Upload
cat-meow
View
217
Download
0
Embed Size (px)
Citation preview
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 1/56
CHAPTER 3:
KINETICS OF GROWTH
IN BATCH AND
CONTINOUS CULTURE
ERT 317 BIOCHEMICAL ENGINEERINGEM 1 2012/13
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 2/56
Lecture Outline
Introduction
Batch Growth Characteristics
Growth Stages, Effects of Environmental Conditions,
Product Formation, Mathematical Models
Continuous Growth Characteristics
Dilution Rate, Optimum Operation
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 3/56
Cell growth
Microbial growth is an autocatalytic reaction
The rate of growth is directly related to cell concentration
Characterized by the net specific growth rate:
nXPXS
CellsMoreProductslarExtracelluCellsSubstrate
dt dX
X net
1
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 4/56
Cell growth
The net specific growth rate is the difference between
a gross specific growth rate (μg, h-1) and the rate of
loss of cell mass due to cell death (kd, h-1):
Microbial growth can also be described in terms of
cell number, N:
where μR is the net specific replication rate (h-1
)
d g net k
dt
dN
N R
1
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 5/56
Batch Growth – Determining Cell
Number Density
Hemocytometer
Direct microscopic count
Counts all cells present (viable and non-viable)
Immediate result
Agar plates Counts only living cells
Delayed result
Assumption: each viable cell will yield 1 colony
Results expressed in CFUs(colony-forming units) Particle counters
Counts all cells present (viable and non-viable)
Suitable for discrete cells in a particulate-free medium
Can distinguish between cells of different sizes
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 6/56
Hemocytometer
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 7/56
Viable Cell Count
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 8/56
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 9/56
Coulter Particle Counter
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 10/56
Determining Cell Mass Concentration – Direct
Methods
Dry cell weight (DCW)
A sample of fermentation broth is centrifuged, washed,
and dried at 80°C for 24hrs
Off-line measurement; wet cell weights (WCW) canperformed in-process
Packed cell volume
Like wet cell weight, but measures cell pellet volume
Optical density (OD)
Turbidity – based on the absorption of light by suspended
cells in culture media
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 11/56
Determining Cell Mass Concentration – Indirect
Methods
In many fermentation processes, particularly with moulds,
direct methods cannot be used
Indirect methods are therefore employed, based on the
measurement of substrate consumption and/or productformation
Intracellular components of cells such as RNA, DNA and protein
can be measured as indirect indicators of cell growth
Concentration of RNA/cell weight varies significantly during abatch growth cycle, while DNA and protein concentrations per
cell weight remain fairly constant, and can therefore be used
as reasonable measures of cell growth
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 12/56
Time-Dependent Changes in Cell
Composition and Cell Size
Azotobacter vinelandii Growth in Batch Culture
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 13/56
Batch Growth
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 14/56
Batch Growth Curve
Growth Phases
1. Lag
2. Exponential
3. Deceleration
4. Stationary
5. Death/Decline
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 15/56
Lag Phase
Occurs immediately after inoculation and is aperiod of adaptation for the cells to their newenvironment
New enzymes are synthesized, synthesis of otherenzymes is repressed
Intracellular machinery adapts to the new conditions
May be a slight increase in cell mass and volume, butno increase in cell number
The lag phase can be shortened by high inoculumvolume, good inoculum condition (high % of living cells),age of inoculum, nutrient-rich medium
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 16/56
Influence of [Mg2+] on Lag Phase Duration in E.
aerogenes Culture
E. aerogenes requires Mg2+ to
activate the enzyme
phosphatase, which is
required for energy
generation by the organism
The concentration of Mg2+ in
the medium is indirectly
proportional to the durationof the lag phase
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 17/56
Exponential Growth Phase
In this phase, the cells have adjusted to their newenvironment
At this point the cells multiply rapidly (exponentially)
Balanced growth – all components of a cell grow at the same
rate Growth rate is independent of nutrient concentration, as
nutrients are in excess
The first order exponential growth rate expression is:
t
net
net
net e X X t X
X
t X X X dt dX
0
0
0
orln
0atwhere
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 18/56
Exponential Growth Phase (cont’d)
An important parameter in the exponential phase is
the doubling time (time required to double the
microbial mass)
A graph of ln X versus t produces a straight line on asemi-logarithmic plot:
The doubling time based on cell number is expressed
as:
maxmax
693.02ln
d
R
d
2ln'
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 19/56
Exponential Growth Phase (cont…)
t
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 20/56
Deceleration Phase
Very short phase, during which growth decelerates
due to either:
Depletion of one or more essential nutrients, or,
The accumulation of toxic by-products of growth (e.g.Ethanol in yeast fermentations)
Period of unbalanced growth: td=td’
Cells undergo internal restructuring to increase theirchances of survival
Followed quickly by the Stationary Phase
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 21/56
Stationary Phase
Starts at the end of the Deceleration Phase, when thenet growth rate is zero (no cell division, or growth rateis equal to death rate)
Cells are still metabolically active, and can producesecondary metabolites
Primary metabolites are growth-related products, whilesecondary metabolites are non-growth-related
Many antibiotics and some hormones are produced as
secondary metabolites Secondary metabolites are produced as a result of
metabolite deregulation
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 22/56
Stationary Phase (cont’d)
During this phase, one or more of the following
phenomena may occur:
Total cell mass concentration may stay constant, but the
number of viable cells may decrease Cell lysis may occur, and viable cell mass may drop. A
second growth phase may occur as cells grow on lysis
products from the dead cells (cryptic growth)
Cells may not be growing, but may have activemetabolism to produce secondary metabolites
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 23/56
Stationary Phase (cont’d)
During the stationary phase, the cell catabolizes cellularreserves for new building blocks and for energy-producing monomers
This is called endogenous metabolism
The cell must expend maintenance energy in order to stayalive
The equation that describes the conversion of cellular mass intoenergy, or the loss of cell mass due to lysis during the
stationary phase is:
t k
SOd d e X X t k
dt
dX or
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 24/56
Death Phase
The death or decline phase is characterized by theexpression:
Where Ns is the concentration of cells at the end ofthe stationary phase, and is the first-order death-rateconstant
A plot of ln N versus t yields a line of slope – kd’
t k
S d d e N N t k
dt
dN '
or'
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 25/56
Death Phase
1. Cell lysis (spillage) may occur
2. Rate of cell decline is first-order
where: – kd = 1st order death rate constant,
Xs = conc. of cell at end of stationary phase
3. Growth can be re-established by transferring to fresh media
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 26/56
Yield Coefficients
Growth kinetics are generally further described bydefining stoichiometrically related parameters
Yield coefficients are defined based on the amount ofconsumption of a given material
For example, the growth yield coefficient is:
For organisms growing aerobically on glucose, Yx/s istypically 0.4 to 0.6 g/g, for most yeast and bacteria;anaerobic growth is much less efficient
S
X Y S X
/
A bi d A bi G th Yi ld f
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 27/56
Aerobic and Anerobic Growth Yields of
S. faecalis on Glucose
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 28/56
Yield Coefficients
At the end of a batch growth period, there is an
apparent or observed growth yield:
The apparent yield is not a true constant for
compounds that can be used as both a carbon andenergy source, but the true growth yield (YX/S) is
constant ΔS
energy
maintence
energy
growth
productlar extracellu
aninto
onassimilati
biomassinto
onassimilati S S S S S
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 29/56
Yield Coefficients
Yield coefficients can also be defined for othersubstrates or for product formation:
YX/O2 is typically 0.9 to 1.4 g/g for most yeast andbacteria, but is much lower for highly reducedsubstrates (e.g. methane, CH4)
S
P Y
O
X Y
S P
O X
/
2/ 2
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 30/56
Summary of Yield Factors for Aerobic
Growth
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 31/56
The Maintenance Coefficient
The maintenance coefficient is used to describe the specificrate of substrate uptake for cellular maintenance:
However, during the Stationary Phase, where little external
substrate is available, endogenous metabolism of biomass
components is used for maintenance energy
Maintenance energy is the energy required to repairdamaged cellular components, to transfer nutrients and
products in and out of cells, for motility, and to adjust the
osmolarity of the cells’ interior volume
X
dt dS m m/
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 32/56
Microbial Products
Microbial products can be classified into three majorcategories
Growth-associated products
Non-growth-associated products
Mixed-growth-associated products
Growth-associated products
These products are produced simultaneously with microbialgrowth
Specific rate of product formation is proportional to thespecific growth rate, μg
Note that μg is not equal to μnet, the net specific growth rate,when endogenous metabolism is occurring
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 33/56
Growth-Associated Products
The rate expression for product formation in
growth-associated production is:
Where qp is the rate of product formation (h-1)
The production of a constitutive (continuously
produced, as opposed to inducible) enzyme is anexample of a growth-associated product
g X P p Y
dt
dP
X
q /
1
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 34/56
Non-Growth-Associated Products
Non-growth-associated product formation takes
place during the Stationary Phase, when the growth
rate is zero
Specific rate of product formation is constant:
Many secondary metabolites, such as mostantibiotics (e.g. penicillin), are non-growth-
associated products
constant pq
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 35/56
Mixed-Growth-Associated Products
Mixed-growth-associated product formation takes place duringthe Deceleration (slow growth) and Stationary Phases
The specific rate of product formation is given by the
Luedeking-Piret equation:
If α= 0, the product is completely non-growth associated; If β=
0, the product is completely growth-associated Examples: lactic acid fermentation, production of xanthan gum,
some secondary metabolites
g pq
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 36/56
Product Yield Coefficients (cont…)
a) Growth-associated product formation
b) Non-growth-associated product formation
c) Mixed-growth-associated product formation
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 37/56
Environmental Factors
Patterns of microbial growth and product formationare influenced by environmental factors such astemperature, pH and dissolved oxygen concentration(D.O.)
Microorganisms can be classified by their optimumgrowth temperatures, Topt Psychrophiles: (Topt< 20°C)
Mesophiles: (20°C < Topt
< 50°C)
Thermophiles: (Topt> 50o°C)
As the temperature increases towards Topt, the growthrate doubles every ~10°C
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 38/56
Optimum Growth Temperature
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 39/56
Optimum Growth Temperature
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 40/56
Effect of Temperature on Cell Growth
Above Topt the growth rate decreases and thermal deathmay occur
The net specific replication rate for temperatures above Topt isexpressed by:
Both and vary with temperature according tothe Arrhenius equation:
Where:
Ea =activation energy for growth ≈ 10-20 kcal/mol
Ed =activation energy for death ≈ 60-80 kcal/mol
N k dt
dN
d R
''
RT E
d
RT E
R
aa
Aek Ae/'/'
'
R '
d k
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 41/56
Arrhenius Plot of Growth Rate of E. Coli
Legend:
(●) Growth onrich, complex
medium(○) Growth onglucose-mineral
salts medium
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 42/56
Effect of pH on Cell Growth
pH affects the activity of enzymes, and therefore
the microbial growth rate
Acceptable pH’s for growth are typically within 1 or
2 pH units of the optimum pH pH range varies by organism:
bacteria (most) pH = 3 to 8
yeast pH = 3 to 6 plants pH = 5 to 6
animals pH = 6.5 to 7.5
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 43/56
Effect of pH on Cell Growth
The optimal pH for growth may be different from
the optimal pH for product formation (e.g. Pichia
pastoris)
Microorganism have the ability to control pH insidethe cell, but this requires maintenance energy
pH can change due to:
Utilization of substrates; NH4+ releases H+, NO3-consumes H+
Production of organic acids, amino acids, CO2, bases
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 44/56
Effect of pH on Cell Growth (cont…)
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 45/56
Effect of Dissolved O2 on Cell Growth
At high cell concentrations, the rate of oxygen
consumption may exceed the rate of O2 supply
When oxygen is the rate-limiting factor, specific growth rate
varies with [DO] according to saturation (Michaelis-Menten)
kinetics
Below a critical concentration, growth approaches a
first-order rate dependence on DO (oxygen is a limiting
substrate) Above a critical concentration, the growth rate becomes
independent of DO (oxygen is non-limiting))
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 46/56
Effect of Dissolved O2 on Cell Growth (cont…)
Obligate aerobic cells
Saturation kinetics
Facultative aerobic cells
Saturation kinetics
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 47/56
Effect of Dissolved O2 on Cell Growth
The saturated DO concentration for water at 25°Cand 1 atm is ~7 ppm
The presence of dissolved salts and organics can alterthe saturation value
Increasing temperatures decrease the saturation value
The critical oxygen concentration is about 5%-10%of the saturated DO concentration for bacteria and
yeast, and about 10%-50% of [DO]sat
for moulds,since they grow as large spheres in suspendedculture (diffusion issues)
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 48/56
Other Effects on Cell Growth
Dissolved CO2 can have a profound effect on theperformance of microorganisms Very high DCO2 concentrations can be toxic to some cells
On the other hand, cells require a certain minimum DCO2 levelfor proper metabolic function
Ionic strength (I); too high dissolved salts is inhibitory tomembrane function (membrane transport of nutrients, osmoticpressure):
where : Ci = molar concentration of ion i
Zi = ion charge
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 49/56
Other Effects on Cell Growth
The redox potential is an important parameter that affects the rate andextent of many oxidative-reductive reactions
In fermentation media, the redox potential is a complexfunction of DO, pH, and other ion concentrations, such asreducing and oxidizing agents
Substrate concentrations significantly above stoichiometric requirementsare inhibitory to cellular functions
Inhibitory levels of substrates vary depending on cell type andsubstrate
Typical maximum non-inhibitory concentrations of somenutrients are – glucose, 100 g/l; ethanol, 50 g/l for yeast, muchless for other organisms; ammonium, 5 g/l; phosphate, 10 g/l;nitrate, 5 g/l
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 50/56
Heat Generation by Growth
About 40% to 50% of the energy stored in a carbon and energysource is converted to biological energy (ATP) during aerobic
metabolism, and the rest of the energy is released as heat
For actively growing cells, the maintenance requirement is low, and heat
evolution is directly related to growth The heat of combustion of the substrate is equal to the sum of the metabolic
heat and the heat of combustion of the cellular material:
Where ΔHS is the heat of combustion of the substrate (kJ/g substrate), ΔHC is the heat of combustion of cells, and 1/YH is the metabolic heat evolved
per gram of cell mass produced (kJ/g cells)
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 51/56
Energy Balance on Microbial Utilization
of Substrate
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 52/56
Heat Generation by Growth
The above equation in heat generation can berearranged to become:
ΔHS and ΔHC can be determined from the combustion ofsubstrate and cells
Typical ΔHC values for bacterial cells are 20-25 kJ/g cells
Typical values of YH are: glucose, 0.4 g/kcal; malate, 0.3
g/kcal; acetate, 0.21 g/kcal; ethanol, 0.18 g/kcal; methanol,0.12 g/kcal; and methane, 0.061 g/kcal
Clearly, the degree of oxidation of the substrate has a strongeffect on the amount of heat released
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 53/56
Heat Generation by Growth (cont…)
Substrate, S ∆Hs (kJ/g S) YH (g dcw/kJ)
Glucose 15.64 0.072
Methanol 22.68 0.029
Ethanol 29.67 0.043
n-Decane 47.64 0.038
Methane 55.51 0.015
For substrates:
The oxidation state of S has a large effect on 1/ Y H
Rate of Heat Generation by Growth
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 54/56
Rate of Heat Generation by Growth,
QGr
The total rate of heat evolution in a batchfermentation is:
where: VL = liquid volume
In aerobic fermentations, the rate of metabolic heatevolution can roughly be correlated to the rate of
oxygen uptake:
where: QGR is in kcal/h, and QO2 is in mM of O2/h
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 55/56
Heat Generation by Microbial Growth
Metabolic heat released during a fermentation can
be removed by circulating cooling water through a
cooling coil within the fermenter, or a cooling jacket
surrounding the fermenter Temperature control is a critical limitation on reactor
design
The ability to estimate heat removal is essential to
proper reactor design
C li il d W t J k t d F t
7/25/2019 Kinetics of Growth in Batch and Continuous Culture
http://slidepdf.com/reader/full/kinetics-of-growth-in-batch-and-continuous-culture 56/56
Cooling coils and Water Jacketed Fermenter