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Company Profile of Kirloskar Constructions and Engineers Ltd. (Wholly Owned Subsidiary of Kirloskar Brothers Limited) & Kirloskar Brothers Ltd. Enriching Lives

KCEL Compay Profile

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Page 1: KCEL Compay Profile

Company Profile

of

Kirloskar Constructions and

Engineers Ltd.(Wholly Owned Subsidiary of Kirloskar Brothers

Limited)

&

Kirloskar Brothers Ltd.

Enriching Lives

Page 2: KCEL Compay Profile

INTRODUCTION

Aban Constructions Ltd is renamed as Kirloskar

Constructions and Engineers Limited and is now a

wholly owned subsidiary of Kirloskar Brothers

Limited, India’s largest manufacturer & exporter of

pumps and valves.

Aban Constructions Ltd. was established in

the year 1966 and has grown to be one of the

premier engineering construction companies in

India. Aban Constructions specializes in Mechanical

and Civil engineering construction projects.

Kirloskar Constructions is equipped with the best

available infrastructure for the execution of projects

and associated with various Project Management /

Inspection agencies of International repute such as

Bechtel, Kvaerner, ABB Lumus Crest, EIL, DNV,

Lloyds, Parsons, Mecon, Tractabel etc.

The work culture of the group is rooted in innovation,

flexibility and ingenuity.

For the past 4 decades Aban has been successfully

handling both for the Indian and overseas markets,

Infrastructure and Development projects, such as

Cross country pipelines

Submarine pipelines

High-tech fabrication & equipment erection

Process piping, IBR piping and flow lines piping

Crude Distillation Unit, Vishbreaker Distillation

Unit Heater Coils

Tank Farms

Large Diameter underground and above

ground piping

Jetty piping and trestles

Pipeline crossing at River / Sea beds

Water and sewerage treatment plants

Tunneling

Underground Caverns

Civil works for industries

Bridges and Roads

Hydro Electric Projects

Multi storied buildings

Enriching Lives

Page 3: KCEL Compay Profile

Construction Projects – Overview

50 cross country pipelines

8 underwater submarine pipelines

42 tunnels covering 80 km

11 bridges covering 5000 m

8 hydel projects across Kerala, Maharashtra,

West Bengal and Bhutan

9 multi-storied building covering 1,50,900

square meters

79 civil engineering projects involving bridges,

dams, tunnels, building, roads, hydro projects and

Industrial civil work

750,000 cubic meters of concrete work

45,00,000 cubic meters of excavation

Construction Projects – Highlights

Built the largest underground powerhouse in

Asia – Chukha Underground powerhouse in

Bhutan.

First time in Asia – a live 36” HBJ gas pipeline

lowered below the Narmada canal bed

without interrupting the gas flow

42 m high Gad River Bridge – Konkan

Railway project

INTRODUCTION

Enriching Lives

Page 4: KCEL Compay Profile

QUALITY CERTIFICATIONS

Enriching Lives

Page 5: KCEL Compay Profile

MECHANICAL ENGINEERING DIVISION

Enriching Lives

Page 6: KCEL Compay Profile

The Mechanical engineering division started in the year 1966

is backed by an efficient team of engineers representing some

of the industry’s best and brightest talent.

The Mechanical division is equipped with the best available

infrastructure to meet the requirements of any engineering

project and has a vast and varying stock of hi-tech and heavy

duty equipment and machinery.

Mechanical engineering activities includes

Laying of cross country pipelines

Installation of submarine

Jetty piping and trestles

Construction of pipeline crossing at river and

sea beds.

Installation of pre-stressed concrete pipes

Fabrication and erection of offshore structures, industrial

plants and field erection

Erection of equipment, tank farms and spool fabrication

Strengths

Oil & Gas

Power

Petrochemical and Refineries

Non-conventional energy (wind)

Fertilizers

Ports

Metallurgical Plants

OVERVIEW

Indian Navy - Project Sea Bird

Karwar

Gujarat Chemical Port Terminal Co. Ltd.

Dahej

Page 7: KCEL Compay Profile

Turnkey engineering and construction undertaken

in the fields of

Cross country pipelines

Plant and utility piping, structural fabrication and erection

Submarine oil & gas lines, storage tanks

Water supply pipelines

Offshore Structures

Some of the prestigious projects undertaken include:

Refinery piping for Reliance Industries at Jamnagar in Gujarat

Jetty piping for Gujarat Chemical Port Terminal at Dahej

Horizontal directional drilling for Indian Oil Corporation for

the installation of pipelines across rivers and canals

The Al-Awir sewerage treatment plant in Dubai

Submarine pipeline at Cochin

Lowering of live gas line for HBJ at Narmada

Gas pipeline across the giant Godavari river

Fabrication of offshore jack up rigs and oil platforms

260 km long crude and condensate pipelines for

Kuwait Oil Co.

Oil and fuel tankages for Kuwait Oil Co.

Technical manpower supply to refineries in the Middle East

OVERVIEW

Waste Water Treatment Plant

Kuwait

Page 8: KCEL Compay Profile

Name of the client Description of work

Indian Oil Corporation Ltd., Noida

Uttar Pradesh

Laying of cross country pipeline and associated

facilities for branch pipeline from Sidhpur Sanganer

pipeline to Chittaurgarh in the state of Rajasthan – 12.75“

OD and 158 km long for Indian Oil Corporation, Noida.

Indian Oil Corporation Ltd., Noida

Uttar Pradesh

Construction of 28" dia pipeline – 75 km long, from

Mundra to Kandla (Churwa) including installation of OFC,

Cathodic protection, Civil, Mechanical, Electrical &

Instrumentation works at the stations and enroute.

Gujarat Adani Port Ltd., Mundra, Gujarat SPM Terminal pipeline project – construction, installation

and commissioning of onshore pipeline – 48” diameter,

6.8 km (approx) onshore pipeline, Pig receiver facility at

tank farm.

Bharuch Eco Aqua Infrastructure Ltd.,

Ankleshwar, Gujarat

Treated effluent disposal project for Ankleshwar Jhadia &

Panoli Industrial Estates – Design, Engineering,

Manufacturing, Testing, Supply, Installation and

commissioning of On Shore GRP pipeline of 800 mm ID x

44 km approx. and construction of Sump and Pump House.

Rajasthan Urban Infrastructure

Development Project (RUIDP), Jodhpur

Rajasthan

Providing and laying RCC Pipes up to 300mm –55 Km,300

to 600 mm 7.2 Km and more than 600 mm 8.2 Km of

sanitary sewers and rehabilitation and strengthening of

existing sewerage system in the

walled city of Jodhpur.

Gail (India) Ltd., Nagapattinam Construction of 12" and 8" dia. pipeline, terminals and

associated facilities for interconnection of natural gas

supply between Adhikyamangalam - Narimanam-Kuttalam

(Memattur) in the Cauvery Basin (Tamil Nadu).

CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE

Cross Country Pipeline

Indian Oil Corporation Ltd., Rajasthan

Page 9: KCEL Compay Profile

Name of the client Description of work

Gas Authority of India Ltd., New Delhi Cross-country pipeline for Natural gas from Narasapur

to Kovur. 8" dia pipeline – 72 km long.

Mangalore Refinery & Petrochemicals

Ltd., Mangalore, Karnataka

Laying of Crude and Product pipelines in a common

trench, the work also includes corrosive protection coating

with coal tar enamel & fibre glass tissue, heat tracing,

Cathodic Protection system and puff insulation.

18" dia – 20.2 km

20" dia – 10.1 km

36" dia – 10.1 km

Madras Metropolitan Water Supply

and Drainage Board, Chennai-Tamilnadu

Manufacture, laying, testing and commissioning of pre-

stressed concrete pipes around Chennai city.

1200 mm dia – 10 km

1000 mm dia – 5 km

Hyderabad Metropolitan Water

Supply and Sewerage Board,

Hyderabad, Andhrapradesh.

Manufacture, supply, delivery at site, laying and testing of

1000 mm M.S. pipes in lined and out coated pipeline from

Shaikpet to Jahanuma, 5.5 km.

Gas Authority of India Ltd., New Delhi Pipeline between Kota to Samcor. 4" dia pipeline – 30 km

long.

CROSS-COUNTRY PIPELINES –OIL, GAS, WATER & SEWERAGE

Cross Country Pipeline

Essar Projects, Jamnagar

Page 10: KCEL Compay Profile

Tamil Nadu Water Supply and

Drainage Board, World Bank Project,

Coimbatore, Tamilnadu.

Providing inside lining, outside coating with cement mortar

for 750 mm to 1150 mm dia M.S. pipes and supply of

specials, laying, jointing and testing to the required

pressure at Coimbatore. Total length – 15 km.

SPIC CAPAC, a division of HDI France Transportation, stringing and testing of pipes at Vasista

Godavari crossing for ONGC, Rajahmundry, Andhrapradesh

Hindustan Petroleum Corporation

Ltd.Mangalore, Karnataka

Laying of LPG pipeline 12" dia and 10.5 km at Mangalore

for MRPL project including coal tar protection coating and

providing Cathodic protection.

East India Petroleum Ltd.,

Vishakhapatnam, Andhrapradesh.

Laying, jointing, testing and commissioning of 3 pipelines

of 5 km each of 14",12" and 10" dia at Vizag including

Cathodic protection.

Gas Authority of India Ltd., New

Delhi.

Construction of pipeline terminal at, Cauvery Basin.

6" dia – 18 km.

Tamilnadu Water Supply and

Drainage Board, World Bank Project,

Coimbatore, Tamilnadu.

Providing inside lining, outside coating with cement mortar

for 1500 mm dia M.S. pipes and supply of specials, laying,

jointing and testing to the required pressure at Coimbatore.

Total length – 10 km.

Name of the client Description of work

CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE

Cross Country Pipeline

Mangalore Refineries & Petrochemicals Ltd.,

Karnataka

Page 11: KCEL Compay Profile

Hindustan Petroleum Corporation Ltd.,

Mumbai. Maharashtra.

Laying of pipeline from Mahul to Vashi for black

oil pipeline project. 12" dia – 21 km.

National Organic Chemicals Ltd.,

(NOCIL), Thane.

Laying of pipeline system in busy Mumbai area.

12" dia – 8 km.

Hindustan Paper Corporation Limited,

Nowgong Paper project, Jagi Road,

Assam.

Laying of cross country pipeline for raw water supply from

intake point at river to the plant site. 60% underground

and balance above ground on concrete pedestals.

48" dia – 7.5 km.

Name of the client Description of work

Gail (India) Ltd., Vishakhapatnam,

Andhrapradesh.

Laying of pipeline and associate facilities for Spread-1 12”

Dia 111.5 Km Pipe line for Vizag-Secundrabad LPG Pipe

line Project.

Gujarat State Petronet Ltd.

Gandhinagar, Gujarat

Laying of Gas Pipeline 18” Dia 9.5 Km, 24” dia 37 Km from

Amboli to dahej including allied civil works, roads for

stations, terminal piping, laying of HDPE conduit and

blowing of OFC cables.

Indian Oil Corporation Ltd.

Gujarat Refinery, Vadodra,

Gujarat.

Laying of 5 Nos. Cross country Pipe lines (11 Km Each)

along with 33 KV cables and OFC from Gujarat refinery to

Dumed Terminal.

CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE

Gail (India) Ltd., Terminal – Cauvery Basin

Page 12: KCEL Compay Profile

Gail (India) Ltd., Rajamundry,

Andhrapradesh.

Laying of 12” dia – 63 Km long Narasapur – Kovur Pipe

line and associated works.

Gas Authority of India ltd. Vijaipur, Madhya

Pradesh.

Designing and construction of pipeline support and

anchoring system for 24” dia HBJ Gas pipe line crossing of

Ganga River near Farukhabad, Uttar Pradesh.

Mumbai Port Trust Mazagon, Mumbai

Maharashtra.

Replacement of 24” dia 7.8 Kms long and 20” dia 17.09

Kms long common user shore pipe lines from manifold at

Pir Pau to marketing storage at Sewree – Wadala,Mumbai

– EPC Contract.

Name of the client Description of work

Indraprastha Gas Limited, New Delhi. Laying of 12” dia –24Km long Gas pipe line for CNG

Expansion Project at Delhi.

Bharat Petroleum Corporation Limited,

Mumbai, Maharashtra.

Laying of 12” dia – 8 Km Multi product piggable line from

Bharat Petroleum Corporation refinery to New Pir-Pau jetty

Mumbai.

CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE

Tank Farm Piping

Indian Oil Corporation Ltd, Mundra

Indian oil Corporation Limited, Bangalore,

Karnataka.

Laying of 8.625” dia – 36 Km ATF Pipe line from

Devanagonthi to New International Airport, Devanahalli.

Gail (India) Limited, Rajahmundry

Andhrapradesh

Laying of 18” dia – 30 Km at KG Basin, Rajahmundry.

Page 13: KCEL Compay Profile

Name of the client Description of work

Mormugoa Port Trust. Mormugoa – Mooring Dolphin Project. Construction of 3

nos. of Mooring Dolphin for Mormugoa Port Trust, Goa.

OFF SHORE STRUCTURES

Mazgaon Dock Ltd., Nhava Yard, Mumbai. Fabrication and erection of HF platform, Jacket piles and

appurtenances at Nhava yard near Mumbai.

Hindustan Shipyard Limited,

Vishakhapatnam.

Fabrication and assembly of PB and PE platform at OPF

yard and Lava Gardens at HSL Vishakhapatnam.

QTY.-3500 MT.

Mazgaon Dock Ltd., Nhava Yard, Mumbai. Fabrication and assembly of offshore platform including

job on jackets, boat landing and helideck etc. Total

tonnage: 10,000 MT.

Mazgaon Dock Limited, Mangalore

Port Trust. Inspection by : American Bureau

of Shipping,Bureau Veritas.

Fabrication, installation, testing and commissioning of

various piping systems, erection of equipment / hull

erection, fabrication of panel structures, erection of leg

wells and spud-cans. Also, assembly and erection of

cantilever beams on jack-up rigs Y 770 and Y 771.Total

tonnage: 2000 MT.

Dy. Chief Engineer, Ministry of Shipping,

Lakshadweep Harbour Works

Kavaratti - 682 555.

Construction of RCC Jetty on Bored Pile Foundation

including 2 Nos. Mooring Dolphins at the Eastern side of

Amini Island.

Lakshadweep Harbour Works

Amini Islands

Page 14: KCEL Compay Profile

OFF SHORE STRUCTURES

Name of the client Description of work

Mangalore Refinery and Petrochemicals

Ltd, Mangalore, Karnataka.

Supply of Mooring buoy, Mooring system, Diesel Driven

Winches and floating works and all associated accessories

required to complete the virtual jetty at NMPT Mangalore.

ITD Cementation India Limited, Kolkata,

A/c of Indian Navy, Govt. of India.

Construction of most modern naval base in India for

Indian Navy at Karwar, State of Karnataka. Executing

mechanical and electrical works of project Seabird –

Shiplift facilities engineered by Redecon, Australia a fully

owned subsidiary of the leading project delivery

organization, Sinclair Knight Merz.

ONGC, Mumbai Offshore Project,

Mumbai, Maharashtra.

Hook up and modification work on three offshore platforms

in ONGC's Mumbai Offshore Project which involves

welding and installation of process piping, large diameter

CS piping with pre - heat and post weld stress relieving,

with 100% Radiography as per AWS ASME API Codes for

offshore construction piping works.

Indian Navy – Project Sea Bird

Karwar

Page 15: KCEL Compay Profile

REFINERY AND PETROCHEMICALS

Name of the client Description of work

Bharat Petroleum Corporation Ltd.,

BPCL Expansion Project, Mahul,

Mumbai.

Fabrication and erection of underground pipelines for SPF

project. The work includes anti - corrosive protection

coating with coal tar enamel and fibre glass tissue and

internal cement lining of 42" dia pipeline36" dia pipeline.

Bongaigaon Refinery & Petrochemicals

Ltd.,Bongaigaon, Goalpapa Dist., Assam.

Fabrication of pipes form MS plates (above 20" dia) and

erection of pumps, underground and above ground piping

for water facility. The work includes rolling and welding of

pipes, cement guniting for pipes. Above 20" dia - 2000 MT.

Reliance Industries Limited,

Jamnagar, Gujarat.

Fabrication and erection including IBR Piping, Piping

associated with Plant piping (Aromatics)

Fabrication and erection including IBR Piping, Piping

associated with Plant piping (PRU Unit) Including

equipment erection.

Rack piping works OSBL – Refinery tank farm area at

Jamnagar.

Unit Piping – Reliance Industries

Jamnagar

National Aluminum Company Limited,

Damanjodi, Orissa

Mechanical and Piping works for Phase-II expansion of

Alumina Refinery at Damanjodi, Orissa. 3 Lakhs Inch Dia

and 7 Lakhs Inch Meter of Piping works with 1500 MT of

static and Rotary equipment works.

Page 16: KCEL Compay Profile

Name of the client Description of work

Cochin Port Trust, Cochin, Kerala. Three parallel submarine pipelines of 30" dia and 16" dia

respectively from the new super tanker berth to the

opposite shore.

16" dia - 1.5 Kms (2 Lines)

30" dia - 1.5 Kms

Bharat Petroleum

Corporation Ltd., Ernakulam

Cochin, Kerala.

Laying, installation, testing and commissioning of 3.3 Kms

16” dia onshore / offshore pipeline including related

facilities along with all associated works for BPCL at

Cochin.

Ispat Industries Limited, Geethapuram,

Maharashtra.

Laying of 900 mm dia delivery main pipeline below Amba

River creek.

Gujarat Chemical Port terminal Co. Ltd.

Dahej, Gujarat.

Design, Supply, Erection, Testing and Commissioning

of jetty pipelines of various sizes from 3” to 20” for a length

of 2.4 Kms each (9 Lines) including Fire Fighting system

and erection of 7 No. Loading & Unloading Arms on the

Jetty and terminal works in the state of Gujarat.

SUBMARINE PIPELINE

Submarine Pipeline

Cochin Port Trust

Page 17: KCEL Compay Profile

Name of the client Description of work

Asian Peroxide Ltd., Sulurpet,

Nellore Dist., Andhrapradesh.

Erection of equipment and total plant piping at Hydrogen

Peroxide Plant at Sulurpet. Tonnage - 1000 MT (approx.)

National Aluminum Company Ltd.,

Vishakha Port Area, Vishakhapatnam.

Design, supply and installation of caustic soda pumps &

piping system for NALCO port facilities at Vizag including

necessary electrical works.

Khudramukh Iron Ore Company Ltd.

Karnataka.

Equipment erection like, Stacker reclaimers, Conveyor

structurals, Fabrication of Ducts for DE system.

Hindustan Organic Chemicals Ltd.,

Hindustan Insecticides Ltd.,

Rasayani, Maharashtra.

Fabrication and erection of yard, utility & process piping

for Sulphuric acid, Phosphoric acid and equipment

erection like pumps, vessels and chemical plant. Erection

of equipment and fabrication & erection of CS, HDPE and

SS piping for pollution control. Sulphuric and Phosphoric

acid plants, erection of glass lines equipment and piping.

Code: ANSI & BI. Oty. - 1750 MT.

Indian Farmers Fertilizers

Co-operative Ltd.,

Aonia,Barelly, Uttar Pradesh.

Underground piping for Urea plant at Aonia fertilizer

project and associated works. Oty. - 800 MT.

Rashtriya Chemicals and Fertilizers

Ltd., Kulaba, Maharashtra.

Fabrication and laying of underground pipeline of 72”

dia for raw water. Circulating cooling water and process

water. Fabrication and erection of yard piping structural

work, catalyst filling, etc. Oty. - 2000 MT.

CHEMICAL & FERTILIZER PLANTS, PAPER INDUSTRY

The Fertilizer Corporation of India

Limited, Katimnagar, Andhrapradesh.

Construction of stream pipe line jobs in ammonia

syntheriss and compressor house building.

Hydrogen Peroxide Plant

Asian Peroxide Ltd., Sulurpet

Page 18: KCEL Compay Profile

Name of the client Description of work

Hindustan Paper Corporation Limited,

Nowgong Paper Project,

Assam.

Jointing and laying of 7.2 Km Length 1.2 mtr dia spiral

welded carbon steel pipe line and specials including

coating wrapping.

Tamilnadu Newsprint and Paper Ltd.

Pugalur (near Karur) Tamil Nadu.

Erection alignment and pre commissioning of all Pulp mills

equipments, Pumps and motor, bagasse storage stacker

tower unloading tripplers and conveyors for bagasses

handling and chips handling system.

Paradeep Phosphates Limited,

Paradeep, Orissa.

Erection of sewerage piping. Erection of Mechanical

equipment and laying of raw water and Phosphoric acid

pipelines. External water supply system for Paradeep

township. Fabrication erection testing and commissioning

of cooling water and fuel oil piping for 5000 KVA DG set.

Design, supply, delivery at site erection testing and

commissioning of cooling water system.

Kerala state salicylates & chemical Ltd.

Kazhakuttam, Trivandrum, Kerala.

Piping erection including supply of materials.

CHEMICAL & FERTILIZER PLANTS, PAPER INDUSTRY

Unit Piping Fabrication

Reliance Industries, Jamnagar

Loading Arm

GCPTCL, Dahej

Page 19: KCEL Compay Profile

Name of the client Description of work

SPECIALIZED PROJECTS

Indian Oil corporation Limited, New Delhi. Laying of 18” dia pipeline and OFC cable along Rail Road

Bridge on Ganga River at Mokamah.

Kvaerner Cementation India Limited,

A/c.Gujarat Chemical Port Terminal Co. Ltd.,

Dahej.

Turnkey execution of electromechanical and structural

works at liquid chemical handling jetty at Dahej, Gujarat.

Piping Trestle

Gujarat Chemical Port Terminal Co. Ltd.

Dahej

Page 20: KCEL Compay Profile

Name of the client Description of work

Kuwait Ship Building and Repair

Yard Co.(SAK) Kuwait,

A/c. KOC.

KOC production facilities expansion new gathering centers

of GC 27 and GC 28 and transmit / transmission lines.

Kuwait Ship Building and Repair

Yard Company (SAK) Kuwait

A/c.Mitsubishi.

Rubber lining of cooling water pipe, spools and

accessories.

Kuwait Ship Building and Repair

Yard Company (SAK) Kuwait

A/c. KNPC.

Erection of structure of KNPC MAA refinery pipe racks and

other structures, supply of manpower and supervision at

execution of works.

The National Company for Mechanical

and Electrical Works Limited, Kuwait.

Installation, testing and commissioning of all mechanical

and process treatment equipment rehabilitation,

expansion, operation and maintenance of Rekka Waste

Water Treatment Plant.

Construction of Intermediate pump station force mains and

Interceptor for UMM-AI-Hyman Refinery.

Dutche Babcock, Abu Dhabi. Fabrication of saddles.

INTERNATIONAL PROJECTS

Kuwait Ship Building & Repair Yard

Company (SAK) Kuwait

A/c KOC.

Fabrication of various tankages (both fixed roof and

floating roof). Tonnage - 2000 MT.

Mannesmanm seiffert Gmptt Germany

A/c Dubai Municipality Dubai.

Execution, Completion and Maintenance of the Extensions

of the Al Awir Sewerage treatment plant in Dubai.

Al Awir Sewerage Treatment Plant

Dubai

Page 21: KCEL Compay Profile

CIVIL ENGINEERING DIVISION

Enriching Lives

Page 22: KCEL Compay Profile

OVERVIEW

In 2005, Aban Constructions took over Asian Techs Limited

adding on to its Civil Engineering expertise. The Civil

Engineering division (formerly Asian Techs Ltd) was established

in the year 1976, and is managed by a team of highly competent

professional with over 3 decades of experience.

The Company’s focus and prime object is to execute technically

challenging construction projects all over India. The Company is

specialized in Civil engineering construction activities which

include

Industrial Plants

Hydel Projects

Sewerage Projects

Roads & Bridges

Hospitals

Multi-level car parks.

The Civil Engineering division has extensive resources of

modern construction plant and machinery. The division is

specialized in high risk areas of operation, which requires

precision work and has successfully completed several large

scale projects for

Underground excavation

Civil works for industries

Roads & Bridges

Multi Storied buildings

Bridge over River Chaliyar

Calicut

Railway Over Bridge

Udaipur

Page 23: KCEL Compay Profile

In the field of tunnelling, the specialities

include experience in

Underground caverns

Inclined pressure shafts

Vertical shafts

Wide transport tunnels

Small-section power tunnels

The total length of tunnels completed is around 80 KM.

Landmark achievements:

Asia’s then largest underground powerhouse at Chukka in

Bhutan.

Heavy Foundations and Concreting Works for Steel Plants,

Refineries and other Industries.

20 Km of Railway Line including Tunnels and Bridges for the

Koraput-Raygada rail line.

Multi level underground car park in New Delhi.

Kerala’s longest bridge on NH - 47 with Pre-stressed girders.

Tunnels and Viaducts for Konkan Railway Corporation.

Tunnels for Northern Railway, NEEPCO, Narmada Valley

Development Authority.

State of the art Road Over Bridges (5 nos) and Sewerage

Pipelines totalling to Rs 770 Millions for Rajasthan Urban

Infrastructure Development Project.

OVERVIEW

Punasa Tunnel

Madhya Pradesh

Rammam Hydel Project

West Bengal

Page 24: KCEL Compay Profile

Chukha Hydel Project, Bhutan.

Description of work

UNDERGROUND CAVERNS

Name of the client

Power House with a size of 141 x 24 x 33 meters

Valve Chamber with a size of 59 x 12 x 18 meters

Blower Room with a size of 35.5 x 10 x 15 meters

Pump Room with a size of 22.5 x 14 x 14 meters

Underground Cavern

Chukha Hydel Project, Bhutan

Page 25: KCEL Compay Profile

INCLINED AND VERTICAL SHAFTS

Pressure Shafts (500) of length 2 x 528 meters &

a diameter of 3.8 meters.

Drainage Gallery(500) of length 300 meters &

diameter of 3.8 meters.

Chukha Hydel Project, Bhutan.

Construction Shaft of depth 44 meters & size 50 M x 40 M. Indira Sagar Project.

Vertical Shafts

Coimbatore Water Supply.

Bombay Underground Sewage.

Sheethaldhara Project. 2 Mining Shafts of depth 165 meters & 162 meters.

Name of the client Description of work

Construction Shaft of 6M dia and depth 40 meters.

9 Construction Shafts of depth 40 meters.

Inclined shafts

Page 26: KCEL Compay Profile

Chukha Hydel Project, Bhutan.

TUNNELS

Name of the client Description of work

Cable Tunnel of length 553 m & size 2.5 x 2.0 m

Ventilation Tunnel of length 553 m & of size 4.0 x 2.3 m

Power Cable Tunnel of length 528 m & of size 3.3 x 3.0 m

Bye pass Tunnel of length 337 m & of size 4.5 x 4.5 m

Other Tunnels of length 441 m & of varying sizes

Bombay-Pune Third Rail Line. 2 Railway Tunnels of length 2312 m & of size 5.2 x 7.2 m

Kudremukh Iron Ore Project Slurry Conveyor of length 1600 m & of size 2.5 x 2.5 m

Water Conveyor of length 950 m & of size 2.1 x 2.0 m

Ore Conveyor of length 400 m & of size 4.0 x 3.7 m

Rammam Hydel Project. Head Race Tunnel of length 3254 m & of size 2.6 x 2.6 m

Adit of length 350 m & of size 5.0 x 7.0 m.

Koraput-Rayagada Railway

Project.

13 Tunnels totaling 5899 m & of size 5.2 x 7.2 m.

Nathpa Jhakri Hydel Project. Adits (2 Nos) of length 1487 m & of size 7.5 x 7.5 m.

Bhaba Augmentation Project. Diversion Tunnel of length 5000 m & of size 2.1 x 2.1 m

Other Tunnels of length 439 m & of varying sizes.

MADAP Tunnel

Mumbai – Pune Expressway

Page 27: KCEL Compay Profile

TUNNELS

Name of the client Description of work

Bombay Underground Sewage

System.

Sewerage Tunnel of length 6544 m & of size 2.1 to 3.6 m.

Coimbatore Water Supply

Project.

Water Carrying tunnel of length 4652m & of size 2.2 x 2.2 m.

Konkan Railway Project. 2 Tunnels totaling to 1830 m & of size 4.9 x 7.1 m.

Kurichu Hydel Project, Bhutan. Diversion tunnel of length 375 m & of size 8.0 m.

Mumbai-Pune Expressway. Twin tube Expressway Tunnels of length 320 m & of

size 17.5 x 9 m.

Jammu-Udhampur Railline

Project.

Rail line Railway Tunnel of length 647 m & of size

5.2 x 7.2 m.

Punasa Tunnel Works. Water conveyor tunnel of length 3720 m & of size 9.25 m.

Ranganadi Hydel Project. Head Race Tunnel of length 6500 m & of size 8.0 m

Adit of length 290 m & of size 6.1 x 5.3 m.

Maniyar Hydro Power Plant. Power Tunnel of length 375 m & of size 6.2 x 7.5 m.

Punasa Tunnel

Madhya Pradesh

Page 28: KCEL Compay Profile

TUNNELS

Name of the client Description of work

Rammam Hydel Project- Stage II Main tunnel of length 4450 m and size 2.9 x 2.9 m

Adit tunnels of length 970 m and size 4.2 x 4.1 m.

MGHE Tailrace Scheme, Jog

Falls.

Main Tunnel of length 3114 m and size 4.5 m

3 Adit of length 520 m and size 4.5 m.

Tunnel No 13 for Lumding-

Silchar Rail Line.

Tunnel of length 930 m & of size 4.9 x 7.1 m.

Tunnel No 2 for Kumarghat-

Agartala Rail Line.

Tunnel of length 2000 m & of size 4.9 x 7.1 m.

Korapet – Rayagada Rail Line Project

Orissa

Pabbar Valley Power

Corporation Limited, Himachal

Pradesh

Construction of Head race Tunnel(11145 Mtr

Long) and Adits of Sawara Kuddu HEP (111 MW)

at Kuddu, Himachal Pradesh

Page 29: KCEL Compay Profile

Rajasthan Urban Infrastructure

Development Project,

Jaipur.

ROB at Khatipura Crossing

4-Lane, Road Over Bridge-839 M.

Rajasthan Urban Infrastructure

Development Project,

Ajmer.

ROB at CRPF Crossing

4-Lane, Road Over Bridge-668 M.

Rajasthan Urban Infrastructure

Development Project,

Jaipur.

ROB at Durgapura Crossing

4-Lane, Road Over Bridge-646 M.

Rajasthan Urban Infrastructure

Development Project,

Jaipur.

ROB at New Sanganer Crossing

4-Lane, Road Over Bridge-633 M.

Rajasthan Urban Infrastructure

Development Project,

Udaipur.

ROB at Sewashram Crossing4-Lane,

Road Over Bridge 516 M.

Kerala PWD,

Calicut.

Bridge over River Chaliyar

2-Lane, River Bridge-8x37 M.

Greater Cochin Development

Authority, Kochi.

ROB at Katrikadavu

2-Lane, Road Over Rail-215 M.

ROADS & BRIDGES

Name of the client Description of work

Railway Over Bridge

Udaipur

Railway Over Bridge, Udaipur

Page 30: KCEL Compay Profile

Kerala State Construction Corporation

Kochi.

Kerala PWD,

Kochi.

Kumbalam-Aroor Bridge on NH - 47,

2-Lane, River Bridge-25x36 M.

Kumbalangi-Perumbadappu Bridge

2-Lane, River Bridge - 9 x 24 M.

Kudremukh Iron Ore Co.

Kudremukh, Karnataka.

Konkan Railway Corporation

Maharashtra.

Kerala State Construction Corporation,

Thakazhy.

Seetalbhoomi Bridge Viaduct.

Gad River Bridge

Viaduct-14x33 M.

Bridge over River Pamba

2-Lane, River Bridge - 258 M.

Kerala PWD,

Maliankara.

Maliankara-Munambam Bridge

2-Lane, River Bridge - 260 M.

Central Railway,

Maharastra.

Latur-Miraj Railway line

Railway bridge - 3 Nos.

Name of the client Description of work

ROADS & BRIDGES

Road Over Bridge

Sanganer, Jaipur

Central Railway,

Maharastra.

Construction of 4 Nos. of PSC Girder major

Bridges.

Rajasthan Urban Infrastructure

Development Project, Bikaner,

Rajasthan.

Construction of ROB approaches and via duct

span on Bikaner – Gajner Road (NH-15) level

Page 31: KCEL Compay Profile

Headrace Tunnel.Kurichu Hydel project,

Bhutan

Civil Works. Tunnels and

underground cavities.

Chukha Hydel project,

Bhutan.

Tunnels.Bhaba Augmentation Project,

Himachal Pradesh.

Powerhouse construction.Kuthungal Hydel project,

Kerala. (3 x 7 MW).

Construction of 6780M HRT,

8m diameter Tunnel.

Ranganadi Hydel Project,

Arunachal Pradesh.

Construction of 4.5 km

augmentation tunnel.

Rammam Hydel Project,

West Bengal.

Turnkey.130m long Dam, 3Km

Tunnel, 2 Shafts, Penstock,

Powerhouse.

MGHE Tailrace Scheme, Jog

Falls, Karnataka.(2 x 11 MW)

Turnkey. Steel Penstock, anchors,

Powerhouse. Mechanical partner

VA Tech.

Neriamangalam Extension

Scheme, Kerala

25MW (1 No Vertical Francis

Turbine). 176 M head.

Turnkey. Steel Penstock, Dam,

Powerhouse. Mechanical partner

VA Tech, Faridabad.

Lower Meenamutty small

hydro electric project, Kerala

3.5 MW (3 nos S-Type full

Kaplan).

HYDEL PROJECTS

Name of the client Description of work

Power House Lower Meenmutty

Kerala State Electricity Board

Page 32: KCEL Compay Profile

Civil & structural works for offsite in

refinery Plant Area Bharat Petroleum

Corporation Limited. Kochi,

Kerala.

Lanco Infratech Limited,

Korba, Chhattishgarh

Civil works for construction of

Intake well, Pump well, Pump

house, access bridge, RCC conduit

between intake & Pump house and

Road works at Pattuvam, Meenad

& Cherthala in Kerala.

Kirloskar Brothers Limited /

Kerala Water Authority

Civil works at water treatment Plant

area at Pattuvam, Meenad &

Cherthala in Kerala.

VA Tech Wabag / Kerala

Water Authority

OTHER CIVIL PROJECTS

Name of the client Description of work

Power House Lower Meenmutty

Kerala State Electricity Board

Lanco Amarkantak Thermal Power

Station (2 x 300 MW) – scope of

work includes Ash handling plant

civil works, CW pump sump.

forebay, channel connecting

cooling tower & forebay, CT switch

gear room and chlorination building.

Fabrication & Erection of structural

steel work at 160,000 MTPY

suspension PVC plant

Chemplast Sanmar Limited,

Cuddalore, Tamil Nadu

Chemplast Sanmar, Cuddalore Lakshadweep Harbour Works

Amini Islands

Page 33: KCEL Compay Profile

Technip KT India Ltd

Composite Works for Mines for

Phase -II Expansion project at

Damanjodi.

National Aluminium

Company Limited

OTHER CIVIL PROJECTS

Name of the client Description of work

Power House Lower Meenmutty

Kerala State Electricity Board

Civil, General Civil Works of PY-1

Onshore Gas Processing Facility at

HOEC, Cuddalore.

Lanco Infratech Limited 2 x 507.5 MW Nagarjuna Thermal

Power Plant, Yellur Village, Udupi

District, Karnataka - General Civil

Works Package IX & IX - Civil

Works for Coal Jetty & External

Coal Handling Plant.

Kumbalangi River Over Bridge, Kerala

Indian Oil Corporation Limited Civil and Structural Works for 2x80

TPD Sulphur Recovery Unit of Once

Through Hydro cracker Project at

Haldia Refinery.

Page 34: KCEL Compay Profile

Civil Construction Works of Intake

works, raw water pump house and

access bridge at 174 mld

Kozhikode Water Treatment Plant

at Ponmal Hills, Kerala for Kerala

Water Authority.

Degremont Limited

OTHER CIVIL PROJECTS

Name of the client Description of work

Power House Lower Meenmutty

Kerala State Electricity Board

Development of storage & shipping

yard, formation of Railway track,

water supply, drainages, roads,

RCC Buildings & other

miscellaneous works in entire

complex.

Public Health Engineering

Department, Bhopal, Madhya

Pradesh

Narmadha water supply project.

Construction of raw water pumping

station including switch gear,

control rooms sump, forebay, bank

protections, flexible weir, slit traps,

pressure relief valves, approach

bridges & break pressure tank.

Kumbalangi River Over Bridge, Kerala

Dindigul Municipality Providing Under Ground Sewerage

Scheme to Block III and IV in

Dindigul Municipality.

Bharat Heavy Electricals Limited

Page 35: KCEL Compay Profile

Civil Works for Lift Water Pump

House for Farakka STPS.

Kirloskar Brothers Limited

OTHER CIVIL PROJECTS

Name of the client Description of work

Power House Lower Meenmutty

Kerala State Electricity Board

Civil Works for CW System and

Offsite Area - Farakka Thermal

Power project, Stage III (1 x 500

MW)

Rajasthan Urban

Infrastructure Development

Project

Construction Of ROB Approaches

& VIA Duct Spans on Bikaner -

Gajner Road (NH-15)) Level

Crossing No. 138 AE at Km

321/12-13 of Bikaner -

Ganganagar Railway Track Under

Contract Package No. BIK/BR/02.

Kumbalangi River Over Bridge, Kerala

Kirloskar Brothers Limited

Page 36: KCEL Compay Profile

INDUSTRIAL & MULTI STORIED BUILDINGS

Name of the client

Vizag Steel Plant – Vishakapatnam.

Kudremukh Iron Ore Project - Mangalore

Cochin Refineries – Kochi.

Kerala Metals & Minerals – Kollam.

Salem Steel Plant – Salem.

Vizag Steel Plant – Vishakhapatnam.

National Physical & Oceanographic

Laboratory – Kochi.

Cochin University – Kochi.

Malabar Hotel – Kochi.

Municipal Corporation of Delhi – New Delhi.

Alleppy Medical College – Alleppy.

CPWD – Trivandrum.

Coke Oven & Sinter Plants.

Pelletisation Plant.

Secondary Process unit.

Titanium Dioxide Pigment Plant.

Cold Rolling Mill.

Administrative Building.

Main Lab Complex.

Faculty Building.

Guest Room Block.

Central Government Block.

Out Patient Block Building.

3 Tier Underground Car park &

Subway.

Description of work

Administrative Building

National Physical & Oceanographic Laboratory

Kochi

Guest Block for Taj Malabar Hotel

Kochi

Page 37: KCEL Compay Profile

KBL - WATER IS LIFE, WE GIVE LIFE TO WATER!

Page 38: KCEL Compay Profile

Year of Establishment : 1888

Year of Incorporation : 1920

Main Product : Centrifugal Pumps

Sales turnover (2005-06)

Consolidated Sales : Rs.14883 Million (USD 330 M)

Total Sales : Rs. 9246 Million (USD 205 M)

Exports : Rs. 694 Million (USD 15.4 M)

Market Capitalisation : USD 1.13 Billion

Manufacturing plants and : Dewas (1962) (Madhya Pradesh) , Kirloskarwadi (1910)

Year of Establishment Kondhapuri (2001) , Shirval (1992) (Maharashtra).

Marketing Network

Domestic Regional Offices 16 : Ahmedabad, Bangalore, Baroda, Bhubaneshwar, Kolkata,

Chennai, Indore, Jaipur, Kochi, Lucknow, Mumbai, Nagpur,

New Delhi, Pune, Ranchi, Secunderabad.

Overseas Offices 9 : Ajman , Cairo, Frankfurt, Johannesburg, Kathmandu,

Miami, Nairobi , Phnom Penh, Vientiane.

Dealers : Domestic 900

Dealers : Overseas 45

KBL has been paying uninterrupted dividends since 1937

KBL – INDIA’S LARGEST MANUFACTURER OF PUMPS

Page 39: KCEL Compay Profile

KBL - GROWING ORGANISATION

3 47

12

40

-

10

20

30

40

50

2002 2003 2004 2005 2006

US

$ M

Year

KBL PBT

83

106113

162

205

50

100

150

200

250

2002 2003 2004 2005 2006

KBL Net Sales

US

$ M

LAO PDR – Success Story

Page 40: KCEL Compay Profile

Joint Ventures

Kirloskar Ebara Pumps Limited : API 610 centrifugal process pumps,

JV KBL : 45% Boiler Feed Pumps, Elliot Steam Turbines

Sales Rs. 720 M (US $ 16 M)

Kirloskar Corrocoat Pvt. Ltd. : Anti-Corrosion Products

JV KBL : 65% Sales Rs. 92 M (US $ 2 M)

Subsidiaries

SPP Pumps Limited, UK : Centrifugal Pumps and Fire Pump

Packages Subsidiary

KBL 97.5% Sales Rs. 2180 M (US $ 48 M)

Aban Constructions Ltd. : Civil & Construction, Infrastructure,

Subsidiary KBL : 100% Cross-country Pipelines, Industrial

Buildings, Tunnels, Flyovers, etc.

Sales Rs. 1092 M (US $ 24 M)

KBL - JOINT VENTURES & SUBSIDIARIES

Main Building SPP Assembly Line SPP

Page 41: KCEL Compay Profile

KBL – PRESENCE IN OVER 70 COUNTRIES WORLDWIDE

CF Pump Magnetic Drive Vertical Pump

Page 42: KCEL Compay Profile

Industrial Pumps

GroupFood Pharma Textile Steel & Metals

Refineries Petrochem Chemicals Building Industry

Mining Captive Power Water Supply Sewage

Valves Business

Group

Water Supply Irrigation Power Sugar Industries

Domestic Agriculture IndustriesAgricultural &

Domestic Pumps

Projects & Engg.

Pumps

Group

Lump sum Turnkey Pumping Projects from Power, Water Supply & Irrigation

on Engineering, Procurement and Construction (EPC) basis

KBL – MARKETS SERVED

Pump House GWSSB Pump House GBMC

Page 43: KCEL Compay Profile

Projects & Engineered Pumps Buiness

Group, Pune & Kirloskarwadi

Agricultural & Domestic Pumps Business

Group, Dewas and Shirval

KBL – STRATEGIC BUSINESS GROUPS & PRODUCTS

Monoblocks Single/Three Phase

Self Priming Pumps

Jet Pumps

Domestic Pumps

Borewell Submersible Pumps

End Suction Pumps

Vacuum Pumps

Foot Valves

Concrete Volute Pumps

Metallic Volute Pumps

Vertical Pumps ( Mixed, Axial Flow )

Splitcase Pumps (Large)

Canned Motor Pumps

Condensate Extraction Pump

Primary & Secondary Fast Breeder

Reactor Pumps for Heat Transfer

Hydro Turbines

Business groups Products

VT Pump Assembly

KirloskarwadiAdministrative Building

Dewas

Page 44: KCEL Compay Profile

Industrial Pumps Business Group,

Kirloskarwadi

Valves Business Group, Kondhapuri

KBL – STRATEGIC BUSINESS GROUPS & PRODUCTS

Sluice Valves

Butterfly Valves

Reflux Valves (Non-Return)

Foot Valves

Kinetic Air Valves

Steam Trap Device

End Suction Pumps

Process Pumps

Solid Handling Pumps

Horizontal Splitcase Pumps

Multistage Pumps

Submersible Sewage Pumps

Inline Vertical Multistage Pumps

(in Pressed Stainless Steel)

Mixed Flow Pumps

Business Groups Products

Machine Shop

Kirloskarwadi

Testing Facility

HRC

Page 45: KCEL Compay Profile

Supplied over 70 Nos. Concrete Volute Pumps,

ranging from 12,000 m3/hr to 72,000 m3/hr.

Introduced Concrete Volute Pumps technology for

the 1st time in India in 1993 & is now the 2nd largest

company in the World to have successfully

developed, erected & commissioned CV Pumps

Currently building the world’s largest pumping

system for irrigation & water supply in Gujarat State

for Sardar Sarovar Narmada Nigam Ltd. (SSNNL)

Manufactured indigenously India’s largest Vertical

Mixed Flow Pumps for circulation of cooling water to

500 MW Talcher, Rihand and Sipat Projects of

NTPC Ltd.

KBL – MAJOR ACHIEVEMENTS

Discharge Duct

SSNNL

Pump House

SSNNL

Page 46: KCEL Compay Profile

Comprehensive Products Range

Research and Engineering

System Engineering

Procurement

Construction, Erection and Commissioning

Key Manufacturing – Pattern Shop, Foundry, Machining

Assembly Testing, Quality Assurance

Key Project Management Strengths

Operation and Maintenance

Product Support

KBL’s manufacturing plant at

Kirloskarwadi - one of the largest

pump manufacturing facility in

Asia.

KBL – ALL FACILITIES UNDER ONE ROOF

Bird’s Eye View

Kirloskarwadi

Page 47: KCEL Compay Profile

KBL – PRODUCTS RANGE - ONE STOP SHOP

Pumps Maximum Capacity Maximum Head

m3 / hr m

Concrete Volute Pumps (CV) 120,000 40

Vertical Pumps (BHR, BHQ, BHM, BHMa, BHA) 60,000 200

Horizontal axially split-casing (UP,UPH,SCT) 16,000 160

Mixed flow (MF) 6,480 30

Submersible Sewage (NS) 1,800 48

Horizontal multistage (RKB) 1,080 580

End-suction (DB, CPHM) 900 100

Solid Handling (SHM, SHS) 828 90

Process (KPD) 540 150

Canned Motor (KCS) 190 120

Self-Priming (SP) 270 36

Submersible (KU) 65 242

Jet Pumps (KJ) 11 75

Monoblock (Mini) 4 28

Page 48: KCEL Compay Profile

KBL – HYDRAULIC RESEARCH CENTRE

One of the largest Hydraulic Research Centers

(HRC) in Asia for testing pumps at duty conditions

upto 5000 kW (motors of 3.3/6.6/11KV) and

Discharge up to 50,000 m3/hr.

Closed circuit NPSH testing up to 500 kW.

Computerised Data Acquisition System equipped

with facility for remote visualization and monitoring

Experimental Sump Model study facility.

Hydraulic Research Centre

Kirloskarwadi

Page 49: KCEL Compay Profile

KBL – EPC CAPABILITIES

26 CV Pumps

22 Vertical Pumps

5 Pumping Stations

410,000 litre/sec

132 villages & towns to benefit

Drinking Water to over 30 million people

1.8 Million hectares under irrigation

Sardar Sarovar Narmada Nigam Project

in partnership with the State Government

of Gujarat

Godavari Lift Irrigation Scheme, Andhra Pradesh, India

World’s second largest lift irrigation scheme

Pumping 36,000 m3/hr to the height of 400 mtr.

transporting over the distance of 135 kms

Metallic Volute Type Pump for high head high flow

application - Introduced First Time in India.

Head as high as 130 mtr. per stage having motor

rating of 8500 KW - Single Largest Motor ever used

for Pumping Scheme in India.

135 kms. long steel water pipeline of 2500 mm dia

would be laid through most difficult terrain -

Consumption of whooping 1,20,000 Tones of Steel.

Most energy efficient pumping scheme having total

installed motor rating of 52 MW - Result of innovative

system engineering.

VT Pumps

SSNNL

Page 50: KCEL Compay Profile

KBL – USA PATENT

USA patent has been awarded for Siphon creation

and breaking arrangement designed by KBL Team

for Concrete Volute and Vertical Turbine Pumps

for this project. The use of energy efficient Siphon

arrangement will provide the following benefits

Saving in motor rating 8.5 MW

Energy Conservation 34.96 Million Unit per

annum.

Saving in electricity Rs. 12.23 Crores per annum.

KBL is awarded USA patent for siphon design

Siphon System

SSNNL

Siphon System

SSNNL

Page 51: KCEL Compay Profile

KBL FACILITIES – KIRLOSKARWADI, MAHARASHTRA

1. Kirloskarwadi : End Suction Pumps

Split Case Pumps

Mixed Flow Pumps

Multistage Pumps

Vertical Pumps – Axial, Mixed Flow

Concrete Volute Pumps

Canned Motor Pumps

Primary Heat Transfer Pumps

2. Dewas : Agricultural and Domestic Pumps

3. Shirval : Submersible Pumps

4. Kondhapuri : Valves

PUMP MANUFACTURING PLANTS

Glimpses of

Kirloskarwadi

Page 52: KCEL Compay Profile

1. Cast Iron Foundry

2. Alloy Cast Steel Foundry

3. Non Ferrous Foundry

At Kirloskarwadi, foundry set-up is equipped with a

centralised pattern shop, mechanised sand processing

system, automatic moulding machines and metal

pouring system. There are independent units for cast

iron, alloy steel and non-ferrous metals. The cast iron

foundry is capable of producing a single casting

weighting up to 7,000 kg and the steel foundry unit

can produce castings of special alloy steels of

international standards. Total production capacity of

foundries is 1,400 tons per month.

KBL – FOUNDRY

Large Size Casting

Page 53: KCEL Compay Profile

KBL – MACHINING FACILITIES

The Machine shop is equipped with following machines

CNC Vertical Turning Machines

CNC Turning Centres

CNC Machining Centres

CNC Vertical Boring Machines

CNC Horizontal Boring Machines

Various Special Purpose Machines

Grinding Machines

Honing Machines

Drilling Machines

Milling Machines

Keyway Cutting Machines

Jig Boring Machines

Dynamic Balancing Machines

CNC Machining Centre CNC Machining Centre

Page 54: KCEL Compay Profile

KBL – KEY PROJECT MANAGEMENT STRENGTHS

Develop

Reliable

supplier &

their

upgradation

Provide

Techno-

Economical

&

cost

effective

solution

Special

attention to

major items &

able to retain

expertise &

knowledge

Expertise in

sump model

study, electrical

circuits &

instrumentation

Identificatio

n

of preferred

vendors for

civil work &

piping job

Detailed

equipment

specification

PumpProducts

Supply

(USD 0.5 M)

Electro-Mech.

Packages

(USD 2.5 M)

Civil

+ piping

(USD 35 M)

1984 1988 2000

Pump

+

Motor

+

Electrical

Panels

Pump

+

Motor

Pump

+

Motor

+

Valves

+

Electrical

Panels

+

Instrumentation

Controls

+

Cables

+

Cranes

+

In-House Piping

Pump

House

Involving

Electro-

Mechanical

along with

Civil

& cross

Country

piping

CV Pumps

NTPC Simhadri

Page 55: KCEL Compay Profile

KBL – KEY PROJECT MANAGEMENT STRENGTHS

Increase

Marketing

Network &

Technology

up

gradation

Competitive

tendering

Desalination

Plant

Total

Turnkey

Responsibility

(USD 100 M)

2002 2004 2008

Become

Major EPC

Contractor

in Fluid

handling

New

Business

opportunities

AMC

ContractsWater

Pumping

Systems

Involving

Specialities

such as

Surge

devices,

VFD etc.

JV partnersEPC

Contractor

Water

business

Water/

Sewerage

Treatment

Learning from

earlier projectsTechnical

collaborationProper

contract terms

legal supportBOOT

Basis

System

Supply

(USD 60 M)

Total new

Business

(USD 300 M)

VT Pumps

NTPC Korba

Page 56: KCEL Compay Profile

KBL – ISO CERTIFICATION & ERP

KBL is the first pump manufacturing company in India to have received ISO certification in 1991,

for Quality Management System. All the manufacturing plants of KBL and Project Management

are certified by BVQI as per ISO 9001:2000. KBL also has ISO certification by BVQI as per ISO

14001:1996 for Environmental Management System.

KBL has implemented SAP R/3 Enterprise Resource Planning Modules integrating Sales and

Distribution, Customer Service, Project System, Human Resource Management, Materials

Management and Production Planning functions.

Kirloskarwadi Plant Project Management System Environmental Management

System

Main Building

Dewas

Page 57: KCEL Compay Profile

KBL is on the path of business excellence with full commitment and involvement of employees at

all level to take care of stakeholders’ interest with enhanced operational efficiency.

Internal assessments are carried out company-wide with regular periodicity and corrective

measures are taken to keep the company firmly on track as defined by the chosen business

excellence model.

KBL – BUSINESS EXCELLENCE MODEL

Innovation and Learning

Enablers – 600 pts. 60% (50%)

Policy and

Strategies

10% (8%)

Partnership

and Resources

10% (9%)

Leadership

10% (10%) Processes

20% (14%)

Key

Performance

Results

12% (15%)

Customer

Results

18% (20%)

Society

Results

5% (6%)

People

10% (9%)

Results – 400 pts. 40%(50%)

People Results

5% (9%)

Hydro Pneumatic Booster System

HDFC, Mumbai

Large Size

Butterfly Valve

Page 58: KCEL Compay Profile

KBL – IN WATER SUPPLY AND IRRIGATION

Scope of supply

Design, Manufacture, Supply, Erection, Testing

and Commissioning

Major achievement

KBL is executing one of the biggest lift irrigation

projects in Telangana region of Andhra Pradesh

with a 8500 kW motor (max.), largest ever used

for pumping in India.

Products

Concrete Volute Pump

Metallic Volute Pump

Vertical Turbine Pump

Horizontal Split Case Pump

Customers

State Irrigation Departments

Water Supply And Sewerage Boards

Municipal Corporations

Delhi Jal Board

Kerala Water Authority

State Public Health Departments

Pump Impeller MV Pump Assembly

Page 59: KCEL Compay Profile

KBL – IN FIRE SECTOR

Scope of supply

Design, Manufacture, Supply, Erection, Testing

and Commissioning

Major achievement

Fail-safe Fire Fighting Pumping System installed

by KBL at Oil and Natural Gas Commission

Offshore platform

Products

Vertical Turbine Pump

Fire-Fighting Pump

Large Split Case Pump

Sea Water Handling Pump

Customers

Oil and Natural Gas Commission

Mazagaon Docks Ltd., Mumbai

Hindustan Shipyard Ltd.

Burn Standard Co. Ltd., Calcutta

Samsung Heavy Industries, South Korea,

John Brown, Australia

Fire Fighting System

ONGC

Fire Fighting

Pumpset

Page 60: KCEL Compay Profile

KBL – IN POWER SECTOR

Scope of supply

Design, Manufacture, Supply, Erection, Testing

and Commissioning

Major achievement

National Thermal Power Corporation, Simhadri

Concrete Volute Pumps (Head 28.11m,

Discharge 31000 m3/hr), 3270 kW/18 Pole, 11 KV

Electric Motors, 2400 mm dia,

Butterfly Valves and allied equipments

Nuclear Power Corporation of India Ltd., Tarapur

Canned Motor Pumps of 220 kW installed at the

Nuclear Power Corporation of India Ltd., Tarapur,

for 2 x 500 MW nuclear power plants.

Products

Concrete Volute Pump

Splitcase Pump

Condensate Extraction Pump

Vertical Turbine Pump

Canned Motor Pump

Customers

Jiudal Power

Tata Electric Company

Reliance Power

NTPC Ltd.

Nuclear Power Corporation Ltd.

State Electricity Boards

Canned Motor Pumps

Atomic Power Station

Tarapur

Page 61: KCEL Compay Profile

KBL – OVERSEAS

Scope of supply

Design, Manufacture, Supply, Erection, Testing

and Commissioning

Major achievement

In Egypt

Over 100,000 Kirloskar pumpsets have been working

along the river Nile greening the desert in Egypt for

the past 30 years. A total of 40 pumping stations with

Kirloskar pumps have been responsible for the

reclamation of nearly 200,000 acres (80,000 hectares)

of desert land for agriculture.

In LAO PDR

KBL has been responsible for green revolution in

some ASEAN countries. For instance in Lao PDR, the

irrigated area in 1996 was about 15,000 hectares and

today with the help of Kirloskar pumpsets the irrigated

area has increased 15 times. Correspondingly the rice

production has gone up 25 times to 2 million tones

making Lao PDR not only self sufficient in food

production but also enabling export to other countries.

Customers

Ministry of Public Works and Water Resources, Egypt

Ministry of Agriculture and Forestry, LAO PDR

Ansaldo Energia, Italy

DSD, Germany

Kroonstade Municipality, South Africa

Eygpt Success Story

Page 62: KCEL Compay Profile

Concrete Volute Pumps

• Reliance Energy Limited, Dahanu

• National Thermal Power Corporation

• Nuclear Power Corporation of India Limited

• Gujarat Mineral Development Corporation

• Siemens Power Generation, Germany

• Sardar Sarovar Narmada Nigam Ltd.

Splitcase / End suction Pumps

• Alstom Power Turbo system

• Daelim Engineers and Contractors

• Hyundai Heavy Industries Company Ltd.

Condensate Extraction Pumps

• State Electricity Boards

• Bharat Heavy Electrical Ltd.

• Nuclear Power Corporation of India Ltd.

• Siemens Power Generation, Germany

KBL – KEY REFERENCES

VT Pump

NTPC, Talchar

MV Pump

Page 63: KCEL Compay Profile

Vertical Pumps

• Asea Brown Boveri

• ABB Alstom India, Malaysia

• Bechtel Inc. USA

• MAN Ferrostaal – DSD Germany

• Haryana Power Generation Corporation

• Karnataka Power Corporation

• Kerala Water Authority

• Nuclear Power Corporation of India Ltd.

Tarapore, Kalpakkam,Kaiga, Kota, Narora

• NTPC Ltd.,

Unchahar, Farakka, Korba, Vindhyachal, Simhadri,

Ramagundam, Sipat , Barh

• Orissa Power Generation

• Rolls Royce

• Sumitomo Corporation

• Siemens Power Generation, Germany

• State Electricity Boards

• State Irrigation Departments

KBL – KEY REFERENCES

Pump House

MKVDC

Page 64: KCEL Compay Profile

KBL’s association with various

Consultants for Pump Projects in

different sectors

KBL – CONSULTANTS

Alstom Power Turbo System

Alstom Power India Ltd.

Ansaldo Energia, Italy

Blake durr, Germany

Bechtel, USA

Black and Veatch, USA

Daelim Engineers and Contractors,

Hanjung, Korea

Humphreys and Glasgow

Hyundai, Korea

Hitachi, Japan

Kvaerner Power Gas

Marubeni Corporation, Japan

Man Ferrostaal, Germany

Mitsubishi Corporation, Japan

Raytheon Engineering, USA

Rolls Royce, UK

Siemens Power Gen, Germany

Sumitomo Corporation, Japan

Technip, France

Toshiba Corporation, Japan

Toyo Engineering India Ltd.

Vertical Monobloc and Multi stage Pumps Horizontal Multistage Pump

Page 65: KCEL Compay Profile

KBL – HUMAN RESOURCE KEY STRENGTH

Total Employees 2360

Engineers 512

Product Engg. 45

Research & Engg. 9

Vendors Over 500

Dealers 900

No labour problem since 1942

Page 66: KCEL Compay Profile

Kirloskar Constructions and

Engineers Ltd.(Wholly Owned Subsidiary of KBL)

Janpriya Crest,

113, Pantheon Road, Egmore

Chennai – 600008, India

Phone – +91 44 2819 5544

Fax – +91 44 2819 5525

www.kirloskarcel.com

Kirloskar Brothers Limited

Corporate Office

Yamuna Sl. No. 98, Hissah No 3/7,

banner, Pune – 411045, India.

Phone – +91 20 2444 0770

Fax – +91 20 2444 0156

www.kbl.co.in