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KINETIC GEARS commenced its operations in the year 1980 in Nagpur under the guidance of Mr. Vishram Jamdar as Managing Partner. Progressively emerged as the most reliable gear manufacturing unit, housing best in class machines tools, heat treatment and reassembly facilities for gear boxes.
The unit picked up well and started supplying Hi-tech Gears to Eicher Tractor, Mahindra & Mahindra, Ordnance Factory, Ashok Leyland Hindustan Aeronautics and State Electricity boards etc.
The imported gears for different machines developed by the unit for Ordnance Factory, has given a CERTIFICATE OF IMPORT SUBSTITUTION to Kinetic Gears.
Mr. Vishram Jamdar was also felicitated at the hands of RBI Governor by MSFC, as one of THE BEST ENTREPRENEURS OF MAHARASHTRA.
Integration of system like ISO 9001:2008 for all its processes is deep rooted. Periodic reviews of the set targets & objectives are carried out in Management Review Meetings.
Kinetic Gear’s culture and value system are based on integrity,
transparency, mutual trust, excellence oriented performance. Kinetic Gears believes that the employees are the most valuable dynamic asset of the organizations. Value system and principle based approach of the leadership have brought in good attitudinal changes in employees to contribute fullest of their potentials.
To sustain in the market, Kinetic Gears constantly upgrading it’s
facilities, equipments and technologies since inception of gear manufacturing in the year 1980.
In short KG will always strive to achieve business excellence through quality work and technology up gradation .
Kinetic Gears - Partnership (Family owned)
Heat Treat Well - Partnership (Family Owned)
Address :- E 19/1 MIDC Industrial Area Hingna Road Nagpur - 440028
Emails :- [email protected] [email protected] Web :- www.kineticgears.in Phone Nos. :- +91 7104-237447 , +91 7104-237634 Fax Nos. :- +91 7104-237388 Contact Persons Vishram Jamdar - +91 9923432747 Shree Jamdar - +91 9823290006
“To produce and supply defect free Gears, Gear Boxes & Machined Components at the most competitive price as and when required by our Valued Customers.”
“Our Mission is to adequately empower individual worker, supervisor, staff to significantly increase his Performance Capability in order to achieve the desired goal through mutual understanding and centered leadership.”
Helpers
Helpers Helpers Milling
Operators Helpers
CEO Mr. Vishram Jamdar
Head Heat Treatment Mr. Moreshwar
MR / Head Quality Mr. Shree Jamdar
Head CNC Shop Mr. Sanjay Deshmukh
Shift Supervisor
Head Machine Shops Mr. Shankar Kamble
Shift Supervisor
Furnace Operators
Head Commercial Mr. Mahesh Vaidya
Head Excise Mr. Pathak
Head Conventional Shop Mr. Janrao Ingle
Furnace Operatiors
Shift Suprvisor
CNC Operators
CNC Operators
Shift Supervisor
Lathe Operators
Shift Supervisor
Boring Operators
Grinder Operators
Head Dispatch
Helpers
Customer delight through …… • Delivery of products with quality and reliability.
• 100% on time delivery.
• Cost competitiveness.
Ensuring safe and healthy working.
Total involvement of Employees through Suggestion, CFT & Continual Improvements.
Robust Processes.
Result Orientation.
Lean Manufacturing.
Use of modern manufacturing techniques.
Continual Improvement,
• Spur Gears ----
• Spiral Bevel Gear ---------------------
• Worm Gears ----
• Reduction Gear ---------------------
• Gear Clusters ----
• Gear Shafts ---------------------
• Gear Sprockets ---- and many more…
C M GEAR
FAN SHAFT
BIG WASHER BIG BEARING
PLATE
TECHO PINION
PLUSE DISC
OD SECLECTOR PLATE SECLECTOR PLATE
DETENT PLUNGER SCREWED BUSH
SLOW GROUP SUB ASSLY
SHIFT FINGER CAM
CLUTCH PLATE REV. IDLER GEAR
LEAVER
SPEEDO WORM G.S. FINGER
SELECTOR ARM
TRIGGER WHEEL
1. Ashok Leyland Ltd. Bhandara, Ennore , Pantnagar
2. Ordnance Factory Nagpur, Bhandara
3. M.S.P.G.C.L. ( Power Generation Co. )
4. W.C.L. ( Coal Sector )
5. Bhilai Steel Plant , Sunflag Iron & Steel.
6. Mahindra & Mahindra Ltd.
7. Indorama Textile , Spintex , Morarjee Mills
8. Hindustan Aeronautic Ltd. Bangalore
9. Lemken India Agro Equipments Pvt. Ltd.
10. Ford India Ltd
11. Uni Deritend Ltd. Tumsar
Systems at KG are designed based on process approach with customer in focus; built on the platform of standards like 9001 : 2008. Four tire in built quality system has been adopted: i) Set Up approval after each set up/ ii) IPIR ( In Process Inspection Report). iii) Audit inspection of self certified production. iv) Quality gate
All these are continuously tracked, improved, using PDCA cycle to give better value to customers and is continually meeting the needs and expectations of all interested parties.
QUALITY DOCUMENT MAINTANED
PPAP files of all the new development components. Periodic review of existing PPAP files. Procedure for controlling EDM’s. Master list of all the documents:- i) Master list of drawings with version ii) Master list of WIS cum Control Plan iii) Master list of Gauges with calibration plan iv) Master list of measuring instruments with calibration plan v) Master list of fixtures with calibration status vi) Master list of PPAP files vii) Master list of Key Characteristic viii) Master list of SOP’s
ELEMENTS OF PPAP FILE
Engineering Drawing Process flow chart Process cum inspection planning sheet (PIPS) Process FMEA WIS cum Control plan MSA studies ( Gauge R&R) for Key Characteristics Dimensional inspection report ( Mapping Report) Record of material test results Cpk of key characteristics Customer Specific requirements Part Submission Warrant EDM’s Bulk Approval Request Appearance Approval Report
Listing of machine asset where key characteristics being machined
Listing of Key Characteristics
If Cpk > 1.33
Continue Production
Communication to Plant Engg. & Process Owner with observation & comment
Action for improvement
Communication by Plant Engg. and Process Owner to QA for
restudy
PCS as per plan
Annual PCS plan
PCS restudy
No
Yes
Review every year or in case of new product/Design Change/change in
CFT recommendation/customer requirement
Production with 100% Inspection
Concept of Quality Gate :-
Quality Gate enables us to detect defects closer to the point of origin & ensure defect free supplies to Customers. Quality gate provides input to improve the parts quality by facilitating smaller PDCA cycles in the manufacturing process as well as acts as a measure to monitor quality real time.
QA/KG/GSF/001 Date of issue 03/06/2013
Area / Stage :- VMC Milling Operation
Defect :- Distance 4mm ± 0.1 & Symentricity 0.2mm Root Cause :- Position Gauge not available on the machine
Precaution :- 100% inspection with position gauge for checking ball distance & lug symentricity. G.S. Finger
Position Gauge
Q - ALERT CUSTOMER COMPLAINT
Mr. Vishram Jamdar, CEO of Kinetic Gears discussing with associate about product quality.
Shaft Stopper
We are supplying machined and Heat treated components to M/s Lemken India Agro Equipments Pvt. Ltd. 1. Stopper - 4339188 2. Pin with collar - 3137819 3. Pin - 3138152 4. Bush - 31710070
We are also supplying fixture part and parts required for
maintenance purposes, below mentioned Shafts, Punch holders, loop support, Sprocket etc. to Lemken India.
VERTICAL MACHINING CENTER
Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Jyoti Make VMC 640 with APC & 24 ATC - Qty 1 No. Capacity Z=810mm , X & Y = 510 mm With Delcam programming facility.
VERTICAL MACHINING CENTER WITH 4th AXIS
Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Capacity Z = 810mm , X & Y = 510 mm With Delcam programming facility.
CNC TURNING CENTER
CNC Turning Centers: 11 Nos. Capacity:- Ø 350mm x 800mm Length
GEAR HOBBING MACHINE
Hobbing Machines: 8 Nos. Capacity : Ø10mm to Ø1600mm & from 1.5DP to 52DP.
GEAR SHAPING MACHINE SLOTING MACHINE
MILLING MACHINE
SURFACE GRINDING MACHINE
HEAT TREATMENT FACILITIES Fully equipped Heat treatment shop approved by Ashok Leyland & Mahindra & Mahindra with following facilities:-
• Gas Carburizing • Through Hardening • Induction Hardening • Nitriding • PPT Hardening for non-ferrous • ISO Thermal annealing • Normalizing • Oxynit process – Sursulf Nitriding
Gas Carburizing Furnace
Temperature Control Panel &
Oxygen probe panel
Methanol & acetone Tank with necessary Installation.
Flo
w M
eter
Gas Carburizing Furnace Details:- • Type of Equipment : Electrically Heated Pit type Energy Saving Gas Carburizing Furnace. • Useful Retort Size : 600 Dia × 1200 h • Power Rating : 36 KW • Power Supply : 3 Phase , 415 V ,AC ,50 Hz. • Operating Temp : 930°C • Max. Temperature : 950°C • Insulation : The Furnace is insulated with high density Ceramic
fiber block of 250 mm thick, the density of the fiber will be of 128 kg/m.cu.
• Thermocouple : 2 No’s Cr / Al “ K” Type Thermocouple provided, one at the bottom & one at the top .
• Heating Element : Nichrome Strip Type Heating Element provided. • Air Circulation System : Provided 1 No. 3 HP Air circulating System consist
of SS310 fans Dia 50 mm fan shaft , bearing for better air circulating and uniformity inside the furnace.
INDUCTION HARDENING MACHINE
CONTROL PANNEL
Power Rating : 75 Kw , IGBT Base PLC controlled scanner Range – ø25mm to ø90mm
DYNASCAN PH 400 E
Dynascan Profile Projector with Geometric Measurement System DGMS3
FEATURES:- • Dimensions, tolerances, constructions, comparison with CAD master drawings for SPC analysis. • Measurements presented as drawings, bar charts, graphs and spreadsheets. Measurement of first part automatically becomes a stored program for repetitive inspections. • User friendly and can be mastered quickly on the shop floor, increasing productivity and accuracy. REPORTS:- • Red / Green color coded part drawings. • Pass / fail results. • Graphs and Bar Charts.
LEAD & PROFILE CHECKING MACHINE LEAD & PROFILE GRAPH
TRIMOS (Motorized Digital Height)
GEAR ROLL TESTER
Surface Roughness Testing Machine
SUPERFICIAL CUM ROCKWELL HARDNESS TESTER
MICRO VICKERS HARDNESS TESTER with 100X & 400X magnification
Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera
16 Mn Cr5 Soft 16 Mn Cr5 Hard EN 8D (Hard)
1. Conversion of Oil Fired Furnace to Electrically heated furnace resulted in Environment & Quality improvement.
2. Erection of ETP Plant. 3. Up gradation of gear manufacturing process from
Gear Hobbing ~ Gear Shaving ~ Gear Grinding. 4. From conventional machining to CNC machining . 5. From Wet Gear Cutting to Dry Gear Cutting. 6. From Lathe Machine Gears to Aviation Gears. 7. From Wood Packing to Corrugated Box Packing
using plastic more than 50 Mic. thick. 8. From Exhaust Fans to Ventilators.
INDUSTRIAL VISIT OF COLLEGE STUDENTS
ASSOCIATE SHARING KNORLEDGE WITH
COLLEGE STUDENTS
ASSOCIATE SHARING KNOWLEDGE WITH VISITORS
Industry – Institute interaction
POLISHING MACHINE MADE BY COLLEGE STUDENTS DURING INDUSTRIAL TRAINING
“PROJECT”
“EVALUATION OF TORSIONAL STRENGTH OF CERAMIC BRACKETS MOUNTED WITH ARCH WIRE ON CROOKED TEETH”
“PROJECT”
We learn to unlearn to remain a learning organization…