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CNC Sliding Head Lathes K Series Cincom K12/K16-VI Cincom K12/K16-VII »The Sprinter« – Our Fastest Machine, Ultra Compact and a Lot of Performance For Your Money.

K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

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Page 1: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

CNC Sliding Head Lathes

K Series Cincom K12/K16-VI Cincom K12/K16-VII

»The Sprinter« – Our Fastest Machine, Ultra Compact and a Lot of Performance

For Your Money.

Page 2: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

Mixed production makes high demands on the flexi-bility, performance and efficiency of a machine. The Cincom K series proves its worth in every aspect. Its particular strength lies in the production of high-accuracy complex parts up to 16 mm diameter in small to medium batch sizes. Next to short set-up times, the K series also offers high productivity & efficiency thanks to faster rapid feedrates, improved axis deceleration/acceleration times of the axes, and faster program processing provided by the new Fanuc Control 31i.

A rigid machine bed combined with main spindle oil cooling increase the thermal stability and thus the precision of the machine. Due to the flexible modu-lar tool holder system, holders for virtually any application are available. Type VII offers a total of 18 tools, 4 of which are rotary. Type VI offers a total of 17 tools, 4 of which are rotary. With its small footprint of just 1.13 x 1.88 m, this machine of-fers a very compact and space-saving design.

Citizen`s renowned ease-of-use ensures fast set-ups and rapid changeovers.

Efficient, Fast

and Highly

productive in a

Small Footprint

Cincom K12/K16-VI ∙ Cincom K12/K16-VII

Key features At a glance:

Versatile, flexible:• Work envelopes (without re-chucking): Ø 12 x 200 mm and Ø 16 x 200 mm

• Max. 19 tools/of which up to 10 may be rotary.

• C axis at main and sub-spindle

• Modular design of the tool holder

• Y axis as standard

• Simultaneous Machining

Powerful, dynamic:• Full Z1 axis travel with synchronous guide bush

• 12 mm shank section for turning tools

• Digital AC drives

User and service friendly:• No hydraulic components

• Easily accessible work envelope

• Simple chip disposal

• Easy access for maintenance

Page 3: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

3

Key features At a glance:

Precise, long life:

• Rigid & strong machine bed for high stability

• Oil cooling at the main spindle

• Centrally lubricated long-life ball screws for minimal maintenance

• Sealing air at guide bush, main and sub-spindle

• Maximum precision and repeatability in continuous operation

• Large coolant tank (120 l ) for excellent heat dissipation

Fast, time-saving:• Simple and fast set-up

• Short cycle times both for simple and complex parts

• Simultaneous machining with 2 tools

• Max. 34 m/min rapid feed rate

• Simultaneous axis movements to cut down on non-productive times

Easy to program:• User-friendly Fanuc control

• Comfortable interactive programming

• Simple program check using electronic handwheel

All technical data

starting from Page 12!

Machine Configuration Page 4/5

Fanuc CNC Control Page 6

Simultaneous Machining Page 7

Technical Details Page 8

Tooling Systems Page 9/10

Machine Installation Diagram / Spindle Torque Page 12

Optional Accessories Page 11

Specifications Back flap

Contents

Page 4: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

Machine Configuration K Series

Cincom K12/K16-VI

Drill holder • 4 stations for front-end

machining

• 4 stations for back-end

machining

Sub-spindle• AC spindle motor, 10,000 min-1

• C axis

Main spindle• Built-in motor, 15,000 min-1

• C axis

Vertical tool holder• 5 turning tools

• 4 rotary tools 0.4 kW / 6,000 min-1

• Synchronously driven guide bush

with AC spindle motor

Z2

Z1

X1

Y1

Page 5: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

5

Cincom K12/K16-VII

Drill holder for front-end machining • 4 stations

(option: 3 stations with rotary

tools)

Sub-spindle• AC spindle motor, 10,000 min-1

• C axis

Main spindle• Built-in motor, 15,000 min-1

• C axis

Vertical tool holder• 6 turning tools

• 4 rotary tools 0.4 kW / 6,000 min-1

• Synchronously driven guide bush

with AC spindle motor

Drill holder for back-end machining• 4 stations

(option: 3 stations with rotary

tools)

Z2

Z1

X2

Y1

X1

Page 6: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

The new Fanuc Control 31i dramatically increases processing speed thus reducing non-cutting time. Newly developed overlapping processes and the di-rect spindle indexing shorten part production times. The CNC is equipped with a 7.2“ LCD monitor.

The electronic handwheel permits even CNC begin-ners to quickly and safely operate the machine and prove-out new programs. A PCMCIA card slot next to the monitor simplifies the import/export as well as storage of programs.

The Safe Way to

Achieve Perfect

Results

Fanuc CNC Control

• Multi-axis CNC system for simultaneous or single machining• Tool radius compensation• Multiple repetitive cycles• Deep drilling cycle• Constant surface speed on the main spindle• Insertion of chamfers and radii• User macro• Spindle speed monitoring• Synchronisation of main and sub-spindle• Screw threading cycle• Main spindle C axis• Sub-spindle C axis• Synchronous tapping at main and sub-spindle as well as with rotary tools• Tool offset 32 pairs• Background edit function• Absolute measuring system (reference point return not necessary)• Electronic handwheel• Diagnosis function• Tool life monitoring• Milling interpolation• Polygon function• Helical milling

Features of the CNC Control

Page 7: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

5

Simultaneous Machining

7

Simultaneous drilling at front & back end.Simultaneous milling at front & back end.

Simultaneous turning at front end and drilling at back end.

Simultaneous turning with two tools at front end:e.g.: roughing and finishing.

Simultaneous milling at front end and turning at back end.

K12/16-VII Example 1 K12/16-VII Example 2 K12/16-VII Example 3

K12/16-VII Example 4 K12/16-VI Example 5

Minimum part production times through simultaneous machining with two spindles and two tool holders.

Various simultaneous machining processes - like e.g. tur-ning-drilling, roughing-finishing, or milling-drilling - are possible.

Page 8: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

1. X1 retracts

1. Z2 advances as X1 retract

Conventionalmaschine

Axis feed overlap area

Reduction of non-productive times

Z

X

Z

X34

20

0

0Acceleration

time

Rapid feed rate

High acceleration

time

m/min

Deceleration time

K12/16

previous model

The new K series offers outstanding highproductivity and efficiency thanks to faster rapidfederates, improved axis deceleration/accelerationtimes and faster program processing provided byCitizen’s own software in combination with the new Fanuc 31i control unit. Processing speed is twice as fast as that of the predecessor model.

Rapid feed rates are extremely fast at up to 34 m/min. Outstandingly smooth acceleration/dece-leration to the high rapid feed rate is achieved in the same time as the previous model, contributing to further cycle time reduction.

The Fastest Way

to Success

Technical Details K Series

Overlap movement to reduce cycle timeAs one tool retracts, the next tool simultaneously advances to the position for the next machining command.

Overlap sequenceCitizen’s special software shortens the tool path during non-cutting retract/move back/ advance movements. This example shows the time saving during screw-threading cycle.

Page 9: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

T02T03

T04 T01

T09

25

25

1025

T13

T14

T11

T12

T31

T33T23

T25T35

T22

T24

T32

T34

T21

T09

T02

T04

T03

T01

T05

25

25

25 1025 T11

T14

T13

T12T32

T22

T34T24

T21

T23

T31

T33

25

25

25

26

26

25

25

25

57

24

162

24

24

1610

T24

T23

T09

T03

T05

T06

T21

T30

T04

T02

T01

T31

T32

T33

T34

T12

T11

T22

T13

T14

K Series Tooling Configuration

9

K12/16-VII• 7 turning tools (10 mm shank) • 4 rotary tools (cross machining)

• 4 drilling tools for front-end machining • 4 drilling tools for back-end machining

K12/16-VI• 4 turning tools (12 mm shank) • 4 rotary tools • 5 drilling tools for front-end machining • 5 drilling tools for back-end machining

K12/16-VII• 6 turning tools (12 mm shank) • 4 rotary tools • 4 drilling tools for front-end machining • 4 drilling tools for back-end machining

K12/16-VI• 5 turning tools (12 mm shank) • 4 rotary tools • 4 drilling tools for front-end machining • 4 drilling tools for back-end machining

Optional tool layout

Standard tool layout

Further tool holder (rotary) for front-end & back-end machining available on request.

Page 10: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

New face: Rotary Tools for the K12/16-VII

3 tools for front-end machining and 3 tools for back-end machining with max. 4,500 min-1 and 0.4 kW motor rating are now available.

Adapters are available for fixed tools to be used instead of driven.

Rotary Tools / Optional Tool Holders

K12/16 U152B: Rotary tools for

back-end machining

• Max. 3 rotary tools

• Max. 4,500 min-1

• 0.4 kW motor power

K12/16 U122B: Rotary tools for

front-end machining

• Max. 3 rotary tools

• Max. 4,500 min-1

• 0.4 kW motor power

Standard holderwith 4 rotary tools

Optional saw blade holderfor slot machining at the front end

Optional mill holderfor face machining

Page 11: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

Quality and flexibility

Versatile accessories like chip conveyor, workpiece conveyor and long parts adapter, facilitate the handling of finished parts as well as the automatic disposal of chips from the machine. High pressure coolant systems allow the optimised cooling of tools and an intel-ligent control of chips in case of hard-to-cut materials.

K Series Accessories

High-pressure pump State-of-the-art cutting tools increase the demand on cooling lubricants and coolant systems. With the new generation of stationary high-pressure units, volume flows of up to 30 ltrs/min under pressures of max. 150 bar can now be achieved. The highest version allows for the connection of up to 10 inde-pendent high-pressure lines.

11

Workpiece conveyor U35JIdeal for unattended operation of medium/large batches or for separation of delicateparts. Discharge is to the right front of the machine.

U90J Chip conveyorAutomatic discharge of the chips at the left side of the machine

Long part adaptor U4102 B For machining workpieces of 80-400 mm length. The part is discharged from the machine through the sub-spindle.

Page 12: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

500

400

500

1010

1910

500

27001700

82.5712.5 905

325

140395

45

1050

1610

535

700

1070

K12/16 Main spindle

3.5

1.8

0.90.7

3,000 8,000

15 min

10,000

1.3

0.4

Speed [ rpm ]

Torque[Nm]

Constant

3.7

2.2

3,000 15,000

Constant

15 min

1.51.1

7,000

Speed [min ]

Output[kw]

-1

1.1

0.55

0.37

0.9

3,000 8,000 10,000

Constant

15 min

Speed [ rpm ]

Output[kw]

11.8

7.0

3.0

1.0

3,000 15,000

Constant

15 min

0.7

5.1

7,000

Speed [ rpm ]

Torque[Nm]

K Series Machine Layout

K12/16 Sub-spindle

3.7

2.2

3,000 15,000

Constant

15 min

1.51.1

7,000

Speed [min ]

Output[kw]

-1

3.7

2.2

3,000 15,000

Constant

15 min

1.51.1

7,000

Speed [min ]

Output[kw]

-1

3.7

2.2

3,000 15,000

Constant

15 min

1.51.1

7,000

Speed [min ]

Output[kw]

-1

3.7

2.2

3,000 15,000

Constant

15 min

1.51.1

7,000

Speed [min ]

Output[kw]

-1

Top view Side view

Spindle Power and Torque

Page 13: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

Technical Details K Series

Cincom K12-VI

Cincom K12-VII

Cincom K16-VI

Cincom K16-VII

Main spindle

Max. machining diameter [mm] 12 12 16 16

Max. machining length [mm] 200 200 200 200

Output [kW] 3.7 3.7 3.7 3.7

Spindle speed [min-1] 15,000 15,000 15,000 15,000

Spindle indexing C axis [°] 0.001 0.001 0.001 0.001

Sub-spindle

Max. machining diameter [mm] 12 12 16 16

Max. machining length [mm] 80 80 80 80

Motor output [kW] 1.1 1.1 1.1 1.1

Spindle speed [min-1] 10,000 10,000 10,000 10,000

Spindle indexing C axis [°] 0.001 (15 mechanical)

0.001 (15 mechanical)

0.001 (15 mechanical)

0.001 (15 mechanical)

Rotary tools

Speed [min-1] 6,000 6,000 6,000 6,000

Output [kW] 0.4 0.4 0.4 0.4

Number of tools 4 4 4 4

Tooling system

Turning tools [number] 5 6 5 6

Drilling tools (front) [number] 4 4 4 4

End working tools (back) [number] 4 4 4 4

Tool holder, quills 19.05/20 19.05/20 19.05/20 19.05/20

Rapid feedrates

X1, Y1 axis [m/min] 34 34 34 34

Z1, Z2 axis [m/min] 32 32 32 32

X2 axes [m/min] - 32 - 32

Machine dimensions

Required space L/H/W [mm] 1,850 x 1,610 x 1,050

1,850 x 1,610 x 1,050

1,850 x 1,610 x 1,050

1,850 x 1,610 x 1,050

Centre height [mm] 1,050 1,050 1,050 1,050

Machine weight [kg] 1,950 2,050 1,950 2,050

Page 14: K Series Cincom K12/K16-VI Cincom K12/K16-VII · 2017. 11. 20. · Cincom K12/K16-VI ∙ Cincom K12/K16-VII Key features At a glance: Versatile, flexible: • Work envelopes (without

As

of 2

007 -

Subj

ect

to c

han

ges

and

erro

rs.

Our local dealer

Our sales network in Germany and Europe you will find at: www.citizen.de

· Mettinger Straße 11 · 73728 Esslingen

Fon+49/7 11/39 06-100Fax+49/7 11/39 06-106

E-Mail [email protected] citizen.de