KeDrive - e-trd.ru · Content Drive expertise System overview Selection guide Multiprotocol-capable compact drive system KeDrive D2 Power units KeDrive D4 and D6 (HCS, HMS, HMD and

High-performance drive technologyon a one-stop shopping basis

KeDrive

www.keba.com

KeD

rive

AT: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Phone: +43 732 7090-0, Fax: +43 732 730910, E-Mail: [email protected]: KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Phone: +49 7161 9741-0, Fax: +49 7161 9741-40, E-Mail: [email protected] Agimatec GmbH, Adenauerallee 73, D-53113 Bonn, Phone: +49 228 184 869 80-20, Fax: +49 228 184 869 80-15, E-Mail: [email protected]: KEBA Automation S.R.L., 27, Comandor Eugen Botez Str., RO-020702, Sector 2, Bucharest, Phone/Fax: +40 21 212 3032, E-Mail: [email protected]: KEBA Türkiye, Ayten Sokak 32/3, TR-06580 Mebusevleri Ankara, Phone: +90 312 213 7101, Fax: +90 312 212 7106, E-Mail: [email protected]: KESAT a.s., Jiraskova 65, CZ-58601 Jihlava, Phone: +42 56 730 9528, Fax: +42 56 731 0009, E-Mail: [email protected]: KEBA Corp. US, 100 West Big Beaver Road, Troy, MI 48084, US, Phone: +1 248 526-0561, Fax: +1 248 526-0562, E-Mail: [email protected]: Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi Tiao, Dong Cheng District, Beijing 100007, China, Phone: +86 10 64096592, Fax: +86 10 64096312, E-Mail: [email protected] Office Shanghai, 1F Block B, Building 15, Caohejing PuJiang Hi-Tech Park, No. 188 Xinjun Ring Road, Shanghai 201114, China, Phone: +86 21 34637166, Fax: +86 21 34637155 Office Ningbo, Office Park A902, No. 535 Qingshuiqiao Road, Hi-tech Zone, Ningbo 315040, China, Phone: +86 574 8701 9332, Fax: +86 574 8701 9338 Office Guangzhou, H Unit, 19th floor, SanXin Plaza, No.33 West HuangPu Avenue, Guangzhou 510620, GuangDong Province, China, Phone: +86 20 38202890/91/92/93, Fax: +86 20 38202866 CBPM-KEBA, Banknote Processing Technologies (Beijing) Co. Ltd., 5 Zhong He Road, Science City, Feng Tai District, Beijing 100070, China, Phone: +86 10 8367 6868, Fax: +86 10 8367 6969, www.cbpm-keba.com

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ContentDrive expertise

System overview

Selection guide

Multiprotocol-capable compact drive system KeDrive D2

Power units KeDrive D4 and D6 (HCS, HMS, HMD and HMV)

Control units KeDrive D4 and D6 (BASIC UNIVERSAL and ADVANCED)

Firmware

Safety technology

Engineering and operating

Motors and gearboxes

Auxiliary components

Glossary

Formulas

KEBA AG is a successful international player in the electronics field, which in line with its credo, "Automation by innovation.", develops and produces innovative, top quality automation solutions for the instrual branches.

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A focus on optimum solutions

Optimum drive sizing should not be left to chance. With its more than 20 years of branch experience, KEBA offers comprehensive services that meet every require-ment.

Optimum sizing of all drive components

A mechatronic system approach has been adopted, which involves the consideration of all mechanical and electrical elements during dimensioning.

Minimized expenditure and risk

The long-term experience of KEBA's specialists effec-tively reduces both risks and engineering expenditure when automating machines and robots.

Professional support during drive sizing

KEBA's specialists are on hand with advice and practi-cal assistance relating to any drive sizing questions.

Maximum performance in combination with minimum investment

As a result of the mechatronic system approach, all the components in the drive train are ideally cimensioned. Consequently, machines can be operated with maxi-mum efficiency, thus reducing acquisition and energy costs to a minimum

Customized motors

Motors of differing forms, versions, torque and per-formance are needed for the implementation of the defined layout. KEBA offers a comprehensive selection of compact, permanent magnet synchronous motors, which extends to torque motors. Naturally, wingdings, housings and bearings can be adapted to individual needs.

Smallperformancerange

Large performancerange

Comprehensivedrive technology

Whether for straightforward or complex applica-tions, the new KeDrive product family solves automation tasks in an economic, intelligent and future-proof manner.

One-stop shopping approach

KeDrive offers comprehensive, one-stop shopping drive solutions for an extensive range of machinery.

Customized solutions

KEBA is guaranteed to provide optimum solutions. Drives are dimensioned as required to provide minimum costs, a minimum footprint and minimum cabling.

A unified concept

Irrespective of size, all machines are designed in a standardized manner and stand out due to:

• Uniform project planning• Uniform functions• Uniform operating behaviour• Uniform diagnosis and servicing

Medium performancerange

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KeDriveCause a stir on the market

This new design is redefining standards in drive technology.

Complete in terms of hardware and software, safe in terms of application and intelligent in terms of function-ality: With KeDrive you will benefit from the economic, intelligent and future-assured approach to your automa-tion tasks – regardless of your industry!

It is the combination of three features which gives Ke-Drive its unique and pioneering edge:

• Inclusive platform• Integrated intelligence• Innovative safety concept

When it comes to practical applications, KeDrive offers many advantages such as:

• Scalable power and functionality through combination of power- and control units

• Safety on Board conforming to EN 13849 (PL d and e) for safe stop and safe motion

• Wide power range from 100 W to 120 kW• Internationally standardized interfaces • Motion logic, with IEC 61131-3 compliant PLC• Highest performance and precision• Direct mains connection• Shared intermediate circuit used in multi-axis drive tasks for exchanging memory• Scalable power and functionality• Energy-saving power recovery• Motors with highest engine efficiency

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KeDrive has the power to convince

No matter what demands you make on your drive – KeDrive offers an impressive array of key benefits:

Integrated • hardware platformScalable • functionalityUnique • safety concept

Automation

Printing and converting machines

Conveying and storage systems

Glass processing machines

Handling and assembly systems

Woodworking machines

Plastics processing machines

Food processing and packaging machines

Textile machines

Metal forming

Machine tools

Semiconductor technology

Safety on Board

Safety technology certified to EN 13849 (performance level d and e), protects machine opera-tors while the drives are in mo-tion. In contrast to conventional safety designs, there is no longer any need for motor contactors, additional speed monitors or frequent power shutdown using the line contactor.

Ideal movements with Motion Control (MCU)

The combination of KeDrive and KeControl offers optimal solutions for movements in different branches. KeControl al-lowes centralized motion control.

Centralized automation and its management enables you to create applications more easier and saves time and money during starting up phase.

Open interfaces

Internationally recognized inter-faces are available for communi-cating with higher-level machine control systems: SERCOS III, EtherCAT.

A tool-suite for all tasks

KeStudio, carries you through all the steps involved in project planning, programming, parameterization, operation and diagnostics.

A unique platform

In the interests of meeting your individual requirements, we have developed two versions of KeDrive:

• KeDrive D4 – Compact converters

• KeDrive D6 – Modular inverters

Particularly economic drive solu-tions can be derived from the common control units and the combination of different versions.

A complete range of motors

The newly developed genera-tion of synchronous and asyn-chronous motors meets all the requirements of modern factory automation through its diversity of design and unique perfor-mance.

KeDrive stands for innovation all along the line. Therefore, choosing the new drive generation from KEBA means that your every wish will be fulfilled.

Main features of the KeDrive:

• Compact converters and modular inverters on one platform

• Ethernet-based communications hardware with multi-protocol support

• Ultra-compact drive unit consisting of control unit and servo motor

• Drive-integrated safety technology • Engineering framework for project planning, programming,

operation and diagnostics• Complete range of synchronous and asynchronous

motors

KeDrive complete,intelligent and safe

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KeDriveThe complete system

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Motor and gearboxes Power units Control units

Synchronous servo motorsIndraDyn S, MSK, MKE, MSM

Asynchronous servo motorsIndraDyn A, MAD, MAF

Gearboxes for servo motorsGTE, GTM

Synchronous linear motorsIndraDyn L, MLP/MLS

Synchronous torque motorsIndraDyn T, MST/MRT

Compact drives featuring Ethernet-based communicationHCS01 converter - ECONOMY and BASIC UNIVERSAL versions

ConvertersHCS02

HCS03

Converters and inverters can be combined

InvertersHMS (single-axis units)

HMD (double-axis units)

Power supplies and inverters can be combined

Power supply unitsHMV

Basic UNIVERSALCSB (single-axis control unit)

Basic UNIVERSALCDB (double-axis control unit)

ADVANCEDCSH

Firmware Engineering and operation Auxiliary components

Basic package

The basic package contains all thefunctions for standard applications

Extension package

Frictional torque compensation and compensation for backlash on reversal, axis and encoder error correction, touch probe, etc

CLOSED LOOP

Operation panels

Software module

KeStudio DriveManagerEngineering software framework for start-up, etc.

Power cablesRKL

Encoder cablesRKG

Fiber optic cablesbus connectors, etc

Hybrid cableterminal connectorRKH

Cables

Main filtersHNF, HNS, NFDMain filters main chokeHNK

DC link power supplyPI 050

Main chokesHNL

Motor filtersHMP

Brake resistorsHLR

Brake unitsHLB

Capacity moduleHLO

Blower unitHAB

SERVO

Seamlessly coordinated

Integrated • systemScalable • powerFlexible • function blocksOpen • communications standardsFuture-proof•

Five stepsto your drive solutions

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Help

Support by KEBA

Auxiliary components

Engineering framework

Firmware

Control units

Power units

Motors

Example

Servo drive for a handling axis• RMS torque 4.5 Nm• Maximum torque 8 Nm• Speed 2,500 rpm• Interface SERCOS III• Simple servo functionality

Basic CLOSED LOOP packageFWA-INDRV*-MPB-05VRS-D5-1-NNN-NN• No extension packages

Control unit BASIC SERCOS III CSB01.1N-PB-ENS-NNN-NN-S-NN-FW• Standard performance • SERCOS III• Synchronous motor standard encoder• Standard operator panel• No additional options

KeDrive D4 with synchronous motorHCS02.1E-W0028-A-03-NNNNMSK050C-0300-NN-S1-UG0-NNNN• Standstill torque 5 Nm• Maximum torque 15 Nm• Maximum speed 4,700 rpm

Step

Determine your drive requirements• Torque, speed, power …• Performance (control quality …)• Interfaces, functions • Single-axis or multi-axis drive

Select the accessories• Mains filters and mains chokes• Brake resistors, brake units• Capacity modules• Cables• Software

Define the firmware function• Basic OPEN LOOP or

CLOSED LOOP package• Extension packages• MCU

Identify the control unit performance and interfaces• Higher-level control system• Encoder • Inputs and outputs• Safety technology

Select the power unit/motor combination

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• Mains filter NFD03.1-480-016• Power cable RKL4302/005,0• Encoder cable RKG4200/005,0• Basic accessories HAS01.1-065-NNN-CN• Shield connection HAS02.1-002-NNN-NN• KeStudio

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KeDrive D2 - multiprotocolcapable compact drive system

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KeDrive D2 – compact drives featuring Ethernet-based communicationsThe KeDrive D2 offers new communications hardware with multi-protocol support which addresses today's increased need for open, seamless design.

The drives support SERCOS III and EtherCAT. Connectivity via these Ethernet-based interface is provided by software-configurable communications hardware.

These impressive features plus the new multi-encoder interface which supports all standard encoder types plus an additional option slot make the KeDrive D2 the ideal choice for highly specialized drive applications.

Highly versatile, extremely compact drives

100 • W – 3.5 kW Ethernet-based • communications, multi-protocol support Innovative • multi-encoder interfaceExtremely • compact design

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KeDrive D2 - universal,intelligent and cost-effective

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Technical features

• 2 series for direct connection to 110 – 230 VAC or 200 – 500 VAC line

• Suitable for motors with continuous outputs of 0.05 to 3.5 kW

• Complete range of scalable drives• Compatible with the KeDrive family• Digital inputs/outputs and analog

input on board

• Intelligent operating panel with pro-gramming module function, supports device swap without a PC

• Integrated safety technology (optional, available 2011)

In addition to compact design and highly impressive performance specifications, the KeDrive D2 offers a comprehensive portfolio of Ethernet-based communications interfaces.

The new communications interface supports a whole range of protocols. The KeDrive D2 will run with communications protocols SERCOS III and EtherCAT - without any hardware modifications.

KeDrive D2 is compatible with the most common encoder types. This is a standard feature of the drives, and it means that you have complete freedom to choose the best motor/encoder system for your application.

Integrated brake resistor

InterfacesDigital inputs and outputsAnalog input

Operation panelwith programming module function

Multi-Encoder interface

Safety optionSafe Torque OffSafe Motion

Control communicationSERCOS III Multi-Ethernet

OptionEncoder interfaces

Protection categoryA = IP20

Mains voltage 02 = 3 x AC 110...230 V03 = 3 x AC 200...500 V

Safety technologyL2 = Safe Torque OffS2 = Safety Motion1)

NN = No safety technology1) Not available at control unit ECONOMY

Option2)

EC = Multi-Encoder interfaces NN = Not equipped2) Not available at control unit ECONOMY

Maximum current e. g. 0013 = 13 A

Multi-Encoder interfacesEC = Motors, Hiperface®, 1 Vpp,

5 V TTL, EnDat 2.1/2.2, Resolver

Control unit/control communicationE-S3 = ECONOMY with SERCOS III (in prep.)B-ET = BASIC UNIVERSAL with Multi-Ethernet

(SERCOS III, EtherCAT)

Size 1 Size 2

The simple step-by-step guide ordering yourmotor-integrated drive system – KeDrive D2: Option

HCS01.1E-W0013-A-02-B-ET-EC-NN-NN-AA-FW

Converter Size 1 Size 2Models HCS01.1E-

W0003HCS01.1E-

W0006HCS01.1E-

W0009HCS01.1E-

W0013HCS01.1E-

W0005HCS01.1E-

W0008HCS01.1E-

W0018HCS01.1E-

W0028

Performance dataMains voltage V 3 AC 110 … 230 V 3 AC 200 … 500 VContinuous current Aeff 1.41) 2.31) 31) 4.42) 2 2.7 7.6 11.5Maximum current Aeff 3.3 6 9 13 5 8 18 28Continuous mechanical output W 100 200 400 750 400 750 1,500 3,5003)

Mechanical dataWidth W mm 50 70Height H4) mm 160/215 213/268Depth D5) mm 196/220Mass kg 1.1 1.61) Derating at operation without single-phase power supply 2) Derating at operation with single-phase power supply 3) Operation with mains chokes 4) without/with cooling element 5) without/with operation panel

KeDrivePower units

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KeDrive D4– compact converters• Power range from 1.5 kW to 75 kW with maximum current from 12 A to 210 A• High overload capacity• Compact design for single-axis applications• Can be connected to inverters for cost-effective solutions• Direct mains connection from 200 V to 500 V

KeDrive D6 – modular inverters• Single-axis inverter with maximum current from 20 A to 350 A• Double-axis inverter with maximum current from 12 A to 36 A• Space-saving design for multi-axis applications• Can be powered via power supply unit or converter • Energy exchange via common DC bus• Can be connected to converters for cost-effective solutions

KeDrive D6 – modular power supplies• Power range from 15 kW to 120 kW • Direct mains connection from 400 V to 480 V• Energy-saving line regeneration• Integrated mains contactor • Integrated brake resistor

Converters and inverters can be combined

Power supplies and inverters can be combined

Customized for the desired number of axes and performance level

Wide • power range – for all applications Converters • and inverters can be combined – ideal for small axis groups Power • supplies and inverters can be combined – ideal for large axis groups

KeDriveThe clever combination

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Single-axis solution with a converter

The KeDrive D4 series of converters integrate inverter and power supply in one unit. The compact construction contains additional mains connection components, making it particu-larly suitable for single-axis applications.

Multi-axis solution with converters and inverters

A combination of KeDrive D4 converters and modular KeDrive D6 inverters is a particularly cost-effective solution for small axis groups.

The converter for the first axis supplies the inverters of the other axes at the same time. In this case, a converter with sufficient power reserve must be selected in order to be able to supply the smaller inverters as well.

Multi-axis solution with power sup-plies and inverters

Multi-axis applications are the domain of the modular system KeDrive D6. Power supplies provide the necessary DC bus voltage for the inverters. Compact single-axis or double-axis inverters and power supplies with integrated mains connection components enable compact solutions for large axis groups.

Maximum energy efficiency can be achieved with power supplies that are capable of mains regeneration. Besides the power recovery encountered in regenerative operation of the drives, another outstanding feature of these devices is the closed-loop DC bus.

3 AC 400 V ... 480 V

3 AC 400 V ... 500 V3 AC 200 V ... 500 V

Control voltage

Module bus

DC bus

KeDrive D4 KeDrive D6Power units Converter Inverter Power supply units

infeedPower supply units

regenerativeHCS02 HCS03 HMS01/HMS02

HMD01HMV01.1E HMV01.1R

HMV02.1R

Mains voltage V1 AC 200 … 250 3 AC 200 … 500

(±10 %)

3 AC 400 … 500 (+10 %/–15 %)

– 3 AC 400 … 480 (+10 %/–15 %)

Supply frequency Hz 48 … 62 – 48 … 62DC bus continuous power kW 2.1 … 14 13 … 85 – 18 … 120Continuous mechanical power1) kW 1.5 … 11 11 … 75 1.5 … 75 –Overload capacity 2.5x 1.5 … 2x 1.5 … 2.5x 1.5x 1.5 … 2.5x

Switching frequency/ max. output frequency

kHz/Hz

4/400 4/400 –8/800 8/800 –

12/1,200 12/1,2002) –16/1,600 16/1,6002) –

Output voltage V0 … 335 (at DC bus voltage DC 475 V)0 … 400 (at DC bus voltage DC 570 V)0 … 530 (at DC bus voltage DC 750 V)

–

Suitable for cabinet depth mm 300 400 HMx01: 400/HMx02: 300Mains contactor external – internal3)

Brake chopper internal – internal3)

Brake resistorinternal

(optional external)external – internal3)

Converter/inverter combination yes yes yes –

Control voltage DC 24 Vexternal

(optional internal)internal/external external

Protection mode IP20Installation height m 1,000 over NN, with derating to 4,000Ambient temperature °C 0 ... +40, with derating to +55Relative air humidity % 5 … 95 (as per EN 61800-5-1), no dewingDegree of contamination 2 (as per EN 61800-5-1)Cooling system Air coolingCE-mark Complies with the low voltage directive 73/23/EEC and the EMC directive 89/336/EECCertification UL, cULEMC as EN 61800-3All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) applies to S1 mode on 4-pole standard motors 3 AC 400 V/50 Hz at 4 kHz switching frequency and a rotary frequency > 4 Hz2) HMD01 and HMS02.1N-W0028 up to 8 kHz/800 Hz only3) not applicable for HMV01.1R-W0120

MMM M

M M

MM

M MM

KeDrive D4 HCS02Compact converters

HCS02

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ConvertersModelswith integrated control voltage supplywith integrated temperature-dependent fan controlno additional options

HCS02.1E-W0012-A-03-NNNV-AA

-A-03-LNNN-AA

-A-03-NNNN-AA


-A-03-LNNN-AA

-A-03-NNNN-AA


-A-03-LNNN-AA

-A-03-NNNN-AA


-A-03-LNNN-AA

-A-03-NNNN-AA

Performance dataContinuous current1) A 4.5 11.3 20.6 28.3Maximum current A 11.5 28.3 54 70.8DC bus continuous power without/with choke kW 2.1/2.1 5.1/5.1 7/10 9/14Maximum output without/with choke kW 5/5 8/10 12/16 14/19Mains voltage V 3 AC 200 ... 500, 1 AC 200 ... 250 (±10 %)Continuous input mains current A 6 13 19 30

Dependence of output on mains voltageat ULN < 400 V: 1 % power reduction per 4 V

at ULN > 400 V: 1 % power gain per 5 VDC bus terminal2) – • • •DC bus capacity µF 135 270 405 675Brake resistorBrake resistor internal internal internal/external internal/externalMaximum braking energy consumption kWs 1 5 9 13Continuous braking power kW 0.05 0.15 0.35/3.8 0.5/5.5Maximum braking power kW 4 10 18 25Control voltage dataControl voltage, internal V DC 24 (not for supply of motor holding brake)Control voltage, external V DC 24 ±20 % (DC 24 ±5 % when supplying motor holding brake)Power consumption without control unit and motor brake W 12 14 23 23Continuous current without control unit and motor brake A 0.5 0.6 1 1Mechanical dataWidth W mm 65 65 105 105Height H mm 290 352Depth D mm 252Mass kg 2.9 3.8 6.7 6.8All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) in case of output frequency less than 4 Hz the output current will be reduced2) for the connection of additional units, such as HMS, HCS, HLB, HLC

KeDrive D4 HCS03Compact converters

HCS03

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ConvertersModels

with integrated control voltage supplywith integrated control voltage supply and fan controlwith integrated control voltage supply and brake chopper with integrated control voltage supply, brake chopper and fan control

HCS03.1E-W0070

-A-05-NNNV-AA

-A-05-LNNV-AA

-A-05-NNBV-AA

-A-05-LNBV-AA

HCS03.1E-W0100

-A-05-NNNV-AA

-A-05-LNNV-AA

-A-05-NNBV-AA

-A-05-LNBV-AA

HCS03.1E-W0150

-A-05-NNNV-AA

-A-05-LNNV-AA

-A-05-NNBV-AA

-A-05-LNBV-AA

HCS03.1E-W0210

-A-05-NNNV-AA

-A-05-LNNV-AA

-A-05-NNBV-AA

-A-05-LNBV-AA

Performance data Continuous current1) A 45 73 95 145Maximum current A 70 100 150 210DC bus continuous power without/with choke kW 13/25 24/42 34/56 42/85Maximum output without/with choke kW 20/40 33/59 54/89 68/124Mains voltage V 3 AC 400 ... 500 (+10 %/–15 %) Continuous input mains current A 50 80 106 146Dependence of output mains voltage at ULN < 400 V: 1 % power reduction per 4 V decrease in voltageDC bus terminal2) • • • •DC bus capacity µF 940 1,440 1,880 4,700Brake chopperContinuous brake power kW 13.2 18.9 25.2 42.6Maximum brake power kW 42 63 97 137Control voltage dataControl voltage, internal V DC 24 (not for supply of motor holding brake)Control voltage, external V DC 24 ±20 % (DC 24 ±5 % when supplying motor holding brake)Power consumption without control unit and motor brake W 22.5 25 25 30Continuous current without control unit and motor brake A 0.9 1 1 1.3Mechanical dataWidth W mm 125 225 225 350Height H mm 440Depth D mm 309Mass kg 13 20 20 38All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) in case of output frequency less than 4 Hz the output current will be reduced2) for the connection of additional units, such as HMS, HCS, HLB, HLC

KeDrive D6 HMS01/HMS02Modular single-axis inverters

HMS01 HMS02

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Single-axis invertersModels

no additional options

HMS01.1N-W0020-A-07-NNNN-

AA


AA


AA


AA


AA


AA


AA


AA


AA

HMS02.1N-W0054-A-07-NNNN

-AA

Performance dataContinuous current1) A 12.1 21.3 35 42.4 68.5 100 150 250 13.8 25Maximum current A 20 36 54 70 110 150 210 350 28 54DC bus capacity mF – 0.14 0.27Control voltage dataControl voltageexternal

V DC 24 ±20 % (DC 24 ±5 % when supplying motor holding brake)

Power consumptionwithout control unitand motor brake

W 10 15 10 16 34 23 75 2182) 13 17

Continuous currentwithout control unitand motor brake

A 0.4 0.7 0.4 0.7 1.4 1 3.1 9.12) 0.5 0.7

Mechanical dataWidth W mm 50 50 75 100 125 150 200 350 50 75Height H mm 4403) 352Depth D mm 309 252Mass kg 5.3 5.3 6.7 7.9 11 12.7 18.4 31.7 3.5 5All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) in case of output frequency less than 4 Hz the output current will be reduced 2) including auxiliary filter HAB3) overall height HMS01.1N-W0350 with auxiliary fan HAB: 748 mm

KeDrive D6 HMD01Modular double-axis inverter

HMD01

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Double-axis inverterModels


HMD01.1N-W0012-A-

07-NNNN-AA

HMD01.1N-W0020-A-

07-NNNN-AA

HMD01.1N-W0036-A-

07-NNNN-AA

Performance data Continuous current1) A 7 10 20Maximum current A 12 20 36Control voltage dataControl voltage external V DC 24 ±20 % (DC 24 ±5 % when supplying motor holding brake)Power consumption without control unit and motor brake W 17 17 11Continuous current without control unit and motor brake A 0.7 0.7 0.5Mechanical dataWidth W mm 50 50 75Height H mm 440Depth D mm 309Mass kg 5.5 5.7 7.5All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency1) in case of output frequency less than 4 Hz the output current will be reduced

KeDrive D6 HMV01/HMV02Modular power supplies

HMV01

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HMV01.1E-W0030HMV01.1E-W0075HMV01.1E-W0120HMV01.1R-W0018HMV01.1R-W0045HMV01.1R-W0065

Infeed modules Regenerative modulesModels


HMV01.1E-W0030-A-07-NNNN-AA



HMV01.1R-W0018-A-07-NNNN-AA





Performance dataDC bus continuous powerwithout/with choke

kW 18/30 45/75 72/120 –/18 –/45 –/65 –/120 –/15

Maximum output kW 45 112 180 45 112 162 180 29Mains voltage V 3 AC 400 … 480 (+10/–15 %)Continuous input mains current A 51 125 200 26 65 94 181 23

Dependence of output on mainsat ULN < 400 V: 1 % power reduction per 4 V

at ULN > 400 V: 1 % power gain per 4 V at ULN > 400 V: no power gain DC bus capacity µF 1,410 3,760 5,640 705 1,880 2,820 4,950 700DC bus voltage range V DC 435 … 710 DC 750 (regulated)Brake resistorBrake resistor internal external internalMaximum braking energy consumption kWs 100 250 500 80 100 150 – 40Continuous braking power kW 1.5 2 2.5 0.4 0.4 0.4 – 0.3Maximum braking power kW 36 90 130 36 90 130 – 33Control voltage dataControl voltage, external V DC 24 ±5 % Power consumption W 25 30 55 31 41 108 2241) 27Continuous current A 1 1.3 2.3 1.3 1.9 4.5 131) 1.1Mechanical dataWidth W mm 150 250 350 175 250 350 350 150Height H mm 4402) 352Depth D mm 309 252Mass kg 13.5 22 32 13.5 20 31 34.5 9.5In the case of the HMV01.1R the continuous output and maximum output data also apply feedback mode.All data apply to nominal rating at 3 AC 400 V mains voltageConnection option for auxiliary components, such as HLB, HLC etc.1) including auxiliary filter HAB2) overall height HMV01.1R-W0120 with auxiliary fan HAB: 748 mm

KeDrive D6 HMV01/HMV02Modular power supplies

HMV02HMV01

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HMV02.1R-W0015HMV01.1R-W0120

Derating under differingoperating conditions

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Switching frequency [kHz]

HMD

Where installation conditions differ, the performance data of the power units decrease according to the capacity utilization factors for:

• Continuous current• DC bus continuous output• Continuous braking power

Compared with operation at 4 kHz switching frequency, the output currents of the power units decrease at higher switching frequencies. Please refer to these diagrams for the capacity utilization factors relevant for your application.

Cap

acity

util

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or

Temperature [°C]

Cap

acity

util

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ion

fact

or

Installation height [m]


HCS02

Cap

acity

util

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ion

fact

or


HMS

Cap

acity

util

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ion

fact

or


Cap

acity

util

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HCS03

— W0012 — W0028— W0054— W0070

Cap

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util

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or

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BASIC control units –standard performance and functionalityThese control units constitute the economic solution for all standard applications with moderate requirements in terms of performance and interface flexibility.A standard encoder interface for IndraDyn motors is already featured among the BASIC control units. The BASIC UNIVERSAL control units have an additional expansion slot available.

The following BASIC control units are available to choose from:

• BASIC UNIVERSAL – single-axis• BASIC UNIVERSAL – double-axis

ADVANCED control units – maximum flexibility and performanceThese control units meet the highest requirements in terms of performance. Virtually any application can be tackled with the wide range of communication and encoder interfaces as well as analog or digital inputs and outputs.

Scalable performance and functionality

Individual • solutions for standard to high-end applicationsOpen • interfaces for international useCertified • safety technology

We can supply control units tailored to your specific application, ranging from standard to high-end applications. Numerous technology functions, certified safety technology and standardized interfaces leave nothing to be desired.

KeDrive - scalableperformance & functionality

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All KeDrive control units – from the simple frequency converter to the high-end servo drive – are compatible with all KeDrive D4 converters and KeDrive D6 inverters.

The control units differ in performance, function and configuration. When com-bined with the various firmware versions and operating panels, every conceivable requirement can be met. This flexible system concept opens up the full range of options when it comes to tackling your individual application – always providing the optimum technical and economical solution.

Power unit

Control unit

Options Single-axisBASIC

UNIVERSAL

Double-axisBASIC5)

UNIVERSAL

Single-axisADVANCED

Encoder interfacesMotors MSK, MKE, MAD and MAF, Hiperface®, 1 Vpp and 5 V TTL3) •

MHD and MKD motors EnDat 2.1, 1 Vpp and 5 V TTL4) Safety options with EN 13849-1 and EN 62061Safe Torque Off (Category 3 PL e/SIL 3) Safe Motion (Category 3 PL d/SIL 2) – ExpansionsEncoder emulation Analog I/O extension Digital I/O extension – – Digital I/O with SSI interface – – Cross communication – – Software moduleMultiMediaCard Cycle timesCurrent control µs 125 62.5Speed control µs 250 125Position control µs 500 250PWM frequency4/8 kHz •/• •/• •/•12/16 kHz –/– –/– •/•Inputs/outputsDigital inputs/of which utilizable for touch probes

5/1 18/2 7/2

Digital inputs/outputs(user-defined settings)

3 4 4

Analog inputs – 1 1Analog outputs – 2 2Relay outputs 1 1 1InterfacesRS232 • • •Control voltage dataControl voltage V DC 24Power consumption without options W 6.5 7.5 6Continuous current A 0.27 0.31 0.25

• Standard Optional 1) in conjunction with additional options 2) encoder interface for IndraDyn motors 3) supply voltage 12 V 4) supply voltage 5 V 5) only in connection with power unit HMD

Overview Single-axisBASIC

UNIVERSAL

Double-axisBASIC5)

UNIVERSAL

Single-axisADVANCED

Control communicationSERCOS III Multi-Ethernet (Profinet IO, EtherCAT, Ethernet IP, SERCOS III) ConfigurationsOption 1 •2) •/• •Option 2 • •/• •Option 3 – – •Safety option • •/• •Slot for MultiMediaCard • • •

BASIC UNIVERSAL single axisflexible for customized solutions

BASIC UNIVERSAL double axisflexible, reliable, space-saving

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Regardless of your preferred type of control communication, BASIC UNIVERSAL offers you a wide range of industry-standard interfaces. As a result, this control unit is well suited for a variety of applications – includ-ing those in your industry.

The correct interface for connecting the motors or other standardized encoders, such as Hiperface®, is already integrat-ed. In addition, this control unit has an empty slot for the connection of another encoder, connection of the analog I/O extension or for the emission of emulated encoder signals.

An additional plug-in MultiMediaCard gives you the option of simple transmis-sion or duplication of your drive parameters.

For an easy start-up use a PC with the KeStudio software.

The simple step-by-step guide to ordering your BASIC UNIVERSAL single-axis control unit:

Single-axis BASIC UNIVERSAL

Encoder interfacesENS = IndraDyn motors, Hiperface®, etc.

Operation panelS = Standard

Safety technologyL2 = Safe Torque OffNN = without starting lockout

OptionENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLMA1 = Analog I/O extensionMEM = Encoder emulationNNN = Not equipped

The simple step-by-step guide to ordering yourBASIC UNIVERSAL double-axis control component: Option

CDB01.1C-S3-ENS-EN2-NNN-MA1-S2-S-NN-FW

Double-axis BASIC UNIVERSAL

Control communicationS3 = SERCOS IIIET = Multi-EthernetNN = Not equipped

Many axes and limited installation space – these are typical require-ments that can be met competently and economically with the BASIC UNIVERSAL double-axis control unit.

With certified safety technology conforming to EN 13849 (PL d and e), you are providing effective protection for both the machine and operator. Indeed, we have integrated a number of different safety functions, directly in the drive. This increases reliability while saving on monitoring components and minimizing installation work.

In the interests of meeting the specific demands of your individual application, KeDrive offers additional options for the connection of various encoder systems, the connection of an analog I/O extension or for the emission of emulated encoder signals.

The double-axis control unit offers the ability of storing the axis-oriented drive parameters of both axes on the optional MultiMediaCard.

Options 1 and 2ENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLNNN = Not equipped

Options 3 and 4ENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLMA1 = Analog I/O extensionMEM = Encoder emulationNNN = Not equipped

Safety technologyL2 = Safe Torque OffS2 = Safe MotionNN = without starting lockout


Option

CSB01.1C-S3-ENS-NNN-L2-S-NN-FW


Safety optionSafe Torque Offt

Encoder interfacesIndraDyn motors, Hiperface®, 1 Vpp and 5 V TTL

InterfacesDigital inputs and outputsRelay outputs

Serial interfaceRS232

Operation panelStandard operation panel

SlotMultiMediaCard

OptionEncoder interfacesAnalog I/O extensionEncoder emulation

Control communicationSERCOS III,EtherCAT .


InterfacesDigital inputs and outputsAnalog inputs and outputsRelay outputs



SlotMultiMediaCard

Options 3 and 4Encoder interfacesAnalog I/O extensionEncoder emulation

Control communicationSERCOS III EtherCAT

Options 1 and 2Encoder interfaces

ADVANCED - the security ofmaximum performance

Accessories - advantagesfor your control unit

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ADVANCED control units meet the highest demands in performance and dynamics.

In addition to top performance, they support a wide and diverse range of control communication and encoder interfaces. Digital and analog inputs and outputs are already permanently integrated for communication with higher level control systems. These can also be expanded by digital or analog I/O extensions or by encoder emulation outputs. This high-performance control unit can be optionally equipped with safety technology certified as conforming to EN 13849 (PL d and e). The ADVANCED control unit is the ideal platform for the drive-integrated PLC - KeControl.

All that is required to start up the drive is a PC and the engineering tool KeStudio.

SlotMultiMediaCard

InterfacesDigital inputs and outputsAnalog inputs and outputsRelay outputs




Option 1Encoder interfaces

Control communicationSERCOS III .EtherCAT

Option 2Encoder interfacesAnalog I/O extensionEncoder emulation

Option 3Encoder interfacesAnalog I/O extensionEncoder emulationDigital I/O extensionCross communication


Safety technologyL2 = Safe Torque OffS2 = Safe MotionNN = without starting lockout

Option 3 ENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLMA1 = Analog I/O extensionMEM = Encoder emulationMD1 = Digital I/O extensionMD2 = Digital I/O extension with SSI encoder interfaceCCD = Cross communicationNNN = Not equipped

Single-axis ADVANCED


Option 1 (Encoder interfaces)ENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLNNN = Not equipped

Option 2 ENS = Motors, Hiperface®, etc.EN1 = MHD, MKD motorsEN2 = EnDat 2.1, 1 Vpp, 5 V TTLMA1 = Analog I/O extensionMEM = Encoder emulationNNN = Not equipped

The simple step-by-step guide to ordering your ADVANCED control component: Option

CSH01.1C-S3-ENS-EN2-NNN-S2-S-NN-FW

These components can help you to capitalize on your drive – during start-up, operation and diagnostics.

Operation panels All control units are equipped with a standard plug- in operating panel. This will guide you quickly through all the start-up steps – no PC is required..

Software moduleThe optional MultiMediaCard allows you to transmitor duplicate your axis-oriented drive parameters quicklyand easily – without a PC.This software module comes in two versions:

• PFM02.1-016-NN-FW with drive firmware• PFM02.1-016-NN-NW preformatted for simple parameter transfer

Interface cableFor start-up or operation connect your PC or a separate controlterminal directly to the RS232 serial interface of the control unit.

• The pre-assembled PC interface cable IKB0041 is available in lengths of 2, 5, 10 or 15 m

• The RKB0004 operator terminal cable is available in lengths of 2, 5 and 10 m

Cross communication

KeDriveOverview of interfaces

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Control communication

Analog/Digital interface

2 x 9-pin plug-in terminals

• Analog inputs ±10 V• Digital inputs/outputs• Relay output

D-SUB, 15-pin, male version

• Encoder emulation, incremental or absolute (SSI)

• Output frequency max. 1 MHz

SERCOS III

2 x RJ45 plug-in connection

Multi-Ethernet


• SERCOS III• EtherCAT

Cross communication

Cross communication CCD


• Master for connection of up to 7 slaves (SERCOS III)

• Ethernet engineering interface

Encoder interfaces Input/output extensions

ENS encoder interfaces for IndraDyn motors, Hiperface®‚ 1 Vpp, 5 V TTLD-SUB, 15-pin, female version

• Encoder supply: 11.6 V/300 mA

Analog I/O extensions MA1D-SUB, 15-pin, female version

• 2 analog input ports ±10 V• 14 bit incl. 8-time oversampling• 2 analog 12 bit output ports

EN1 encoder interface for MHD, MKD and MKE motorsD-SUB, 15-pin, female version

• Encoder supply I2C: 8 V/250 mA or resolver: 18.2 V/70 mA

Digital I/O extensions MD1D-SUB, 25-pin, male version

• External voltage supply from 19 V to 30 V

• 12 inputs, reverse polarity protected• 8 outputs, short-circuit proof

EN2 encoder interface for EnDat 2.1,1 Vpp, 5 V TTL

D-SUB, 15-pin, male version

• Encoder supply: 5 V/300 mA

Digital I/O with SSI interface MD2D-SUB, 44-pin, male version

• External voltage supply from 19 V to 30 V

• 16 inputs, reverse polarity protected• 16 outputs, short-circuit proof

RJ11 plug-in connection for SSImeasuring encoder interface

Safety Encoder emulation

Starting lockout L2D-SUB, 9-pin, female version

• Supply voltage 24 VDC• Drive signals A, B and inverse• Acknowledgement• Acknowledgement, inverse

Encoder emulation MEMD-SUB, 15-pin, male version

• Internal voltage supply• Encoder signals DC-isolated• Incremental or • Absolute (SSI format)• Output frequency max. 1 MHz

Safety technology S2

D-SUB, 9-pin, female version

• Supply voltage 24 VDC• Mode selection panel inputs• Acknowledgement, forced dormant

error detection and diagnostics/ safety door lock

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KeDriveFirmware

The firmware can be tailored to your specific application in a number of flexible configurations:

• Basic CLOSED LOOP package (servo and frequency converter applications)

• Extension packages (optional)• Motion logic

The basic package is already sufficient to perform the majority of standard drive functions – from simple V/f control right through to positioning block mode.

Various extension packages provide you with the options of electronic synchronization, additional servo functions or main spindle operation.

.

Firmware versionMPH = ADVANCEDMPB = BASIC single-axisMPD = BASIC double-axis

Version Version xx, current release

Extension packageSRV = Servo extensionSNC = Electronic synchronizationMSP = Main spindle extensionALL = All extensionNNN = No extension

Firmware KeDrive

Control1 = CLOSED LOOP

LanguagesGerman, English, French, Italian, Spanish

The simple step-by-step guide to ordering your KeDrive firmware: Option

FWA-INDRV*-MPH-xxVRS-D5-1-SNC-NN

Customized functionality

All • standard functions already included in basic package Individual • function extensionsIndustry-specific • technology functionsIEC-compliant • motion control

BASICSingle-axis and double-axis versions

ADVANCEDSingle-axis version

Extension packages

BASICmain spindle

BASICsynchronization

BASICservo extension

Extension packages

ADVANCEDmain spindle

ADVANCEDsynchronization

ADVANCEDservo extension

Basic package

CLOSED LOOP

Basic package

CLOSED LOOP

BASICmain spindle

BASICsynchronization

BASICservo extension

ADVANCEDmain spindle

ADVANCEDservo extension

ADVANCEDsynchronization

CLOSED LOOP CLOSED LOOP

Basic package BASIC ADVANCEDCLOSED

LOOPCLOSED

LOOP

Basic functionsElectronic type plate

• •

Automatic control circuit adjustmentSetpoint generator for control optimizationTravel to fixed stopAdjustable error responseBrake controlOscilloscope functionBasic functions CLOSED LOOPPosition, speed and torque control

• •

Drive-controlled referencingDrive-controlled positioningInterpolation inside drivePositioning block modePosition, speed and torque limitAutomatic commutation adjustmentPath switching point with ON and OFF switching thresholdEncoder emulation, incremental or absolute (SSI format)Automatic determination of load

Extension packages BASIC ADVANCEDCLOSED

LOOPCLOSED

LOOP

Servo extensionEasy compensation of backlash on reversal • •Axis error correction – •Quadrant error correction – •Frictional torque compensation • •Touch probe with fast stop 1 2Dynamic cam group • •Main spindleParameter block changeover • •Spindle positioning mode • •Drive-controlled gear changes – •SynchronizationSpeed synchronization • •Angle synchronization • •Measuring wheel mode • •Real and virtual leading axis • •Cam plate (tabular value) • •Cam plate (analytical value) – •Touch probe with time measurement – –Touch probe with synchronization function 1 2Dynamic cam group • •Motion control (MCU)Freely programmable in compliance with IEC 61131-3

•1) •

Programming system for IL, ST, FBD, LD, SFC and CFCFreely configurable tasks (cyclic, free-running, event-controlled)Libraries: system-specific, drive-specific, PLCopenSupport of customer libraries1) BASIC control units are restricted in terms of performance

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Axis movements minimized thanks to ultra-short response timesWhether for machine tools, printing and packaging or mounting, handling and robotics applications – protecting people from uncon-trolled machine movements is top priority.

Clear guidelines issued by the EU.All machine manufacturers are obliged to carry out a hazard evaluation and risk analysis prior to construction. This is stipulated in the European Machinery Directive 2006/42/EC. Moreover, any potential hazards detected must be eliminated step by step. Safety should be integrated in the machinery and meet current standards in technology.

How safe can you get?KeDrive is redefining current standards in technology because KeDrive integrates the safety directly in the drive, resulting in ultra-short response times. KeDrive therefore demonstrates the current capacities and requirements of safety technology – KeDrive is faster because the move-ment is monitored directly where it is generated. This is the critical advantage, especially when it comes to monitoring direct drives or other high-dynamic drives, for example.

Quickest reaction time with highest drive dynamics.With the new KeDrive generation from KEBA, a variety of safety functions are available right inside the drive – without any detours through the control. This increases reliability, saves on additional monitoring components and reduces installation cost and effort.

It is all made possible by redundant software and hardware components in the drive. The non-contacting monitoring of all set limit values enables very short response times of less than 2 ms. As soon as a fault is detected, all the drives are automatically stopped depending on the stop category selected (0, 1 and 2).

Safety functions inside the drive effectively protect people and machines

• High reliability due to certified integrated safety functions

• Extremely fast reaction times (< 2 ms) for communication with internal monitors

• No need for additional measuring systems or sensors

• Online dynamic sampling of the inputs and shutoff paths while work is in progress

• Reduced certification effort and short series start-up times

Before a user in the protected area reacts to an error with an acknowledgement linked to contacts, a linear axis with a ball screw has already traveled 100 to 200 mm, linear

motors have already traveled 400 to 800 mm. KeDrive safety technology finds the error within 2 ms and the axis moves only 2 mm.

Intelligent and safe

Safety • category 3, PL d, SIL 2Extensive • safety functionsMinimum • response timesIndependent • of the control systemStraightforward • integration in the machine

Safe Torque Off (STO)Stop category 0 in accordance with ICE 60204-1:Safe drive torque cut off

Safe Maximum Speed (SMS) The maximum speed is safely monitored irrespective of the mode of operation

Safe Stop and Safe Drive Interlock (SS1) Safe Stop 1Stop category 1 in accordance with ICE 60204-1:Safely monitored stop, control or drive controlled with safe drive torque cut off

Safe Braking and Holding System (SBS)The safe braking and holding system controls and monitors two independent brakes

Safe Operating Stop (SS2, SOS)Safe Stop 2, Safe Operating StopStop category 2 in accordance with ICE 60204-1:Safely monitored stop with safely monitored standstill at controlled torque

Safe Door Locking (SDL)When all the drives in one protection zone are in safe status, the safety door lock is released

Safely Limited Speed (SLS) If enable signal is given a safely limited speed is monitored in special operating mode

Safely Limited Increment (SLI)If enable signal is given a safely limited incre-ment is monitored in special operating mode

Safely Monitored Direction (SDI)A safe direction (clockwise, counterclockwise) is also monitored in addition to safe motion

Safely Monitored Deceleration (SMD) Safely monitored deceleration ramp when stopping

Safely Monitored Position (SMP)A safely limited position range is also monitored in addition to safe motion

Safely Limited Position (SLP)Monitoring of safe software limit switches

Safe Inputs/Outputs (SIO) Dual-channel safety peripherals can be connected to the drive

All safety functions are certified as compliant with standard ISO 13849-1:2006, EN 61800-5-2:2007, IEC 61508:1998-2000, EN 62061, ISO 13849-1:1999, EN 954-1:1996, EN ISO 13849-2: 2003, EN 60204-1:1997, EN 50178-1:1997, EN 61800-3:2004, UL 508C R7.03, C22.2 No. 0.8-M86 (R2003), CAN/CSA C22.2 No. 14-95, NFPA 79:2007 ER1 through TÜV Rheinland, TÜV Rheinland North America Inc.

Safety on boardintegrated safety technology

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Safe Torque Off (STO)

The STO-option is the most cost-effec-tive solution for preventing the drive from restarting unintentionally. The power supply is cut off electronically on two channels. The STO function is activated via two redundant 24 V signals.

Starting lockout selected via two NC contacts

Safe motion

The ADVANCED and BASIC UNIVER-SAL double-axis control units offer you all the available safety functions – including safe motion and safe absolute position. This safety is guaranteed by two redundant, diverse processor systems which carry out all the relevant calculations separately and monitor each other. The two-channel selection of the required safety function can be executed differently.

Selection and feedback via 24 V signals – the simplest way

Selection and feedback signal via control communication (channel 1) and 24 V signals (channel 2) – for simpler wiring

Starting lockout selected via NC/NO contacts

Safety on boardbe on the safe side

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KeStudio

Simple and user-friendly, KeStudio is the ideal engineering environment for all control and drive systems. This tool-suite brings together all the tools required for:

• Configuration• Programming• Parameterization• Operation• Visualization• Diagnostics

Advantages

• Integrated software framework for all engineering tasks• Application-oriented tools• Intelligent user guidance• User-friendly, menu-driven operation• Standardized programming according

to IEC 61131-3• PLCopen-compliant module library• Trendsetting Microsoft .net technology

KeStudio DriveManager

Assistants to expedite commissioningInteractive assistants can be used to parameterize drives offline or online. The results of commissioning can be saved and subsequently retrieved at any time. This makes replication a straightforward process.

Integrated software oscilloscope for easy optimization and diagnosisA fully featrued software oscilloscope is available for commission-ing/service and optimization.

Remote diagnosis of drivesThe combination of KeDrive and KeControl can be used to access - and therfore to diagnose - any drive at any time. An Ethernet link to KeControl is all that is required. No need to bother with swapping the diagnostic cable from one interface to another.

Start-up wizard

DriveManager interactively guides you through all the steps of the startup process and only requires you to input the relevant data. All values to be input are directly related to the mechanics of the machine. This simplifies the input of data, along with allowing you to freely select measurement units.

You individually assemble the required sequence of movements from a large selection of positioning modes presented in graphic form. Once compiled, the set of parameters is saved in a file and can be easily transmitted to other machines via fieldbus or the RS232 serial interface.

Programming

Motion function blocks built according to PLCopen are available for the control of single axes. They cover positioning com-mands, electronic gearing and the cam group. The PCL-programmer can use the blocks of the motion in the familiar form out of the PLC as well as out of the programs of the robot control. With these blocks he can control all the axes of the robot.

Auto-tuning

Parameters for all internal control func-tions are automatically set when Indra-Dyn motors are connected.

This setting is ideal for the major-ity of applications, requiring no further adjustment. Where requirements are more complex, the auto-tuning function is available to assist with adjusting the control settings to your machine.

KeStudio – the tools-suite

Guided • start-up for rapid achievement of results Offline • configuration of projectsUser-friendly • programming environment

Offline mode

The machine-related modes of oper-tion and the corresponding parameters can be set in advance offline and later tranferred to the machine.

Four-channel oscilloscope

The integrated four-channel oscilloscope is available to assist with drive optimization, troubleshooting and preventive maintenance. For docu- mentation purposes all the measure-ments and the related settings can be printed out or saved to a file.

KeStudioA toolsuite for engineering

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KeDriveMotors and gearboxes

IndraDyn S • Synchronous MSK servo motors for all requirements up to 495 Nm • Ultra-compact synchronous MSM servo motors rated at up to 2.4 Nm can be connected

to the KeDrive D2

IndraDyn A • Air-cooled asynchronous MAD servo motors with power ratings up to 100 kW• Liquid-cooled asynchronous MAF servo motors with power ratings up to 120 kW

Servo gearbox • GTE servo planetary gears for standard applications • GTM servo planetary gears for high-performance applications

A powerful family Extensive • range including robust housed and frame-less (kit) motorsCoverage • of entire power rangeHigh-precision • encoder systemsHighly-dynamic • synchronous linear motors

IndraDyn L • Synchronous linear motors for feeding forces of up to 21,500 N

IndraDyn T • Synchronous torque motors with torque ratings up to 13,800 Nm and speeds of up to 4,000 rpm

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IndraDyn SMSK servo motors

The particularly outstanding features of the MSK range of motors are its wide power spectrum and narrow size increments. The high torque density of these synchronous servo motors allows a particularly compact design with maximum torques of up to 495 Nm.

Depending on the level of precision required, we can supply the motors with encoder systems for standard or high-precision requirements. Both encoder versions are available in a single-turn and multi-turn configuration.

Compact and powerful

Maximum • torques up to 495 NmMaximum • speeds up to 9,000 rpm Encoder • systems for a wide and diverse range of applicationsHigh • protection category IP65Choice • of cooling systems

A number of further options, such as the shaft keyway, holding brake, reduced runout and the high protection category IP65 mean that they can be used in virtually any application.

On applications with high levels of continuous power, optional blower units for axial or radial mounting are available for retrofit. Intrinsi-cally safe IP65 blower motors (UL thermally protected F) ensure the reliability of the single-phase blower units, eliminating the need for an external circuit breaker. Optional liquid cooling is available for very high power applications.

EncoderS2 = Single-turn encoder (Hiperface®) 128 incrementsM1 = Multi-turn encoder (Hiperface®)

128 increments with 4,096 revolutions absoluteS2 = Single-turn encoder (EnDat) 2,048 incrementsM2 = Multi-turn encoder (EnDat) 2,048 increments

with 4,096 revolutions absolute

ShaftG = Plain shaft with shaft sealing ringP = Keyway conforming to DIN 6885-1 and

shaft sealing ring

Shaft runoutN = Standard, in conjunction with S2

or M1 encoder onlyR = Reduced, linear movement con-

forming to DIN 42955, in conjunc-tion with S2 or M2 encoder only

Other versionsN = Standard

Cooling systemNN = Natural convectionSurface cooling or (FN) Option of liquid cooling for certain sizes

Motor• Size (e. g. “060”)• Overall length (e. g. “C”)• Winding (e. g. “0600”)

Holding brake0 = without holding brake1 = with electr. released holding brake22) = with heavy-duty holding brake32) = with extra heavy-duty holding brake2) heavy-duty holding brake available for certain sizes

The simple step-by-step guide to ordering your MSK servo motor:

Option

MSK060C-0600-NN-S2-UG0-NNNN

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IndraDyn STechnical data

Motor Maximum speed1)

Cont. torque at standstill

Maximum torque

Cont. current at standstill

Maximumcurrent

Moment of inertia

Dimensions Mass2)

nMax

[rpm]M0

[Nm]MMax

[Nm]I0

[A]IMax

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H[mm]

m[kg]

MSK030B-0900 9,000 0.4 1.8 1.5 6.8 0.000013

54152.5

20 9 40 63 4.5 98.51.3/1.6

C-0900 9,000 0.8 4 1.5 6.8 0.00003 188 1.9/2.1

MSK040

B-0450 6,0001.7 5.1

1.5 60.0001

82155.5

30 14 50 95 6.6 124.52.8/3.1

B-0600 7,500 2 8C-0450 6,000

2.7 8.12.4 9.6

0.00014 185.5 3.6/3.9C-0600 7,500 3.1 12.4

MSK050

B-0300 4,3003 9

1.8 7.20.00028

98

173

40 19

95

115

9

134.5

4/4.9B-0450 6,000 2.8 11.2B-0600 6,000 3.7 14.8C-0300 4,700

5 153.1 12.4

0.00033 203 5.4/6.3C-0450 6,000 4.7 18.8C-0600 6,000 6.2 24.8

MSK060

B-0300 4,8005 15

3 120.00048

116

18150 24

130 156

5.7/6.4B-0600 6,000 6.1 24.4C-0300 4,900

8 244.8 19.2

0.0008 226 8.4/9.2C-0600 6,000 9.5 38

MSK061

B-0300 4,200 3.5 14 1.9 8.6 0.00044 223

40 19

5.7/6.4C-0200 3,100

8 323.2 14.4

0.000752 264 8.3/8.8C-0300 4,200 4.3 19.4C-0600 6,000 7.7 34.7

MSK070

C-0150 2,50013 33

4.1 16.40.00291

140

238

58 32 130 165 11 202

11.7/13.2C-0300 5,500 8.2 32.8C-0450 6,000 12.3 36.9D-0150 2,700

17.5 52.56.2 24.8

0.00375 268 14/15.6D-0300 4,900 11 33D-0450 6,000 16.6 49.8E-0150 2,200

2370 6.4 25.6

0.00458 298 16.2/17.8E-0300 5,300 65 15.4 49.3E-0450 6,000 60 19.3 57.9

MSK071

C-0200 3,50012 44

5.2 23.40.00173 272 13.9/15.8C-0300 5,000 7.3 32.9

C-0450 5,800 8.9 40.1D-0200 3,200

17.5 667.3 32.8

0.00255 312 18/19.6D-0300 3,800 9.1 40.5D-0450 6,000 15.4 69.3E-0200 3,400

23 8410.1 45.5

0.0029 352 23.5/25.1E-0300 4,200 12.5 56.3E-0450 6,000 20 90.1

MSK075

C-0200 4,00012 44

5.9 26.40.00352

140

272

58 32 130 165 11 202

14.8/16.4C-0300 5,000 8.4 37.8C-0450 6,000 12.6 56.7D-0200 3,800

1764 8.3 37.4

0.0049 312 19/20.1D-0300 3,800 66 11.7 52.7D-0450 6,000 64 16.5 74.3

Motor Maximum speed1)

Cont. torque at standstill

Maximum torque


Maximumcurrent

Moment of inertia

Dimensions Mass2)

nMax

[rpm]M0

[Nm]MMax

[Nm]I0

[A]IMax

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H[mm]

m[kg]

MSK075E-0200 3,850

21 8810.2 45.9

0.00613140

352 58 32 130 16511

202 22.5/23.6E-0300 5,200 14.2 63.9E-0450 6,000 18.6 86

MSK076C-0300 4,700

12 43.57.2 32.4

0.0043 292.5 50 24 110 165 180 13.8/14.9C-0450 5,000 12.2 54.9

MSK100

A-0200 4,40015 54

9.2 41.40.011

192

302

60 32 130

215 14

211.5

23/25.4A-0300 5,200 10.2 45.9A-0450 6,000 12 54B-0200 4,100

28 102

14.7 66.2

0.0192 368 34/36.5B-0300 4,500 17.4 78.3B-0400 4,500 23.7 106.7B-0450 4,500 28.5 110.7C-0200 3,500

38 14817.7 79.7

0.0273 434 45.1/48.9C-0300 4,500 21.9 98.6C-0450 4,000 35.4 159.3D-0200 2,000

48 18713 58.5

0.035 502 56/59.8D-0300 3,000 20.7 93.2D-0350 3,000 29.9 135

MSK101

C-0200 3,30032 110

14.9 67.10.0065 350

80 38 180

262

28.3/32.1C-0300 4,500 18.7 84.2 C-0450 5,800 25.1 113D-0200 3,400

50 16022.2 99.9

0.00932 410 40/43.8D-0300 4,600 30.6 137.7D-0450 6,000 41.7 187.7E-0200 3,500

70 23132.1 144.5

0.0138 501 53.5/57.3E-0300 4,600 41.6 187.4E-0450 6,000 58.3 262.4

MSK103A-0300 5,200 21 54 12.5 40 0.00442 186

25518/21.5

B-0300 4,700 28 85 17 63 0.00594 211 22.5/26D-0300 4,600 46 138 26.3 94.7 0.00894 265 31.6/36.1

MSK131B-0200 3,200 85 250 36.7 165 0.0232

260470

110 48 250 300 18 33784/89.4

D-0200 3,000 160 495 65.2 293.4 0.0382 610 116/121.4All the specifications relate to the basic version of the motor with encoder S2 and without holding brake 1) at 750 V DC bus voltage2) values without/with standard holding brake

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IndraDyn S - MSMFor compact drives KeDrive D2

High dynamic performance and compact design

Maximum • torque up to 7.1 NmMaximum • speed up to 5,000 rpmMulti-turn • absolute encoderHigh • dynamic performanceHigh • performance density

Maintenance-free MSM motors are available in five sizes rated at up to 750 W continuous mechanical power.

These short-length motors feature high power density and minimized flange dimensions, making them the ideal choice in a wide range of application scenarios.

The IP54 motors come with an absolute encoder and optional holding brake, and they can easily be connected to KeDrive D2 servo drives with 3 AC 230 V line input.

The simple step-by-step guide to ordering your MSM servo motor:

Buffer battery for absolute encoder functionA buffer battery is needed for permanent storage of the axis position.

A battery box which is simple to install is available as an accessory.

Order code: SUP-E01-MSM-BATTER.BOX

Overall length (e. g. “B”)

Winding0300 = Nominal speed 3,000 rpm

ShaftH2) = Plain shaft without

sealing ring2) assembly of sealing ring possible

Holding brake0 = without holding brake1 = with electr. released

holding brake

Size019 = Flange 38 mm031 = Flange 60 mm041 = Flange 80 mm

Electrical connectionC = 220 mm cable

EncoderM01) = Multi-turn absolute encoder with 131,072

impulses per revolution, 65,535 revolution 1) absolute encoder function with external buffer battery

Cooling systemNN = Natural convection

Option

MSM019B-0300-NN-M0-CH1

Motor Rated power

Maximum speed

Continuous torque

at standstill

Maximum torque


Maximum current

Moment of inertia

Dimensions Mass1)

PN

[W]nmax

[rpm]M0

[Nm]Mmax

[Nm]I0

[A]IMax

[A]JR

[kgm2]A

[mm]B1)

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H[mm]

m[kg]

MSM019A-300 50 5,000 0.16 0.48 1.1 3.3 0.0000025 38 72/102 25 8 30 45 3.4 51 0.32/0.53MSM019B-300 100 5,000 0.32 0.95 1.1 3.3 0.00001 38 92/122 25 8 30 45 3.4 51 0.47/0.68MSM031B-300 200 5,000 0.64 1.91 1.6 4.9 0.00001 60 79/115.5 30 11 50 70 4.5 73 0.82/1.3MSM031C-300 400 5,000 1.3 3.8 2.6 7.7 0.00003 60 98.5/135 30 14 50 70 4.5 73 1.2/1.7MSM041B-300 750 4,500 2.4 7.1 4 12 0.00009 80 112/149 35 19 70 90 6 93 2.3/3.11) values without/with holding brake

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IndraDyn A - MAD servomotors for high performance

Robust and easy-maintenance

Rated • outputs of up to 100 kWMaximum • speeds up to 11,000 rpm Encoder • systems for a wide and diverse range of applicationsHigh • protection category IP65, including fan motorEasy-maintenance • motor design

With their phenomenal power density, the MAD range of mo-tors is predestined for servo and main spindle applications, such as in machine tools, printing presses or metal forming technology.

High-resolution single-turn or multi-turn encoder systems and out-standing true running quality guarantee highest handling precision. In addition to the optional keyway and holding brake, these motors can also be supplied with a special bearing assembly for high-speed applications or for applications with increased radial load.

The motor protection category IP65 even includes the fan motor, making it suitable for harsh industrial use.

The easy-maintenance design of the motor means that it is even possible to exchange the fan while the motor is running – particularly advantageous in the printing industry.

Shaft design e. g.Plain shaftH = without seal ringG = with seal ring F = with labyrinth seal KeywayQ = without seal ringP = with seal ringR = with labyrinth seal

Construction05 = Flange-mounted35 = Flange-mounted or

foot-mounted

Bearing assemblyN = StandardA3) = Fixed bearing A sideH3) = High-SpeedV3) = Heavy duty 3) only for certain sizes

Holding brake0 = without holding brake1 = with electr. released holding brake34) = with electr. released holding brake,

heavy duty54) = with electr. released holding brake4) only for certain sizes

Vibration severity grade1 = A32) = B 42) = C2) only for certain sizes

EncoderS2 = Single-turn encoder (EnDat) 2,048 incrementsM2 = Multi-turn encoder (EnDat) 2,048 increments

with 4,096 revolutions absoluteS61) = Single-turn encoder (EnDat) 2,048 increments

for potentially explosive atmospheres M61) = Multi-turn encoder (EnDat) 2,048 increments

with 4,096 revolutions absolute for potentially explosive atmospheres

C0 = Incremental encoder 2,048 increments1) equipment group II 2G, type of protection EEx p d IIB T3

only in combination with cooling option SL

Cooling systemSA = Axial-flow fanSL = Fan cowl


Line terminalPlugA = on the A SideB = on the B SideL = LeftR = RightTerminal boxF = on the A SideK = on the B SideT = LeftS = Right

Terminal box turnable (pre-assembled)E = on the A SideH = on the B SideG = LeftD = Right

The simple step-by-step guide to ordering your MAD asynchronous servo motor:

Option

MAD100C-0100-SA-S2-AH0-05-N1

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IndraDyn ATechnical data

Motor Rated speed

Maximum speed

Rated torque

Maximum torque

Rated power

Rated current

Moment of inertia

Dimensions Mass2)

nN [rpm]

nMax

[rpm]MN

[Nm]MMax

[Nm]PN

[kW]IN

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H1)

[mm]m

[kg]

MAD100

B-0050 500 3,000 34 75.1 1.8 5.3

0.019

192

462

60 32 130 215 14277

(264)

43B-0100 1,000 6,000 31 74.7 3.2 8.9B-0150 1,500 9,000 30 68 4.7 12.9B-0200 2,000 11,000 28 66.2 5.9 14.6B-0250 2,500 11,000 25 61.5 6.5 16.2C-0050 500 3,000 51 112.3 2.7 8.2

0.0284 537 59C-0100 1,000 6,000 50 118.8 5.2 13.2C-0150 1,500 9,000 48 110.4 7.5 19.7C-0200 2,000 11,000 45 105.5 9.4 25.7C-0250 2,500 11,000 40 91 10.5 27.8D-0050 500 3,000 70 153.6 3.7 10.1

0.0392 612 72D-0100 1,000 6,000 64 146.5 6.7 19.3D-0150 1,500 9,000 59 140.8 9.3 25.6D-0200 2,000 11,000 54 129.8 11.3 27.2D-0250 2,500 11,000 50 118.7 13.1 32.4

MAD130

B-0050 500 3,000 95 208.8 5 12.8

0.084

260

570

110 42 250 300 18345

(340)

100B-0100 1,000 6,000 100 230 10.5 26.9B-0150 1,500 9,000 85 200 13.4 34.9B-0200 2,000 10,000 80 187.2 16.8 43B-0250 2,500 10,000 75 176.5 19.6 47.2C-0050 500 3,000 140 307.9 7.3 19.7

0.108 640 122C-0100 1,000 6,000 125 305 13.1 36.2C-0150 1,500 9,000 117 275.2 18.4 48.9C-0200 2,000 10,000 110 252.9 23 57C-0250 2,500 10,000 100 250 26.2 62D-0050 500 3,000 180 395.6 9.4 24.2

0.164 770 165D-0100 1,000 6,000 170 417.8 17.8 43.7D-0150 1,500 9,000 155 374.6 24.3 61.5D-0200 2,000 10,000 150 340.7 31.4 71.3D-0250 2,500 10,000 120 310 31.4 72

MAD160

B-0050 500 3,000 220 483.9 11.5 26.1

0.25

316

748

110 55 300 350 18422

(395)

201B-0100 1,000 6,000 200 460.9 20.9 43.5B-0150 1,500 6,000 190 440.1 29.9 61.6B-0200 2,000 6,000 160 375.3 33.5 75.8C-0050 500 3,000 240 528.2 12.6 27.6

0.311 838 238C-0100 1,000 6,000 225 530 23.6 52.9C-0150 1,500 6,000 215 496 33.8 75.3C-0200 2,000 6,000 210 494.2 44 93.9

MAD180

C-0050 500 3,000 325 715.5 17 38.2

0.458 320 979 140 60 300 350 18 469 334C-0100 1,000 6,000 300 620 31.4 69C-0150 1,500 6,000 270 681 42.4 88.6C-0200 2,000 6,000 250 594.4 52.4 104.6D-0050 500 3,000 390 857.8 20.4 39.7

0.594 320 1,089 140 60 300 350 18 469 403D-0100 1,000 6,000 370 901.5 38.7 82.4D-0150 1,500 6,000 340 794 53.4 107.4D-0200 2,000 6,000 300 768.2 62.8 117.4

Motor Rated speed

Maximum speed

Rated torque

Maximum torque

Rated power

Rated current

Moment of inertia

Dimensions Mass2)

nN [rpm]

nMax

[rpm]MN

[Nm]MMax

[Nm]PN

[kW]IN

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H1)

[mm]m

[kg]

MAD225C-0050 500 3,000 660 1,450 34.6 72

1.65 434 1,240 140 75 350 400 18 583 610C-0100 1,000 3,750 640 1,450 67 121C-0150 1,500 3,750 593 1,450 93.1 174

All the specifications given relate to the basic version of the motor without a holding brake. The maximum speed depends on the bearing version.1) motor height H for version with terminal box, the values in parentheses apply for power connection with plug2) values without holding brake with fan

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IndraDyn A - MAF servomotors with liquid cooling

Compact and powerful

Rated • outputs of up to 120 kWMaximum • speeds up to 11,000 rpm Encoder • systems for a wide and diverse range of applicationsHigh • protection category IP65Liquid • cooling with quick coupling

The liquid-cooled motors in the MAF series are particularly suitable for applications demanding maximum torques in minimum amounts of space. At the same time the unique cooling system design ensures the thermal isolation of motor and machine and therefore maximum handling precision. The quick couplings with integrated leak-proofing simplify your maintenance work.

Options such as holding brakes, different encoder systems, vibration severity grades and shaft specifications allow you to tailor the MAF motors optimally to your specific application.

Shaft design e. g.Plain shaftH = without seal ringG = with seal ringF = with labyrinth seal KeywayQ = without seal ringP = with seal ringR = with labyrinth seal

Construction05 = Flange-mounted35 = Flange-mounted or

foot-mounted

Bearing assemblyN = StandardA2) = Fixed bearing A sideH2) = High-SpeedV2) = Heavy duty 2) only for certain sizes

Holding brake0 = without holding brake1 = with electr. released holding brake33) = with electr. released holding brake,

heavy duty53) = with electr. clambed holding brake3) only for certain sizes

Vibration severity grade1 = A31) = B 41) = C1) only for certain sizes

EncoderS2 = Single-turn encoder (EnDat) 2,048 incrementsM2 = Multi-turn encoder (EnDat) 2,048 increments

with 4,096 revolutions absoluteS6 = Single-turn encoder (EnDat) 2,048 increments

for potentially explosive atmospheresM6 = Multi-turn encoder (EnDat) 2,048 increments

with 4,096 revolutions absolute for potentially explosive atmospheres

C0 = Incremental encoder 2,048 increments

Cooling system connectionFQ = Connection threadFR = Quick coupling

(comprised in the delivery)


Power connectionPlugA = on the A SideB = on the B SideL = LeftR = RightTerminal boxF = on the A SideK = on the B SideT = LeftS = Right

Terminal box turnable (pre-assembled)E = on the A SideH = on the B SideG = LeftD = Right

The simple step-by-step guide to ordering your MAF asynchronous servo motor:

Option

MAF100C-0100-FQ-S2-AH0-05-N1

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IndraDyn ATechnical data

Motor Rated speed

Maximum speed

Rated torque

Maximum torque

Rated power

Rated current

Moment of inertia

Dimensions Mass3)

nN [rpm]

nMax

[rpm]MN

[Nm]MMax

[Nm]PN

[kW]IN

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H1)

[mm]m

[kg]

MAF100

B-0050 500 3,000 50 109.7 2.6 8.5

0.019

192

382

60 38 130 215 14277

(264)

38B-0100 1,000 6,000 46 110 4.8 15.2B-0150 1,500 9,000 42 101.4 6.6 18.1B-0200 2,000 11,000 38 92.4 8 23.9B-0250 2,500 11,000 33 83.6 8.6 26C-0050 500 3,000 70 153.7 3.9 12.1

0.0284 457 52C-0100 1,000 6,000 68 154 7.5 19C-0150 1,500 9,000 66 149.5 10.4 27.9C-0200 2,000 11,000 64 145.2 13.4 36.7C-0250 2,500 11,000 62 138.1 16.2 40.2D-0050 500 3,000 88 193.3 4.6 14.5

0.032 532 64D-0100 1,000 6,000 84 190 8.8 27.1D-0150 1,500 9,000 79 185.3 12.4 32.7D-0200 2,000 11,000 80 182.3 16.8 43.1D-0250 2,500 11,000 75 177.5 19.6 45.8

MAF130

B-0050 500 3,000 116 254.7 6.1 14.7

0.079

260

408

110 42 250 300 18345

(340)

81B-0100 1,000 6,000 112 254.7 11.7 28.4B-0150 1,500 9,000 115 264 18.1 43.7B-0200 2,000 10,000 100 220 20.9 52.7B-0250 2,500 10,000 90 210 23.6 55.5C-0050 500 3,000 155 340 8.1 21

0.101 478 106C-0100 1,000 6,000 150 330 15.7 38C-0150 1,500 9,000 145 329.8 22.8 53.2C-0200 2,000 10,000 135 314.7 28.3 69.8C-0250 2,500 10,000 125 298.4 32.7 75.5D-0050 500 3,000 230 506.3 12 32.3

0.151 608 147D-0100 1,000 6,000 220 500 23 50.7D-0150 1,500 9,000 200 484.4 31.4 72.6D-0200 2,000 10,000 200 461.4 41.9 93.9D-0250 2,500 10,000 190 432.1 49.7 113

MAF160

B-0050 500 3,000 270 594.5 14.1 34.3

0.23

316

618

110 60 300 350 18422

(395)

197B-0100 1,000 6,000 260 592.7 27.2 73.7B-0150 1,500 6,000 250 570.8 39.3 89.5B-0200 2,000 6,000 240 550.1 50.3 108.5C-0050 500 3,000 340 747.8 17.8 47.4

0.26 708 227C-0100 1,000 6,000 325 746.4 34 91.2C-0150 1,500 6,000 300 681.4 47.1 109.5C-0200 2,000 6,000 285 677.4 59.7 136

MAF180

C-0050 500 3,000 435 986.2 22.8 50

0.49

3202)

792

140 60 300 350 18 469

322C-0100 1,000 6,000 400 957 41.9 93.9C-0150 1,500 6,000 365 858.1 57.3 128.8C-0200 2,000 6,000 318 739.2 66.6 154D-0050 500 3,000 500 1,100.2 26.2 60.4

0.61 902 382D-0100 1,000 6,000 460 1,094.5 48.2 94.8D-0150 1,500 6,000 435 1,013 68.3 146.1D-0200 2,000 6,000 400 1,008 83.8 168.5

Motor Rated speed

Maximum speed

Rated torque

Maximum torque

Rated power

Rated current

Moment of inertia

Dimensions Mass3)

nN [rpm]

nMax

[rpm]MN

[Nm]MMax

[Nm]PN

[kW]IN

[A]JR

[kgm2]A

[mm]B

[mm]C

[mm]Ø D[mm]

Ø E[mm]

Ø F[mm]

Ø G[mm]

H1)

[mm]m

[kg]

MAF225C-0050 500 3,000 860 1,750 45 98

1.65 4342) 932 140 75 350 400 18 583 587C-0100 1,000 3,750 820 1,750 85.9 170C-0150 1,500 3,750 764 1,750 120 215

All the specifications given relate to the basic version of the motor without a holding brake. The maximum speed depends on the bearing version.1) motor height H for version with terminal box, the values in parentheses apply for power connection with plug 2) housing size > flange size A3) values without holding brake

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IndraDyn L - linear motorsfor maximum dynamics

Compact construction, high dynamics and maximum forces of up to 21,500 N – these are the challenges to which our IndraDyn L synchronous linear motors are admirably equipped to meet. Given their exceptionally low force ripple, these motors are particularly suitable for applications with maximum demands in terms of acceleration and accuracy.

There is a choice of sizes geared to typical requirements supplied in standard encapsulation or thermal encapsulation for maximum temperature stability.

By ordering please contact first your personal KEBA support for detailed information:

EnclosureS = Standard encapsulationT = Thermal encapsulation

Motor (Primary part)• Size (e. g. “140”)• Overall length (e. g. “C”)• Winding (e. g. “0170”)

The motors are fully encapsulated in a stainless steel/titanium alloy sheet metal case, and they can be installed right in the machining area.

The combination of several linear motors – whether in series or parallel – gives rise to completely new machine concepts with greatly enhanced machining force.

Primary part

Total

Secondary part

MLP140C-0170-FS-N0CN-NNNN

Option

Option

MLS140S-3A-0150-NNNN

Motor (Secondary part)• Size (e. g. “140”, similar to primary part)

Segment length0150 = 150 mm0450 = 450 mm0600 = 600 mm

High dynamics and precision

Maximum • force of up to 21,500 NMaximum • velocity up to 600 m/minCompact • designLow • force ripple Heat • dissipation minimized by thermal encapsulation

Motor Standard encapsulation Thermal encapsulationContinuous

nominal force

Maximum force

Nominal velocity

Maximum velocity with

F Max

Continuous nominal current

Maximum current

Total installation

height

Primary part

width

Primary part

length

Primary part

mass

Total installation

height

Primary part

width

Primary part

length

Primary part

mass

FN

[N]FMax

[N]vN

[m/min]vF Max

[m/min]IN

[A]IMax

[A]A

[mm]B

[mm]C

[mm]mP

[kg]A

[mm]B

[mm]C

[mm]mP

[kg]

MLP040

A-0300 250 800 500 300 4.2 20

61.4

100

210 4.7

73.9

108

235 6.1B-0150

370 1,150300 150 4.2 20

285 6.1 310 8.1B-0250 400 250 5.3 27B-0300 500 300 6 35

MLP070

A-0150550 2,000

200 150 5.5 36

130

285 8.4

138

310 10.9A-0220 360 220 6.3 35A-0300 450 300 10.5 55B-0100

820 2,600

200 100 5.5 28

360 10.4 385 13.4B-0120 220 120 5.8 42B-0150 260 150 6.2 48B-0250 400 250 10 55B-0300 450 300 12 70C-0120

1,200 3,800

180 120 8.9 55

510 14.5 535 18.4C-0150 250 150 11.7 70C-0240 350 240 13 70C-0300 450 300 19 110

MLP100

A-0090

1,180 3,750

150 90 6.6 38

160

360 13.5

168

385 17A-0120 190 120 8 44A-0150 220 150 10 55A-0190 290 190 12 70B-0120

1,785 5,600190 120 12 70

510 18.7 535 23.3B-0250 350 250 22 130C-0090

2,310 7,150170 90 13 90

660 24 685 29.7C-0120 190 120 15 85C-0190 290 190 23 140

MLP140

A-0120 1,680 5,200 190 120 12 70

200

360 17

208

385 21.2B-0090

2,415 7,650160 90 15 85

510 24.5 535 30.1B-0120 190 120 18 105C-0050

3,150 10,000

110 50 13 70

660 32 685 38.9C-0120 190 120 21 125C-0170 250 170 29 140C-0350 500 650 53.5 260

MLP200

A-00902,415 7,450

170 90 13 70360 23

268

385 28.3A-0120 190 120 16 88B-0040

3,465 10,900100 40 13 70

510 33 535 40B-0120 190 120 22 130C-0090

4,460 14,250170 90 23.3 120

660 42 685 50.7C-0120 190 120 30 175C-0170 220 170 46 210D-0060

5,560 17,750140 60 28 140

810 51 835 61.3D-0100 180 100 46 210D-0120 190 120 53 225

MLP300

A-00903,350 11,000

160 90 19 110

– – – – 87 368

385 40.8A-0120 190 120 23 138B-0070

5,150 16,300140 70 28 140

535 58.3B-0120 190 120 35 205C-0060

6,720 21,500110 60 29 140

685 74.9C-0090 150 90 37 212C-0120 180 120 52.3 222

All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage.

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IndraDyn Tframeless (kit) torque motors

The IndraDyn T torque motors are liquid-cooled kit motors which have been optimized for high torques of up to 13,800 Nm. They consist of a stator with three-phase winding and a rotor with permanent magnets.

Typical areas of application for these motors mainly include direct drives in rotary tables or swivel axes in machining centers. However, they also offer innovative new approaches to solutions in mechanical engineering applications using robots, plastics processing machines, woodworking machines, lathes and special purpose machines.

The “cooling jacket” option on the MST stators consists of a closed-circuit cooling jacket, mounting flange and terminal box or plug. The rear side of the cooling jacket is open, and the rotor is attached to the machine shaft and mounting.

This solution features an optimal mix of standard solution and design freedom for direct-drive technology. Reduced design effort and service-friendly mounting offer substantial additional cost advantages.

By ordering please contact first your personal KEBA support for detailed information:

Electrical connectionCN = Axial on side with larger ØSN = Axial on side with smaller ØRN = Radial on side with larger ØKR1) = Terminal boxPU1) = Plug turnable1) depending on motor size

Motor (Stator)• Size (e. g. “530”)• Overall length (e. g. “B”)• Winding (e. g. “0070”)

Liquid cooling systemFT = Open cooling jacketFH = Closed cooling jacket in hous-

ing, flange-mounted

Internal diameter of rotorThe rotors can be supplied with different internal diameters.

Motor (Rotor)• Size (e. g. “530”)• Size (e. g. “B”)

Option

MST530B-0070-FT-N0CN-NNNN

Option

MRT530B-3A-0410-NNNN

Powerful and direct

Maximum • torques of up to 13,800 NmFull • torque even at standstillExtremely • high overload capacityLiquid • cooling with thermal encapsulation Easy • to assemble

Motor Rated torque

Maximum torque

Speed at MMax

Rated speed

Rated current

Maximum current

Moment of inertia Rotor1)

Dimensions Mass2)

MN [Nm]

MMax

[Nm]MMax

[rpm]nN

[rpm]IN

[A]IMax

[A]JR

[kgm2]Ø A[mm]

B[mm]

Ø C[mm]

D[mm]

E[mm]

m[kg]

MST130

A-0200 9 15 900 2,000 7.5 16 0.0008

150

63

60

– –

2.4/0.65C-0050 25 40 225 500 7.5 12

0.0018 103 5.1/1.5C-0200 25 40 900 2,000 15.2 38E-0020 42 65 90 200 7.5 12 0.0029 143 7.7/2.2

MST160A-0050 35 90 180 500 6.5 20 0.0059

18095

805.6/2.4

C-0050 70 180 180 500 13 40 0.0108 145 9.6/4.3E-0050 105 270 180 500 19.5 60 0.0158 195 13.9/6.2

MST210

A-0027 50 100 100 270 7 25 0.012

230

75

120 260

140 7.2/3C-0027

120 250100 270 13 50

0.023 120 185 11.5/4.8C-0050 200 500 25 100D-0070 150 300 270 700 32 120 0.027 150 215 13.8/5.8E-0027 240 500 100 270 24 90 0.042 195 260 18.8/7.8

MST290

B-0018 220 460 70 180 14.8 60 0.08

310

105

200 385

172 13.5/6.2D-0002

350 70010 25 6.3 25

0.11 135 202 20/9D-0004 17 45 10.4 30D-0018 70 180 26 100E-0004

575 1,15016 40 12.5 50

0.17 195 262 25.1/11.6E-0018 70 180 35 125

MST360

B-0018 375 900 70 180 20 70 0.19

385

120

260 450

195 23/9.8D-0012

525 1,15045 120 16.5 60

0.27150

22528.8/13.5

D-0018 70 180 28 100D-0045 525 1,150 200 450 71 165 – 46/13.5E-0018 875 1,900 70 180 42 141 0.44 210 285 40.3/20.9

MST450

B-0012 540 1,200 45 120 22 70 0.45

480

120

350 570

200 31/13D-0006

810 1,80025 60 18.8 50

0.64 150 230 38.7/17.9D-0012 45 120 33 100E-0006

1,400 3,25025 60 32 88

1.01 210 290 54.2/27.7E-0012 45 120 46 125

MST530

B-0010 800 1,800 45 100 28.6 71 0.92

565

120

410 645

200 36/22C-0010 1,200 2,700 40 100 31.2 88 1.25 150 230 45/27.5E-0010 2,100 4,700 40 100 64 212 1.92 210 290 63/38.5G-0006 4,200 9,200 25 60 76 240

3.84 455 144/77G-0007 4,200 9,200 28 70 96 305 370L-0006 6,300 13,800 25 60 120 380

5.76520

605 205/115L-0007 6,300 13,800 28 70 133 420 520

All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage 1) depends on rotor version 2) stator/rotor

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GTE - planetary gearboxesfor standard applications

Together with our dynamic MSK motors, the compact GTE range of planetary gearboxes guarantees high torques in all standard applications.

Typical areas of application include simple handling and automation systems with rack-and-pinion drives or synchronous belt drives.

Virtually all performance requirements can be met in these applications thanks to the subtle staggering of sizes and the high power density of the GTE gearboxes.

The single-stage or two-stage gearboxes can be supplied with a plain shaft or keyway.

Economical and compact

Ideal • for standard applicationsLow • backlashOpen • choice of mounting positionsSilent • operationLifetime • lubrication

The simple step-by-step guide to ordering your GTE planetary gearboxes:

Gear range1 = Single-stage2 = Two-stage

Gears• Size (e. g. “040”)

Output shaft and backlashA = with keywayB = Plain shaft

Option

GTE060-NN1-004A-NN03

Gears Transmission ratio

Nominal input speed

Maximum input speed

6)

Maximum ouput speed

Nominal input

torque

Nominal output torque

1) 2) 3)

Maximum input

torque

Maximum output torque

1) 2) 3) 4)

Backlash Torsional stiffness

Efficiency Moment of

inertia

Mass

50 % MOUT N

50 % MOUT N

nIN N

[rpm]nIN N

[rpm]nIN Max

[rpm]nOUT Max

[rpm]MIN N

[Nm]MOUT N

[Nm]MIN Max

[Nm]MOUT Max

[Nm]–

[arcmin]D

[Nm/arcmin]η

[%]J

[kgcm2]m

[kg]

GTE040

single-stage

3 5.000 5.000 18.000 6.000 3,67 11 5,9 17,6

< 24 1 96

0.031

0,354 5.000 5.000 18.000 4.500 3,75 15 6 24 0.0225 5.000 5.000 18.000 3.600 2,8 14 4,4 22 0.0198 5.000 5.000 18.000 2.250 0,75 6 1,25 10 0.017

two-stage

12 5.000 5.000 18.000 1.500 1,67 20 2,7 32< 28 1,1 94

0.0290,4520 5.000 5.000 18.000 900 1 20 1,6 32 0.019

40 5.000 5.000 18.000 450 0,45 18 0,73 29 0.016

GTE060

single-stage

3 4.500 4.450 13.000 4.333 9,3 28 15 45

< 16 2,3 96

0,135

0,94 4.500 4.400 13.000 3.250 9,5 38 15,25 61 0,0935 4.500 4.500 13.000 2.600 8 40 12,8 64 00,788 4.500 4.500 13.000 1.625 2,25 18 3,63 29 0,065

two-stage

12 4.500 4.500 13.000 1.083 3,7 44 5,83 70< 20 2,5 94

0,1271,120 4.500 4.500 13.000 650 2,2 44 3,5 70 0,075

40 4.500 4.500 13.000 325 1 40 1,6 64 0,064

GTE080

single-stage

3 3.900 2.400 7.000 2.333 28,3 85 45,3 136

< 9 6 96

0,77

2,14 3.650 2.150 7.000 1.750 28,7 115 46 184 0,525 4.000 2.650 7.000 1.400 22 110 35,2 176 0,458 4.000 4.000 7.000 875 6,2 50 10 80 0,39

two- stage

12 4.000 3.450 7.000 583 10 120 16 192< 14 6,5 94

0,722,620 4.000 4.000 7.000 350 6 120 9,6 192 0,44

40 4.000 4.000 7.000 175 2,75 110 4,4 176 0,39

GTE120

single-stage

3 3.500 2.500 6.500 2.167 38,3 115 6,3 184

< 8 12 96

2,63

64 3.500 2.250 6.500 1.625 38,75 155 62 248 1,795 3.500 2.250 6.500 1.300 39 195 62,4 312 1,538 3.500 3.500 6.500 813 15 120 24 192 1,32

two- stage

12 3.500 2.500 6.500 542 21,7 260 34,7 416< 12 13 94

2,56820 3.500 3.500 6.500 325 13 260 20,8 416 1,5

40 3.500 3.500 6.500 163 5,75 230 9,2 368 1,3

GTE160

single-stage

3 1.700 1.000 6.500 2.167 133,3 400 213,3 640

< 6 38 96

12,14

184 1.700 1.000 6.500 1.625 112,5 450 180 720 7,785 2.000 1.150 6.500 1.300 90 450 144 720 6,078 2.950 1.075 6.500 813 56,25 450 90 720 4,63

two- stage

12 1.950 1.050 6.500 542 66,7 800 106,7 1.280< 10 41 94

12,372220 2.700 1.500 6.500 325 40 800 64 1.280 6,65

40 3.000 2.950 6.500 163 17,5 700 28 1.120 5,28

Motor/gearbox combination

Motor GTE040 GTE060 GTE080 GTE120 GTE160

MS

K

030 – NN02 NN02 – –040 – – NN03 NN03 –050 – – – NN20 NN20060 – – – NN211) NN21061 – – – NN051) NN05070 – – – – NN16071 – – – – NN16075 – – – – NN16076 – – – – NN06100 – – – – NN091)

MS

M

019A NN41 – – – –019B NN41 – – – –031B – NN42 – – –031C – – NN43 – –041B – – NN44 NN44 –

1) combination only possible with single-stage gearboxes

1) these values refer to a speed of output shaft of 100 min-1 and duty cycle KA = 1 as well as S1-mode for electrical machines and T = 30°C2) depends on the size of the motor shaft3) with keyway: with tumescent load4) allowable for 30.000 revolutions of output shaft5) depens on transformation ratios, with speed of output shaft = 100 min-1

6) permissible working temperature must not be exceeded

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GTM - planetary gearboxesfor maximum performance

Characterized by a particularly high power density and low backlash, the high-precision GTM range of planetary gearboxes has been designed for mounting directly on servo motors.

Their high degree of efficiency makes these gearboxes suitable for the S2 continuous operation and therefore ideal for use in printing presses, for example.

Combined with the dynamic IndraDyn motors they achieve the highest speeds, acceleration and optimum positioning accuracy.

The single-stage or two-stage gearboxes can be supplied with a plain shaft or key-way and also with reduced backlash on request.

The simple step-by-step guide to ordering your GTM planetary gearbox:

Gear range1 = Single-stage2 = Two-stage

Gears• Size (e. g. “075”)

Output shaft and backlashA = with keywayB = Plain shaftC = Keyway and reduced backlashD = Plain shaft and reduced backlash

High-precision and flexibility

High-precision • gearing for highest positioning accuracy

Minimum • power dissipation in continuous operation Optimized • gear tooth forming for silent operationEnvironment-resistant, • hermetically sealed housing High • acceleration torque is achievable through a compact and rigid construction

Option

GTM075-NN1-004A-NN03

Gears Transmission ratio

Nominal input

speed

Maximum input

speed

Maximum ouput speed

Nominal input

torque

Nominal outputtorque

Maximum input

torque

Maximum outputtorque

Backlashstandard/ reduced

Torsionalstiffness

Efficiency Momentof

inertia

Mass

nIN N

[rpm]nIN Max

[rpm]nOUT Max

[rpm]MIN N

[Nm]MOUT N

[Nm]MIN Max

[Nm]MOUT Max

[Nm]–

[arcmin]D

[Nm/arcmin]η

[%]J

[kgcm2]m

[kg]

GTM060

single-stage

4 3,000 5,000 1,250 6.25 25 12.5 50

≤ 6/≤ 3

3.5

≥ 97

0.16

1.65 4,000 6,300 1,260 5 25 10 50 0.16

7 5,000 8,000 1,143 3.6 25 7.1 50 0.15

10 6,000 10,000 1,000 2 20 4 40 0.14

two- stage

20 4,000 6,300 315 1.25 25 2.5 50≤ 8/≤ 6 ≥ 94

0.122.2

50 6,000 10,000 200 0.5 25 1 50 0.1

GTM075

single-stage

4 3,000 5,000 1,250 21.3 85 42.5 170

≤ 6/≤ 3

8.2

≥ 97

0.55

2.95 4,000 6,300 1,260 20 100 40 200 0.47

7 5,000 8,000 1,143 12.1 85 24.3 170 0.41

10 6,000 10,000 1,000 6 60 11 110 0.38

two- stage

20 4,000 6,300 315 4.25 85 8.5 170≤ 8/≤ 6 ≥ 94

0.473.8

50 6,000 10,000 200 2 100 4 200 0.47

GTM100

single-stage

3 2,300 4,000 1,333 40 120 73.3 220

≤ 4/≤ 2

24

≥ 97

2.8

5.7

4 2,500 4,000 1,000 42.5 170 85 340 2

5 3,000 5,000 1,000 40 200 80 400 1.64

7 4,000 6,300 900 24.3 170 48.6 340 1.36

10 5,000 8,000 800 12 120 22 220 1.22

two- stage

20 3,000 5,000 250 8.5 170 17 340≤ 6/≤ 4 ≥ 94

1.567.5

50 5,000 8,000 160 4 200 8 400 1.44

GTM140

single-stage

3 1,800 3,200 1,067 93.3 280 186.7 560

≤ 4/≤ 2

48

≥ 97

8.2

11.5

4 2,000 3,200 800 105 420 210 840 6.75

5 2,500 4,000 800 100 500 200 1,000 5.54

7 3,000 5,000 714 60 420 120 840 4.59

10 4,000 6,300 630 28 280 56 560 4.1

two- stage

20 2,500 4,000 200 21 420 42 840≤ 6/≤ 4 ≥ 94

5.2915

50 4,000 6,300 126 10 500 20 1,000 4.96

GTM180

single-stage

3 1,300 2,500 833 240 720 480 1,440

≤ 4/≤ 2

148

≥ 97

36

27

4 1,500 2,500 625 255 1,020 510 2,040 24.5

5 2,000 3,200 640 240 1,200 480 2,400 18.8

7 2,500 4,000 571 145.7 1,020 291.4 2,040 14.5

10 3,000 5,000 500 72 720 144 1,440 12.3

two- stage

20 2,000 3,200 160 51 1,020 102 2,040≤ 6/≤ 4 ≥ 94

6.9535

50 3,000 5,000 100 24 1,200 48 2,400 5.45

GTM240single-stage

3 800 2,000 667 600 1,800 1,000 3,000

≤ 4/≤ 2 340 ≥ 97

128

62

4 1,000 2,000 500 625 2,500 1,250 5,000 97.6

5 1,200 2,500 500 600 3,000 1,200 6,000 76.4

7 1,500 3,000 429 357.1 2,500 714.3 5,000 59.9

10 2,000 3,500 350 180 1,800 300 3,000 51.1

Motor/gearbox combination

Motor GTM060 GTM075 GTM100 GTM140 GTM180 GTM240

MS

K

030 NN02 – – – – –040 NN03 NN03 – – – –050 – NN20 NN20 NN20 – –060 – NN21 NN21 NN21 – –061 – NN05 NN05 NN05 – –070 – – NN16 NN16 NN16 –071 – – NN16 NN61 NN16 –075 – – NN16 NN61 NN16 –076 – – NN06 NN06 – –100 – – – NN09 NN09 –101 – – – NN19 NN19 –103 – – – NN19 NN19 –131 – – – – NN151) NN151)

MA

D

100 – – – NN09 NN09 –130 – – – – NN111) NN111)

160 – – – – – NN121)

MA

F 100 – – – – NN08 –130 – – – – NN111) NN111)

1) combination only possible with single-stage gearboxes

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KeDriveAuxiliary components

Mains filters/Main filters with integrated main choke• EMC filters for the power supply units and converters• For reduced circuit feedback• Main filters with integrated main choke for direkt mounting on HCS03 series converters

Mains chokes• For increased DC bus continuous output• For reduced harmonics

Motor filters • To protect the motor winding from extreme voltage rises• For effective reduction of malfunctions in the motor supply line

Brake resistor• For input power during regenerative operation• For direct mounting on HCS02 and HCS03 series converters

Blower unit • For direct installation to supply unit HMV01.1R-W0120 and inverter HMS01.1N-W0350

Accessories for all requirements

Filters • and chokes for EMC-proof operationComponents • designed to absorb high braking forces Energy • storage capacitors for dynamic sequencesAccessories • for simplified assembly and installation

Other accessories • Basic accessories for assembly and installation• Shield connection for EMC-compatible connection of the motor cable to the power unit• Control cabinet adapter for combining control units of different depths• Auxiliary capacitor• Electrical adaptors• Modular bus extension to bridge larger distances between drive groups

DC link power-supply units • To power-down safe and orderly in the event of a power failure• Sustainment of coordinated movements through to complete standstill

Brake units• Brake resistor and braking transistor in one unit• For increased braking power

Capacity modules• Capacitor unit for dynamic energy storage• Can be combined with power supply units or converters to save space

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Brake unitsfor HMV and HCS

The connection of brake units increases the continuous and peak regenerative power.

The brake unit also makes it possible to have the DC bus short circuit function available in the drive system.

This function makes it possible to brake the synchro-nous motors even in the event of a power failure.

Capacity modules improve the energy balance in applications where machining cycles take place in rapid succession, such as roll feeds or cross cutting lines.

Connected to the DC bus, the capacity modules act as a temporary energy storage unit and reduce the heat loss in the control cabinet by relieving the braking resistor.

In the event of a power failure the reserve energy enables a controlled retraction motion. This protects the workpiece and the tool, e.g. in gear cutting machines.

Capacity modulesfor HMV and HCS

Capacity modules Capacitance Width W Height H Depth D MassmF mm mm mm kg

HLC01.1C-01M0-A-007-NNNN 1 50 352 251.5 3.2HLC01.1C-02M4-A-007-NNNN 2.4 50 352 251.5 4.3HLC01.1D-05M0-A-007-NNNN 5 75 440 309 8.6Please see the selection tables on the end of this chapter for exact assignments to the power units.

Brake units Maximumenergy consumption

Braking power Width W Height H Depth D MassDuration max. ton time tcycle time

kWs kW kW s s mm mm mm kgHLB01.1C-01K0-N06R0-A-007-NNNN 100 1 100 5 100 65 352 251.5 5.8HLB01.1D-02K0-N03R4-A-007-NNNN 500 2 100 1 250 100 440 309 12.2Please see the selection tables on the end of this chapter for exact assignments to the power units.

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Mains filters forHMV and HCS

Mains filters ensure that the EMC limit values are adhered to and suppress leakage current generated by line capacitors.

Our mains filters are optimally coordinated with the power units and are scalable in regards to current, number of drives and motor cable length.

They can be combined with our shielded motor cables for trouble-free operation conforming to EN 61800-3, Class A, Group 2, even with cable lengths of up to 75 m.

Example of assembly

The combination of mains filter and mains choke in one unit simplifies assembly and installation. It is simply fitted under-neath the converter to form one space-saving unit. It is also a particularly easy way to comply with the directives contained in EN 61800-3, Class A, Group 2.

Mains filters for HMV power supply units and HCS converters

Continuous current Power dissipation Width W Height H Depth D MassA W mm mm mm kg

HNF01.1A-F240-E0051-A-480-NNNN 51 < 89 100 440 262 15HNF01.1A-M900-E0051-A-480-NNNN 51 < 91 100 440 262 15HNF01.1A-F240-E0125-A-480-NNNN 125 < 127 150 440 262 18HNF01.1A-M900-E0125-A-480-NNNN 125 < 174 150 440 262 30HNF01.1A-F240-E0202-A-480-NNNN 202 < 238 150 440 262 29HNF01.1A-M900-E0202-A-480-NNNN 202 < 373 250 440 262 37HNF01.1A-A075-E0235-A-500-NNNN 235 in prep. in prep. in prep. in prep. in prep.HNF01.1A-A075-E0309-A-500-NNNN 309 in prep. 175 263 180 in prep.HNF01.1A-F240-R0026-A-480-NNNN 26 < 73 100 440 262 14HNF01.1A-M900-R0026-A-480-NNNN 26 < 77 150 440 262 17HNF01.1A-F240-R0065-A-480-NNNN 65 < 163 150 440 262 25HNF01.1A-M900-R0065-A-480-NNNN 65 < 157 150 440 262 26HNF01.1A-F240-R0094-A-480-NNNN 94 < 135 150 440 262 28HNF01.1A-M900-R0094-A-480-NNNN 94 < 146 150 440 262 29HNF01.1A-H350-R0180-A-480-NNNN 180 < 305 250 440 262 45HNS02.1A-Q200-R0023-A-480-NNNN 23 < 75 80 352 265 15for HCS converters A W mm mm mm kgNFD03.1-480-007 7 3.9 50 160 90 0.7NFD03.1-480-016 16 6.4 55 220 90 1NFD03.1-480-030 30 11.9 60 270 100 1.4NFD03.1-480-055 55 25.9 90 220 105 2NFD03.1-480-075 75 30.4 90 240 145 3.5All data applies to nominal rating at 3 AC 400 V mains voltage. Please see the selection tables on the end of this chapter for exact assignments to the power units.

Mains filters with integrated mains choke Continuouscurrent

Powerdissipation

Nominal inductance

Capacitance Width W Height H Depth D Mass

A W µH µF mm mm mm kgHNK01.1A-A075-E0050-A-500-NNNN 50 55 3 x 571 3 x 1.1 125 322.5 251.5 15HNK01.1A-A075-E0080-A-500-NNNN 80 80 3 x 362 3 x 2.2 225 310 270 20HNK01.1A-A075-E0106-A-500-NNNN 106 110 3 x 240 3 x 2.2 225 310 270 20HNK01.1A-A075-E0146-A-500-NNNN 146 130 3 x 170 3 x 2.2 350 380 270 28All data applies to nominal rating at 3 AC 400 V mains voltage. Please see the selection tables on the end of this chapter for exact assignments to the power units.

Mains filters with integratedmains choke - for HCS03

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Mains chokesfor HMV and HCS

Type A

Type B

Type C

In connection with the mains chokes, converters and infeed power supply units realize higher DC bus continuous power. They reduce the harmonics in the line current while simultaneously preventing circuit feedback.

When using supply units with line regeneration, these components are always required.

This combination always complies to the permissible EMC values for industrial networks stipulated by EN 61000-2-4.

Type D

Type E

Mains choke Continuouscurrent

Powerdissipation

Nominal inductance

Capacitance Type Width W Height H Depth D Mass

A W µH µF mm mm mm kgHNL01.1E-1000-N0012-A-500-NNNN 12 40 3 x 1,000 – A 120 164 61 2.7HNL01.1E-1000-N0020-A-500-NNNN 20 60 3 x 1,000 – A 150 184 66.5 3.8HNL01.1E-0600-N0032-A-500-NNNN 32 75 3 x 600 – A 150 184 66.5 4.5HNL01.1E-0400-N0051-A-480-NNNN 51 165 3 x 400 – A 180 225 112 13.5HNL01.1E-0200-N0125-A-480-NNNN 125 170 3 x 200 – A 230 295 148 24HNL01.1E-0100-N0202-A-480-NNNN 202 200 3 x 100 – A 265 350 152 33HNL01.1R-0980-C0026-A-480-NNNN 26 225 3 x 980 3 x 10 B 210 245 172 16HNL01.1R-0590-C0065-A-480-NNNN 65 310 3 x 590 3 x 20 B 300 360 205 45HNL01.1R-0540-C0094-A-480-NNNN 94 420 3 x 540 3 x 20 B 340 385 229 65HNL01.1R-0300-C0180-A-480-NNNN 180 800 3 x 300 3 x 30 B 340 400 261 73HNL02.1R-0980-C0023-A-480-NNNN 23 95 3 x 980 3 x 10 C 165 352 115 14HNL01.1E-0571-N0050-A-500-NNNN 50 50 3 x 571 – D 183 238 100 13HNL01.1E-0362-N0080-A-500-NNNN 80 80 3 x 362 – E 205 175 180 17HNL01.1E-0240-N0106-A-500-NNNN 106 100 3 x 240 – E 205 193 210 17HNL01.1E-0170-N0146-A-500-NNNN 146 130 3 x 170 – E 250 205 230 23All data applies to nominal rating at 3 AC 400 V mains voltage. Please see the selection tables on the end of this chapter for exact assignments to the power units.

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Motor filtersfor HCS

The combination of the steep switching curves of modern converters and long motor wires can often cause transient overvoltages on the motor terminals. This, along with the leakage current of the motor wires, can be reduced by using a motor filter on the inverter output.

This has the following advantages:

• Voltage rise limited to values below 1 kV/μs • Winding insulation protected by limiting the voltage peak

to max. 1,000 V• Operation of several motors connected in parallel on one

frequency converter via long supply lines• Compliance with increased EMC requirements thanks to

reduced interference voltages

When using the HCS03 converters in regenerative operation there is a choice of particularly compact brake resistors for various different levels of power consumption.

The brake resistor is mounted directly above the converter. This space-saving arrangement also simplifies the installation work. At the same time the converter’s extracted air flow makes an effective cooling system.

The robust construction and high dielectric strength of the resistor elements enables high power and impulse loading. The resistor elements are flameproof and are protected from harmful environmental factors by their full encapsulation.

Example of assembly for HMF...D0045 to …D0145

Example of assembly

Brake resistorsfor HCS

Motor filter Continuous current

Powerdissipation

Inductance Width W Height H Depth D Mass

A W µH mm mm mm kgHMF01.1N-N0K2-M0012-A-500-NNNN 12 in prep. 3 x 900 155 162 92 5HMF01.1N-N0K2-M0028-A-500-NNNN 28 in prep. 3 x 450 210 182 130 11HMF01.1A-N0K2-D0045-A-500-NNNN 45 120 3 x 160 125 330 270 15HMF01.1A-N0K2-D0073-A-500-NNNN 72 160 3 x 100 225 315 270 20HMF01.1A-N0K2-D0095-A-500-NNNN 95 190 3 x 78 225 315 270 20HMF01.1A-N0K2-D0145-A-500-NNNN 145 220 3 x 50 350 400 260 38All data applies to nominal rating at 3 AC 400 V mains voltage and 4 kHz clock frequency. The maximum output frequency is 200 Hz.Please see the selection tables on the end of this chapter for exact assignments to the power units.

Braking resistor Maximum energy

consumption

Braking power Resistance Width W Height H Depth D Mass

Duration max. ton time tcycle time

kWs kW kW s s Ω mm mm mm kgHLR01.1N-0300-N17R5-A-007-NNNN 37 0.3 37 1 120 20.5 123 300 196 3HLR01.1N-0470-N11R7-A-007-NNNN 56 0.47 56 1 120 13.7 223 300 210 4.5HLR01.1N-0780-N07R0-A-007-NNNN 93 0.78 93 1 120 8.2 223 300 210 5.5HLR01.1N-1K08-N05R0-A-007-NNNN 130 1.08 130 1 120 5.8 350 300 220 8Please see the selection tables on the end of this chapter for exact assignments to the power units.

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Brake resistorsin heavy-duty version for HCS

Type B

The heavy-duty version of the brake resistor must always be used in applications where high regeneration occurs over a relatively long period of time. This is the case, for example, when lowering large loads or when braking high mass moments of inertia.

Depending on the braking power required there is a choice of compact brake resistors of different power levels and designs for each converter.

Type C

D = 490 mm

Type A

Braking resistor Maximum energy

consumption

Braking power Resistance Type Width W Height H Depth D Mass

Duration max. ton time tcycle time

kWs kW kW s s Ω mm mm mm kgHLR01.1N-01K8-N40R0-A-007-NNNN 72 1.8 18 4 120 40 – in prep. in prep. in prep. in prep.HLR01.1N-03K8-N40R3-A-007-NNNN 300 3.8 18 16.7 120 40.3 – in prep. in prep. in prep. in prep.HLR01.1N-02K4-N28R0-A-007-NNNN 100 2.4 26 3.9 120 28 – in prep. in prep. in prep. in prep.HLR01.1N-05K5-N28R2-A-007-NNNN 420 5.5 26 16.2 120 28.2 – in prep. in prep. in prep. in prep.HLR01.1N-01K6-N18R0-A-007-NNNN 109 1.6 34 3.3 120 20 A 185 586 120 5.2HLR01.1N-03K5-N19R0-A-007-NNNN 252 3.5 31 8 120 21.3 B 300 270 490 9.5HLR01.1N-04K5-N18R0-A-007-NNNN 432 4.5 33 13 120 20.2 B 400 270 490 13HLR01.1N-06K5-N18R0-A-007-NNNN 686 6.5 33 21 120 20.2 B 400 270 490 13HLR01.1N-10K0-N18R0-A-007-NNNN 1,080 10 33 32 120 20.2 B 600 270 490 22HLR01.1N-02K0-N15R0-A-007-NNNN 137 2 40 3.4 120 16.7 A 185 686 120 6.2HLR01.1N-05K0-N15R0-A-007-NNNN 360 5 40 9 120 16.9 B 400 270 490 13HLR01.1N-07K0-N14R0-A-007-NNNN 672 7 43 16 120 15.7 B 600 270 490 22HLR01.1N-09K5-N13R0-A-007-NNNN 1,003 9.5 46 22 120 14.6 B 600 270 490 22HLR01.1N-14K5-N13R0-A-007-NNNN 1,566 14.5 46 34 120 14.6 B 800 270 490 33HLR01.1N-04K5-N07R4-A-007-NNNN 246 4.5 81 3 120 8.3 B 300 270 490 9.5HLR01.1N-08K5-N08R0-A-007-NNNN 612 8.5 75 8.2 120 9 B 600 270 490 22HLR01.1N-11K0-N07R3-A-007-NNNN 1,056 11 82 13 120 8.2 B 600 270 490 22HLR01.1N-15K0-N08R1-A-007-NNNN 1,584 15 74 21 120 9.1 B 800 270 490 33HLR01.1N-24K0-N07R2-A-007-NNNN 2,592 24 83 31 120 8.1 C 795 710 490 80HLR01.1N-06K5-N06R1-A-007-NNNN 356 6.5 98 3.6 120 6.9 B 400 270 490 13HLR01.1N-12K5-N05R5-A-007-NNNN 900 12.5 109 8.3 120 6.2 B 800 270 490 33HLR01.1N-17K0-N05R1-A-007-NNNN 1,632 17 117 14 120 5.7 B 1,000 270 490 43HLR01.1N-23K0-N05R5-A-007-NNNN 2,429 23 109 22 120 6.2 C 595 710 490 56HLR01.1N-36K0-N05R4-A-007-NNNN 3,888 36 111 35 120 6.1 C 995 710 490 93Please see the selection tables on the end of this chapter for exact assignments to the power units.

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DC link power supply unitsPI 050/A

DC link power supply unitsPI 050/B

DC link power supply units use the drive system's DC-link energy to generate the 24 V supplies for the drives and the automation components.

The major advantage is that in the event of a power fail-ure the 24-V supplies are tapped from the brake energy of the drives and suffice to ensure that the automation system is powered down in an orderly fashion.

DC link power supply units Shut down time* Width W Height H Depth D Masssec mm mm mm kg

P 050/B 2 70 275 185 3* TIme to shut down the drive in a secure state

DC link power supply units Shut down time* Width W Height H Depth D Masssec mm mm mm kg

P 050/B 2 70 275 185 3* TIme to shut down the drive in a secure state

The DC link power supply is qualified to supply the control electronics of machines with electrical drives.

The output feeds 24 VDC / 40 A continously.

PI 050/B offers an additional AC-input for machines with main contactors.

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Additional fanfor HMV and HMS

The additional fan HAB01 is required for operating the supply unit HMV01.1R-W0120 and the inverter HMS01.1N-W0350. In a space-saving arrangement, it is mounted directly below the unit. The electrical connec-tion is made by a simple plug-in connector.

KeDriveOther accessoires

Basic accessories HAS01The basic accessories contain all the mounting parts and fixing elements. Depending on the application, we supply these accessories complete with all the connecting bars for control voltage and DC bus.

Shield connection HAS02The shield connection plate is an EMC-compatible method of connecting the motor cable to your control unit. It also serves as a cord grip.

Control cabinet adapter HAS03The control cabinet adapters are used to combine HCS02 converters and their auxiliary components options, HLB brake unit and HLC expansion capacitor, with units from the KeDrive D6 series. Spacer bolts can be used to even out the lower unit depth thus creating an even frontage with a uniform installation height.

Auxiliary capacitor HAS04Use the additional capacitor HAS04 to operate HCS02 and HCS03 inverters with an HNF mains filter even if the minimum number of attached control units is not reached.

Electrical adapters HAS05HAS05.1-001 Use the HAS05.1-001-NNN-NN adapter to connect a HNK mains filter or a HMF motor filter to an HCS03.1E-W0070 con-

verter. HAS05.1-002 If you install both – mains filter and motor filter please use the HAS05.1-002-NNN-NN adapter.HAS05.1-003 You can use the HAS05.1-003 signal level converter to adjust the voltage level of the encoder emulation signals to your

application. Signal levels can be adjusted between 5 and 30 volts. The signal level converter is simply connected to the D-Sub connector of the control unit.

HAS05.1-004 You can use the HAS05.1-004 DC bus adapter to supply power to inverter units without using the standard connecting bars. Cables with a cross-section of up to 2 x 50 mm2 per phase can be used.

HAS05.1-005 The HAS05.1-005 signal level converter enables you to add RS485 connectivity to your KeDrive. Pre-assembled cables are available to connect the level converter to the RS232 port of the control unit. The converters can either be clipped on to a DIN rail or attached directly to the mounting plate.

Module bus extension RKB0001All the control units are fitted with a bus cable – matched to the respective unit width – to transmit the control signals.Where there are relatively large distances between individual control units we can supply the necessary module bus extensions. These come in various lengths ranging from 0.5 m and 40 m.

Blower unit Width W Height H Depth D Massmm mm mm kg

HAB01.1-0350-1640-NN 350 308 152 7.5

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Auxiliary componentscross reference

Components

HM

V01

.1E

-W00

30

HM

V01

.1E

-W00

75

HM

V01

.1E

-W01

20

HM

V01

.1R

-W00

18

HM

V01

.1R

-W00

45

HM

V01

.1R

-W00

65

HM

V01

.1R

-W01

20

HM

V02

.1R

-W00

15

HC

S02

.1E

-W00

12

HC

S02

.1E

-W00

28

HC

S02

.1E

-W00

54

HC

S02

.1E

-W00

70

HC

S03

.1E

-W00

70

HC

S03

.1E

-W01

00

HC

S03

.1E

-W01

50

HC

S03

.1E

-W02

10

Motor filter HMFHMF01.1N-N0K2-M0012-A-500-NNNN • •HMF01.1N-N0K2-M0028-A-500-NNNN • •HMF01.1A-N0K2-D0045-A-500-NNNN •HMF01.1A-N0K2-D0073-A-500-NNNN •HMF01.1A-N0K2-D0095-A-500-NNNN •HMF01.1A-N0K2-D0145-A-500-NNNN •Mains choke HNL HNL01.1E-0400-N0051-A-480-NNNN lHNL01.1E-0200-N0125-A-480-NNNN lHNL01.1E-0100-N0202-A-480-NNNN •HNL01.1R-0980-C0026-A-480-NNNN •HNL01.1R-0590-C0065-A-480-NNNN •HNL01.1R-0540-C0094-A-480-NNNN •HNL01.1R-0300-C0180-A-480-NNNN •HNL01.1E-1000-N0012-A-500-NNNN • •HNL01.1E-1000-N0020-A-500-NNNN •HNL01.1E-0600-N0032-A-500-NNNN •HNL01.1E-0571-N0050-A-500-NNNN •HNL01.1E-0362-N0080-A-500-NNNN •HNL01.1E-0240-N0106-A-500-NNNN •HNL01.1E-0170-N0146-A-500-NNNN •HNL02.1R-0980-C0023-A-480-NNNN •The effective total mains current of your application must not exceed the maximum rated current of the mains choke.

Components

HM

V01

.1E

-W00

30

HM

V01

.1E

-W00

75

HM

V01

.1E

-W01

20

HM

V01

.1R

-W00

18

HM

V01

.1R

-W00

45

HM

V01

.1R

-W00

65

HM

V01

.1R

-W01

20

HM

V02

.1R

-W00

15

HC

S02

.1E

-W00

12

HC

S02

.1E

-W00

28

HC

S02

.1E

-W00

54

HC

S02

.1E

-W00

70

HC

S03

.1E

-W00

70

HC

S03

.1E

-W01

00

HC

S03

.1E

-W01

50

HC

S03

.1E

-W02

10

Mains filter HNFHNF01.1A-F240-E0051-A-480-NNNN 12/280 6/2402) 6/2402)

HNF01.1A-M900-E0051-A-480-NNNN 21/1050 12/9001) 12/9001) 12/9001) 12/9002) 12/9002)

HNF01.1A-F240-E0125-A-480-NNNN 12/280 6/2402) 6/2402)

HNF01.1A-M900-E0125-A-480-NNNN 21/1050 12/9002) 12/9002)

HNF01.1A-F240-E0202-A-480-NNNN 12/280 6/2402)

HNF01.1A-M900-E0202-A-480-NNNN 21/1050 12/9002)

HNF01.1A-F240-R0026-A-480-NNNN 12/280 6/2401) 6/2401) 6/2401) 6/2402)

HNF01.1A-M900-R0026-A-480-NNNN 21/1050 12/9001) 12/9001) 12/9001) 12/9002)

HNF01.1A-F240-R0065-A-480-NNNN 12/280HNF01.1A-M900-R0065-A-480-NNNN 21/1050HNF01.1A-F240-R0094-A-480-NNNN 12/280HNF01.1A-M900-R0094-A-480-NNNN 21/1050HNF01.1A-H350-R0180-A-480-NNNN 8/350Mains filter HNSHNS02.1A-Q200-R0023-A-480-NNNN 12/2001)

Mains filter NFD03NFD03.1-480-007 6/1201)

NFD03.1-480-016 6/1201) 6/1201)

NFD03.1-480-030 6/1201) 6/1201) 6/1202) 6/1202)

NFD03.1-480-055 6/1201) 6/1201) 6/1202) 6/1202)

NFD03.1-480-075 6/1201) 6/1201) 6/1202) 6/1202)

Notes: 12/280 = mains filter for up to 12 drives and a maximum motor cable length of 280 m. These values must be reviewed for each application. Additional components may be necessary.Regardless of the number of axes, the effective total mains current must not exceed the maximum current rating of the mains filter.The maximum length might be different in case of open-loop mode or when using unshielded cables.1) recommended values for group supply without DC bus connection, the maximum cable length for single drives is 75 m. 2) recommended values for central supply: one inverter supplies power to other inverters, the maximum cable length for single drives is 75 m.

Components

HM

V01

.1E

-W00

30

HM

V01

.1E

-W00

75

HM

V01

.1E

-W01

20

HM

V01

.1R

-W00

18

HM

V01

.1R

-W00

45

HM

V01

.1R

-W00

65

HM

V01

.1R

-W01

20

HM

V02

.1R

-W00

15

HC

S02

.1E

-W00

12

HC

S02

.1E

-W00

28

HC

S02

.1E

-W00

54

HC

S02

.1E

-W00

70

HC

S03

.1E

-W00

70

HC

S03

.1E

-W01

00

HC

S03

.1E

-W01

50

HC

S03

.1E

-W02

10

Mains filters with integrated HNK mains chokeHNK01.1A-A075-E0050-A-500-NNNN 1/75HNK01.1A-A075-E0080-A-500-NNNN 1/75HNK01.1A-A075-E0106-A-500-NNNN 1/75HNK01.1A-A075-E0146-A-500-NNNN 1/75Notes: 1/75 = mains filter for one drive, maximum motor cable length 75 m. These values must be reviewed for each application. Additional components may be necessary. The effective mains current must not exceed the maximum current rating of the mains filter. The maximum length might be different when using unshielded cables.

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Components

HM

V01

.1E

-W00

30

HM

V01

.1E

-W00

75

HM

V01

.1E

-W01

20

HM

V01

.1R

-W00

18

HM

V01

.1R

-W00

45

HM

V01

.1R

-W00

65

HM

V01

.1R

-W01

20

HM

V02

.1R

-W00

15

HM

S01

.1N

-W00

20

HM

S01

.1N

-W00

36

HM

S01

.1N

-W00

54

HM

S01

.1N

-W00

70

HM

S01

.1N

-W01

10

HM

S01

.1N

-W01

50

HM

S01

.1N

-W02

10

HM

S01

.1N

-W03

50

HM

S02

.1N

-W00

28

HM

S02

.1N

-W00

54

HM

D01

.1N

-W00

12

HM

D01

.1N

-W00

20

HM

D01

.1N

-W00

36

HC

S02

.1E

-W00

12

HC

S02

.1E

-W00

28

HC

S02

.1E

-W00

54

HC

S02

.1E

-W00

70

HC

S03

.1E

-W00

70

HC

S03

.1E

-W01

00

HC

S03

.1E

-W01

50

HC

S03

.1E

-W02

10

Brake units HLBHLB01.1C-01K0-N06R0-A-007-NNNN HLB01.1D-02K0-N06R0-A-007-NNNN

Capacity modules HLCHLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN

Basic accessories HAS01HAS01.1-050-072-MN HAS01.1-065-072-CN HAS01.1-065-NNN-CN HAS01.1-075-072-MN HAS01.1-100-072-MN HAS01.1-105-072-CN HAS01.1-105-NNN-CN HAS01.1-125-072-CN HAS01.1-125-072-MN HAS01.1-125-NNN-CN HAS01.1-150-072-MN HAS01.1-150-NNN-MN HAS01.1-150-NNN-M2 HAS01.1-175-072-MN HAS01.1-175-NNN-MN HAS01.1-200-072-MN HAS01.1-225-072-CN HAS01.1-225-NNN-CN HAS01.1-250-072-MN HAS01.1-250-NNN-MN HAS01.1-350-072-MN HAS01.1-350-NNN-CN HAS01.1-350-NNN-MN With control cabinet adapter HAS03 to even out the different unit depths

Components HCS02.1E-W0054

HCS02.1E-W0070

HCS03.1E-W0070

HCS03.1E-W0100

HCS03.1E-W0150

HCS03.1E-W0210

Brake resistor HLRHLR01.1N-01K8-N40R0-A-007-NNNN HLR01.1N-03K8-N40R3-A-007-NNNN HLR01.1N-02K4-N28R0-A-007-NNNN HLR01.1N-05K5-N28R2-A-007-NNNN HLR01.1N-0300-N17R5-A-007-NNNN •HLR01.1N-01K6-N18R0-A-007-NNNN HLR01.1N-03K5-N19R0-A-007-NNNN HLR01.1N-04K5-N18R0-A-007-NNNN HLR01.1N-06K5-N18R0-A-007-NNNN HLR01.1N-10K0-N18R0-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN •HLR01.1N-02K0-N15R0-A-007-NNNN HLR01.1N-05K0-N15R0-A-007-NNNN HLR01.1N-07K0-N14R0-A-007-NNNN HLR01.1N-09K5-N13R0-A-007-NNNN HLR01.1N-14K5-N13R0-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN •HLR01.1N-04K5-N07R4-A-007-NNNN HLR01.1N-08K5-N08R0-A-007-NNNN HLR01.1N-11K0-N07R3-A-007-NNNN HLR01.1N-15K0-N08R1-A-007-NNNN HLR01.1N-24K0-N07R2-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN •HLR01.1N-06K5-N06R1-A-007-NNNN HLR01.1N-12K5-N05R5-A-007-NNNN HLR01.1N-17K0-N05R1-A-007-NNNN HLR01.1N-23K0-N05R5-A-007-NNNN HLR01.1N-36K0-N05R4-A-007-NNNN

• Standard version Heavy-duty version

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Components BASIC UNIVERSALsingle-axisCSB01.1C

BASIC UNIVERSAL double-axisCDB01.1C

ADVANCED

CSH01.1C

Adapter HAS05 – signal level converterHAS05.1-003-NNN-NN 1) 1) 1)

Adapter HAS05 – RS232/485 converterHAS05.1-005-NNN-NN

Adapter HAS05 – from the D-Sub 9-pole connector (X41) to the terminalHAS05.1-007-NNN-NN 2) 2) 2)

1) for control units with MEM encoder emulation only 2) for control units with Safety Technology option (L2, S2)

Components HCS03.1E-W0070 with HMF motor filter

HCS03.1E-W0070 with HNK mains filter

HCS03.1E-W0070 with HMF motor filter and HNK mains filter

Adapter HAS05 – connection accessoriesHAS05.1-001-NNN-NN HAS05.1-002-NNN-NN

Components

HM

V01

.1E

-W00

30

HM

V01

.1E

-W00

75

HM

V01

.1E

-W01

20

HM

V01

.1R

-W00

18

HM

V01

.1R

-W00

45

HM

V01

.1R

-W00

65

HM

V01

.1R

-W01

20

HM

V02

.1R

-W00

15

HM

S01

.1N

-W00

20

HM

S01

.1N

-W00

36

HM

S01

.1N

-W00

54

HM

S01

.1N

-W00

70

HM

S01

.1N

-W01

10

HM

S01

.1N

-W01

50

HM

S01

.1N

-W02

10

HM

S01

.1N

-W03

50

HM

S02

.1N

-W00

28

HM

S02

.1N

-W00

54

HM

D01

.1N

-W00

12

HM

D01

.1N

-W00

20

HM

D01

.1N

-W00

36

Adapter HAS05 – DC bus connectionHAS05.1-004-NNL-NN HAS05.1-004-NNR-NN

Components

HM

S01

.1N

-W00

20

HM

S01

.1N

-W00

36

HM

S01

.1N

-W00

54

HM

S01

.1N

-W00

70

HM

S01

.1N

-W01

10

HM

S01

.1N

-W01

50

HM

S01

.1N

-W02

10

HM

S01

.1N

-W03

50

HM

S02

.1N

-W00

28

HM

S02

.1N

-W00

54

HM

D01

.1N

-W00

12

HM

D01

.1N

-W00

20

HM

D01

.1N

-W00

36

HC

S02

.1E

-W00

12

HC

S02

.1E

-W00

28

HC

S02

.1E

-W00

54

HC

S02

.1E

-W00

70

HC

S03

.1E

-W00

70

HC

S03

.1E

-W01

00

HC

S03

.1E

-W01

50

HC

S03

.1E

-W02

10

HN

K01

.1A

-...-E

0050

HN

K01

.1A

-...-E

0080

HN

K01

.1A

-...-E

0106

HN

K01

.1A

-...-E

0146

KC

U01

.2N

Shield connection HAS02HAS02.1-001-NNN-NN HAS02.1-002-NNN-NN HAS02.1-003-NNN-NN HAS02.1-004-NNN-NN HAS02.1-005-NNN-NN HAS02.1-006-NNN-NN HAS02.1-007-NNN-NN HAS02.1-008-NNN-NN HAS02.1-009-NNN-NN HAS02.1-010-NNN-NN HAS02.1-011-NNN-NN HAS02.1-014-NNN-NN HAS02.1-015-NNN-NN


HCS02.1E-W0028

HCS02.1E-W0054

HCS02.1E-W0070

HLB01.1C HLC01.1C

Control cabinet adapter HAS03HAS03.1-002-NNN-NN HAS03.1-004-NNN-NN


HCS02.1E-W0028

HCS02.1E-W0054

HCS02.1E-W0070

HCS03.1E-W0070

HCS03.1E-W0100

HCS03.1E-W0150

HCS03.1E-W0210

Auxiliary capacitor HAS04HAS04.1-001-NNN-NN HAS04.1-002-NNN-NN Only required in combination with mains filter HNF or if power is supplied to other HMS01 inverters.

98

1199

Aux

iliar

y co

mpo

nent

s

99

Auxiliary componentsconnection cables

Motor Power unit Power cable Encoder cable

MSK100B-0300MSK100C-0200, -0300MSK100D-0300

HMx01.1N-W0020HMx01.1N-W0036HCS02.1E-W0012HCS02.1E-W0028

RKL4326

RKG4200

HMS01.1N-W0054HMS01.1N-W0070HCS02.1E-W0054HCS02.1E-W0070HCS03.1E-W0070

RKL4321

HMS01.1N-W0110HMS01.1N-W0150HMS01.1N-W0210HCS03.1E-W0100HCS03.1E-W0150

RKL4343

MSK100B-0400MSK100B-0450MSK101C-0300, -0450MSK103D-0300

HMx01.1N-W0020HMx01.1N-W0036HCS02.1E-W0012HCS02.1E-W0028HMS01.1N-W0054HMS01.1N-W0070HCS02.1E-W0054HCS02.1E-W0070HCS03.1E-W0070

RKL4327

RKL4322

MSK100C-0450MSK100D-0350MSK101D-0200, -0300MSK101E-0200MSK131B-0200MSK131D-0100


RKL4323


RKL4328

MSK101D-0450MSK101E-0300


RKL4324


RKL4329

MSK101E-0450


RKL4344


RKL4330

HCS03.1E-W0210 RKL4333MSK131D-0200 HCS03.1E-W0210 RKL4349These tables are an extract from our extensive range of cables.All specifications given relate to motors with natural convection.


MSK030B-0900MSK030C-0900MSK040B-0450, -0600MSK040C-0450, -0600MSK050B-0300, -0450, -0600MSK050C-0300, -0450, -0600MSK060B-0300, -0600MSK060C-0300, -0600MSK061B-0300MSK061C-0200, -0300, -0600MSK076C-0300, -0450

HMD01.1N-W0012HMx01.1N-W0020HMx01.1N-W0036HCS02.1E-W0012HCS02.1E-W0028

RKL4302

RKG4200


RKL4303

MSK070C-0150, -0300, -0450MSK070D-0150MSK070E-0150MSK071C-0200, -0300, -0450MSK071D-0200, -0300, -0450MSK071E-0200, -0300MSK075C-0200, -0300, -0450MSK075D-0200, -0300MSK075E-0200, -0300

HMD01.1N-W0012HMx01.1N-W0020HMx01.1N-W0036HCS02.1E-W0012HCS02.1E-W0028

RKL4306


RKL4307

MSK070D-0300, -0450MSK070E-0300MSK071E-0450MSK075D-0450MSK075E-0450MSK103A-0300MSK103B-0300


RKL4308


RKL4309


RKL4310

MSK070E-0450


RKL4314


RKL4315

MSK100A-0200, -0300, -0400MSK100B-0200MSK100D-0200MSK101C-0200


RKL4325


RKL4320

100

11101

Aux

iliar

y co

mpo

nent

s

101

Auxiliary componentsconnection cables


MSK030B-0900MSK030C-0900MSK040B-0600MSK050B-0300

HCS01.1E-W0005HCS01.1E-W0006HCS01.1E-W0008HCS01.1E-W0009

RKL0014

RKG4200

MSK040B-0450HCS01.1E-W0005HCS01.1E-W0006HCS01.1E-W0008

RKL0014

MSK040C-0450MSK040C-0900MSK050B-0450MSK050C-0300MSk060B-0300

HCS01.1E-W0008HCS01.1E-W0009HCS01.1E-W0013

RKL0014

HCS01.1E-W0018 RLK0019

MSK050B-0600MSK061C-0200

HCS01.1E-W0008HCS01.1E-W0013

RKL0014

HCS01.1E-W0018 RLK0019

MSK050C-0450MSK050C-0600MSK060B-0600MSK060C-0300MSK061C-0300

HCS01.1E-W0018HCS01.1E-W0028

RLK0019

MSK061C-0600MSK076C-0300

HCS01.1E-W0028 RLK0019

MSK070C-0150

HCS01.1E-W0013 RLK0016

HCS01.1E-W0018 RLK0017

MSK070C-0300MSK070C-0450MSK070D-0300

HCS01.1E-W0028 RLK0017

MSK070D-0150HCS01.1E-W0018HCS01.1E-W0028

RLK0017


MSM019A-0300MSM019B-0300

HSC01.1E-W003

RKL0013 RKG0033

MSM031B-0300 HSC01.1E-W006

MSM031C-0300 HSC01.1E-W009

MSM041B-0300 HSC01.1E-W013

These tables are an extract from our extensive range of cables.All specifications given relate to motors with natural convection.

102

12103

Glo

ssar

y

103

KeDriveGlossary

Module bus Bus connection between power units for exchanging internal control signals

Module bus extension Optional bus connection used to bridge larger than average distances between individual drive control units

Motor filter ZUsed to protect the motor winding from extreme voltage rises

Power cable Cable for connecting the motor to the power unit

Power supply unit Takes the mains voltage with fixed amplitude and frequency and generates a DC bus voltage

Power unit The part of the drive control unit containing the power electronics to control the motors, used to hold the control unit

Regeneration Recirculation of the energy into the supply network during regenerative operation of the drive

Safety on Board Safety technology integrated in the drive, certified as complying with EN 954-1, Category 3

Shield connection Connection plate for EMC-compatible connection of the motor cable to the control unit

Software module MultiMedia Card for simple transmission of axis-oriented drive parameters without the use of a PC

Switching frequency Clock frequency of the pulse width modulation (PWM)

Technology package Process-oriented function blocks, e.g. tension control

User library Collection of function blocks developed by the user

ADVANCED Control units for maximum performance and dynamics with many configuration options

BASIC Control units for standard applications

Basic accessories All the mounting parts and hardware, and the connecting bars for the control voltage and DC bus

Brake chopperBrake transistor

Transistor which switches a brake resistoron and off

Brake resistor For input power in regenerative operation (converted into heat)

Brake unit All-in-one unit comprising brake resistor and braking transistor (brake chopper) used to increase the braking power

Braking power Power which is recovered in regenerativeoperation of the motors

Capacity module Optional auxiliary component used to increase the storable DC bus energy

CLOSED LOOP Closed control loop (automatically regulated operation) in which the device being regulated is monitored using a measuring system and made available to the drive

Control cabinet adapter

Spacer bolts used to even out differentunit depths

Control unit The part of the drive unit comprising all the control functions and interfaces for installation in the power unit

Converter Takes the mains voltage with its fixed amplitude and frequency and generates a three-phase alternating current with variable amplitude and frequency

DC bus voltage DC voltage generated from the AC network and used to supply the power units

User program Application-specific combination of different function blocks / technology packages

Derating Lowering of the specified data in the event of a change in operating conditions

EMC Electromagnetic compatibility

Encoder cable Cable used to connect the motor encoder to the encoder interface of the control unit

Firmware Device-specific software for the drivefunctions

Functions library Collection of function blocks conforming to IEC or PLCopen

Inverter Takes the DC bus voltage and generates a three-phase alternating current with variable amplitude and frequency

IndraDyn A Air-cooled or liquid-cooled asynchronous servo motors

IndraDyn S Synchronous servo motors, also for potentially explosive areas

KeDrive D2 Ultra-compact, multi-protocol drive series, inverter

KeDrive D4 Compact drive series, converter

KeDrive D6 Modular drive series, inverter and power supply units

KeStudio Engineering software toolkit for project planning, parameterization, start-up, diag-nostics, etc.

Main choke Used to increase the continuous DC bus output and to suppress harmonics

Main filter EMC filters for power supply units and con-verters used to reduce circuit feedback

104

Glo

ssar

y

13105

105

KeDriveFormulas

Unit conversionPhysical value Name of unit Conversion Name of unitforce pound-force 1 lbf = 4.4482 N Newtonpower horsepower 1 hp = 745.7 W wattlength inch 1 in = 25.4 mm millimeterlength foot 1 ft = 0.3048 m metermass pound 1 lb = 0.4536 kg kilogramm

Speed Torque Output Mass moment of inertia

Roller, wheel, pinion and belt drive

Ball screw drive

Pulley drive

Speed Torque Transmission ratio Mass moment of inertia

Gear conversion

n1 = n2 · i M1 =M2

ii =

n1

n2J1 =

J2

i2

n =v

2 · π · rM = m · g · r P =

m · g · v

60J = m · r2

n =v · 1000

hM =

F · h

2 · π · 1000P =

F · v

60J = m ·

n =v

2 · r · πM = F · r P =

F · v

60J = m · r2

Miscellaneous

Rotational frequency Effective electrical power

Rotational kinetic energy Apparent electrical power

Translational kinetic energy Reactive electrical power

Synchronous rpm DC bus voltage

Synchronous speed Force

v = 2 · π · n60

W = · v2J

2

n = f · 60p

v = 2 · f · τp

P = U · I · cosϕ · √3

S = U · I · √3

Q = U · I · sinϕ · √3

U = UNetz · √2

F = m · a

W = ·m

2

v

60( )2

Legend

a – Acceleration [ms-2] J – Mass moment of inertia [kgm2] r – Radius [m]

F – Force [N] M – Torque [Nm] S – Apparent power [VA]

f – Frequency [s-1] m – Mass [kg] U – Voltage [V]

g – Gravitational acceleration [9.81 ms-2] n – Rotational speed [rpm] v – Speed [m/min]

h – Spindle pitch [mm] P – Power [W] W – Energy [Ws]

I – Current [A] p – Pole pair number τp – Pole pitch

i – Transmission ratio Q – Reactive power [var] v – Rotational frequency [s-1]

( h

2 · π · 1000

2

)

Documents

KeDrive - e-trd.ru · Content Drive expertise System overview Selection guide Multiprotocol-capable compact drive system KeDrive D2 Power units KeDrive D4 and D6 (HCS, HMS, HMD and