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Optical 3D Measuring Machine
For automated small object inspection
Kinematics Line
The Idea
ATOS is a 3D coordinate measuring machine.The fast, non-contact, optical 3D scanner deliversa high-resolution point cloud, which preciselydescribes free-form surfaces and primitives.ATOS provides three-dimensional measurement dataand analysis for industrial components such as sheetmetal parts, tools and dies, turbine blades, proto-types, injection molded parts, castings, and more.
The Technology
ATOS Core uses GOM‘s proven stereo camera setup. This means that the sensor is self-monitoring and provides accurate, reliable measurement data. In ad-dition, ATOS Core features both Triple Scan and Blue Light Technology, enabling high detailed feature capture with fast measurement times for various part sizes, surfaces, finishes, and geometries.
The ATOS Core is an optical 3D measuring device for scanning and inspection of industrial components. The stereo camera system uses GOM‘s Triple Scan und Blue Light Technology and is optimized for3D measurement of small and medium-sized parts where high-qualitydata and process monitoring are important.
Optical, full-field metrology for 3D coordinate measurement is a standard quality control tool in the industry. Automation continues to grow as an important element in industrial process chains. GOM‘s measuring solutions enable companies to integrate optical metrology seamlessly into their quality assurance processes and set new stan-dards in process safety and ease of operation.
Automated Optical Metrology
GOM‘s optical 3D measuring machines are designed and constructed specifically for industrial requirements. By combining proven ATOS technology with process-safe software, build-in safety, industrial robotic hard-ware and housing, GOM creates an automated metrology solution for manufacturing environments.
This integration streamlines engineering workflows and facilitates inspection at every stage of the process, thus becoming an integral part of quality assurance and production processes.
Kinematics Line
The ATOS ScanBox is an optical 3D measuring machi-ne for fully automated 3D digitizing and inspection.
It utilizes optimized industrial components, mobility and high safety. Its high safety standards ensure that operator and part safety is maintained at any time.
The integrated ATOS Professional software with Vir-tual Measuring Room (VMR) incorporates the com-plete inspection workflow from offline programming
to data capture, inspection, trend analysis, reporting and data export. The software removes the require-ment for specific robot programming skills.
The measuring machine can be extended to include fully integrated photogrammetry and reference point collection. The integrated automated pho-togrammetry delivers a freshly measured, highly accurate reference system, ensuring process-safe, repeatable and reliable results.
The ATOS Core Kinematics Line integrates the ATOS Core 3D scannerin an ATOS ScanBox automated measuring cell. The solution is used for automated measurement and inspection of small to mediumparts and components. This enables efficient quality control throughout the production process.
Triple Scan and Blue Light Technology
The built-in ATOS Core optical 3D scanner includes GOM’s proven Triple Scan and Blue Light Technology. This technology enables high detailed feature capture with faster measurement times for various part sizes, surfaces, finishes, and geometries, regardless of envi-ronmental lighting conditions.
Automated Quality Control
The mobile industrial system allows a quick setup and requires no fixings to the factory floor or special measuring plates. The measuring machine can be transported easily from plant to plant or from loca-tion to location, thus supporting production ramp-up or new product launches.
Industrial Components
The ATOS ScanBox only uses industrially proven and tested components, which are completely integra-ted within the system. The industrial grade housing offers the operator both protection and visibility during the measurement process.
Ready to Operate
The complete solution from one single source contains hardware, software, support, safety and documentation. The result is a completely inte-grated solution using tested, reliable industrial components, which have been optimized to work with each other.
Small to Medium
The system can be loaded with parts and compo-nents up to 500 mm in diameter and height and up to 100 kg weight. The optical 3D measuring machi-ne only requires a standard power connection and 1.9 m² floor space.
Industrial Safety
The ATOS ScanBox guarantees maximum safety du-ring the measurement and inspection process. Built-in hard- and software safety checks offer standard certified safety for both operator and parts.
ATOS delivers full-field surface measurement of parts and com-ponents, easy-to-understand result visualizations, simple problem finding and complete reporting.
Optical 3D CoordinateMeasurement Machine
Kiosk Interface is a human machine interface for simplified interaction with the measuring machine. It handles the complete measurement and inspec-tion workflow automatically. As human interaction is reduced, high precision and data quality are guaranteed, and measurement parameters, data and operating system are protected.
Kiosk Interface
surement simulation, collision control, safety, data capturing, inspection and reporting.
The VMR removes the requirement for specific robot programming skills. The robot can be completelycontrolled through a simple and safe software interface. The VMR enables programming, complete inspection and reporting to be prepared in advance without blocking the system, allowing short down-times and fast part turnarounds.
Virtual Measuring Room
The Virtual Measuring Room (VMR) is the central control station and measurement planning software for all elements of the ATOS Core Kinematics Line.
The VMR is a virtual, yet functional representation of the real world system. The VMR is a fully integrated solution, allowing for the complete reproduction of the automated measurement process chain within one software package: import of measurement plans, offline and online programming, 3D mea-
To enable quick and accurate component and fixture referencing, ATOS Core can be extended to includefully automated photogrammetry. Automated pho-togrammetry delivers a highly accurate reference system from parts or fixtures for 3D scanning, ensu-ring process safety over long periods as well as time and cost savings. Photogrammetry is completelyintegrated into the ATOS Professional software.
Photogrammetry
VMRMeasurement cell layout planningOffline programmingOnline programmingData capturing3D data processingInspectionReportingTrend analysis
Partner
Global Partner for Optical 3D Coordinate MetrologyWorldwide GOM Sales and Support Network
Technical data
ATOS ScanBox 4105
Space requirements 1600 x 1200 x 2100mm
Power supply Standard 110V/220V (1-phase)
Max. part diameter up to 500 mm
Max. part weight up to 100 kg
Number of modules 1
Automated axes 7
Robot controller integrated
Master controller integrated
Total weight 900 kg
Viewing windows 3
Entry sliding door with safety locks
Opening width 685 mm
Integrated control panel Status, Pause, Reset, E-Stop
Floor mounting or fixing not required, mobile
Loading manual
The standard ATOS Core Kinematics Line package contains the ATOS ScanBox 4105 and ATOS Core sensor model. Depending on measurement tasks, preset sensor models for different resolutions and measurement field sizes can be exchanged quickly and reliably.
ATOS Core 185 ATOS Core 300 ATOS Core 500
Measuring area 185 x 140 mm 300 x 230 mm 500 x 380 mm
Working distance 440 mm 440 mm 440 mm
Point spacing 0.07 mm 0.12 mm 0.19 mm
Sensor dimensions 361 x 205 x 64 mm 361 x 205 x 64 mm 361 x 205 x 64 mm
Weight 2.9 kg
Power supply 90 – 230 V AC
Operating temperature + 5°C up to + 40°C, non condensing
ATOS Core 45 ATOS Core 80 ATOS Core 135 ATOS Core 200
Measuring area 45 x 30 mm 80 x 60 mm 135 x 100 mm 200 x 150 mm
Working distance 170 mm 170 mm 170 mm 250 mm
Point spacing 0.02 mm 0.03 mm 0.05 mm 0.08 mm
Sensor dimensions 206 x 205 x 64 mm 206 x 205 x 64 mm 206 x 205 x 64 mm 206 x 205 x 64 mm
Weight 2.1 kg
Power supply 90 – 230 V AC
Operating temperature + 5°C up to + 40°C, non condensing
GOM is a global industrial manufacturer that develops and produces optical measurement solutions and technologies for 3D coordinate measurement and deformation analysis. GOM‘s measuring systems are based on digital image processing and are used in product development, quality assurance, material and component testing.
Optical measuring technology and full-field surface measurement systems have become standard tools within virtually all industries. GOM‘s measurement systems provide invaluable data and results for quality control in modern product development and production process chains. Users of GOM systems include international companies from the automotive, aviation, aero-space and consumer goods industries, their suppliers as well as research institutions and universities from all over the globe.
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Malaysia, SingaporeFirst High Tech Sdn BhdPhone +603 7665 [email protected]
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