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DIESEL GENERATOR
S I N G L E - P H A S E : K D E 2 2 0 0 X / E / C K D E 2 5 0 0 E K D E 3 5 0 0 X / E / C / T K D E 5 0 0 0 X / E / T K D E 6 5 0 0 X / E / T K D E 67 0 0 T / TA K D A 67 0 0 TA / TA OT H R E E - P H A S E : K D E 6 5 0 0 X 3 / E 3 / T 3 K D E 67 0 0 T 3 / TA 3 K D A 67 0 0 TA 3 / TA O 3
!! ATTENTION
diesel generators.
diesel generating set. However, the
manual may vary with the development of the products in the future.
Diesel generating set will meet your requirement if you operate it according to the
manual instruction. Otherwise serious personal injury and equipment damage will
result.
So, reconfirms that you must to read and understand this manual before operating
the generating set.
Please note the warning labels on the generator.
-43-
The conditions of generator rated output:
Altitude: 0 m Ambient temperature: 25 Relative humidity: 30%
Ambient modified coefficient: C (Relative humidity 30%)
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04
Counting example:
When the rated power of generator is P =5KW, altitude is 1000m, ambient N
temperature is 35 , relative humidity is 80%, the rated power of generator is:
P=P (C-0.02) = 5 (0.82-0.02) = 4KWN
2. Modified coefficient table of ambient condition power
Ambient temperature ( )Altitude
(m)
0
500
1000
2000
3000
4000
25
1
0.93
0.87
0.75
0.64
0.54
30
0.98
0.91
0.85
0.73
0.62
0.52
35
0.96
0.89
0.82
0.71
0.6
0.5
40
0.93
0.87
0.80
0.69
0.58
0.48
45
0.90
0.84
0.78
0.66
0.56
0.46
5. BATTERY USAGE
The battery of open frame generator set is optional,
users should choose and buy suitable battery before
operation.
The battery of silent generator set adopts advanced
technique without maintenance, users need not fill
water and add electrolyte.
Observe the status displays of battery:
Blue: the battery is in good condition
White: the electricity is not enough, need to charge.
Red: the electrolyte is not enough, need to change.
Battery usage:
Shut down the power after removing the battery cathodal wire when checking and
maintaining generator. Connect battery anode then cathode.
Stop charge quickly after the battery is fully charged.
When the battery is too hot in charging, recharge after stopping for a while.
6.The installation and maintenance of generator should be operated professional
maintainer.
7. Restrict application of generator in high-hazard risk to causing fire area.
8. Don't pour waste oil into the sewer or the river to prevent environment pollution.
The exhaust oil from generator must be stored in container. To deal with bad
matter, such as fuel, oil cooling water, solvent, filter and battery, according to the
law.
9.The exhaust gas and fuel of generator are poisonous. Please operate carefully.
-42-
13. APPENDIX
Ambient temperature 25
1. The choice of the electric cable
The choice of the electric cable depends on the allowable current of the cable
and the distance between the load and the generator. And the cable section
should be big enough.
If the current in the cable is bigger than the allowable current, it will become over
hot and the cable will be burnt. If the cable is long and thin, the input voltage of
the electric appliance will be not enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".
The relations among of the allowable current, and length, section of the Insulating
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V.
Potential (v) = Current (A) 3Length
Section area
1
58
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
No.Copper
cables model
21.5mm
22.5mm
24mm
26mm
210mm
216mm
225mm
235mm
250mm
270mm
295mm
2120mm
2150mm
2185mm
2240mm
VoltageDropmv/M
Single coreCurrent capacity
(25 )(A)
VoltageDropmv/M
Three coresCurrent capacity
(25 )(A)
VoltageDropmv/M
Four coresCurrent capacity
(25 )(A)
VV22
20
28
38
48
65
88
113
142
171
218
265
305
355
410
490
YJV22
25
35
50
60
85
110
157
192
232
294
355
410
478
550
660
30.86
18.9
11.76
7.86
4.67
2.95
1.87
1.35
1.01
0.71
0.52
0.43
0.36
0.3
0.25
VV22
13
18
24
32
45
61
85
105
124
160
201
235
275
323
381
YJV22
18
22
32
41
55
75
105
130
155
205
248
292
343
400
480
30.86
18.9
11.76
7.86
4.67
2.6
1.6
1.2
0.87
0.61
0.45
0.36
0.3
0.25
0.21
VV22
13
18
25
33
47
65
86
108
137
176
217
253
290
333
400
YJV22
13
30
32
42
56
80
108
130
165
220
265
310
360
415
495
VV22
20
28
38
48
65
88
113
142
171
218
265
305
355
410
490
Note: The variation of temperature and the laying of cables will influence the current capacityof cables, the table above is just used for reference.
11.
Electric diagram
13. Appendix
Intelligent panel functions
12.
1
3
5
8
13
14
18
19
22
23
24
25
40
-40-
12.15 KDA6700TA Electric diagram
Generating Set
Mo
de
l
Ite
m
Ra
ted
fre
qu
en
cy (
HZ
)
Ra
ted
po
we
r (k
VA
)
Ne
t w
eig
ht (k
g)
Ra
ted
vo
ltag
e(V
)
Ra
ted
cu
rre
nt (A
)
Ph
ase
No
.
Po
we
r fa
cto
r (c
os
)
Exc
itatio
n m
od
e
DC
ou
tpu
t
Co
up
ling
me
tho
d
Lo
w o
il a
larm
sys
tem
Rate
d re
volu
tion
spee
d (r/
min
)
50
50
50
50
60
60
60
60
2.8
3.3
4.2
5
30
00
27.5
/13.
8
36
00
30
00
36
00
36
00
36
00
30
00
30
00
400/
230
120/
240
240/
120
416/
240
41.7
/20.
87
.98
.7
Sin
gle
ph
ase
1
Co
ntr
olle
d s
ilico
n s
elf
exc
itatio
n c
on
sta
nt vo
ltag
e
12
V/8
.3A
Tra
nsm
issi
on
rig
id c
on
ne
ctio
n
50
60
1.7
30
00
2
120/
240
16.7
/8.3
36
00
Th
ree
ph
ase
s
0.8
(la
g)
20.8
/41.
7
4.5
5
Overa
ll dim
ensio
ns (L
WH)
(mm)
KD
E3
50
0X
KD
E3
50
0E
KD
E3
50
0C
KD
E3
50
0T
KD
E5
00
0X
KD
E5
00
0E
KD
E5
00
0T
KD
E6
50
0X
/EK
DE
65
00
TK
DE
67
00
T/T
AK
DA
67
00
TA
KD
A6
70
0TA
O
5.5
6.3
KD
E2
20
0X
KD
E2
20
0E
KD
E2
20
0C
KD
E2
50
0E
C: 6
30
445
530
X/E
: 655
480
53
0T: 8
30
532
74
0
X/E
:720
492
650
T:91
253
274
0
65
00
X/E
:72
04
92
65
56
50
0T:
91
25
32
74
06
70
0T
/TA
/TA
O: 9
15
54
77
42
KD
E6
50
0X
3/E
3K
DE
65
00
T3
KD
E6
70
0T
3/T
A3
KD
A6
70
0TA
3K
DA
67
00
TA
O3
115/
230
14.8
/7.4
115/
230
24.3
/12.
2
115/
230
36.5
/18.
3
115/
230
39.1
/19.
6
C: 5
9541
051
5X
/E: 6
4048
053
0
X3/
E3:
720
492
650
6500
T3:
912
532
740
6700
T3/
TA3/
TAO
3:91
554
774
2
Fue
l oil
tank
cap
acity
(L)
120/
240
With
X/E
:13
.5 T:
15
E:1
3.5
T/T
A:1
5E
3:1
3.5
T3
/TA
3: 1
5X
/E:1
3.5
T:
15
13
.5
X:9
5 E
:100
T:1
58X
95
E1
00
65
00
T:6
70
0T
/TA
:17
:
:
15
80
X3
95
E3
10
06
50
0T
3:1
65
67
00
T3
/TA
3:1
77
:
:
C/X
:65
T:14
0E
:70
C/X
:53
E:6
0
12.14 KDE5000T/KDE6500T Electric diagram
-40-
CD
gra
de
or
10
W-3
0, 1
5W
-40
Mo
de
l
KM
17
0F
KM
18
6FA
GK
M1
86
FA
G
4-s
tro
ke, si
ng
le-c
ylin
de
r, a
ir-c
oo
led
, d
ire
ct in
ject
ion
die
sel e
ng
ine
70
55
78
62
86
70
86
72
86
72
0.2
11
0.7
5
2.5
/30
00
2
.8/3
60
03
.68
/30
00
4
.0/3
60
05
.7/3
00
0 6
.3/3
60
05
.7/3
00
0 6
.3/3
60
05
.7/3
00
0 6
.3/3
60
0
0.2
96
1.1
0.4
06
1.6
5
0.4
18
1.6
5
0.4
18
1.6
5
Die
sel 0
# (
sum
me
r) -
10
# (
win
ter)
-3
5#
(ch
illin
g)
C/X
/E:K
M1
86
FG
T:K
M1
86
FG
EC
/X/E
:KM
17
8F
GT:K
M1
78
FG
ET
KD
E3
50
0X
KD
E3
50
0E
KD
E3
50
0C
KD
E3
50
0T
KD
E5
00
0X
KD
E5
00
0E
KD
E5
00
0T
KD
E6
50
0X
/EK
DE
65
00
TK
DE
67
00
T/T
AK
DA
67
00
TA
KD
A6
70
0TA
O
KD
E6
50
0X
3/E
3K
DE
65
00
T3
KD
E6
70
0T
3/T
A3
KD
A6
70
0TA
3K
DA
67
00
TA
O3
Mo
de
l
Typ
e
Bo
re x
str
oke
(m
m)
Dis
pla
cem
en
t (L
)
Lu
be
oil
cap
aci
ty (
L)
Ra
ted
po
we
r (k
W)
Fu
el t
ype
Lu
be
oil
bra
nd
Sta
rtin
g s
yste
m
Str
uct
ure
mo
de
C/X
/E/E
3: O
pe
n fra
me
typ
e T
/TA
/T3
/TA
3: S
ilen
ce typ
e
C/X
/E: R
eco
il st
art
er
E
/T/T
A/E
3/T
3/T
A3
: E
lect
ric
sta
rte
r
Ins
tru
cti
on
: th
e n
ois
e l
ist
ind
ica
tes
the
no
ise
em
issi
on
le
vel
wh
ile n
ot
the
sa
fe w
ork
ing
n
ois
e l
eve
l. A
ltho
ug
h t
he
no
ise
em
issi
on
leve
l is
rela
ted
to
th
e s
ou
nd
exp
osu
re le
vel,
it is
no
t th
e ju
dg
ing
sta
nd
ard
fo
r w
he
the
r a
pp
lyin
g n
ois
e p
rote
ctio
n.
Fa
cto
rs a
ffe
ct t
he
pra
ctic
al
no
ise
le
vel
incl
ud
e:
the
am
bie
nt
con
diti
on
an
d o
the
r n
ois
e s
ou
rce
, su
ch a
s th
e q
ua
ntit
y o
f w
ork
ing
ma
chin
e o
r th
e w
ork
ing
ho
urs
in n
ois
y co
nd
itio
n. F
urt
he
rmo
re, th
e s
ou
nd
exp
osu
re le
vel v
arie
s a
mo
ng
diff
ere
nt co
un
trie
s.
No
te:
A is
inte
llig
en
t co
ntr
ol p
an
el
Engine
Ite
m
Generating Set
-2-
12.13 KDE2200E/KDE2500E/KDE3500E/KDE5000E Electric diagram (double voltage output)
-39-
KD
E2
20
0X
KD
E2
20
0E
KD
E2
20
0C
KD
E2
50
0E
a .Parts names(KDE SERIES E type figs)
Starting handle
Control panel
Air cleaner
Recoil starter
Oil dipstick
Fuel tank
-3-
Altemator
Fuel filler cap
Engine
Muffler
Oil drain plug
Battery
Decompressionlever
Deceleration lever
12.12 KDE2200E/KDE2500E/KDE3500E/KDE5000E Electric diagram (single voltage output)
-38-
b. Parts names (KDE series T/T3/TA/TA3 type figs)
-4-
Maintenance door
Fuel filler cap Lifting hook
Control panel
Brake
Mufflerexhaustoutlet
Heat outlet
12.11 KDE2200X/KDE5000X/KDE6500X Electric diagram (double voltage output)
-37-
-5-
12.10 KDE2200X/KDE5000X/KDE6500X Electric diagram (single voltage output)
-36-
-6-
KDE series generating set are equipped with low oil warming system. This
system will stops the engine automatically when the oil level falls below the
lower level. This prevents accidents such as bearing seizures, etc.
recommends CC/CD
oil classified by API. Choose the applicable viscosity oil according to the local
ambient temperature.
-35-
12.9 KDE2200C/KDE3500C Electric diagram
3.5 Break-in period operation
-7--34-
12.8 KDE6700TA3 Electric diagram(2)
-8-
recommends to run the
engine at 3000r/min with 50% load in break-in period.
12.8 KDE6700TA3 Electric diagram(1)
-33-
-9-
12.7 KDE6700TA Electric diagram(2)
-32-
-10- -31-
12.7 KDE6700TA Electric diagram(1)
-11-
12.6 KDE6700T Electric diagram
-30-
Set the engine speed lever at “RUN”
positon.
Turn the starting key clockwise to
“START” position.
Remove your hand from the key as soon
as the engine starts.
If the starting motor does not start after
10 seconds, wait 15 seconds before
starting it again.
2. Battery
Check the battery voltage before
starting generator set every time.
-12- -29-
12.5 KDE6500T3/KDE6700T3 Electric diagram
SamplingInput
MainWinding
-13-
12.4 KDE3500T Electric diagram
StarterMotor
-28-
agent.
-14- -27-
12.3 KDE6500E3/X3 Electric diagram
Startelectromagnet
Cha
rgin
gW
indi
ng
Description: For set X3 type, the components in the two-point-and-line box are not mounted.
-15-
Breaker can prevent the electric shock. If need to replace , please replace one
that has equal degree and performance.
Electrical equipment (including electrical lines and plugs connection) could not be
defective. By the effect of mechanical stress, make sure to use the rubber
sheathed flexible cable or analog (accord with IEC245-4).
Limit length of electric line when using the extension line or distributed network is: 2 2less than 60m for cables of 1.5mm , and less than 100m for cables of 2.5mm .
Concerning starting the three phase asynchronous motors, first start the high-
power motors, then start the low-power motors.
12.2 KDE6500E Electric diagram
Battery
-26-
Charge the battery at a well-ventilated place.
Before charging, remove the cap from each cell of the battery.
Stop charging if the electrolyte temperature exceed 45
To prevent from creating a spark near the battery, always connect the
charging cables to the battery first and only then to the generating set. When
disconnecting, you should disconnect the cables at the generating set first.
CAUTION!!
-16- -25-
12. ElECTRIC DIAGRAM
12.1 KDE3500X Electric diagram
Do not start the generating set while it is still connected with the battery.
-17-
11. INTELLIGENT PANEL FUNCTIONS
Indication lamp functions:
VOLT: Indicating generator output voltage
PORER (VA): Indicating generator output power
FRE: Indicating generator frequency
RUNTIME: Indicating generator total runtime
BATVOLT: Indicating battery voltage
Button function:
FUN: Switching indicating content on the display. Including output voltage, output
power, frequency, total runtime and battery voltage.
-24-
-18- -23-
10. TROUBLESHOOTING AND REMEDY
The diesel engine can not startThe generating
set can not generate
Fa
ult
Ca
use
Fu
el o
il is
no
t su
ffic
ien
t
Fu
el c
ock
is n
ot a
t O
N p
osi
tion
Th
e g
ove
rno
r le
ver
is n
ot a
t R
UN
po
sitio
n.
Ch
eck
th
e e
ng
ine
oil
leve
l.
Th
e n
ozz
le h
as
dirty
.
Th
e b
atte
ry h
as
no
ele
ctrici
ty.
Ma
in s
witc
h n
ot b
e tu
rne
d o
n.
Th
e c
arb
on
bru
sh a
lre
ad
y w
orn
.
Th
e c
on
tact
of th
e s
ock
et is
no
t g
oo
d.
Fu
el i
nje
ctio
n p
um
p a
nd
no
zzle
do
no
t
de
live
ry th
e fu
el o
r d
eliv
ery
in-s
uffic
ien
t fu
el.
Th
e s
pe
ed
an
d fo
rce
to
fu
ll th
e r
eco
il st
art
er
are
no
t e
no
ug
h.
Re
me
dy
Re
fill t
he
fu
el o
il
Tu
rn it
to
ON
po
sitio
n
Se
t th
e le
ver
to R
UN
po
sitio
n.
Cle
an
th
e n
ozz
le
Ch
arg
e it
or
rep
lace
it w
ith a
ne
w o
ne
.
Tu
rn th
e m
ain
sw
itch
to
ON
po
sitio
n.
Re
pla
ce th
e c
arb
on
bru
sh.
Ad
just
th
e s
ock
et.
Sta
rt th
e e
ng
ine
acc
ord
ing
to
th
e s
tart
pro
ced
ure
s in
clu
de
d in
th
is b
oo
k.
The
spec
ified
oil le
vel s
houl
d be
bet
ween
the
uppe
r lev
el a
nd lo
wer l
evel
.
Re
mo
ve th
e n
ozz
le a
nd
re
pa
ir it
at te
st ta
ble
.
-19--22-
agent.
Recoil starting:
Electric starting:
-21--20-
8.7 Check the generating set carbon brush and slip ring
Often check the generating set carbon brush and slip ring. Readjust if there is spark.
agent.
2. Drain out the fuel from the fuel tank.
Screw off the small screw of the fuel cock
and pull out the filter from the filler port,
wash the filter thoroughly with diesel fuel.
3. Loosen the fastening nut, bottom cover
and delivery discs for cleaning the deposit carbon.
