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K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN
K.M.Ashraf & Sons (Pvt) Ltd.
Head Office PakistanPull Aik Amin Abad Road Sialkot, Pakistan.Tel:+92 52 3540645-7Fax:+92523540514Email:[email protected] [email protected] Marketing Office USA109 White Oak Lane Ste 54, Old Bridge NJ 08857 USATell#: +1 732 607 6312 Fax#: +1 732 607 6313E- Mail : [email protected]
2nd MANUFACTURING UNITK. M. ASHRAF & SONS PROTECTIVE GOODS PVT LTD
EPZ Sumbrial Sialkot, Pakistan
OVERSEASE UNIT Frist Appreal Manufacturing ( Pty ) Ltd 109 HA-Nyenye Maputsoe Lesotho.
K.M.Ashraf & Sons (Pvt) Ltd.
K.M.Ashraf & Sons (Pvt) Ltd.
Board Of DirectorsMr. Khawaja Anjum ChairmanMr. Khawaja Musharraf Chief ExecutiveMr. Khawaja Shazad DirectorMr. Khawaja Farooq DirectorMr. Khawaja Arfan DirectorMr. Khawaja Rizwan Director
Mrs. Khursheed Begum Director
K.M.Ashraf & Sons (Pvt) Ltd.
Established in 1983Converted into Pvt. Ltd 1996
Import Reg. No.: W066505 Export Reg. No.: W099174 Company Registration # L-08777 Factory Area Pakistan 200,000 SQft Factory Area Lesotho 15,000 SQft Factory Area EPZ Sumbrial 15,000 SQft
K.M.Ashraf & Sons (Pvt) Ltd.
MANAGEMENT SYSTEM STRUCTURE
Certifications WRAP ISO 9002
Compliant For Russell From CSCC
K.M.Ashraf & Sons (Pvt) Ltd.
Memberships Atlanta Agreement for eliminating child
labor Executive Committee Sialkot Chamber of Commerce & Industries
Pakistan Garments Association Pakistan Gloves Association Pakistan Sports goods Association
Pakistan Hosiery Association
WARP KNITTING PLANT
RIUS WARPING & CREAL UNIT
MODEL #: US60021”X21” BEAM Size650 CREAL SPINDLES MADE IN SPAIN
WARP KNITTING PLANT
1-Model # 3-EBD+EBA DIGITAL (NR#20347) Company’s Name = LIBA
COPCENTRA Capacity: - = 400 KG/DAY Number of Machines = 1 1-Model # 3-EBC(COMPUTERIZED)+EAC
(NR#8881) Company’s Name = LIBA
COPCENTRA Capacity: - = 500 KG/DAY Number of Machines = 1 1-Model # KARL MAIR KS3 (NR#59839) Company’s Name = KARL MAIR Capacity: - = 400 KG/DAY Number of Machines = 1
40 ton/Month
Dyeing
1-Model # ALL F1T-60 Sample MachineCompany’s Name = Fong’s Hong KongCapacity: - = 50-60 KGNumber of Machines = 1 2-Model # ECO – 8 – D1TCompany’s Name = Fong’s Hong KongCapacity: - = 200-250 KGNumber of Machines = 1 3-Model # ECO – 8 – D2TCompany’s Name = Fong’s Hong KongCapacity: - = 400-500 KGNumber of Machines = 3
Capacity 7 ton/day
1) Machine Name = Stanter 5-Chamber Heat SettingModel # = LVK-4000-320X5Capacity: - = 3000-4000 KGCompany’s Name = Virock ChinaNumber of Machines = 12) Machine Name = Slitting MachineModel # = TTS-2300Capacity: - = 3000-4000 KGCompany’s Name = TEX-MACNumber of Machines = 13) Machine Name = Hydro MachineModel # = TCO-1200Capacity: - = 3000-4000 KGCompany’s Name = TEX-MACNumber of Machines = 2
Dyeing Finishing
1) Machine Name = SpectrophotometerModel # = 600Company’s Name = Data Color USANumber of Machines = 12) Machine Name = Dyeing Lab MachineModel # = SDM2-12-140Company’s Name = Fong’s Hong Kong Number of Machines = 13) Machine Name = Digital Temperature TankModel # = HH-4Made in: - = ChinaNumber of Machines = 14) Machine Name = Electronic BalanceModel # = GF-300Made in: - = JapanNumber of Machines = 1
Dyeing Lab
Dyeing Lab
K.M.Ashraf & Sons (Pvt) Ltd.
SPECIAL FINISHES DRI-FIT (MOISTURE MANAGEMENT) COOL PLUS PROPERTY THROUGH YARN AND
CONSTRUCTION. ANTIMICROBIAL TREATMENT. ULTRA VOILET PROTECTION. STAIN RELEASE. ANTI CREASE TREATMENT.
Supporting Machines
Boiler Model # = BN-320Heating SurfaceCompany’s Name =RUSTON (England)Capacity: - = 1550 Square FeetNumber of Machines =1
CompressorModel # = RS-15-KWCompany’s Name = RENNER (Germany)Capacity: - = Maximum 10-PSINumber of Machines =1
GERBER GARMENT TECHNOLOGY Plotter P-2000, Spain 01Digitizer 01
LASER APPLIQUE CUTTER
YM LASER CMA-1680 CHINA 01
CLOTH CUTTERS 15
Cutting
Embroidery MachinesTajima 20- Heads 09– Colors = 02 Machines Barudan 20- Heads 05- Colors = 01 Machine Tajima 04- Heads 09– Colors = 01 Machine
Embroidery
1200 KVA STANDBY POWER GENERATION UNIT
STANDBY POWER GENERATION
Production Lines 1000 sewing machines split into 8 units for Shirt,
Bottoms & compression shorts.
Pruduction Capacities Daily Annual
Bottoms 10.000 Pcs. 03 million Pcs.
Shirt 4.000 Pcs. 1,2 million Pcs. Compression Shorts 2.000 Pcs. 600.000
Pcs. Others 2.000 Pcs. 600.000 Pcs.
SEWING
Machine Details L/S 400 FEEDO 05OVER LOCK 175 FLAT LOCK 140ZIG ZAG 150 BUTTON HOLE 35BARTAKE 40 ROUND HOLE 102-NEEDLE 25 E/FOLDER 25BUTTON FIXING 12 AUTO BONE POCKET 02CAD DESIGNING 01 AUTO FUSING 02FABRIC SPREADING 10
SEWING
Main Customers are ;FRUIT OF THE LOOMSRUSSELL/BIKEDON ALLESONRAWLINGSREEBOKADAMS USAWILSONRIDDELL
SEWING
•Raw Fabric Control Process Control (CPI)
Quality Control (By day and UV light)
QUALITY CONTROL
•Dyeing Process In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor)
Fınal Quality Control
Laboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.)
Fabric approvals based on JC Penny 4 point system
Lot to Lot continuity record maintain for 2 Years
Roll to Roll Continuity record maintain for 1 Year
QUALITY CONTROL
• Cutting & Sewing Process Cuttıng, in-line and final process controls done
accordıng to Customers Required standards.
In-Line Process Control (AQL 2.5)
3 check stations in each sewing flow
100% Garment Quality checked by Quality Control Department throughout the process. Quality Reports maintained of each process.
• QA Inspections Finished Garments Quality assured by QA Dept. Through
batch audit, pre final & final audit.
Final Inspection performed by QA Dept. Independent Inspectors reporting directly to the Director Operations / Marketing Manager.
QUALITY CONTROL DEPT.
K.M.Ashraf & Sons (Pvt) Ltd.Complied with local laws and globally
accepted standardson
Child Labor, Laws and Workplace Regulations,
Compensation and Benefits,Hours of Work,
Health And Safety, Environment,Customs Compliance
We have been awarded the `WRAP` certificate that shows our compliance with the above mentioned standards
SOCIALLY RESPONSIBLE WORKPLACE
HUMAN RESOURCES DEPARTMENT
Training ISO 9002 Quality Management System WRAP- Worldwide Responsible Apparel Production First Aid Fire Training Worker Health & Safety Technical training
Job & Performance Evaluations
Doctor and nurses for health care. Transportation and meal. Job skill competitions. Insurance from national insurance
organizations. Labor Union
SOCIAL RIGHTS AND ACTIVITIES
CUSTOMER EVALUATIONS
RUSSELL RAWLINGS REEBOK ADAMS USA WILSON RIDDELL
K.M.Ashraf & Sons (Pvt) Ltd.
SIALKOT, PAKISTAN