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©2010 | Commercial in Confidence | Proprietary to VIST Group
VIST GroupInformation Systems &
Technologies
VG KARIER
Mining Fleet Management System
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VIST Group MISSION
Our System Increases Operations efficiency and safety Control of equipment usage Labor productivity Sustainability Safety
Our System Decreases Operation costs Negative staff influence Maintenance costs
Developing and deploying Hi-Tech in key sectors of industry
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
SOLUTIONS BY INDUSTRIES AND BRANCHES
• Mining
• Agriculture
• Manufacturing
• Transport
• Construction
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VIST Group:Headquarter - MoscowBranch Offices - Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk Subsidiary companies
-VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine)-VIST Sensor, Minsk (Belarus)-BV International, Danvers, Mass., (USA)
Kemerovo
Mezhdurechensk
Kryvyi Rih(Ukraine)
Minsk (Belarus)
Moscow
Apatiti
ZheleznogorskStary Oskol
Magnitogorsk
Danvers (USA)
VIST Group STRUCTURE
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
SUPERIOR PRODUCT and SYSTEMS SUPPORT
QUALITY GUARANTEED
FLEXIBLE PRODUCTS & SUPPORTED
SOLUTIONS
CONTINUOUS DEVELOPMENT
PROFESSIONALISM & CO-OPERATION
SUCCESS STORIES
QUALITY ENGINEERS and MANAGEMENT TEAM
HUGE EXPERIENCE
BENEFITS FROM CHOOSING VIST Group
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
VIST Group PARTNERS
• Belorussian Auto works “BELAZ”• GPFK• Oracle• Cisco Systems• Motorola• Aplicom Oy• Tamtron Oy• Vulcan• OMZ - Group• NAVIS• ROHDE&SCHWARZ• HP• IBM• Association GLONASS/GNSS
Forum• Saint Petersburg State Mining
University
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
• Magnitogorsk Iron and Steel Works
• LUTEK
• Siberian Coal Energy Company (SUEK)
• SDS
• SDS - AGRO
• EVRAZ
• METALLOINVEST
• OJSC "ArcelorMittal Kryviy Rih“
• Joint Venture "ERDENET“
• Mechel
• RUSAL
• POLIMETALL• Eurochem• ENRC• SSGPO• FEREXPO Plc (Poltavski GOK)• BELAZ• Metinvest• POLYS• NLMK• OMZ – Group• UGMK • EN+• SMR
SOME VIST Group CLIENTS
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
FACTS & FIGURES
20 years in the field of information systems development and
complex solutions realization for mining and metallurgical
industries, power-engineering, science and telecommunications
Our clients are the major industrial and mining holdings in
Russia and CIS
Partnership with producers of mining equipment
~100 employees – mainly in Product Services, Software Development, Deployment and Technical Support
Wide network of branch officies and subsidiary companies - (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog (Ukraine), Apatiti, Stariy Oskol, Danvers (USA))
Mine Fleet Management System VG Karier was Awarded by the Russian Goverment in field of Scince and Technics
The very fast ROI in our solutions -> high competitiveness
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
VG KARIER
Mine Fleet Management System
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Benefits
Increased Mining Fleet Productivity
Reduced operational costs and fuel consumption
Increased Mining Machine Durability and Life Cycle
Increased Safety of Mining Works
Improved Mineral Quality Control
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Features
Increased Mining Fleet Productivity
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Features
Increased Mining Equipment Durability and Life Cycle
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Features
Improved Mineral Quality Control
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Features
Reduced operational costs and fuel consumption
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER System Architecture
Mining EquipmentSensors,Health monitoring
systems
Wireless Communications
System Server
GLONASS GPS
Control Center
ERP, MES, EAM, Geological etc.
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Wireless Communication Systems
Enterprise Area
Public Roads
Railways
COMBINING
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER On-Board Equipment
Industrial Rugged PCwith LCD Touch Screen
Wireless Communication Unit
Sensors, Diagnostic and Control Systems
Navigation System
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
BENEFITS and FEATURES
KARIER On-Board EquipmentVIST Group Load, Fuel & Tire Pressure Monitoring System
•Load measuring
•Fuel level and consumption measuring
•Trip counting
•Tire pressure control
•Intuitive driver graphical interfaces
•Three level payload light signaling to excavator
operator
•Data storage
•Hydraulic cylinders charging assistance
Sustainability
More than 3000 systems IN USE
Trucks manufacturer BELAZ approval
Industrial Rugged Design
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER On-Board EquipmentVIST Group Truck Integral Diagnostic System
•Integral Multifunctional LCD Display
•Truck Systems Health Control (engine, electric drives, hydraulic system,
cooling system etc.)
•Distributed Data Collection from Analog/Digital Sensors
•Driver Video Assistance System
•Load, Fuel & Tire Pressure Control System
BENEFITS and FEATURES
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER On-Board EquipmentVIST Group Diagnostic and Control System VG SKAREX for EKG Excavator
•Integral Multifunctional LCD Display
•Electrical Parameters Monitoring (currents, voltages, consumption etc.)
•Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.)
•Digging Cycle Counting
•Operation and Idle Time Counting
•Excavator Systems Health Monitoring (engine, electric drives, hydraulic system,
liquid system etc.)
•Analog/Digital Sensors Readings
•Operator Video Assistance System
BENEFITS and FEATURES
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Software Architecture
ERP, MES, EAM, Geological etc.
On-board PC Software
OracleDataBase
Enterprise KARIER Server
Applications Server
Web-Server
Headquarter KARIER Server
Control CenterFat Client +
WEB- Interface
ALL USERSWEB-Interface
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Holding Structure
REMOTE OFFICESystem Users
Control CenterSystem Server and
System Users
ROUTER
MANAGEMENT OFFICESystem Users
ENTERPRISE
HEADQUARTERSSystem Users
GLONASSGPSSatellite
Communications
REMOTE ENTERPRISE
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Mapping
•Different Map Types Support
(vector, bitmap)
•Automatic Map Updating from
Geological System
•Configurable Graphics
•Objects, Routes, Zones Creating
and Editing
•Playback option
Control Center Map
Web-interface map
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Shift Order Creation
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Drivers Schedule Creation
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Schedule Creation
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Operation Diagram
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Plan Performance Real-Time Report
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Excavators Plan Performance Real-Time Report
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Trips Report
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Management
Truck Idle Time and Speed Report
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Remote Operation and Technical Condition Control
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Technical Condition and Breakage Report
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Fleet Technical Condition and Repair Planning
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Dozer Shift Ordering and Operation Control
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Automatic Road Quality Monitoring
Roads Surface Defects Marks
Превышение нормативных значений угла наклона
0
20
40
60
80
100
120
10 110 210 310 410 510 610 710 810 910 1010
Маршрут (м)
Пр
ом
ил
ле
Roads Slopes Monitoring
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Mine Fleet Management
Auxiliary Transport Ordering and Operation
Management
Waybill – Print Form
Real-time Management
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Full Cycle Fuel Monitoring
BENEFITS and FEATURES
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Full Cycle Fuel Monitoring
Fuel Monitoring
Fuel Depot
Refueler
Vehicles
LevelOutput/
ConsumptionTemperature
DensityVolume
Monitoring
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Full Cycle Fuel Monitoring
FUEL Monitoring
Fuel Report – Print Form
Fuel Consumption Analysis
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Railway Management
Linear Railroad Structure
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Railway Management
Train Combination
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Railway Management
Train Work Diagram
User SW Form Print Form
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Railway Management – Station Control System
BENEFITS and FEATURES
Station Dispatch Office
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Railway Management
Central Railway Dispatch Office
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
BENEFITS and FEATURES
•Actual shift planning using mineral quality needs •Visual confirmation of material type andquality while loading trucks - eliminates theneed for staking and ribbon boundaries.• Calculation of load grade on the trucks – provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads.• Automatic record of shovel progress into the wall face• Real-time dispatching and blending - basedon high precision data.• Elevation control feature - allows operator tobuild smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
WORK SCHEME
High Precision GNSS and Sensors
Shift planning (contours work off order) Real time position, shift order
and geological model visualization to operator
Excavator
Minerals Quality Control and Accounting
Automatic control of shovel progress into the wall face
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Improved Mineral Quality Control
BURDEN PREPARATION
Actual Warehouse State
Minerals Quantity and Quality Diagrams
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Improved Drill Management – VG Drill
BENEFITS and FEATURES
•Automated Drill Guidance using
High Precision Satellite Navigation
•Digital Map Shift Order Showing to Operator
•Operation Parameters Control and Visualization
(depth, penetration rate, production and utilization
statistics such as cumulative meterage,
number of holes drilled, time spent drilling, propelling between holes,
and rod handling)
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Improved Drill Management – VG Drill
WORK SCHEME
High Precision GNSS and Sensors
Drill
Real time position, digital map and guidance prompts
visualization to operator
Shift planning (holes order and parameters) Drill Operation
Parameters Control
Calculating the Parameters of Blasting
Hole Charges
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
BENEFITS and FEATURES
•Improved truck deployment on the route / route group•Reduced truck and shovel waiting time•Increased productivity•Automatic Visual Truck Driver Changes Notification
Real-time Truck Management
Dynamic Optimization Static Optimization
Statistics and forecasting
Optimization Criteria
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
OPTIMIZATION CRITERIA
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Truck Optimization Algorithm
User Optimization SW
Excavators
Unloading points
Optimization Groups
Trucks
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VG KARIER Mine Fleet Management System
KARIER Economic Benefits
ArcelorMittal Kryvyi Rih, Ukraine
KARIER System First Year Usage Allowed:
•12 % Fleet Efficiency Increase
•7 % Fuel Consumption Decrease
•Increase Staff Responsibility and
Discipline
•Increase Sustainability and Truck
Technical Rate of Availability
•Eliminate Fuel Theft and Fleet Misuse
www.vistgroup.ru
VIST GroupInformation Systems &
Technologies
Marketing Communications2010
VIST Group
107078, Dokuchaev pereulok, 3/1, Moscow, Russia
Tel.: + 7 (499) 975-2217, 975-3394, Fax: + 7 (499) 975-1846
http://eng.vistgroup.ru/
e-mail: [email protected]