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Top Quality PTFE-based materials for every applicationKLINGER – The global leader in static sealing
KLINGERtop-chemA milestone in PTFE gasketing
KLINGERsoft-chem
®
®
KLINGER®top-chem 2000:Universal gasket material for highsurface pressures at simultaneoushigh temperatures
KLINGER®top-chem 2000 offers theadvantages of PTFE gaskets withoutthe disadvantages commonly associated with PTFE materials. This allows you to use these mate-rials in applications where tradi-tionally they are unsuitable, savingyou maintenance time and improvingplant safety.
Material characteristicsThe universal heavy-duty gasketfor an extremely wide range ofapplications in the chemical andpetrochemical industries as wellas in the shipbuilding industry forchemical tanker applications.
Due to its unique load bearingproperties it is able to withstandhigh temperatures and pressuresand it is the only PTFE gasket witha Fire Safe Certificate.
It is also the first choice in thefood sector and in the pharma-ceutical industry, for steam appli-cations and in oxygen pipes andwhere special requirements aremade acc. to TA Luft (GermanClean Air regulation).
Advantages in the use of KLINGER ®top-chem 2000With KLINGER®top-chem 2000 thehigh relaxation typical of standardfilled PTFE gaskets is not observed.At a load of 50 MPa and a tempera-ture of 200°C the relaxation of thismaterial is only just 2%.
This ensures that bolt forces are maintained even under severeconditions.
Therefor it is not necessary toretighten the bolts and the risk ofincreasing the leakage through lossin surface pressure is minimized.This behaviour is unique in theworld of PTFE gaskets and can justbe achieved with the use ofKLINGER®top-chem 2000.
KLINGER®top-chem 2000
Basis:PTFE filled with silicon-carbide.
KLINGER®top-chem 2000 hasexcellent chemical resistance in
strongly acidicand alkaline appli-cations and offersexceptional performance inapplications withhigh mechanicalrequirements athigh temperatures.
1,500 x 1,500 mm1.0 mm, 1.5 mm, 2.0 mm, 3.0 mmthickness ± 10%, lenght ± 50 mm,width ± 50mmOther thicknesses and sizes onrequest.
SizesThicknessesTolerances
BAM certificate (200°C/ 100 bar)also approved for liquid oxygen ser-vice, KTW approval, DIN-DVGW,Fire Safe, FDA conformity, TA-Luft,Germanischer Lloyd, United StatesCoast Guard, Registro ItalianoNavale, Det Norske Veritas AS
50–50–100–150–200 0°C
p ipba
ri
20
30
40
50
60
70
80
90
20022
10011 15011 200 250
10011
DIN 2690/ DIN EN 1514-1form IBC up to PN 40*
*Gaskets according to DIN 2690are only standardised up to PN 40
Compressibility ASTM F 36 J Recovery ASTM F 36 J min Stress relaxation DIN 52913
Klinger cold / hot compression 50 MPaTightness DIN 3535/6 Tightness DIN 28090-2Thickness/weight increase
DensityRef. thickness of measured values
If your operating temperatures and pressures fall within this field, a technical examination is normallyunnecessary.
If your operating temperatures and pressures are within this field, atechnical examination is recommended.
If your operating temperaturesand pressures are within this ”open”field, a technical examination isalways necessary.
50 MPa, 16 h/300°C30 MPa, 16 h/150°Cthickness decrease at 23°Cthickness decrease at 260°C
H2 SO4, 100%: 18 h/23°CHNO3, 100%: 18 h/23°CNaOH, 33%: 72 h/110°C
2553528
25
0.5 0.051/1
– 1/32.5 1.5
%%
MPaMPa
%%
ml/minmg/s x m
%%%
g/cm3
mm
Dimensions of the standardsheets
Typical values
The pT diagram
Certificatesand approvals
SizesThicknessesTolerances
Compressibility ASTM F 36 J Recovery ASTM F 36 J min Stress relaxation DIN 52913
Klinger cold / hot compression 50 MPa (25 MPa at Top-chem 2003) Tightness DIN 3535/6 Tightness DIN 28090-2Thickness/weight increase
DensityRef. thickness of measured values
If your operating temperatures and pressures fall within this field, a technical examination is normallyunnecessary.
If your operating temperatures and pressures are within this field, atechnical examination is recommended.
If your operating temperaturesand pressures are within this ”open”field, a technical examination isalways necessary.
Dimensions of the standardsheets
*Gaskets according to DIN 2690are only standardised up to PN 40
Typical values
The pT diagram
Certificatesand approvals
KLINGER®top-chem 2003/ 2005/ 2006
50–50100150–200 0 °C
p ipba
ri
20
30
40
50
60
70
80
90
20022
10011 15011 200 250
10011
DIN 2690/ DIN EN 1514-1form IBC up to PN 40*
KLINGER®top-chem 2006
The first choice for applications in the food andpharmaceutical industryBasis: PTFE filled with Barium sulfate.KLINGER®top-chem 2006 has goodchemical resistance in strongly alkaline conditions and good mechanical properties at mediumand low temperatures and loads.KLINGER®top-chem 2006 is opti-mised for caustic conditions andalso suitable for a wide range ofapplications in the chemical industry.Because it is free from pigments,this material is especially suited tofood and pharmaceutical applications.
1,500 x 1,500 mm1.0 mm, 1.5 mm, 2.0 mm, 3.0 mmthickness ± 10%, lenght ± 50 mm,width ± 50mmOther thicknesses and sizes onrequest.
BAM certificate (200°C/ 130 bar)also approved for liquid oxygen service,KTW approval, DIN-DVGWFDA conformityTA-LuftGermanischer Lloyd
50 MPa, 16 h/300°C30 MPa, 16 h/150°Cthickness decrease at 23°Cthickness decrease at 260°C
H2 SO4, 100%: 18 h/23°CHNO3, 100%: 18 h/23°CNaOH, 33%: 72 h/110°C
440–
181040
0.10.01
–1/21/13.0 1.5
%%
MPaMPa
%%
ml/minmg/s x m
%%%
g/cm3
mm
50–50100150–200 0 °C
p ippba
ri
20
30
40
50
60
70
80
90
20022
10011 15011 200 250
10011
DIN 2690/ DIN EN 1514-1form IBC up to PN 40*
KLINGER®top-chem 2005
Outstanding performance inacidic applications for thechemical industryBasis: PTFE filled with inorganic fillers.KLINGER®top-chem 2005 has excellent chemical resistance instrongly acidic applications and issuitable for a wide range of appli-cations in the chemical industrie. It has good mechanical properties at medium temperatures and loads.The material is the economical alternative at the usage of modifiedPTFE gaskets.
1,500 x 1,500 mm1.0 mm, 1.5 mm, 2.0 mm, 3.0 mmthickness ± 10%, lenght ± 50 mm,width ± 50mmOther thicknesses and sizes onrequest.
BAM certificate (200°C/ 100 bar)also approved for liquid oxygen service,KTW approval, DIN-DVGWFDA conformityTA-LuftGermanischer Lloyd
50 MPa, 16 h/300°C30 MPa, 16 h/150°Cthickness decrease at 23°Cthickness decrease at 260°C
H2 SO4, 100%: 18 h/23°CHNO3, 100%: 18 h/23°CNaOH, 33%: 72 h/110°C
340–
251030
0.1 0.011/11/2
–2.2 1.5
%%
MPaMPa
%%
ml/minmg/s x m
%%%
g/cm3
mm
KLINGER®top-chem 2003
Great compressibility for atight seal even at low surfaceloadsBasis: PTFE filled with hollowglass-microspheres.KLINGER®top-chem2003 has a highcompressibility and is ideal formaintaining a tight seal even at lowsurface loads and temperatures.KLINGER®top-chem2003 has excel-lent chemical resistance in stronglyacidic and alkaline applications andexcellent mechanical properties atmedium temperatures and loads.Special mention should be given toits high gas tightness at even lowsurface loads.
1,500 x 1,500 mm1.0 mm, 1.5 mm, 2.0 mm, 3.0 mmthickness ± 10%, lenght ± 50 mm,width ± 50mmOther thicknesses and sizes onrequest.
BAM certificate (60°C/ 20 bar) alsoapproved for liquid oxygen service,KTW approval, DIN-DVGW,FDA conformity, TA-Luft,Germanischer Lloyd
50–50–100–150–200 0°C
p ippba
ri
20
30
40
50
60
70
80
90
20022
10011 15011 200 250
10011
form IBC up to PN 40*
50 MPa, 16 h/300°C30 MPa, 16 h/150°Cthickness decrease at 23°Cthickness decrease at 260°C
H2 SO4, 100%: 18 h/23°CHNO3, 100%: 18 h/23°CNaOH, 33%: 72 h/110°C
1735
–14
938
0.10.011/10/51/51.5 2.0
%%
MPaMPa
%%
ml/minmg/s x m
%%%
g/cm3
mm
-50-100-1 °C
p ippba
ri
20
0
30
40
50
60
70
80
90
10011 15011 350300200 250 400
10011
Compressibility ASTM F 36 J Recovery ASTM F 36 J min Stress relaxation DIN 52913
Klinger cold / hot compression 25 MPaTightness DIN 3535/6 Tightness DIN 28090-2Chemical resistance
DensityRef. thickness of measured values
KLINGER®soft-chem
The softest PTFE material for applications where justminimal surface pressures arepossibleMultidirectional expanded PTFE
material. Excellent corrosion resistancetogether with superiorcreep resistance andsealability create a high-grade gasket materialfor a wide applicationfield. The best choicefor economical plant-wide use on services upto 260°C and pressuresup to 200 bar.
1,500 x 1,500 mm1.5 mm, 2.0 mm, 3.0 mmthickness ± 10%, lenght ± 50 mm,width ± 50mmOther thicknesses and sizes onrequest.
Highest Sealability.Excellent chemical resistance.Excellent compensation of irregu-larities of the sealing surface.Superior creep resistance.Overloading is practically impossible.Very easy to process.
50 MPa, 16 h/300°C30 MPa, 16 h/150°Cthickness decrease at 23°Cthickness decrease at 150°C
50-6013-17
–123530–
0.010-14
0.92.0
%%
MPaMPa
%%
ml/minmg/s x m
pH
g/cm3
mm
Dimensions of the standardsheets
*Gaskets according to DIN 2690are only standardised up to PN 40
Typical values
The pT diagram
Advantages
KLINGER®soft-chem
KLINGER®top-chem:A complete sealing package for safe performance
KLINGER®top-chem offer the advan-tages of PTFE gaskets without thedisadvantages commonly associatedwith PTFE materials. This allows youto use these materials in applicationswhere traditionally they are unsuit-able, saving you maintenance timeand improving plant safety.
The Complex Demands on aGasketThe successful operation of a gasketdepends upon a multiplicity of factors. Many who use static gasketsbelieve that the values quoted formaximum admissible temperatureand maximum operating pressure areinherent properties or characteristicsof gaskets and gasket materials.
Unfortunately, this is not the case.
The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors. Therefore a definite statement of these values forgaskets material is not possible.
Ask your local KLINGER ® Dealer
for more informationsand samples of
KLINGER®top-chem products
AcetaldehydeAcetamide
Acetic acid Acetic acid ester
AcetoneAcetylene
Adipic acidAir
AlumAluminium acetate
Aluminium chlorateAluminium chloride
AmmoniaAmmonium carbonate
Ammonium chlorideAmmonium diphosphate
Ammonium hydroxideAmyl acetate
AnilineAnon cyclohexanone
Arcton 12Arcton 22
AsphaltAviation fuel
Barium chlorideBenzene
Benzoic acidBlast furnace gas
Bleaching solutionBoiler feed water
BoraxBoric acid
BrineButane
ButanolButanone
Butyl acetateButylamine
Butyle alcoholButyric acid
Caesium meltCalcium chloride
Calcium hydroxide
Medium 2000 2003 2005 2006KLINGER ®top-chem soft-
chem
● 260°C
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▲ –
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Calcium hypochloriteCalcium sulphate
Carbolic acidCarbon dioxide
Carbon disulphideCarbon tetrachloride
Castor oilChlorine water
Chlorine, dryChlorine, moist
ChloroformChromic acid
Citric acidChlorotrifluoride
Condensation waterCopper acetate
Copper sulphateCreosote
CresolCrude oil
CyclohexanolDecahydronaphthalene
Dibenzyl etherDibutyl phthalate
Diesel oilDimethyl formamide
DiphylDye bathEthaneEthanol
Ethyl acetateEthyl alcoholEthyl chloride
Ethyl etherEthylendiamine
EthyleneEthylene chloride
Ethylene glycolFluorine dioxide
Fluorine gaseousFluorine liquid
Fluorosilicic acidFormaldehyde
FormamideFormic acid
Freon 12Freon 22
Generator gasGlacial acetic acid
GlycerineHeating oil
HeptaneHydraulic oil
Hydraulic oil 2Hydraulic oil 3
Hydrazine hydrateHydrochloric acid
Medium 2000 2003 2005 2006KLINGER ®top-chem soft-
chem
● 260°C
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Chemical resistances of the 5 gasket materials
● resistant(Suitable for the appropriate use as a
compressed gasket between flange areas) ■ suitable with sufficient surface stress
▲ do not use without contacting manufacturer
Temperatures are max. values
Hydrofluoric acidHydrofluosilic acid
HydrogenHydrogen chlorideHydrogen peroxide
IsooctaneIsopropyl alcohol
KeroseneLactic acidLead acetate
Lead arsenateLinseed oil
Lithium meltMagnesium sulphate
Malic acidMEK butanone
MethaneMethyl alcoholMethyl chloride
Methylene chlorideMineral oil no. 1Mineral oil no. 2Monochlorethane
NaphthaNatural gasNitric acid
NitrobenzeneNitrogenOctane
OilOleanolic acid
Oleic acidOxalic acid
OxygenPalminic acid
PentanePerchlorethylene
PetroleumPetroleum benzin
Petroleum etherPhenol
Phosphoric acidPhthalic acid
Polychl. biphenyls.Potassium acetate
Potassium carbonatePotassium chloratePotassium chloride
Potass. chrom.sulph.Potassium cyanide
Potassium dichrom. Potassium hydroxide
Potassium hypochl.Potassium iodide
Potassium meltPotassium nitratePotassium nitrite
Potassium permang.PropanePydraulPyridine
Rape seed oilRubidium melt
Salicylic acidSea water
Silicon oilSkydrol 500
SoapSoda
Sodium aluminateSodium bicarbonate
Sodium bisulphiteSodium chlorideSodium cyanide
Sodium hydroxideSodium melt
Sodium silicateSodium sulphideSodium sulphate
Spinning bathsSpirit
StarchSteam
Stearic acidSugar
Sulphur dioxideSulphuric acid
Sulphurous acidTable saltTannic acid
TanninTar
Tartaric acidTetrachloroethane
TetrahydronaphthaleToluene
Town gasTransformer oil
TrichloroethyleneTriethanolamine
TurpentineUrea
Vinyl acetateWater
Water flaskWater vapour
White spiritXylene
Medium 2000 2003 2005 2006KLINGER ®top-chem soft-
chem
● 175°C
▲ –
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Medium 2000 2003 2005 2006KLINGER ®top-chem soft-
chem
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We have devised a tried and tested method,
to guide you step by step to the right gasketfor your needs.
Rich. Klinger Dichtungstechnik GmbH & Co KGAm Kanal 8-10A-2352 Gumpoldskirchen, AustriaTel ++43 (0) 2252/62599-137Fax ++43 (0) 2252/62599-296e-mail: [email protected]://www.klinger.co.at
Subject to technical alterations. Issue: July 2008
Certified according to DIN EN ISO 9001:2000
1. Applications overview:The gasket characteristics comparedwith the criteria to be met in typicalapplication.
2. Product documentation:A separate data sheet is supplied foreach gasket in our range.The pT diagrams are an invaluableaid to selecting the gasket most suitable for a particular application.
3. Data on chemical resistance:This section indicates the resistanceof the individual Klinger gaskets toover 200 chemicals in common use.
4. Technical information by Fax:Let us have the details of your particular gasket requirements andyou will receive a prompt reply, insome cases within 24 hours.
5. Sealing calculationson your PC:For the experienced specialist wehave developed a powerful programwhich will answer all your questionson gasket construction, design andmaintenance. We supply the softwarewith on-line help.
6. Ideally you should run your own tests:We will supply the materials youneed to carry out tests under yourown operating conditions.
7. On-site advice:With particularly difficult problemswe shall be glad to advice you on-site. We can supply productsadapted from our existing range orcustom-formulated products.
Powerful sealing calculation withonline help on CD-ROM
![[CHEM] Chem Nomenclature](https://img.dokumen.tips/doc/110x75/577dabac1a28ab223f8ccaec/chem-chem-nomenclature.jpg)
