

18240

19999

19120

18656

19121

-

-

-

-

-

-

100

50

150

125

70

200

1

1

1

1

1

1

25773

25771

26308

26305

25772

26309

-

-

-

-

-

-

-

ALP115 100-115 120 0.45

AHP115 100-115 120 0.80

AUG1153 100-115 40-50 120 0.45

COU

PLIN

GS

19

• For connecting pipes to other materials (steel or plastics) to SML• With NORMACLAMP® TORRO® in 12mm range; stainless steel band 1.4016, powerful worm thread clamp• Material EPDM

• For connectiong cast iron pipes to HT-pipes or to PVC pipes with sockets or for connecting PVC-pipes to cast iron pipes with socket• Safes time• No double stock-keeping necessary (Mengenring and O-ring)• Safe connection• Material: EPDM

* PU = packing units / Art.Nr = article number

DN VE ART.NR.

DN VE ART.NR.

Fields of application: max internal pressure 0,6 bar without shear strengthHolding range: from 24 to 225 mmRecommended torque: up to 100 mm-3 Nm/from 100 mm-6 Nm

Example:

Product denomination

Spandi (mm)

Profile width(mm)

Weight(kg)

Example:

Product denomination

Spandi (mm)

Profile width(mm)

Weight(kg)

Fields of application: up to 0,6 barinternal pressure, without shear strengthHolding range: from 32 to 460 mmRecommended torque: up to 100 mm - 3 Nm / from 100 mm - 6 Nm

Example:

Product Span Adi (mm)

Span Bdi (mm)

Profile width(mm)

Weight(kg)

*) Material: Universal joints and universal couplings are made of high-quality, ozone-resistant EPDM-elastomer (etylene-propylendiene-rubber). Clamping braces made from austenitic stainless premium steel (1.4301, V2A). Resistance to chemicals: Contact with benzine has to be avoided and it may to be exposed to oil or solvents only in very restricted circumstances. High resistance to acids and alkaline solutions. Suitable for underground installation Resistant to UV light. Heat resistance: between -40°C and +120°C

Universal coupling LP 0,6 bar*

Rollfix

Konfix

Universal coupling HP 2,5 bar*

Universal joint 0,6 bar*

Fields of application: max. internal pressure 2,5 bar, exposed to shear strengthHolding range: from 55 to 385 mmRecommended torque: 10Nm

Prod

uct o

verv

iew

20

PIPE

ED

GE

PRO

TECT

ION

507075

80100125150200250300

170230220

250330410490640840

1000

584345

40302420151110

PREIS®PEP (Pipe Edge Protection)

Areas of application:

Advantages:

Material:

Please note:

Working temperature:

Storage:

Characteristics:

Pipe Edge Protection for PREIS® Drainage Systems cast iron drainage pipe systems (KML + SML), used succesully in the tests with PREIS® KML according to DIN EN 877 and RAL GZ 698.

• Separator with fingerlift for fast and easy detachment from the backing paper

• Fast and easy application to the cutting edge of the pipe

• quick installation without drying times

Butyl rubber with special polyethylene film

Silicone paper seperation layer with fingerlift for easy removal

store always cool and dry (+5°C bis +25°C) and UV-protectedMinimum shelf life 24 month(at +5°C bis +25°C)

first read and follow the installation instructionsPREIS®PEP according to application instructions (Page 3) to process

Processing from +5°C to +40°C

• mostly chemical resistant • very good adhesion• permanently flexible• inpermeable to water• resistant to aging

Assembly instruction

• PREIS®PEP is not resistant to oils and organic solvents (e.g. gasoline).

• If necessary, loosen the clamping screw of the connector before pushing it on.

• It is essential to use PREIS®PEP for cutting edges on KML pipes.

• PREIS®PEP is recommended as cut edge protection for SML pipes.

• Keep out of the reach of children!

You will find more information on the professional installation of PREIS® Drainage Systems in our technical documentation at www.preisgroup.com

Table longitudinal cutting

DNCut

PREIS®PEP[mm]

FertilityPREIS®PEP

[Edge/Tape]

Processing instructions:

for PREIS® Drainage Systems cast iron

drainage systems according to EN 877

Prod

uct

Ove

rvie

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21

Assembly instructions PREIS® PEP Instructions for use:

After cutting the pipe, break sharp edges on the in- and outside

Clean up in- and outside of the tubes surface 3 cm wide, until it is dry, free of dust and grease.

Cut PREIS®PEP on the length specified corresponding DN on the table (page 20).

Position PREIS®PEP on the inside of the cut pipe so that half the width (approx. 15 mm) protrudes beyond the edge of the pipe.

Remove the release film up to half the tape length.

Continue to 6Technical changes and misprints reserved.

PIPE

ED

GE

PRO

TECT

ION

Asse

mbl

y in

stru

ction

s

22

Montagehinweise

Hauptlüftung

z.B. DN 100Schmutzwasser

DN 50

z.B. DN 100

Lüftung bis über Dach

Kralle wenn Druckgrößer 0,5 bar

Hebeanlagez.B. DN 80

Kralle bei Druckleitung

Abwasserhebeanlage

Kralle beiRegenwasserleitungenunterhalb der Rückstauebene

Kralle bei Verzug

Straßenoberkante =Rückstauebene(wenn nicht örtlichanders festgelegt)

Zum Kanal

Brandschutzisolierungbei Brandschutzanforderungen

Regenwasser

= PREIS® Rapid-Verbinder

= PREIS® Kralle

Zulauf

Optional: Lüftung wird in die Hauptlüftung eingebunden

PREIS® KML Rohre, Formstücke und Verbindungssysteme sind nach EN 877 gefertigt und geprüft.Die KML-Rohre werden vom Verarbeiter auf die gewünschte Länge zugeschnitten. Die Schnittkanten sind mittels speziellem Kantenschutzband PREIS®PEP zu schützen – Montageanleitung beachten! Rohre und Formstücke werden mit den geeigneten Rohrschellen verbunden.

Waagrechte Leitungen müssen an allen Richtungsände-rungen und Abzweigen ausreichend befestigt werden. Fallleitungen sind mit einem Höchstabstand von 2m zu befestigen. In Gebäuden ab 5 Geschossen ist die Fallleitung ab DN 100 durch eine Fallrohrstütze gegen Absenkung zu sichern. Außerdem ist bei höheren Gebäuden in jedem weiteren fünften Geschoss eine Fallrohrstütze einzubauen.

Abwasserleitungen sind als drucklose Gefälleleitungen vorgesehen. Dies schließt jedoch nicht aus, dass unter bestimmten Betriebszuständen Drücke in den Leitungen auftreten können. Abwasser- und Lüftungsleitungen müssen deshalb bei einem inneren und äußeren Überdruck von 0 bis 0,5 bar unter den zwischen Ihnen und Ihrer Umgebung möglichen Wechselwirkungen dauernd dicht sein. Um diesen Drücken bestehen zu können, müssen die Leitungsteile längskraftschlüssig verbunden, gelagert bzw. befestigt werden.

Für die Längskraftschlüssigkeit der Verbindungen ist aber insbesondere dann Sorge zu tragen, wenn in Abwasser-leitungen höhere Innendrücke als 0,5 bar auftreten können, z.B. bei• Regenwasserleitungen• Leitungen im Rückstaubereich• Schmutzwasserleitungen ohne weiterer Ablaufstelle,

sofern diese durch mehrere Tiefgeschosse führen• Druckleitungen an Abwasserhebeanlagen

Rohrleitungen mit nicht längskraftschlüssigen Verbin-dungen, in denen planmäßig Innendruck herrscht oder dieser im Betriebszustand entstehen kann. Vor allem bei Richtungsänderungen sind die Rohrleitungen durch eine entsprechende Befestigung gegen Auseinandergleiten und Ausweichen der Achse zu sichern.

Die geforderte Längskraftschlüssigkeit wird bei KML-Rohren und KML-Formstücken durch die Absicherung der Verbindungen mit zusätzlichen Krallen erzielt (Innen-druckbelastung bis 10 bar).

Weiterführende technische Informationen entnehmen Sie bitte unserem technischen Katalog.

Mon

tage

hinw

eise

__23

PREISKML

allg

emeines

Assembly instructions

Firmly press PREIS®PEP on the in-ner tube without creases, remove the remaining release liner.

The ends of the PREIS®PEP must overlap (approx. 10 mm), a gap is not permitted.

If necessary, loosen the connector slightly and place it on the PREIS®PEP protected pipe end as usual and screw it tight.

Press PREIS®PEP firmly on the full inner tube circumference without wrinkles and tension.Attention: PREIS®PEP must not be stretched - tension forces!

Turn the PREIS®PEP inside out and press it all the way around on the outside of the pipe until the cut edge is completely surrounded by the PREIS®PEP special tape.

Technical changes and misprints reserved.

FINISHED!

PIPE

ED

GE

PRO

TECT

ION

Prod

uct

Ove

rvie

w

Montagehinweise

Hauptlüftung

z.B. DN 100Schmutzwasser

DN 50

z.B. DN 100

Lüftung bis über Dach

Kralle wenn Druckgrößer 0,5 bar

Hebeanlagez.B. DN 80

Kralle bei Druckleitung

Abwasserhebeanlage

Kralle beiRegenwasserleitungenunterhalb der Rückstauebene

Kralle bei Verzug

Straßenoberkante =Rückstauebene(wenn nicht örtlichanders festgelegt)

Zum Kanal

Brandschutzisolierungbei Brandschutzanforderungen

Regenwasser

= PREIS® Rapid-Verbinder

= PREIS® Kralle

Zulauf

Optional: Lüftung wird in die Hauptlüftung eingebunden

PREIS® KML Rohre, Formstücke und Verbindungssysteme sind nach EN 877 gefertigt und geprüft.Die KML-Rohre werden vom Verarbeiter auf die gewünschte Länge zugeschnitten. Die Schnittkanten sind mittels speziellem Kantenschutzband PREIS®PEP zu schützen – Montageanleitung beachten! Rohre und Formstücke werden mit den geeigneten Rohrschellen verbunden.

Waagrechte Leitungen müssen an allen Richtungsände-rungen und Abzweigen ausreichend befestigt werden. Fallleitungen sind mit einem Höchstabstand von 2m zu befestigen. In Gebäuden ab 5 Geschossen ist die Fallleitung ab DN 100 durch eine Fallrohrstütze gegen Absenkung zu sichern. Außerdem ist bei höheren Gebäuden in jedem weiteren fünften Geschoss eine Fallrohrstütze einzubauen.

Abwasserleitungen sind als drucklose Gefälleleitungen vorgesehen. Dies schließt jedoch nicht aus, dass unter bestimmten Betriebszuständen Drücke in den Leitungen auftreten können. Abwasser- und Lüftungsleitungen müssen deshalb bei einem inneren und äußeren Überdruck von 0 bis 0,5 bar unter den zwischen Ihnen und Ihrer Umgebung möglichen Wechselwirkungen dauernd dicht sein. Um diesen Drücken bestehen zu können, müssen die Leitungsteile längskraftschlüssig verbunden, gelagert bzw. befestigt werden.

Für die Längskraftschlüssigkeit der Verbindungen ist aber insbesondere dann Sorge zu tragen, wenn in Abwasser-leitungen höhere Innendrücke als 0,5 bar auftreten können, z.B. bei• Regenwasserleitungen• Leitungen im Rückstaubereich• Schmutzwasserleitungen ohne weiterer Ablaufstelle,

sofern diese durch mehrere Tiefgeschosse führen• Druckleitungen an Abwasserhebeanlagen

Rohrleitungen mit nicht längskraftschlüssigen Verbin-dungen, in denen planmäßig Innendruck herrscht oder dieser im Betriebszustand entstehen kann. Vor allem bei Richtungsänderungen sind die Rohrleitungen durch eine entsprechende Befestigung gegen Auseinandergleiten und Ausweichen der Achse zu sichern.

Die geforderte Längskraftschlüssigkeit wird bei KML-Rohren und KML-Formstücken durch die Absicherung der Verbindungen mit zusätzlichen Krallen erzielt (Innen-druckbelastung bis 10 bar).

Weiterführende technische Informationen entnehmen Sie bitte unserem technischen Katalog.

Mon

tage

hinw

eise

__23

PREISKML

allg

emeines

23

Assembly and installation instructions

GEN

ERA

L

PREIS® KML pipes, fittings and coupling systems are pro-duced and inspected according to EN 877. The KML pipes are cut to the required length directly by the personnel working with the material. Pipes and fit-tings are joined with suitable pipe clamps.

Horizontal pipes have to be adequately fastened at all turns and branches. Downpipes have to be fastened at a maximum distance of 2 m. In buildings with 5 floors or more, the downpipes of DN 100 or larger should be secu-red against sinking by means of a downpipe support. Ad-ditionally for higher buildings a downpipe support should be fitted at every subsequent fifth storey.

Drainage pipes are planned as unpressurized gravity flow lines. However, this does not prevent the pipe being un-der pressure if certain operating conditions occur. As drai-nage and ventilation pipes are subject to possible inter-actions between the pipes and their environment, they have to be permanently leak-tight against internal and external pressure of between 0 and 0,5 bar. To sustain this pressure, those pipe parts subject to longitudinal move-ment must be fitted along the longitudinal axis, properly supported and secured.

This kind of fitting has to be used whenever interior pres-sure exceeding 0,5 bar may arise in the drainage pipes, such as in the following case:

• Rainwater pipes• Pipes in the blackwater basin• Wastewater pipes which run through more than one basement without further outlets• Pressure pipes at wastewater pumps

Non-friction-fitted pipelines subject to possible internal pressure or pressure developing during operation. These pipes must be provided with a suitable fixture, above all along in turn, to secure the axes from slipping apart and separating.

The required resistance of the pipe and fitting connec-tions to longitudinal forces is achieved by installing additi-onal clamps (internal pressure load up to 10 bar possible) at the joints.

Further information on technical issues can be found in our brochure for technical specifications and details.

Asse

mbl

y in

stru

ction

s

Fire protection insulation for fire-proofing requirements

e.g. DN 100Waste water

Ventilation

Rainwater

= PREIS® Rapid coupling

= PREIS® Clamp

e.g. DN 100

Clamp for warpage

Top edge of the road back pressure area (where not-hing is stipulated to the contrary locally)

Clamp for pressure pipe

Optional: venting systemintegrated in the mainventing system

Ventilation over the roof

Clamp for pressuregreater than 0,5 bar

Pump station e.g. DN 80

Clamp for rainwaterpipes below the backpressure level

To duct

Inlet

Sewage pump station

PREIS & CO

FERRO-PREIS

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Head office

PREIS & CO Ges.m.b.HJosef Nitsch-Straße 5A-2763 Pernitz, AustriaTel: +43 (0)2632/733 55-0Fax: +43 (0)2632/729 76office@preis-co.at

Foundry products

FERRO-PREIS d.o.oDr. Tome Bratkovica 2HR-40000 Cakovec, CroatiaTel: +385 (0)40/384 206Fax: +385 (0)40/384 209office@ferro-preis.com

Your PREIS® SML sales representative:

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WEBSITE. Stay up-to-date and visit our homepage.www.preisgroup.com