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ESL-TR-84-18
ATMOSPHERIC DISPERSION OF HYPERGOLICLIQUID ROCKET FUELS, (VOLUME I OF III
W.R. HAAS, and S. PRINCE
MARTIN MARIETTA AEROSPACEDENVER. COLORADO 80201
NOVEMBER 1984 JFINAL REPORT oJUNE 1982 - DECEMBER 1983
DTICELECTE 1
JAN 2 4- ']
APPROVED FOR PUBLIC RELEASE. DISTRIBUTION UNLIMITED
- m • im_ _- "h _.
-.-.
- .,- i- --
ENGINEERING AND SERVICES LABORATORY -
AIR FORCE ENGINEERING AND SERVICES CENTER- TYNDALL AIR FORCE BASE, FLORIDA 32403
85 01 15* . * :.-..::
- * o
NOTICE
PLEASE DO NOT REQUEST COPIES OF THIS REPORT FROMHQ AFESC/RD (ENGINEERING AND SERVICES LABORATORY).
ADDiTIONAL COPIES MAY BE PURCHASED FROM:
NATIONAL TECHNICAL INFORMATION SERVICE "
5285 PORT ROYAL ROAD
SPRINGFIELD, VIRGINIA 22161
FEDERAL GOVERNMENT AGENCIES AND THEIR CONTRACTORS "
REGISTERED WITH DEFENSE TECHNICAL INFORMATION CENTER
SHOULD DIRECT REQUESTS FOR COPIES OF THIS REPORT TO:
DEFENSE TECHNICAL INFORMATION CENTER
CAMERON STATION
ALEXANDRIA, VIRGINIA 22314
.1.Si
4
UNCLASSIFIED
SECURITY CLASSIFICATION Of THIS PAGE
REPORT DOCUMENTATION PAGE:REPORT SECURITY CLASSIFICATION lb. RESTRICTIVE MARKINGS
7,1 SECURITY CLASSIFICATION AUTHORITY 3. OiSTRIBUTION/AVAP LABILITY OF REPORT
O~LASIFIATIOJ0ONGRAING CHEOLE proved for public release; distribution P
.Llimited.* 4 PERFORMING ORGANIZATION REPORT NUMUERIS) 5. MONI1TORING ORGANIZATION RLPORT NUMIBERIS)
P ESL-TR- 84-18NAME OF PERFORMING ORGANIZATION '3b. OFFICE SYMBOL 7.a. NAME OF MONITORING ORGANIZATION
tIf appliacble)
:1artin Marietta Aerospace HQ AFESC/RDV`
* .ADDRESS (60t. State and 71P Code 0 7b. ADDRESS fCity. Stoi ord ZIP Cadet
)enver, Colorado 80201 Tyndall A.5', 'oriia 32403
So NAME OF: FUNOINO/SPONSORING Bb. OFFICE SYMBOL 9. PROCUREMIENY AISTRUMEN. IOENTIP,CATION NUMISERA* ORGANIZATION tIf aplcal F42600-81-D-!1,2?9
- k A-oORIESS 1CIly. State and ZIP Codel 10. SOURCE OF FUNDING NO$S. WORK_____ UNIT___PROGRAM 1FROjECT TASK WOKUI
ELIEME NT NO. NO. NO. NO
62601F 1900 90 13l~.L~BjE ff~r~W~t~piHYPERGOLIC LIQUID
ROCKET PUEUS IVLM of j ____)_____
2.PERSONAL AUTHORI(SIWillardR. Haas; Stephen Prince
13a.TPEO REPORT 13b. TIME COVERED ~ 14- DATE OF REPORT fY,.. Mo.. Day) p16. PIGE COUNT
Final IFROM Jun 82 TO Detc 83 L 1984 November 13216. SUPPLE ME NTARY NOTATION
Availability of this report is specified on reverse of front cover.
IICOSATI ý;OOGS IS. SUIJECT TERAMS sCon Iftinu anl fvversf Iiftq~' net ad Iaeattify by block numn~or
CflILo GROUP Sue OR Atmospheric Dispersion Modeling Nitrogen Tetroxide21 Lj 09 01 Hydrazine Toxic Hazard Corridor-09 I 02 IHypergolic Fuels
-* 19 ABSTRACTI COntRIIAU onl iV~lers OfROICOSPy and identify by blocit nu~mbtr
Titan II weapons systems are charged with hypergolic liquid rocket propellants (hydrazinefuel and nitrogen tetroxide oxidizer). These same propellants are used in support of other L
*- systems, including the MX missile and the space shuttle. This effort was designed tocharacterize the interactions of hypergolic liquid rocket propellants and to provide infor-mation pertinent to the development of a model to describe the transport and diffusion ofairborne combustion products and unreacted vapors from an accident involving these propel-lants.
* This report is prepared in two volumes. Volume I addresses the reactions between nitrogen -
tetroxide and hydxrazine, including the reaction products and the heat released. This infor-mnation was used to determine the combustion time and the height of the resulting fireballbefore it cools and disperses with the air. Volume II discusses the chemical and physicalinteractions of the combustion products with air, and the dispersion of these products inthe environment./ 1!4_________________.__
20. OISTRIBUTION/AVAILAS)'LITY OF ABSTRACT 21. ABSTRACT SECURITY CLASSIFICATION
* INCLASSIFIEO/UNLIMITED L SAME AS APT. Li 0O11C USE RS c UCASiE22s NAME OF RIESPONSIBLE I IVIOUAL 22b TELSPHONE NUMBER 22c OFFICE SYMBOL
2Lt. Glenn D. Seitche Icuer oi
DO FORM 1473,83 APR E0ITION OF I JAN 73 IS OBSOLETE. UNCLASSIFIED ___
i SECURITY CL.ISSIF ICATION OF THIS PAGE
PREFACE
This final report, published in two volumes, was prepared by Martin MariettaAerospace, P.O. Box 179, Denver, Colorado 80201, under Contract F42600-81-D-1379for the Air Force Engineering and Services Center, Engineering and ServicesLaboratory, Tyndall Air Force Base, Florida 32403. Efforts documented in thisreport were performed between June 1982 and December 1983. Major Gary Worley and""21t Glenn Seitchek were the AFESC/RDVS project officers.
This report has been reviewed by the Public Affairs Office (PA), and isreleasable to the National Technical Information Service (NTIS). At NTIS, it
will be available to the general public, including foreign nationals.
This report has been reviewed and is approved for publication.
GLENN D. SEITCHEK, 2Lt, USAF ROBERT F. OLFENBU L, Lt Col, USAF, 8SC
Air Quality R&D Project Officer Chi , E vironics Division
F. THOMAS LUB8YNSIVCapt, USAF, BSC OBERT E. BOYER, ol, USAFChief, Environmental Sciences Branch Director, Enginee n 9'and Services
Laboratory
Aooesiion ?or
NTIS GRAMIDTIC TAB 0r"Unanmounced 0Justificatio n
SEDT IC D _st r ibut i o d/.ELECTS Availability CodesJAN 2 _��. vail andi/o
Dift special
iii(The reverse of this ipaqe is blank.)
TABLE OF CONTENTS
Section Title Page
I Introduction . . . . . . . . . . . . . . . . . . . . . . . . . I
[I Compilation of Background Information ........ ... ............ 3
III The Chemistry of the Hydrazine/Nirrogen TetroxideBipropellant System ............ ....................... 5
A. Free Radical Reaction ......... ................ ... 10
B. Nitrosation Reaction ................. .................. 10
C. Atmospheric Oxidation of Hypergolic Rocket Fuels . . .. 14
1. Hydrazine Autoxidation ..... ............... .. 142. Oxidation of Substituted Hydrazines ........ .. 15
D. Atmospheric Reactions of Hypergolic Rocket Oxidizers . 16
IV Thermochemical Analysis of a Hypergolic Reaction ....... .. 19
A. Adiabatic Flame Temperatures and Chemical CompositionCalculated Under Equilibrium Conditions ........... ... 19
1. Combustion in an Open-Field or Vented Environment 222. Confined Silo Fire with Minimal Explosion Hazard . 223. Open-Silo Hypergollc Explosion ... ........... ... 234. Confined Silo Hypergolic Explonlon ........... ... 26
B. Vaporization of Excess Unreacted Propellants CalculatedUnder Nonequilibrium Conditions ............ ...... 30
1. Excess Fuel Reactions .............. ............... 3)2. Excess Oxidant Reactions ..... .............. .. 37
C. Calctilation of Fireball Size and Quantification ofHeat Flux ............... ....................... .. 39
1. Theory ............. ....................... ... 392. Results .................... ...................... 423. Conclusion ............. .................... .. 44
FI AMIOUSPAGZ&
V
TABLE OF CONTENTS(Contlnued)
Section Title Page
r T,'ac:tions of Hypergolic Propellants with Other Chemicals . . . 47
VI Conclusions ............. ......................... .. 49
References ............... .......................... ... 53
,•ppe,,x A - Computer Output, A-50/NTO Reactions .. ........... .. 59
App.rndfx B - Thermochemical Calculations for NonstoichiometricCombustion of A-50 and NTO ..... ................ .. 86
Appendix C - Computer Output, Reactions of Liquid Rocket PropellantsWith Other Chemicals ............... ................... 110
c.1
vi.
4
9 9 9 9
LIST OF TABLES
Table Title Page
I Reaction Products Identified :n the Aerozine-50Nitrogen Tetroxide Reaction .... .................. 7
2 Vapor-Phase Equilibrium Composition of NitrogenTetroxide and Nitrogen Dioxide ... ............. .. 17
3 Input to SP-273 Computer Calculations for BipropellantAccidents ............................................. 28
"4 Thermochemical Properties for Hypergolic Propellantsand Reaction Products ............... .................. 33
5 C'omputer Input for Reactions of Hypergolic RocketPropellants with Other Chemicals ... ............ .. 48
°v i
°."o":
'vi
r . Ir 'I
9 • • . .•. .•.•: • ,=`• • qr •r* =•=•* • ° ••• •*--. • •*• Ni• • ... "" ""•" ""'"'""'" """:"""-"" " " " """"'''
LIST OF FIGURES
Figure Title Page
I Free Radical Mechanism for React'on of N2 04w'ith llydrazInes ............ ..................... .. 11
2 Nitrosation Mechanism for Reaction of N2 04 twith Hydraziles .............. ..................... ... 12 N.
3 Computer Output for Stoichtometric Mixing of A-50 andNTO .................. ........................... ... 35
4 Radiant Fireball Temperature, O/F - 1.02 .. ........ 43
5 Radiant Heat Flux, O/F - 1.02 ............ .............. 43
6 Radiant Fireball Temperature, O/F = 0.20 .. ........ 45
7 Radiant Heat Flux, O/F - 0.20 ...... .............. .. 45
8 Radiant Fireball Temperature, O/F = 5.1 ........... .. 46
9 Radiant Heat Flux, O/F = 5.1 ....... .............. .. 46
?.1a-,
Lim.
I-
'2a
'iii
- - - - - - - - -. - ... . . .. . . - .- . . .-. . . . . ... .-.. ..
SECTION I
INTRODUCTION
The Titan II Weapons System is deployed at sites in Arizona, Arkansas, and
Kansas. Although these sites were rural when initially deployed in the
1960s, land development and population expansion has gradually encroached
upon many of the current sites. because the Titan II Weapons System is
charged with toxic hypergolic liqufd rocket propellants (hydrazine fuels and "
nitrogen tetroxide oxidizer), the civiliPn popnlation near these sites must
be protected from accidental atmospheric releases of these toxic propellants
in the event of a transportation, handling, or storage accident. In addition,
these same propellants are used in support ot other operational and planned
weapons system (e.g., Minutemen III and M-X missile) and space launch
vehicles (e.g., Space Shuttle).
Procedures for predicting toxic vapor corridors for an accidental release
of either hydrazine fuel or nitrogen tetroxide oxidizer were developed in the
early 1960s by the Air Force Cambridge Research Laboratory. At this time,
the type of release anticipated by the Air Force at these sites was a single
propellant spill, and the predictions of the toxic vapor corridors upon
release into the atmosphere were baced on the evaporation of the single
propellant and on its subsequent dispersion. The techniques developed by the
Air Force Cambridge Research Laboratory to determine these toxic corridors
were incorporated into the operational procedures when the Titan II was
deployed.
In 1980, a Titan I accident occurred near Damascus, Arkansas in which the
scenario was much different than the one for which the toxic hazard corridor
calculation procec.res were developed. Leaking fuel within the silo
eventually made contact with the oxidizer on board a Titan 1I, leading to a
violent explosiorn which sent combustion products and possibly some unreacted
propellant se"'ral Thousand feet in to the air, where the atmospheric
dispersion process began. This effort Is designed to characterize the
interactions f hypergolic liquid rocket propellants and to provide
I1
information pertinent to the development of a model which would describe the
transport and diffusion process of the airborne combustion products and
unreacted propellant vapors resulting from a catastrophic accident involving
hypergolic liquid rocket propellants.
a
°
Lo,
2
4
p
-1 -•-: --.-- •,-,,•r -:, . . . . . . . .... . .. . . - - -.v- - •-•J ".•-- -'`•. ;•~ - -.. ••W :'q'; • • •<7 a
SECTION It
COMPILATION OF BACKGROUND INFORMATION
Information with respect to hypergolic interactions between hydrazine
fuels and nitrogen tetroxide oxidizers was obtained from a variety of
sources. The Air Force Project Officer supplied several literature references
which were invaluable in determining critical fireball parameters such as
fireball size, duration, and thermal energy. Technical reports, documents,
and literature sources relative to the identification of combustion products,
Ie fireball generation, and chemical reaction kinetics in the reaction between
the hypergolic liquid rocket fuels were identified through a NASA-RECON and a
Chemical Abstracts computer search.
Past experiments involving reactions between hydrazine fuels and nitrogen
tetroxide/nitrogen dioxide oxidizers have been identified In the literature
reference articles, including the analysis of the Project Pyro tests. The
results of these experiments have identified vapor phase and condensed phase
reaction products resulting from the mixing of two hypergols and have
generated representative explosive yield characteristics for the hypergolic
reaction. In addition to the established combustion products of aerozine-50
with nitrogen tetroxide (which include nitrogen, carbon dioxide, and water
vapor), approximately 60 additional chemical species resulting from this
hypergolic fuel-oxidizer combustion have been reported in the literature.
While the identification and quantification of all such chemical reaction
products is too exhaustive and detailed for the present task, some of these
chemical species may be important components In the combustion fireball due to
thermal or toxicity considerations. Dimethylnitrosamine (NDMA), for example,
is an expected and confirmed product from the nitrogen tetroxide - diemthyl
hydrazine reaction1 and also is a known carcinogen.
3
Information from past accidents which involved reactions of hypergolic
rocket propellants has also been evaluated with respect to the thermophysical
analysis pertinent to the present effort. Results from the Atlas/Centaur
Launch Hazards Assessment Program and the Titan II accident in 1980 were
included In this evaluation.
- -"I". -m.
%'. 1V
44
a 3 13 a19 VWpr-vr%--A5.
SECTION III
THE CHEMISTRY OF THE HYDRAZINE/NITROGEN TETROXIDE BIPROPELLANT SYSTEM
The hypergolic combination of hydrazine-type fuels (including
hydrazine, monometh)lhydrazine [MMH], 1, 1 - dimethlyhydrazine [UDMHJI, and
aerozine-50 (A-50, a 50:50 mixture of hydrazine and UDMH by weight) with
nitrogen tetroxide [NTOJ oxidizers are used in current propulsion systems such
as thp Titan II Weapon. System and the Shuttle Transportation System. This is
of the high specific impulse imparted to the launch vehicle by the chemical
energy released upon mixing the hypergals in the rocket engine.
The stoichiometric reaction between aerozine-50 and nitrogen tetroxide
(the bipropellant system used in the Titan 11 Weapons System) may be
represented by the following eqitation2 :
.6522 N2 H4 + .3478 C2 HsN2 + O/F (1.0217) N2 04
- Products -2.245 (1)
where 0/F is the oxidant-fuel mass ratio (2.24' for stoichiometric combustio,)
and the products of combustion consist primarily of water vapor (H 2 0),
nitrogen gas (N2 ), carbon monoxide (CO), carbon dioxide (C02 ), hydrogen
gas (H2), and hydroxide radical (OH). The available chemical energy from
reacting one gram mole of aerozine-50 (.6522 mole hydrazine + .3478 mole UDMH)
with 1.02 moles of nitrogen tetroxide at 25 0 C (298 0 K) is approximately
1.54 X 105 calories (6.63 X 103 BTU per pound aerozine-50 reacted). This
value was calculated from the standard heats of formation of chemical
reactant3 and gaseous reaction products for the stoichiometric hypergolic
reaction referenced at 298°K, and will be discussed in more detail in
Section IV.
I5I
.'I
In addition to the formation of the gaseous combustion products described
above for a stoichiometric reaction between aerozine-50 fuel and nitrogen
tetroxide oxidizer, several competing side reactions occur upon mixing of the
two hypergols, and over 50 chemical species have been isolated and
identified either as chemical intermediates or condensed phase reaction
products in the A-50/NTO hypergolic reaction.
A list of reported secondary chemical reaction products that result from
the interaction of Aerozine-50 fuel and nitrogen tetroxide oxidizer Is
included in Table I. Some of these side products (such as hydrazine nitrate
and hydrogen azide) have been identified as the reaction condensates
responsible for the "hard start- and "popping" phenomena characteristic of
hydrazine-NTO pulsed rocket engines 3 ' 4 ' 5 While these particular chemical
residues affect engine performance and ignition threshold, the instability of
these compounds at elevated temperatures suggests their absence in a p3hypergolic fireball resulting from a propellant accident during transportation
or handling. The hydrazine nitrates and azides; therefore, are not seen to be
airborne toxins in an accidental hypergolic explosion. Other chemical
reaction products are more stable,especially at lower temperatures (5000K),
and the presence of these compounds in a hypergolic fireball may significantly
impact the toxic vapor corridors for a hipropellant accident scenario. The
chemical species in this category include dimethylnitrosamine (NDMA), methyl
amine, dimethyl amine, formaldehyde, hydrogen cyanide, ammonia, and
formaldehyde dimethylhydrazone (FDH). In addition to these reaction products,
unreacted propellant vapors (hydrazine vapor, UDMH vapor, nitrogen dioxide)
resulting from incomplete combustion and volatilization of excess propellant
will also pose a health hazard upon atmospheric dispersion, since both the
hydrazine fucl and nitrogen tetroxide oxidizer are extremely toxic, in both
the liquid and vapor states.
Most of the reaction products cited in the literature and listed in
Table I can be accounted for by one or more of the following chemical reaction
liechanisms.
6L
6V
TABLE I
REACTION PRODUCTS IDENTIFIED IN THE AEROZINE-50
NITROGEN TETROXIDE REACTION
No. Compound Name Molecular Formula Reference
I nitrogen N 1,3,6.4b
- 2 hydrogen H2 3,6
g3 water H 20 3,6
4 oxygen 02 3,6
5 carbon dioxide CO2 1,3.4
6 carbon monoxide CO 1,36.
7 ammonia NH3 1,3,6
8 nitrogen dioxide NO2 1,3
9 nitrous oxide NO 3,6
10 nitric oxide NO 3,6
11 hydroxide OH 2
12 monatomic hydrogen H 2
13 monatomic oxygen 0 2
14 nitrogen trioxide N2 03 2
15 nitric acid HNO 3 3,6
16 nitrous acid HNO 3,6
17 hydrogen azide HN3 3
18 hydrazine azide N2 H N3 3,5
19 methanol CH3 OH 1,320 methyl amine CH3 NH2 1
21 dimethyl amine (CH 3 ) 2 NH2 I
3)2
7',S
4.
TABLE I (Continued)
S..REACTION PRODUCTS IDENTIFIED IN THE AEROZINE-50
NITROGEN TETROXIDE REACTION
No. Compound Name Molecular Formula Reference
22 formamide CNH 0 1
23 formaldehyde CH2 0 3
24 nitrosamine NH 2 NO 3,6 ° i
25 dimethylnitrosamine (CH3 ) 2 NNO 1,3
26 dimethylformamide (CH 3 ) 2 NCO 1
27 methylnitrosamine HCH3NNO 1
28 hydrazine nitrate N2 H5 NO3 1,3,4,7
29 hydrazine dinitrate N2 H42HNO 3 3,5
30 hydrazine nitrite N2 HsNO2 3,5
3.1 dimethylhydrazine nitrate (CH3 ) 2 NH3 NO3 1,3
32 ammonium nitrate NH4NO 3 3,6
33 ammonium azide NNt4 N3 3
34 ammonium nitrite NH4 NO2 3
35 formaldehyde dJmethylhydrazonc CH2 NN(CH3 ) 2 3
36 tetramethyl tetrazine (CH3 ) 4 N4 3
37 tetrazine H4 N4 338 formaldehyde monomethylhydrazone CH2NNHCH3 3
39 triazine H3 N3 3
40 azine H2 NNNH 3
41 monomethylhydrazine CH3 HNNH2 3
42 methyl azide CH3 N3 3
3 3i
8
Aim'
A
TABLE I (Concluded)
REACTION PRODUCTS IDENTIFIED IN THE AEROZINE-50
NITROGEN TETROXIDE REACTION
No. Compound Name Molecular Formula Reference
43 nitromethane CH3 NO2 3
44 methyl ammonium nitrate CH3 NH3 NO3 3
45 nitrosohydrazine N2 H3 NO 3
46 diazomethane CH2 N2 3
47 tetramethylhydrazine (CH3 ) 4 N2 8
48 methyl nitrite CH3 NO2 3
49 methane CH4 3
50 ethane C2 H6 3
51 propane C3 H8 3
52 acetylene C2 H2 3
53 hydrogen cyanide HCN 3
54 formic acid HCOOH 3
55 cyanic acid HOCN 3
56 butadiene C4 H6 3
57 ethyl azide C2H5 N3 3
58 ethylene C 2H 4 3
59 nitrilohydrazine CNN2 H5 3
9
-. .. . .. .. . . . . . . .. S - - . -. . . . . • . . _. .
*!
A. FREE RADICAL REACTIONIo
The oxidant, N2 04 , or more precisely the monomer NO2 is a molecule
with an unpaired electron and is thus capable of forming free radicals. The
NO2 free radical can dimerize, add "o double bonds, abstract hydrogen, and
"*activate" other chemical species for further chemical reactions. Figure 1
details a reaction mechanism between hydrazine type fuels and nitrogen
tetroxide oxidizer through a NO2 -free radical intermediate.
For the hydrazine reactant A (R - H, R' - H), the intermediate products
. are ammonia (E), nitrosamine (F) and ammoniun nitrate (G).
For the monomethyl hydrazine reactant A (R - H, R' - CH3 ) the
intermediate products are monomethyl amine (E), methylnitrosamine (F), and
methyl ammonium nitrate (G).
For the 1, 1-dimethylhydrazine reactant A (R - CH3 , R' CH3 ), the
Intermediate products are dimethyl amine (E), dimethylnitrosamine (F), and
dimethyl ammonium nitrate (G).
Note that only dimethylnitrosamine is stable upon the oxidation by
N2 04 . Nitrosamine readily decomposes to water and nitrogen, and
monomethylnitrosamine decomposes to methanol and nitrogen.
B. NITROSATION REACTION
Figure 2 shows a postulated mechanism and reaction products resulting from
the nitrosation of hydrazlnes by nitrosonium ton (NO+), formed from the
ionization of nitrogen tetroxide which is promoted by donor solvents such as
aminen and hydrazines.
10
• . . . . . . . , . . . . . • . . o . • . - . . • . .. - . .• ., . . . • . . .. .. . . -. . - . • . . ,
N 204 2 . NO2
N02R'RN - N, =1--% R'RN + HONO
(A) 2 (B)
R'RN -NRRN N 4141(C) '.NO2 L D)
'RNH
"R'RN-NO + H20 (or H4+ R'RN-NO + R'RNH NO(F) 2 (G)2 3
if R' - CH3 and R - H, then
N-NO I CH OH + N
H (F) C 3 + 2
I if R R' H, then
H "--N-NO - H 0 + N
H (F) 2 2
Figure 1. Proposed Free Radical Mechanism for Reaction of N204
with Hydrazine (Reproduced from Reference 1)
11
ON- NO2 ONONO2 No + NO;
2 2
R'RN- Nil + NO+ - A R'RN N ~ + H4
(A) 2 (1) 'N
R'RN- N - NOH R'RNHH + NO20(J) (E) 2
+RN + R'OH R'RNNO + H
(K) 3 L) (F)
.NO + NON3 NON 3 R'R,,N(Ht) 2c• (N) 2
NO0 N2 2
R'RN. NH +• 4+ N0_- R'RN -NH,+ NO
(A) 2 H)3
t.
Po
Figure 2. Proposed Nitrosation Mechanism for Reaction of N2 04
with Hydrazines (Reproduced from Reference 1)
12
This reaction also accounts for the formation of substituted amines
(products E + N), nitrosamines (product F) and methanol or water (product L).
It also indicates the formation of nttrosohydrazine (product I), the azides
(methyl and hydrogen, product K) and methyl nitrate or nitric acid (product
M). The substituted hydrazinium nitrates (product H) are formed from the
reaction of substituted hydrazines with nitric acid.
Several of these species may also form via a simpler mechanism. Since
water is a reaction product of the hydrazine/nitrogen tetroxide reaction, the
water generated by this hypergolic reaction may react with unreacted nitrogen
totroxide to form nitrous acid and nitric acid, which may subsequently react
with the substituted hydrazines to form azides, nitrosamines, and hydrazinium
nitrates.
RRN - NN + N - CO2 + H2 0 + N2 (2)', -N2 2 N24 2
+ other products
H2 0
N2 3 4 a 2NO2 ' HNO2 + HNO3 (3)
R'RN -NH 2 + wo R'RNNO + RR'NH + N20+ HO (4)
(A) (F) (E 2
for R' - R - H,
H2N - NH3 + HNO 2 - HN3 + H2 0 + II+ (5)
R'RN - NH + NO R'RN - NH NO NO (6)
(A) 2 3 OtH) 3 3
The occurrence of the other reaction products in the aerozine-50/nitrogen
tetroxide reaction can be best explained by the oxidation of methanol by 1J0 2
(or N2 04 ) which produces formaldehyde. The formaldehyde can further react
to form acetic acid, formamide or an N-substituted formamide, formic acid, arid
formaldehyde dimethyl hydrazone
13
I I~ . -n. -
"U"
In general, the appearance and relative composition of the reaction
prodlucts described above depend on the oxidizer/fuel ratio, reaction
temperature, reaction pressure, degree of mixing of oxidizer and fuel, aad
ge.imetric and temporal mixing conditions (such as surface area and wall
effects, as welt as propellant addition rates). As will be subsequently
described, few of these secondary reaction products are predicted by chemical
equilibrium considerations; most products identtfied in a reaction mixture
therefore are frozpn in a nonequilibrium state due to kinetic barriers. -A
Since activation energies for the various reaction pathways are not readily
.jjailahle, prediction of the absolute amounts of these secondary products In a
given hypergolic reaction is difficult at hest.
C. ATMOSPHERIC OXIOATION OF HYPERGOLIC ROCKET FUELS [Hypecgolic liquid rocket fuel (hydrazine, MMH, UDMH) will react with
.itmospheric oxygen to produce some of the same oxidation products identified .
in the fui/nitrogen tetroxide reactions. Because oxygen is a weaker oxidizer
than NTO, the stable oxidation products resulting from the interaction of the
hydrazine fuels with air are intermediates in the hydrazine/NTO reaction. For
example, formaldehyde dimethyl hydrazone (FDH) has been !dentified as a minor
oxidation product or intermediate in the UDMH/NTO reaction but as the major
oxidation product In the UDMII/air reaction. Thene air oxidation products are
important in catastrophic accidents In which unreacted liquid fuel or fuel
vapors ire exposed to the air, particularly upon atmospheric dispersion of '
unreacted fuel vapors.
Hydrazine Autoxidation°'A
Hydrazine reacts wrth atmospheric oxygen to produce nitrogen and water
accordi.ng to Equation (7).
N2 H4 + 02 . N2 + 2H20 (7)
14
A sLde product of this air oxidation of hydrazine vapor is gaseous
amnmoola, and the rate of the main reaction, as well as the side reaction
producing ammonia ias been determined to he strongly dependent on surface area9and geometric factors
Hydcazine may also decompose in the absence of air to form ammonia,
nitrogen, and hydrogen according to several pathwayq, the most generally
accepted on is represented in Equation (9).
N2 H4 --- NH3 + 1/2 N2 + 1/2 H2 (9)
This reaction, often termed hydrazine monodecomposition, occurs only in the
presence of an appropriate catalyst (e.g.,metal surfaces) or upon sparking or
detonation of vapor mixtures 6 10 Thus, unreacted hydrazine va~or:i may be
expected to form ammonia, nitrogen, and hydrogen gas with the release of
thermal energy under conditions in which the accidental mixing of hypergolic
rocket fuels favors a detonatton reazion or explosion.
2. Oxidation of Substituted Hydrazines
The major oxidation products identified in the MMH/air reaction are
formaldehyde monomethyl hydrazone (FNH), methane, methanol, nitrogen, and
water 1 1 . The reaction between UDMH and air produces FDH, nitrogen, andwater according to the stolchiometry in Equation (10).
3 (CI1 3 ) 2 NNH9 + 202>2(CH3)2NNCH2 + N2 + 41120 (10)
Diazomethane, dimethylamine, ammoniaand NUMA h:ive been identified as
minor products In the UDNHH/air reaction
15
J
D. ATMOSPHERIC REACTIONS OF HYPERGOLIC ROCKET OXIDIZERS
Unreacted liquid rocket oxidizer (NTO) may vaporize during an accident
involving hypergolic rocket propellants to product nitrogen tetroxide vapors
and nirrogen dioz.ide vapors. The proportion of nitrogen tetroxide to nitrogen
dioxide in the vapor rihase is controlled by the equilibrium constant K forp
the reaction:
2 NO K K p N2 04 (11)2 N20 4 p 2(p NO2 )
Where p N20 4 = partial pressure N204 vapor at equilibrium
p NO2 - partial pressure NO2 vapor at equilibrium
The equilibrium constant K for the association of two molecules ofp
nitrogen dioxide gas into one molecule of nitrogen tetroxide gas is
rnmperature-dependent and can be calculated by the Gibbs free-energy function
for the association reaction [Equation (11)]:
LGO - -RT In K = -13600 + 412.6 T (12)p
Where R = gas constant (1.987 cal/mole OK)
K - association equilibrium constant (1/atm)p
T = gas temperature (OK)
AGO - Gibbs free energy (calories/mole)
The equilibrium mole fractions of nitrogen tetroxide gas and nitrogen
dioxide gas as a function of temperature as calculated from Equations (11) and
(12) are presented in Table II. In this case, the mole fractions of nitrogen
16
I
oxide vapors (NO2 or N2 04 ) are equal to the partial pressures of the
vapors at one atmosphere total pressure. The percent of dissociation of
aitrogen tetroxtde dimer to nitrogen dioxide monomer,as defined in Equation
(13),is also presented in Table It. Thus, above lOO°C (371°K), unreacted
nitrogen tetroxide gas is virtually completely dissociated into nitrogen
dioxide gas 1 2 .
p NO2 X 100Percent Dissociation __(13)
p NO2 + 2p N2 04
TABLE II. EQUILIBRIUM COMPOSITION OF NITROGEN TETROXIDE AND NTTROGENDIOXIDE IN THE VAPOR PHASE AS A FUNCTION OF ABSOLUTETEMPERATURE
(PTota1 = I Atmosphere)
Mole Mole
Temperature Fraction Fraction Percent
K N2 04 NO2 Dissociation
298 .698 .302 18
333 .539 .461 30
323 .426 .574 40
373 .066 .934 88
1.1,
17
4
Oxidizer vapors evolved during a hypergolic propellant accident, which
iill Include both N2 0 4 and NO2 gases, will react with the atmospheric
components of air during EirebaLl generation and aerial dispersion. These
vapors are expected to react with molecular oxygen to produce a mixture of
nitrogen oxides (NOx) which may include nitrogen trioxide (NO 3 ; x - 3),
dinitrogen trioxide (N 2 0 3 ; x = 3/2) and dinitrogen pentoxide (N 2 0 5 ;
-52). They will also react with atmospheric water vapor to produce both
nitrous acid (INNI0 2 ) and nitric acid (ITO 3 ). The latter phenomenon is
Ynown .-i t'he acid ra n effect. Vaporized rocket oxidizer may also react with
su-y hydrocarbon pollutants in the atmosphere, and these interactions are
,:,tailed 'n Reference 13.
18
. . . . . . .. . . . . . .
SECTION IV
THERMOCHEMICAL ANALYSIS OF A HYPERGOLIC REACTION
L,-on mix~ng of the hypergolic rocket propellant (A-50 and NTO) during an
accidental spill or missile tank rupture, the chemical energy of the
propellants is converted into thermal energy used to heat the hypergolic
combustion products, to vaporize excebs unreacted propellant, and to heat the
surroundings in the vicinity of the accident. The thermal energy of the
resultant fireball, as well as it measure of the time-dependent energy release
of the fireball (heat fluy) upon fireball generation and lift-off, are
important in the quantification of the release height of the chemical
components contained in the fireball and the subsequent deposition pattern
upon aerial dispersion.
Thermochemical analysis for hypergolic fireballs were calculated for three
separate cases: (1) Fireball combustion products were identified and
adiabatic flame temperatures were calculated, using theoretical thermodynamic
combustion properties of the hypergolic propellants and the gaseous reaction
products; (2) Where the oxidizer to fuel ratio was far removed from
stoichiometric combustion, the chemical reaction was treated as a
nonequilibrium condition, in which the resultant thermal energy of the
fireball was used to heat and vaporize the excess propellant; and (3) The
time - temperature profile of a hypergolic fireball was calculated, assuming
radiative heat transfer to the environment. These analyses, as well as the
determination of the fireball size, are detailed in the sections that follow.
A. ADIABATIC FLAME TEMPERATURE AND CHEMICAL COMPOSITION CALCULATED UNDER
EQUILIBRIUM CONDITIONS
Quantification of equilibrium chemical species and calculation of fireball
adiabatic temperatures resulting from stoichiometrtc and nonstoichiometric
19
reactions of aerozine-50 with nitrogen tetroxide were accomplished using a
computer program tcj calculate complex chemical equilibrium composition (NASA
SP-273) 1 4 . The program solves equations by reiteration to minimize the
Gibbs free energy of the chemical reaction products and maintain a mass
balance between the chemical reactants (hypergolic propellants) and chemical
products (combustion products, oxidation products, and unreacted
propellanta). This particular program has been routinely used at Martin
Marietta to calculate rocket performance parameters for Titan launch vehicles
employing hypergolic propellants. The program employs approximately 60
possible reaction products resulting from a particular hypergolic propellant
combination.
Flame temperatures of hypergolic fireballF 4ere calculated by this prggram
for an adiabatic condition, i.e., conductive, convective, and radiative heot
losses to the environment are negligible. In this case, the heat of reaction
of combining (a) moles of A-50 with (b) moles of NTO at 25 0 C (298 0 K) was
used to heat the resultant chemical species in the fireball from 25 0 C to the
final flame temperature TF.
For the hypergolic chemical reaction:
a C. 6 9 6 H5 39 N2 + bN2 04 -=-•* njpj + /Hreaction (14)
where:
a - number of moles of A-50 reacted
b - number of moles of NTO reactedn= number of moles of combustion product P
Hreacton heat evolved from chemical reaction
(calories/mole or BTU/pound)
20
The adiabatic flame temperature (TF) is calculated for the hypergolic
reaction as follows:
Alreaction aA llf (A-50) + hA Hf (NTO) - .pf (P)
J298 nj CpjdT (15)
For unreacted propellant vapors (PK) which may be hydrazine vapor, U1MH
vapor, NTO vapor or NO2 vapor depending on the relative amounts of fuel and
oxidizer involved in the hypergolic accident (O/F mole ratio is 1.02 for
stoichiometric combustion), the enthalpy change from 2980 K to TF Includes
a phase tranRition, therefore the final thermochemical equation which includes
both gaseous combustion products and vaporized propellant may be written
(a + a,) Hf (A-50) + (b + bh)A Hf (NTO)- g n A Hf (Ps)
S9jCp dT + n C dT + nk Hva (PkS dT jj k pk y ap k
2998 9
+ 4" k Cpk dT (16)
Where:
aI a number moles excess A-50 vaporized
bI a number moles excess NTO vaporized
AHf = the standard heat of formation of the liquid rocket propellants
(A-50 or NTO); or the standard heat of formation of the jth
gaseous combustion product
p - the constant pressure heat capacity for the jth gaseois
combustion product
n the number of moles of kth unreacted vaporized propellant
21
• r -d
CpI . the constant pressure heat capacity for the k th unreacted
propellant at the temperature Interval of Interest U_
Tv temperature (°K) at phase transttion
&H latent heat of vaporization at Tv oK .va0p
Computer calculations were performed for oxidizer-to-fuel (O/F) mole
ratio& between 0.0102 and 510.0. The O/F molb ratio for -ito~chlometric
combustion is 1.02, and the O/F mole ratio for the full inventory of
h'ypergolic propellant conLained in the Titan It missile (104,609 pounds .1
aerozine-50 and 207,560 potindc nitrogen tetroxide) is approxmately 0.90. The
calculations were also performed at several reaction pressures intended to
sinmi•are different accident scenarios:
1. Combustion in an Open-Field or Vented Environment
P1 - 1.0 atm
The hypergolic reaction pressure was defined as 1.0 atmosphere (14.7 p3ia)
for pcopellant accidents: in which the gaseous combustion products were allowed
to 2xpon'I and release in an unconfined space. This analysis would be
,'epresentative of an open-field propellant spill, or a silo spill in which the
blant cover door was removed or vented.
2. Confined Silo Fire with Minimal Explosion Hazard
P2 - 12.56 atm
This jlrtiation Is intended to represent a bipropella-it accident in a
confined Titan II missile silo (700-ton horizontal silo door intact) in which
the propellant leak rate is too slow to allow any overpressure conditions in
the silo due to deflagrition or detonation of the combined hypergolic rocket
propellanr.s. In this case, the silo pressure will slowly rise until the 700
22
. -. . . . . . .. . . . . . . . . . . . . . . . ..
i
ton blast door will be ejected, and the resultant fireball will he
subsequently released from the opened silo. The pressure at fireball lift-offtime can be calculated from the force required to remove the horizontal silo
door as follows:
P2= Pressure required to eject silo cover -
Weight Silo Door (Pound) + 4X Shear Force T-Lock RestraintExposed Surface Area Silo Door (17)
66S1.4 X 10- Lb + 4(5.5 X 10 Lb) 2.45 X 104 Lb/Ft2P2
954 Ft 2
P2- 185 psia - 12.56 atmospheres
3. Open Silo Hypergolic Explosion
P3 - 1.0 atmosphere + Pover
This analysis is performed to estimate a large-scale propellant spill in
which the propellants spill out of missile tankage and mix in an open silo.
In this case the spill and mixlng rates of the hypergollc propellants are
large enough to initiate a chemical explosion. Detonation reacttons between
%idrazine-type fuftIs and nitrogen tetroxide oxidizer have been previously
documented in the literature1 5,16. The analyses for the detonation shock
front resulting from the accidental explosion has been calculated,using the
gesetric conditions present In the Titan II launch tube. The area available
for expansion of the shock front In this case Is equal to twice the
cross-sectional area of the launch tube (expansion in two directions) minus
the void cross-sectional area of the missile. This is
2( rrR2 ) frR2 946 Ft2 (18)
23
I I I
where:
R -radius of launch tube a 2 2 Feet
R' radius of missile - 5 Feet
Many different factors can affect the severity of the shock
overpressure . The most significant of these are:
a. Total propellant weight
b. Propellant type pC. TNT equivalent yield .
d. Geometry of surroundings.
The relevant geometry for an in-silo explosion resulting from the mixing
of the two hypergolIc propellants has been defined above.
The TNT equivalent yield is a measure of the explosive potential of the
detonation reaction, i.e., the TNT yield is the weight fraction of the
explosive substance which Is equal to the same weight of TNT. In hypergolic
explosions between A-50 fuel and NTO oxidizer, a 0.5 percent TNT equivalent yield
conservative maximum can be expected from Project Pyro test data1 6 .
The static peak overpressure for the detonation blast wave is the measured
air pressure in the shock front, and is related to the total propellant
weight, TNT equivalent yield and reduced distance ( ) by the following
equation:
log P -- 2.349 logy + 3 (19)over
where Pover a the static peak overpressure (psig) and X. - the reduced
distance.
24
A
In theory, a given overpressure will occur at a distance from an explosion
proportional to the cube root of the energy yield or to the cube root of the
explosive weight. Full-scale tests indicate that this relation between
distance and energy released holds for explosive yields into the megaton
range: 1 5
* ~r .(20)
(%W)
where r = equivalent silo hemisphere radius
I? (946/2#") 1'/ 2 - 42.3 Feet
and percent W = Equivalent explosive weight involved in hypergolic reaction.+ (O .
not include unreacted vaporized propellant).
Equation (19), which was valid for 1000-pound Project Pryo test data for
reduced distances ( ) between 1.0 and 10.0, can be combined with Equation
(20) to give the final static overpressure equation:
* 12.3log P - -2.349 log +3 (21)
over (.005 Wb)/3
Where W b the total liquid propellant weight (pounds) involved in the
hypergolic reaction.
From Equation (21), hypergolic reactions involving large quantities of %
mixed propellants are more catastrophic in nature, resulting in higher static Lpeak overpressures and explosive detonation. As the total propellant weight
involved in the hypergolic reaction (Wb) decreases, the peak overpressure
decreases and the accident scenario more closely resembles a nonexplosive
chemical combustion.
25
For an accident involving the full inventory of rocket propellant in a
properly fueled Titan II missile (Wb - 3.122 X 105 Lb) the equivalent
yield is 1.56 X 10 Lb TNT, and the calculated peak overpressure is 872 pstg
(60.3 atmospheres). This pressure was therefore used to calculate the
theoretical thermody-iamic combustion products and adiabatic flame temperatures
-esulting from a catastrophic ac,. tdent Involving the full Inventory of liquid
rocket propellant contalied in the Titan I1 missile (Stage I and Stage 2).
4. Confined Silo Hypergolic ExplosionP4 0 12.56 atmosphere + Pover
Tho 'ituation in whicr a catastrophic hypergolic accident occurs in a
closed missile silo has been approximated by a.3u.uaIng an initial slow pressure
buildup followed by an explosive detonation of mixed propellants. In this"-ase, the maximum silo prt,;sure before ejection of the 700-ton horizontal Rilo
door woule be the pressure required to eject the silo cover (12.56
r.nm.spheres) plus the static peak overpressure resulting from the hypergolic
exLplos~on. For a catastrophic accident involving the mixing of the full
propellant load in a sealed Titan 1I missile silo, the maximum pressure
calculated Is 12.5.5 atm + 59.3 atm overpressure - 71.9 atmospheres total
pressure. This preassure is considered a worst-case explosive condition. In
accIdents which involve the accidental mixing of hypergolic propellants in a
;ea'ed silo, the atiial silo pressure will depend on the rate of propellant
mix.:ng, and on the configuration of the missile and silo prior to the
;icc.dctt. For example, peak overpressures would be diff,!rent for conditions
in which Stages I and (I are confined in the silo than for those conditions
which result In the :i;cputsion of Stage I and/or II, plus the reentry vehicle
(RV) from the silo. The latter case was typical of the accident scenario near
Dam-isos, Arkan,;as. The total pressure in the sealed silo prior to fireball
lift-off is therefore hounded by the minimum pressure to eject the silo door
(12.56 atm) and ti'e mixitnum pressure due to a hypergolic explosion
(12.56 atm + P ).
2;,
p
b4
Fifteen computer calculations were performed for various hypergolic
combinations simulating an in-silo mixing accident (silo door open or closed)
or an open-field accident. A description of the computer input pertinent to
these 15 calculations is presented In Table III. Results of these
15 computer runs, referenced by their respective case numbers are found
in Appendix A. The first five runs are calculated for an O/F sole ratio of
.902 (the ratio used in the fueling and firing of a Titan II misaile). These
calculations were also performed, assuming thermal interaction of the air
present in the silo (125,000 Ft 3 air). The total propellant weight was
decreased from 3 X 105 pound in Run I to 3 X 102 pound in Run 5, while the
O/F mole ratio (.90) and weight of silo air (9,475 pound) were held constant.
27
Tn. .1V~t _1VTW_7_-Z11or
TABLE III. INPUT TO SP-273 COMPUTER CALCULATIONS
FOR BIPROPELLANT ACCIDENT'S
0/F 0/F Weight Weight WeightRun Case Kale Weight A-5O NTO Air P1 P2 P3 P4No. No. Ratio Ratio Pounds Pounds Pounds atm atm atm atm
5 31 1 .902 2.076 1.046x105 2.076x105 9.475x103 1 12.56 60.3 71.9
2 2 .902 2.890 l.046x101 2.076xlu 9.475xlIJ 1 12.56 --- --
3 3 .902 11.04 1.0464103 2.076x103 9.475x103 1 12.56 --- --
4 4 .902 92.57 1.046x102 2.076x102 9.475x10 3 1 12.56 ---- ----
5 5 .902 907.8 10.46 20.76 9.475x]0 3 1 12.56 --- --
6 6 1.02 2.348 9.247x104 2.076x105 9.475x103 1 12.56 59 70.6
7 19 1.02 2.245 9.247x10 4 2.076x10 5 0 1 12.56 ---- --
8 32 0.51 1.122 9.247xl10 4 1.0384105 0 1--- --
9 20 0.204 4.49xl0 1 9.247x104 4.152x104 0 1--- ---1 4 04
* 10 21 0.102 2.25x10 9.247410 2.076x1001--- --
* 11 23 0.010 2.25x102 9.247x104 2.076x103 0 1--- --
12 33 2.04 4.49 4.623x10 4 2.076x10 5 0 1--- --
13 26 5.1 1.123x40 1.849x104 2.076x105 0 1-----------
14 23 51.0 1.123x102 1.849x103 2.076x10O 0 1--- --
15 30 51.0 1.123x10 3 1.84qx10 2 2.076x10 5 0 1- ---------
j ~51*Results for the full inventory of liquid rocket propellant (3x10 pounds) Indicate
adiabatic flame temperatures of 29160K, 31800K, 33400K, and 33570K for silo
pressures of 1 atmosphere, 12.56 atmospheres, 60.3 atmospheres, and 71.9 atmospheres
respectively. The major fireball constituents for this reaction were carbon monoxide,
* carbon dioxide, hydrogen gas, water vapor, nitric oxide, nitrogen gas, hydroxide radical,
anid oxygen gas, the proportion of which varied according to the reaction (silo) pressure.
As the total propellant weight decreased, the thermal energy of the combustion products was
used ro heat the silo air. Thus In Case 5% which employed a 1/1000 propellant load (3x102
* pound), the adiabatic flame temperature was reduced to 3230K at 1 atmosphere pressure and
also 3230K at 12.56 atmospheres pressure. The exact quantity of silo air which will
* interact with the hypergolic rocket fuels will depend on the extent of mixing and fireball
glift-off time.
28
Run number 7 (Case 19) details the computer results for a stoichiometric
mixing of hypergolic rocket propellants (O/F - 1.02) in the absence of
interacting air. The resulcs of this analysis, presented in Figure 3, will be
used in thermochemical calculations to be described in subsequent sections.
Since no air was allowed to interact with the liquid rocket fuel, the
calculated adiabatic flame temperature of 2917°K is independent of the total
propellant weight, Wb, as long as the O/F ratio remains constant.
Hypergolic spills which involve an excess of A-50 fuel (Computer Runsj 8-11) indicate that the calculated equilibrium chemical species contained in
the fireball would be carbon blavk 1C), methane gas (CH 4 ), hydrogen gas
(H 2 ), and nitrogen gas (N2 ).
Spills which involve an excess of NTO oxidizer (Computer Runs 12-15)
contain mostly nitrogen gas and oxygen gas as equilibrium fireball components
with very small amounts of other chemical species present.
These computer results which involve nonstoichiometric mixing of A-50 fuel
and NTO oxidizer are accurate for ideal thermodynamic conditions, i.e., when
the Gibbs free energy of the reaction products is minimized. Unfortunately,
not all chemical reactions occur naturally and within a reasonable time frame
to produce the thermodynamically stable product.
-As an allotropic form of carbon, graphite is thermodynamically more stable
than a diamond. A diamond, however, does not spontaneously revert to
the graphite without extremes of temperature. The difference between
the actual chemical composition and the thermodynamically predicted com-
positions may be attributed to the kinetic barrier or energy of activation
for the reaction. Since the nonstoichiometric calculations described above
for a mixing of hypergolic fuel and oxidizer do not account for kinetic
effects, a more realistic approach to fuel-rich or fuel-lean combustion
reactions is presented in the following section.
29
I t
L
B. VAPORIZATION OF EXCESS UNREACTED PROPELLANTS CALCULATED UNDER
NONEQUILIBRIUM CONDITIONS
Because the NASA SP-273 computer program did not predict propellant
vaporization due to kinetic factors, an approach was formulated which allows
the vaporization of excess liquid rocket propellant and calculates the final
adiabatic flame temperature of the resulting fireball under nonstoichiometric
conditions.
In general, the fuel and oxidizer reacted stoichiometrically, according to
Equation (I) in Section III, and the thermal energy resulting from this
chemical reaction was used to vaporize any excess unreacted propellant. The
fireball chemical species for nonstoichiometric conditions, therefore,
contained the combustion products calculated for Computer Run 7 (Case 19) and
the vaporized excess propellant. Because the chemical thermal energy released
from the hypergolic reaction was used to vaporize and heat excess propellant,
final adiabatic temperatures were significantly lower than those reported in
Section A.
Calculations are provided in this section for the following vaporization
conditions:
1. All excess fuel (hydrazine + UDMH) vaporized
2. All excess oxidizer (N2 04 ) vaporized
3. UDMH selective evaporation
4. Hydrazine monodecomposition and UDMH evaporation
5. Oxidizer evaporation and dissociation into NO 2
The exact vaporization condition depends strongly on the nature of the
hypergolic accident. Condition 4, for example, would be a more likely result
than Condition 1 in cases in which the accident involves an explosion, since
the decomposition of hydrazine to ammonia occurs catalytically and rapidly
when explosively initiated. Condition 5 is the preferred mechanism for oxidizer
30
vapor release at temperatures above 3730K (refer to Table II - Section D).
UDMH selective evaporation may occur during tank rupture because the vapor
pressure of UDMH liquid is significantly higher than hydrazine liquid.
The mathematical development of the thermochemical equation required to -
predict fireball temperatures and chemical compositions in hypergolic
reactions Involving an excess of A-50 fuel or NTO oxidizer is presented below:
Define:1 I # moles hydrazine liquid reacted
a2 a # moles UDMH liquid reacted
a3 M # moles nitrogen tetroxide liquid reacted
a4 = # moles carbon dinoxide (CO) formed by combustionI
a4 W # moles carbon monoxide (CO) formed by combustion
a6 a # moles hydrogen radicxi (H) formed by combustion
a7 # moles hydrogen gas (1 2) formed by combustion
a8 M # moles water vapor (H120) formed by combustion
ag = # moles nitric oxide (NO) formed by combustion
2) formed by combustion
a10 W # moles hydroxide radical (OH) formed by combustiona 1 2 # moles oxygen gas (02) formed by combustion
a 1 3 a # moles hydrazine vaporized
14 - # moles UDMH vaporized
2a15 # moles NO2 formed from a15 moles N2 04
a 1 6 M# moles NH3 formed from hydrazine decomposition3decomposition
a 17 a # moles H2 formed from hydrazi.nedeopstna,, W # moles N2 formed from hydrazine decomposition
a1g M # moles N2 04 vaporized
0( Oxidizer/Fuel mole ratio
- Percent Mixing (Fraction of excess propellant vaporized)
X - moles of excess fuel (A-50)
Y moles of excess oxidizer (NTO)
f fraction excess N2 04 (g) dissociated into 2NO 2 (g) at
temperature T(°K)
31
IZ~S%,,.,... ..... ...............
For an adiabatic process.
rl
H reactants - AHf products + 0 C dT (products)-298 P
where T. adiabatic flame temperature
0
C = low pressure heat capactZy of productspr
for C A + BT + CT2 + DT3 jC in cal/mole OK
then upon integration: AHo• reactantsf
B 2 C 3 D 4AH° products + AT + T + T + T + E (22)
f F F F F2 3 4
where E = -A(298) - (298) (298) D (2984
2 3 4
The low-pressure heat capacities for fireball reaction products, as well
•s the standard free energies of formation for reactants and products, were
obtained from a variety of sources 14 ' 1 7 , 1 8 and are presented in Table IV.
",he vapcr-phase heat capacity for UDMH was not readily available 1.n the19literature so it was estimated by using Dobratz's Equation
Note that the sensible and latent heats for propellant vaporization are
'iot required In this analysis, since these heats are already included in the
h,,ats of formation of the propellant vapors at 298K ( AH for speciesfp
13, 11,, ind 19).
3.
32
TABLE IV. THERNOCHEMICAL PROPERTIES FOR HYPERGOLIC PROPELLANTS
AND REACTION PRODUCTS
Temp•. Coef- o Rangeficient Species* AHf OK A B 102 C 105 D 109 E 10-3
a, N2 H4 (1) 12054
a2 VDMH(1) 12339a 3 N2 04 (1) -4676 .....
a4 CO -26416 273-3700 6.480 0.1566 -. 0239 0 -1.998
a5 CO2 -94052 273-3700 6.393 1.0100 -. 3405 0 -2.324a6 H 52094 1000-5000 4.968 0 0 0 -1.480aT,a17 H2 0 273-3700 6.424 0.1039 -. 0078 0 -1.960
a8 H2 0 -57798 273-3700 6.970 0.3464 -. 0484 0 -2.227a9 NO 21600 273-3700 6.462 0.2358 -. 0770 .0873 -2.024
alo,a 18 N2 0 273-3700 6.529 0.1488 -. 0227 0 -2.010
I]a OH 9625 1000-5000 5.785 0.1906 -. 0386 .0273 -1.805
a12 02 0 273-3700 6.732 0.1505 -. 0179 0 -2.071
a 1 3 N2H4 22434 1000-5000 10.12 1.85 -. 6680 1.119 -3.780
a 1 4 UDIH 20705 0-2000 4.06 6.54 -2.18 0 -3.921
a 1 5 NO2 7960 273-1500 5.481 1.366 -. 842 1.88 -2.170
a16 NH -11040 273-1500 6.586 0.6126 .2366 -1.598 -2.253a19 N2 04 2114 273-1500 7.945 4.46 -2.71 0 -4.109
AH• - heat of formation (calories/mole)
2 3C - A + BT + CT 4 DT (calories/mole OK)p
*Species are gaseous unless otherwise noted by (1).
33
511it I
For example:4o
iýH hydazine vapor (2980K) iH hydrazine liquid (298) (23)•f
H H29 8
Yap
and SH298 AHNBP + C1 (T -298) - Cv (TB - 298) (24)vap yap p B p
therefore
10 HAO ( 9) NB? v(T 284f (298,v) " •Hf (298,1) +p (TB -298) + • N1vap P (TB- 2 9 8 )
where 1 - liquid phase
v - vapor phase
NBP = normal boiling point
TB - temperature at boiling
Coefficients for a stoichiometric reaction of A-50 fuel and NTO oxidizer
were determined from Equation (1), Section III for the reactants (hydrazine,
UDMfI, and NTO), and from the computer output for stoichiometrtc combustion
(Figure 3) for the normal combustion products. These coeff -ts are:
81 : .6522 a2 - .3478 a3 - 1.0217a4, - .3807 a5 _ 34 a6 = 15
.a149 .1755a 7 - .3570 a8 - 2.087 a 9 - .0726
a10 - 1.985 all - .3267 a12 - .59
Only the major combustion species were included In this analysis, and
Soxygen (a 1 2 ) was used to provide a mass balance for the chemical reaction.
34
-- - Q -"
3U 8
0 /
SI~
z 0 2
3--
4 " 4
-•0 •;. -,, .
el l y
2 - 4
Of MO
U0 fM 0
0q ..... '.2
Poob.Lavialecp
The coefficients for mnreacted vaporized propellb.ts were determined from
the O/F mole ratio ( O) and vaporization condition-as follows:
1. Excess Fuel Reactions
Define o< - 1.02171 +X
X , 1.0217 - ""
Cas'3 1. All excess hydrazine and UDMH vaporized
a1a 1 3 - moles hydrazine vaporizee [(.6522X) * 0(.6664 - .6522-o)/c"
a 1 4 * moles UDMH vaporized -
.3478X) - (.3553 - .3478CV)/'c r
a a a a a15, 16, 17, 18, 19 - 0
Ca e 2. IJI)DH selective vaporization
a14 Q (.3553 - .3478V)/o<
a1 3 a15, a16, a 1 7 , a1 8 , 19-0
Case 3. Hydrazine decomposition and UDMH vaporization
N2 H4----'- NH3 + 1/2N2 + 1/2H2
a 1 4 - 0(.3553 - .34780)/0(
a,6 - t (.6664 - .(,5220')/o,
a 1 7 - 0 (.3332 - .3261J')/o¢"
al 8 -, (.3332 - .3261o0)/or
a13, S, 9 - 0
36
'je
2. Excess Oxidant Reactions
Define t - 1.0217 + y
14
y - 0-1.O217
y a • (0-1.0217)
815 # I moles excess N2 H4 Q • ( 0-1.0217)
S2a15, # moles vaporized NO 20f (OC -1.0217)a19- # moles vaporized N2 04 0 (l-f) Q(09-1.0217)
a13, 14, '16, 817, 818 - 0
Upon mztttplicatLon by known coefficients, integration of the heat
capacity function, and collection of terms, the final thermochemical equation
for nonstoichiometric hypergolic propellant reactions is:
7375.6 + (a13 + a16)(12054) + a14(12339) + (a15 + a19)(-4676)
- -. 1595x10 5 + 41.49T + 8.007xlO- 3 T2 - 1.063x1O- 6 T3 + 3.807x10"12T4
+a13( .186x10 5 + 10.12T + 9.25x10- 3 T2 - 2.227x10' 6 T3 + 279.8x1O- 1 2T 4)
+a 1 4 ( .186x10 5 + 4.06T + 32.7x10- 3 T2 - 7.267x1O- 6 T3 + O.0T4
+2a 5 - 12 415( .058x10 + 5.48T + 6.83xlO-T - 2.807xlO 6 T3 + 4 70x10 T)+a5-3 2 -63 -12 416(- .133x10 5 + 6.59T + 3.06xlO T + .788xlO T + -399.5xlO1 T)
+a 1 7 (- .020x10 5 + 6.42T + .52xlO- 3 T2 - .026xlO- 6 T3 + 0.O04 )
+a1 8 (- .0260x1O5 + 6.53T + .74xlO- 3 T2 - O76xlO- 6 T3 + O.OT4 )
+a19(- .020x10 5 + 7.95' + 22.3-O13T2 _ 9.03xlO-6 T3 + O.OT )
(26)
37
Adiabatic Flame Temperatures and Fireball Compositions were calculated forvarious O/F ratios, vaporization conditions, and mixing conditions and orepresented In Appendix B. Note that when a13 , a14, a1S, a 16 , a17,
a18, and a19 are zero, Equation (26) reduces to a stoichiometrlc
combustion, and yields an adiabatic flame temperature of 2979°K. This".14
temperature !s approximately 2 percent higher than that predicted by the NASASP-273 program because not all the combustion products were considered in this
analyaos and because the heat capacity data used In this analysis were
different than the data used in the computer program.
For a fourfold exceas of A-50 fuel (O/F - .204, Analysis 5) the adiabatic
flame temperature erops to 1046 0 K, and the mole fractions of hydrazine vapor
and UDMII vapor contained In the fireball ore 0.25 and 0.14, respectively. The
"Nalance of the chemical constituents in the fireball include primarily water
vapor (mole fraction .20) nitrogen gas (mole fraction .19), and oxygen (mole
fraction .06): with trace amounts of the remaining combustion products. When
calculated for hydrazine decomposition with the same fourfold excess of fuel
(O/F - .204, Analysis 6), the calculated fireball temperature is 1523°K
(increase 'n temperature due to thermal stability of ammonia vapor over
hydrazine vapor) and the major fireball species are hydrogen gas, w;ater vapor,
nitrogen gas, UDMH vapor, and ammonia gas.
For a fourfold excess of NTO oxidizer (O/F a 5.1, Analysis 15), the final
calculated adiabatic fireball temperature is 810 K and the fireball
composltIoa consists primarily of NO2 gas (mole fraction .57), nitrogen gas
(mole fraction .14) aid water vapor (mole fraction .14).
The fireball temperature for the oxidizer-rich reaction is much lower than
for the fuel-rich reaction, because energy is required to vaporize excess
S204 liquid ( L H N 04 - 6790 cal/mole NTO) and to dissociate the
vaporized N2 04 molecules into two molecules of nitrogen dioxide gas
*( A ll N2 04 - 13,600 cal/mole NTO). As described previously, b-th of
these heats aIre accounted for in the standard heat of formation of NO2 gas
;1L 298"K (coefficient a1 5 in Table IV).
38p
Note that excess propellant vaporization Is not predicted for
oxilizer/fuel ratios larger than 17.7 or smaller than .06 in cases in which
both propellant species are 100 percent mixed. In these cases, the heat of
r,.actton is sufficient to raise the exces;s propetlant Liquid temperature
(sensibln heat) but not sufficient to vaporize the excess propellant (heat of
vapou izat ion).
C. CALCULATION OF FIREBALL SIZE AND QUANTIFICATION OF HEAT FLUX
Mie fireball size and heat flux calculations presented here are based on
the mathematical description presented by Sandia Laboratories. 7 This
free-field model uses black-body radiation heat losses and continuous
expaision of the fireball volume. The convective heat losses and mixing of
the reactants and products with the enviro:%ment ar- conqidered negligible
during the fortation and Initial lift-off of the fireball.
1. Theory
The calculations for the fireball. formatrion, usi'ng this Sandia
Laboratories model, represent the reaction time, tb, based on a sphertcal
*. fireball and a hydrodynamic flow model as
tb - 0.6 Wb (27)
The reaction time Is the time necessary for the ma4s of hypergolic propellant,W'b, to mix and react to completion. The reaction time, tb, is also
eqitralent to the fireball lift-off time. The radius of the fireball, rb,was determined from the spherical gas volume and the average ý.as denqity,
10- P (,W)/R'T,
.38
rb - (3/41' f )1/3 1/3 (28)b Wb
39
1' -ft
The fireball growth ratio was based on the assumption that the propellant
was consumed at a constant rate, R, where
W h b W 1/6 5/6R - /t t /(0.6 ) - Wb /63. (29)
b I.
The radius of the fireball as a function of time, t, was determined, using
Equation (29) to specify the propellent weight and the methodology used to K-
develop Equation (28). This leads to
r - (3 Rt/4fr 1O )1/3 - C t 1/3 (30)
during the time when the propellants are reacting and
r (314b/4 17-)1/ 3 t 1/3
after the reaction has terminated and the fireball has lifted off.
The fireball temperature and rate of energl reioase were determined froman energy balance that equated the enthalpy of the input propellant minus the
energy radiated to the environment to the rate )f charge of internal energy in
the fireball. This can be written as
Rh. - C-0- AT4 = d (Wh)fb/dt (31)
for the pe, lod of time when propellant is being consumed by the reaction and
d (-h)fb/dt - - C-O AT4 (32)
after the reaction is complete.
40
•- --- - '. .,, - -< '-- '- '- , •- .. . _" .. '" " _" _' .::-:- .. ::.:- =''':' " -- " - " -' -'.- -- " ;---- . . .. .. ... .
i
Equation (31) can be rearranged and simplified using the assumptions and
definitions outlined above to give the following nonlinear differential
equation that was solved numerically for the temperature during the reactiontime Wt'4-C1): i
4 'R 2/3 14/3
dT hi hfb .7b 16 (3
dt' t'Cp
hi * H reactants, enthalpy of reactants0
hfb W [o JCPd]products, enthalpy of products
- 1 (black body radiation)
- Boltzmann's constant
Wb weight of propellant
t t/tb - nondimensional time
R' international gas constant
P 1 atmosphere, pressure of ambient fireball
(MW) a molecular weight of gaseous products
C A + B T + C T2 + D T3 , specific heat of productsP
T a absolute temperature
Equation (32) can also be rearranged to solved for the temperature of the
fireball after the reduction is completed and the fireball lifts off (t' 1).
dT 41"6- [i3 2/3 14/3T (34)
1.66 Wb6 Cp 4 F P (MW)
41
, . . ... ... ... ... . • ... ... .. .......... r . . .. . . ... . ...... . . . . . . . ... . .. .. . . .. ... ...
2. Results
Equations (33) and (34) were integrated numerically, using a Fourth Order
Rtnge - Kutta Method. The tnitial temperature, T(t') - TIO), for the case
durLng the propellant reaction, Equation (33), is the adiabatic flame
teoperature. The initial condition for Equation (34) which describes the
fireball, temperature after lift-off, t'>l, was considered to be the solu:tion
of Equation (12) at t' - 1.
Figure 4 shows the temperature, dimensLonless time relationship for
3•KIO5 pounds of stoichiometric mixture of N1204 and A-50. The initial
"" temperature of the fireball was calculated to be 2979 K and decreased to
- 22430K at t' - 1 which is 4.9 seconds after ignition. The temperature of
thc rising fireball was calculated to decrease to 15180K at t' - 3 or t -
14.7 seconds after ignition.
Figure 5 shows the radiant heat flux from the fireball as function of t'
for Lhis stoichiometric mixture. The initial value is 393 Btu/Sec ft 2 and
decreased to 126 Btu/sec ft 2 at t' = 1 after the lift-off, t' >1, the heat
flux continues to drop off to approximately 27 Btu/sec ft 2 at t' - 3.
42
3000
N..
"2500
S2000
I ° 1500 -"___
C 5 1.0 1.5 2.0 2.5 3._
400
300
i I'0
2oo
u_ C, j
.5 1.0 1.5 2.0 2.5 3.0
Dimensionless Time (t)
Figures 4 and 5. Radiative Fireball Temperature and Heat Loss
514= 3.00 X 10 Pounds
O/F - 1.02
43
L
The aomperature and heat flux from a fireball that results from
1.34 X 105 pound mixture of A-50 and N2 0 4 containing a 4X excess of A-50
are shown in Figures 6 and 7, respectively. The intitial temperature was
1046°K and decreased to 1035°K at lift-off, t' 1, which, for this case,
occurs 4.3 seconds after ignition. The temperature continues to decrease
after itft-ofý and is 10000K at t' - 3 or 12.9 seconds after Ignition. The
initial heat flux for thiA case is 6 Btu/sec ft 2 and decreases to 5.7
Btu/sec ft 2 at t' - 1. At t' a 3, the heat flux has decreased to 4.9 .
Btu/sec ft 2 . The increased energy needed to evaporate and heat the excess
A-50 reduces the energy available to rsise the temperature of the fireball and
radiate to the environment.
Figures 8 and I show the relationships of the temperature and radiant heat
flux vs. time for a 2.3 X 105 pound mixture of A-50 and N2 04 containing
a 4X exces3 of N2 04. The initial temperature of this system is 810°K
and decreases to 804 K at lift-off, t' = I or t - 4.7 seccnds after
ignition. The temperature decreases to 786°K at t' - 3 or 14.1 seconds
.Ifter ignition. Again, the temperiture and heat flux are decreased because of
the energy needed to raise the temperature and vaporize the excess N2 04 "
3. Conc lusion
The equations developed and evaluated in this section of the report are
general and 'an be used to determine the temperature and heat flux from a
homogeneous fireball when the thermodynamic properties of the reactants and
products are known. The maximum temperature and heat flux result from a
stoichionetric mixing of the propellants. Excess N2 0 4 reduce both of
these properties of the fireball more than exceui fuel because of its greater
heat of vaporization and specific heat. This causes more energy to be
consumed by the components of the reacti on fixture; therefore, less energy is
released to the environment.
44
d
--. . . . . . . . .
050
S1030
E
990. ... .. ..
0 1.0 1.5 2.5 .3
6.0
3 .0I
*) b" . ..
•.5 1.0 1.5 2.C 2.5 2.0
Dimensionless Time (t)
Figures 6 and 7. Radiative Fireball Temperature and Heat Loss
Wb - 1.34 X 105 Pounds
O/F - 0.204
810
0 300 -
'.35
.35.
.5 1.0 1.5 2.0 2.5 3.0 .
I -- L
2..2 X15 oud
bA
C.'l
- 5.351
Sb- ,
• .5 1.0 1.5 2.,3 2.5 3.0 r?
Dimensionless Time (t)','
Figures 8 and 9. Radiative Fireball Temperature and Hteat Loss
Wb ,•2.26 X 105 Pounds
0/F - 5.1
46 -
SECTION V
REACTIONS OF HYPERGOLIC PROPELLANTS WITH OTHER CHEMICALS
To characterize the explosive hazards of reacting a hypergolic fuel (A-50
or NTO) with other chemicals that may be encountered in a highway or railway
accident, the NASA SP-273 computer progr-,m was used to predict the theoretical
flame temperatures and combustion products resulting from such an accident.
Calculations were performed, assuming an equal weight of hypergolic fuel and
nonpropellant chemical (O/F weight ratio of 1.0), and were performed at 1.0
atmosphere Lotal pressure which would be indicative of an open-field
accident. Because these calculations only consider ideal chemical
thermodynamic conditions (and not kinetic parameters as discussed in Section
A), the computer output for these reactions contains only the combustion
products which would be present at chemical equilibrium.
The chemical reactants used as computer input for these calculations are
included in Table V. Computer output for the reactions of hypergolic rocket
propellants with these other chemicals are included in Appendix C.
47
ib
TABLE V. COMPUTER INPUT FOR REACTIONS OF HYPERGOLIC ROCKET
PROPELLANTS WITH OTHER CHEMICALS
CaseNo. Fuel* Oxidant*
34 Methylene Chloride NTO
35 Ethylene Gylcol NTO
36 Dichlocoethane NTO
37 Liquid Propane NTO
38 n-Octane NTO
39 Acetone NTO
40 Acetylene NTO
41 Ammonia NTO
42 A-50 Liquid Oxygen (LOX)
43 A-50 Air (g)
44 A-50 Chlorine
45 A-50 Nitric Acid
46 A-50 Hydrogen Peroxide
* All reactants are in the liquid state unless otherwise Inoted. I
4.8
k1
48
.-)
SECTION VICONCLUSIONS
The purpose of this document is to provide engineering data which will be
used to predict the aerial dispersion patterns of chemical reaction products
resulting from catastrophic accidents involving the mixing of hypergolic
liquid rocket propellants. The analysis methods described in this report have
been developed for the A-50/NTO propellant combination, but the general
thermodynamic methods are applicable to any other fuel/oxidizer combination '.
which may be encountered in an accidental hypergolic vapor release. The
salient features of the comr'itational methods described In this report are:
1. Stoichiometric reactions of A-50 fuel and NTO oxidizer have been
successfully characterized using the NASA SP-273 computer program for the
calculation of complex chemical equilibrium and rocket performance.
Reactions have been defined according to the type of propellant accident
(open-field, open-silo, closed-silo, and hypergolic explosion) and
according to the presence of intera:ting air. For a catastrophic accident
involving the full inventory of liquid oxidizer (207, 560 pounds nitrogen
tetroxide) and liquid fuel (104, 609 pounds Aerozine-50) which occurs in
an open Titan II missile silo, the calculated adiabatic flame temperature
is 2916 0 K (5249 0 R) which is consistent with fireball data previously
reported in the literature1 5 . This calculation was performed assuming
thermal interaction of air present in the closed silo (125,000 ft 3
air). The major gaseous combustion products contained in the fireball
were determined to be carbon monoxide, carbon dioxide, hydrogen radical,
hydrogen, water vapor, nitric oxide, nitrogen, hydroxide radical, and
oxygen.
2. For hypergolic combustion under nonstoichlometric conditions (O/F
mole ratio ' 1.02) a calculation methodology is presented in which the
heat evolved from the stoichtometric reaction was used to heat and
vaporize the excess propellant. Major fireball components for the
fuel-rich reaction were hydrazine vapor, UDMH vapor, nitrogen gas and
49
IL I Wwrlý ý
water vapor for accident scenarios which favored A-50 evaporation; and
ammonia vapor, UIMH vapor, nitrogen gas, hydrogen gas, and water vapor for
accidents characterized by A-50 evaporation and hydrazine
monodecomposition. Fuel-lean hypergolic reactions contained both nitrogen
dioxide gas and nitrogen tetroxide gss in the vapor phase of the fireball,
the proportions of which depended upon the adiabatic temperature of the
resultant fireball. Oxidizer to fuel mole ratios above 17.7 and below
0.06 were not characterized in this analysis, because the thermal energies
derived from these hypergolic reactions were not sufficient to vaporize
the excess propellant.
3. *. -neralized scheme for determining time-temperature and heat
flux-temperature profiles for hypergolic fireballs is discussed. The
development of the heat flux equations was based on the assumption that
the major heat loss mechanism during fireball generation and lift-off was
radiative, and conductive and convective heat losses were negligible.
This is consistent with fireball heat transfer mechanisms previously
reported in the literature2 1 . The largest initial heat flux calculated
was for the stoichiometric reaction of A-50 fuel and NTO oxidizer. This
reaction gave an initial heat flux and temperature of 400 Btu/ft 2 second
and 2979 0 K, respectively. The temperature of the fireball for this
stoichiometric combustion dropped to approximately 2240 0° at lift-off
(t' - 1.0). Nonstoichiometric hypergolic combustions yielded much smaller
initial heat fluxes and temperatures
(Q/A = 2.15 Btu/ft 2 second, T - 810°K for O/F - 5.1;
Q/A - 5.98 Btu/ft 2 second, T - 1046°IK for 0/F - 0.20).
As a result, the initial adiabatic flame temperature for these
nonstoichiometric hypergolic reactions did not change appreciably during
fireball generation and lift-off.
4-- - -- - - - - - -
S. 50
I."
V.
4. Fireball sizes were estimated using the theoretical equations:
• ? 1/3 1/3 '
r Wbrb " b."
"
Where rb - fireball radius
Wb - total propellant weight (lbs) in reaction
P density of combustion products
for an ideal gas:
MW avg P
RTF
Where W average molecular weight of combustion gasesavg
P - pressure of gases (14.7 psia under standard conditions)
R - ideal gas constant (10.731 ft 3 - psia/fR - mole)
Tf adiabatic flame temperature (OR)
The calculated fireball radius for an accident involving the full5inventory of A-50 fuel and NTO oxidizer (Wb - 3.12 X 10 pound;
MWavg - 21.9; TF - 5249OR) using this approach is approximately 235
feet which generally corresponds to the fireball radius established
empirically for A-50/NTO reactions20:
0.328i
rb 4.43 W 0 - 281 feetb b
5. Computational methods using the SP-273 computer program were used to
predict the thermal energies and chemical reaction products resulting from
the mixing of a hypergolic liquid rocket propellant with other chemical
51
mo
species that may be encountered in a highway or rail accident. Although
these calculations were performed assuming ideal thermodynamic conditions
for the chemical reactants and products, they are still useful for
estimating fireball temperatures and hazardous vapor envelopes for these
accident scenarios.
In addition to the computational methods described above for the
characterization of critical fireball parameters (e.g., chemical composition,
thermal energy, and geometric size), an exhaustive literature survey was
completed in order to compile existing knowledge in the hydrazine (MMH, UDMH)
- nitrogen tetroxide hypergolic reaction. Over 50 chemical reaction products
resulting from this combination have been described in the literature, and
most of these products can be accounted for by one or more simple chemical
mechanisms. One of these chemical components, nitrosodimethylamine, is of
particular concern in a hypergolic bipropellant accident, because it is a
confirmed product in both the A-50/NTO reaction and in the A-50/air reaction,
and is a known carcinogen.
52
"". . Onia.I . -
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Environmental Protection Subcommittee Meeting. CPIA Publication 348.
November 1981.
.A
i.
58 ,8 •J_
.1
APPENDIX A
COMPUTER OUTPUT
AEROZINE-50/NITROGEN TETROXIDE REACTIONS
Case O/F Air PressureNo. Mole Ratio Weight Percent Atm Page
1 .90 2.9 1.0 60
1 .90 2.9 12.56 61
1 .90 2.9 60.3 62
1 .90 2.9 71.9 63
2 .90 23.3 1.0 64
2 .90 23.3 12.56 65
3 .90 75.2 1.0 66
3 .90 75.2 12.56 67
4 .90 96.8 1.0 68
4 .90 96.8 12.56 69
5 .90 99.7 1.0 70
5 .90 99.7 12.56 71
6 1.02 3.1 1.0 72
6 1.02 3.1 12.56 73
6 1.02 3.1 59.0 74
6 1.02 3.1 70.6 75
19 1.02 0.0 1.0 76
19 1.02 0.0 12.56 77
32 0.51 0.0 1.0 78
20 0.20 0.0 1.0 79
21 0.10 0.0 1.0 80
23 0.01 0.0 1.0 81
33 2.0 0.0 1.0 82
26 5.1 0.0 1.0 83
28 51.0 0.0 1.0 84
30 510.0 0.0 1.0 85
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APPENDIX B
THERMOCHEMICAL CALCULATIONS FOR NONSTOICHIOMETRIC
COMBUSTION OF AEROZINE-50 AND NITROGEN TETROXIDE
Analysts O/F Percent VaporizationNo. Mole Ratio Mixing Conditions Page
,1, 1.02 100 No Excess Propellant 87
2 0.51 100 H & UDMH Evaporated 88
3 0.51 100 UDMH Evaporated 89
, 0.51 100 UDMH Evaporated & H Decomp. 90
0).O.20 100 H & UDMIH Evaporated 91
0, 0,20 100 UDMH Evaporated & H Decomp. 92
7 J.O to 100 H & UrDAH Evaporated 93
0.10 100 UDMH Evaporated & H Decomp. 94
9 0.06 100 H & UDMH Evaporated 95
0.0A 80 H & UDMH Evaporated 96
11 0.06 60 H & UDMH Zvaporated 97
t2 9.06 40 H & UDMH Evaporated 98
13 0.06 20 H & UDMH Evaporated 9915: 2.04 100 NO2 (g) 1015 52.04 100 NO2 (g) 100
16 7.00 100 NO2 (g) 10217 7.00 80 NO2 (g) 103
15 7.00 60 NO2 (g) 104
16 7.00 40 NO2 (g) 105
21 7.00 20 NO2 (g) 106
21 8.55 100 N204 (g) + NO2 (g) 107
22 13.02 120 N2 04 (g) + NO2 (g) 108
23 i7.72 100 N2 04 (g) + NO2 (g) 109
86
I-
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 1
OXIDIZER/FUEL MOLE.RATIO 1.02
PERCENT MIXING 100
VAPORIZATION CONDITIONS No Excess Propellant
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a1 3 = 0 a14 - 0 a15 0
a16 0 a17 x 0 a18 = 0
aiog 0
RESULTS:
Flame Temperature 2979 OK ( 5363 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .061carbon dioxide CO2 .050hydrogen radical H .028hydrogen H2 .057water vapor H20 .332nitric oxide NO .012nitrogen A .3160hydroxide O .052oxygen 02.094 02Ohydrazine vapor N2 H4 (g) .000UDMH vapor C2H 8 N2 (g) 000
nitrogen dioxide NO2 0.000am moni1a NH3(g) .0
nitrogen tetroxide N204(g) .000
Average Molecular Weight 23.13 lbs/lb-mole
87m
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 2
OXIDIZER/FUEL MOLE RATIO 0.51
PERCEN1T MIXING 100
VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 .6545 a14 2 .3489 al5 = 0
a1 6 = 0 a17 = 0 a18 = 0
-19 0
RESULTS:
Flame Temperature 1975 OK ( 3556 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .052carbon dioxide CO2 .043hydrogen radical H .024hydrogen H2 .049water vapor H60 .286nitric oxide NO .272nitrogen N.04hydroxide 0 .045oxygen 02 .081hydrazine vapor 2 ) .090.048UOMH vapor C8H8NZ(g) 000nitrogen dioxide 2 .000ammonia NH3 (g) .000nitrogen tetroxide N204(g).000
Average Molecular Weight 25.66 lbs/lb-mole
88
4.- • . , -• , ".,' ,,....• . . . . . . .. . '.- ,- - . . .. - • . .
THERMCrHEMICAL DATA SHEET
ANALYSIS NO. 3
OXIDIZER/FUEL MOLE RATIO .51
PERCENT MIXING 100
VAPORIZATION CONDITIONS UDMH Selective Evaporation
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 0 a14 .3489 a15 = 0a16= 02al7 0 al 8 = 0
a 19 0
RESULTS:
Flame Temperature 2402 OK ( 4324 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .057carbon dioxide CO2 .047hydrogen radical H .026hydrogen H2 .054water vapor H20 .314nitric oxide N.01ritrogen Ný .299hydroxide .049oxygen 02 .089
.000hydrazine vapor N2 H4 (g) .053UDMH vapor C2HsN2(g)nitrogen dioxide .000ammonia NH3 ( .000nitrogen tetroxide N0 4(g) .000
Average Molecular Weight 25.02 lbs/lb-mole
89
THERMOCHEMICAL DATA SHEET
S-<,
AIf;P. Lv 7S NO. 4* .'
OXIDIZER/FUEL MOLE RATIO .51
PECEN -T MIXING 100 ,
VAPORIZATION CONDITIONS UDMH Evaporation & Hydrazine Decomposition
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 0 a14 = .3489 a15 = 0 _-._
a = .6545 a17 = .3272 a18 = .3272 .
0
R ES T TS.
Flame Temperature 2239OK ( 4031 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .048carbon dioxide CO2 .040hydrogen radical H .022hydrogen H2 .086water vapor H60 .263nitric oxide N .009
nitrogen N .291hydroxide .041o0xyen 02 .074hydrazine vapor N2 H4 (g)UDMH vapor C28H8N2 (g) .4nitroaen dioxide N2 (.000ammon i a NH3 (g) .082nitrogen tetroxide N204(g) .000
Ave-aae M'olecular Weiaht 23.55 lbs/lb-mole
90
4
......................d 0 Wilm
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 5
OXIDIZER/FUEL MOLE RATIO .204
PERCENT MIXING 100
VAPORIZATION CONDITIONS All Excess Hydrazine t UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 s 2.614 a14 2 1.394 a15 a 0
a16 0 a17 0 a18 = 0
a1 9 a 0
RESULTS:
Flame Temperature ojOK ( _OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .037carbon dioxide CO2 .031hydrogen radical H .017hydrogen H2 .035water vapor H0 .203nitric oxide .007nitrogen N .193hydroxide 0 .032oxygen 02 .057hydrazine vapor N2H4 (g) .254UDMH vapor C2HsN2(g) .135nitrogen dioxide NO2 .000ammonia NH3 (g) .000nitrogen tetroxide N204 g) .000
Average Molecular Weight 30.38 lbs/lb-mole
91
THERMOCHEMICAL DATA SHEET
viLYSIS NO. 6
OxiDI:ER/FUEL XOLE RATIO .204
?ER^.NT MIXING 100
;,'?ORIZATION CONDITIONS UDMH Evaporation & Hydrazine DecompositionCOEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a1 3 = 0 a14 = 1.394 a15 2 0
a!6 2.614 a17 = 1.307 = 1.307
319 z 0
aZ::jLTS:
Flame Temoerature 523 OK ( 2742 OR)
7 ireball Species Formula Mole Fraction
carbon monoxide CO .029carbon dioxide .024
hydrogen radic3l H .014hydrogen H2 .129water vapor H60 .162nitric oxide .006nitrcgen NA .255hydroxide OR .025oxygen 02 .046hydrazine vapor N2H4 (g) .000UDMH vapor C2HsN2 (g) .108nitrooen dioxide :N2 .000ammonia NH3(g) .202
nitrogen tetroxide N20 4 (g) .000
Average M.Iolecular Weight 24.20 lbs/lb-mole
92
:S+
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 7
CXIDIZER/FUEL MOLE RATIO .102
PERCENT MIXING 100
VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 5.881 a14 - 3.136 a1 5 - 0
a16 0 a 17 • 0 a18 0
a 19 = 0
RESULTS:
Flame Temperature 580 OK ( 1045 OR)
Fireball Species Formula Mole Fraction ,
carbon monoxide CO .025carbon dioxide CO2 021hydrogen radical H .011hydrogen H2 .023water vapor H 0 .136nitric oxide NO.005nitrogen NA .130hydroxide 0 .021oxygen 02 .039hydrazine vapor N2 H4 (9) .384UDMH vapor C H6N2 (g) .205nitroaen dioxide N.2 .000ammonia NH3 (g) .000nitrogen tetroxide N204(g) .000
Ave-age Molecular Weight l4.p• lbs/lb-mole
93r
L
4-
93 E
THERMOCHEMICAL DATA SHEET
XNALYSIS NO. 8
CYXDIZEI/FUEL MOLE RATIO .102
PERCE':T MIXING 100
VAPORIZATION CONDITIONS UDMH Evaporation & Hydrazine Decomposition
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:a! 3 = 0 a31 = 36 5 __0___
ai 14 a15______
Sa!6 = 5.881 a7 2.941 al 8 = 2.941
a,o 0
RE LT-S:Flame Temoerature J.IZ6 K ( 2171 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .018carbon dioxide CO2 .015hydrogen radical H .008hydrogen H2 .156water vapor H60 .098nitric oxide N .003nitrogen NA .232hydroxide O .015oxygen 02 .028hydrazine vapor N2H4 (g) .000UDMH vapor C2H8 N2 (g) .148nitrogen dioxide N02 .000ammonia NH3 (g) .278nitrogen tetroxide N204(g) .000
Aver3ge ,Iolecular Weight 24.61 lbs/lb-mole
* 94
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 9
OXIDIZER/FUEL MOLE RATIO .060
PERCENT MIXING 100
VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 •i 10.39 a14 554a = z 0,
a16 f 0 a17 0 a183 0___.o_
al9 0 "
RESULTS:
Flame Temperature 29-8-OK 537 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .017carbon dioxide CO2 .014hydrogen radical H .008hydrogen H2 .016water vapor H0 .094 Pnitric oxide .003nitrogen NA .089hydroxide O .015oxygen 02 .027hydrazine vapor N2H4(g) .468UDMH vapor C6HBN2(g) .249nitrogen dioxide NO2 .000ammonnia NH3 ( .000nitrogen tetroxide N2O4(g) .000
Average Molecular Weight _ _ _ _4_ lbs/lb-mole
95
..................................
.......... °
95 A
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 10
OX:D:ZER/FUEL MOLE RATIO .060
ERCE.NT MIXING 80VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = .8.31 a1,a = 4.43 a15 = 0
a 16 = 0 a17 = 0 a1 8 = 0
a19 0
•'E•LLTS:
Flame Temperature 406 0K ( 731 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .020carbon dioxide CO2 .017hydrogen radical H .009hydrogen H2 .019water vapor HsO .100nitric oxideN .004nitrogen .104hydroxide 0 .017oxygen 02 .031hydrazine vapor N2 H4 (g) .437UDMH vapor C2H8 N2 (g)nitrogen dioxide NO2 .000ammonia NH3 (g)00nitrogen tetroxide N204(g) .000
Average Molecular Weight 35.86 lbs/lb-mole
St
96
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. H
OXIDIZER/FUEL MOLE RATIO .060
PERCENT MIXING 60
. VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a-13 6-2-. a14 3.32 815 = 0
.\:.a16 =0a17 = 0a18 "0
a19 0
RESULTS:
Flame Temperature 550 OK ( 991 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .024carbon dioxide CO2 .020hydrogen radical H .011hydrogen H2 .023water vapor H60 .132nitric oxide NO .005nitrogen NA .125hydroxide O .021oxygen 02 .037hydrazine vapor N2 H4 (g) .393UDMH vapor C.210C6H 8N2(g) .0nitrogen dioxide NO2 .00Dammonia NH3 (g) .000nitrogen tetroxide N204(g) .000
Average Molecular Weight 34.39 lbs/lb-mole L
97,
* ~97
THERMOCHEMICAL DATA SHEET
ANriLYSS NO. 12
CYTDIZER/FUEL XOLE RATIO .060
PE7CEjT ',iIXING 40
VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 4.16 a14 = 2.22 a15 = 0
a!.6 = 0 a17 = 0 a18 a 0
RESULTS:
Flame Temoerature 769 OK ( 1385 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .030carbon dioxide CO2 .025hydrogen radical H .014hyydrogen H2 .028water vapor H60 .166nitric oxide N .006nitrogen N 157
hydroxide 0 .026oxygen 02 .047
022hydrazine vapor N2 H4 (g) .328UDMH vapor C2H8 N2 (g) .176nitrogen dioxide NO2 .000ammonia NH3 (g)nitrogen tetroxide N204 (g) .000
Average Molecular Weight 32-62 lbs/lb-mole
98
THERMOCHEMICAL DATA SHEET5
A.AALYSIS NO. 13
OXIDIZER/FUEL MOLE RATIO .060
PERCENT MIXING 20
VAPORIZATION CONDITIONS All Excess Hydrazine & UDMH Evaporated
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 2.08 a14 1.11 a15 z 0
a16 : 0 a17: 0 a18 0
a19 0
RESULTS:
Flame Temperature 1202 OK ( 2164 OR)
Fireball Species Formula Mole Fraction p
carbon monoxide CO .040carbon dioxide C02 .033hydrogen radical H .019hydrogen H2 .038water vapor H0 .220nitric oxide N .008nitrogen Ni .209hydroxide O .034oxygen 02 .062hydrazine vapor N2 H4 (g) .219UDMH vapor C2H8 N2 (g) .117 Pnitrogen dioxide N02 .000ammon ia NH3(g) .000nitrogen tetroxide N204(g) .000
Average Molecular Weight 29.33 lbs/lb-mole
99
- S - . - '. S - .. . .. . . . . .-. -. ,
* .4 .. -
THERMOCHEMICAL DATA SHEET
•1ALYSiS NO. 14
OXid!ZER/FUEL ,OLE RATIO 2.04
PERCH.NT VIXING 100
V'APRIZATIGN CONDITIONS Excess N2.0 (1) 100% Dissociated into NO2 (g)
COEFF!C, ENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 0 al1 = f a15 = 1 02
a16 = 0 a1 7 = 0 a1 3 _
RESULTS:
Flame Temperature 1958 OK (3525OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .046carbon dioxide C02 .038hydrogen radical H .021hydrogen H2 .043water vapor H2 0 .251nitric oxide NO .009nitrogen Ný .238hydroxide O .039oxygen 02 .071hydrazine vapor N2 H4 (g) .000UDNH vapor C2HsN2 (g) .000nitrocen dioxide NO2 .245armonia NH3(g) .000nitrcgeri tetroxide N204(g) .000
>-.r%-,e Molecular Weiqht 28.72 lbs/lb-mole
100
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 15
OXI0IER/FUEL MOLE RATIO 5.1
PERCENT MIXING 100
VAPORIZATION CONDITIONS Excess N2 04 (1)100% Dissociated into NO2 (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 = 0 a14 = 0 a1 5 4.0783
a16 = 0 a17 2 0 a1 8 : 0
a 19 = 0
RESULTS:
Flame Temperature 810 OK ( 1459 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .026carbon dioxide CO2 .022hydrogen rtdical H .012hydrogen H2 .025water vapor H60 .144nitric oxide NO .005nitrogen N4 .137hydroxide 0 .022oxygen 02 .041hydrazine vapor N2H4 (g) .000UDMH vapor C2H8 N2 (g) .000nitrogen dioxide NO2 .565ammonia NH3 (g) .000nitrogen tetroxide N204(g) .000
Average Molecular Weight Ar nl Ibs/lb-mole
ip
101
-4. . . . ° . . . . • . . . . - o - • - ° . - . . . . o . - o • . . °
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 16
OXIDIZER/FUEL MOLE RATIO 7.00
PERCENT MIXINIG 100
VAPORIZATION CONDITIONS Excess N0 4 (1) 100% Dissociated into NO, (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 a14 : alS = 5.98
a1.6 a17 0 a18 " 0
I.ala 0
RESULTS:
Flame Temperature 486 OK ( 875 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .021carbon dioxide CO2 .017hydrogen radical H .010hydrogen H2 .020water vapor H2O .114nitric oxide NO .004nitrogen N .109hydroxide .018oxygen 02 .032hydrazine vapor N2H4(g).000UDMH vapor C2H8N2(g) .000nitrogen dioxide NO2 .656armmon i a NH3 (g) .000nitrogen tetroxide N204(g) .000
Average Molecular Weight 38.07 lbs/lb-mole
K
a 102
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 17
OXIDIZER/FUEL MOLE RATIO 7.00
PERCENT MIXING 80VAPORIZATION CONDITIONS Excess N2 04 (0 ) 100% Dissociated into NO2 (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
"a1 3 = 0 a14= 0 ajS = 4.78
a16 = 0 a17: 0 a 1 8 a 0
a19 = 0
RESULTS:
Flame Temperature 674 OK ( 1214 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .024carbon dioxide C02 .020hydrogen radical H .011hydrogen H2 .023water vapor H60 .132nitric oxide N .005nitrogen N .125hydroxide 0 .021oxygen 02 .037hydrazine vapor N2 H4 (g) .000UDMH vapor C2H8N2(g) .000nitrogen dioxide NO2 .603ammonia NH3 (g) .000nitrogen tetroxide N20 4 (g) .000
Average Molecular Weight 36.91 lbs/lb-mole
I.10
THERMOCHEMICAL DATA SHEET
ANALYSIS '40. 18
OXIDIZER/FUEL MOLE RATIO 7-00
PERCENT MIXING 60 t
VAPORIZATION CONDITIONS Excess N,04 (1).lO0% Dissociated into NO, (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a1 3 = 0 a14 3 0 a15 a 3.59
a 16 = 0 a 17 2 0 a18 * 0
a19 = 0
RESULTS:
Flame Temoerature 920 OK (_1657 OR)
Firebill Species Formula Mole Fraction
carbon monoxide CO .028carbon dioxide CO2 .023hydrogen radical H .013hydrogen H2 .027water vapor H60 .155nitric oxide N .005nitrogen .147hydroxide 0 .024oxygen 02 .044hydrazine vapor N2 He(g) .000UDMH vapor C2HBN2 (g) .000nitrogen dioxide NO2 .533ammonia NH3 (g) .000nitrogen tetroxide N204 (g) .000
Average Molecular Weight 35.25 lbs/lb-mole
104"71
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 19
OXIDIZER/FUEL MOLE RATIO 7.00
PERCENT MIXING 40
VAPORIZATION CONDITIONS Excess N.2 0, (1) 100% Dissociated into NO,, (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 . 0 a14-_ 0 al 5 2.39
a16 0 a17- 0 a18 0
a19-
0
RESULTS:
Flame Temperature 1267 OK ( 2281 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .034carbon dioxide C02 .028hydrogen radical H .016hydrogen H2 .032water vapor H 0 .189nitric oxide NO .007nitrogen NA .179hydroxide O .030oxyaen 02 .053hydrazine vapor N2H4(g) .000UDMH vapor C2H8 N2 (g) .000nitrogen dioxide NO2 .432ammonia NH3 (g) .000nitrogen tetroxide N2 04 (g) .000
Average Molecular Weight 32.97 lbs/lb-mole
105
THERMOCHEMICAL DATA SHEET
A0ALYSIS NO. 20
OYIDIZER/FUEL MOLE RATIO 7.00
DERCENJT 'AIXINIG 20 &
VAPORIZATION CONDITIONS Excess N2 04 (1) 100% Dissociated into N02 (g)
CCEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a03 = 0 a14 2 0 a15 - 1.20
a16 z 0 a 17 a 0 a18 z 0
alo= 0
RESULTS:
Flame Temperature 1840 OK ( 3313 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .044carbon dioxide C02 .036hydrogen radical H .020hydrogen H2 .041
water vapor H60 .240
nitric oxide N.008nitrogen NA .228hydroxide O038.03oxygen 02 .068hydrazine vapor N2H4 (g) .000UDMH vapor C2H6'i 2 (g) .000nitroqen dioxide NO2 .276ammonia NH3 (g) .000nitrogen tetroxide N204 (g) .000
Average -Molecular Weight 29-38 lbs/lb-mole
106
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 21
OXIDIZER/FUEL MOLE RATIO 8.549
PERCENT MIXING 100
VAPORIZATION CONDITIONS Excess NO2 4 (1) 88% Dissociated into NO. (q)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 "a1 4 " n a15 * _ _5 _
a 16 * n a17 = a18 " 0
a19 = _
RESULTS:
Flame Temperature 361 OK ( 650 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .019carbon dioxide C02 .01:5hydrogen radical H .009hydrogen H2 .017water vapor HO0 .102nitric oxideN8 .004nitrogen N .097hydroxide .016oxygen 02 .029hydrazine vapor N2 H4 (g) .000UDMH vapor C2 HSN 2 (g) .000nitrogen dioxide NO2 .646ammoni a NH3 (t) .000nitrogen tetroxide N204?g) .046
Average Molecular Weight 41.06 lbs/lb-mole
4 107
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 22
OXIDIZER/FUEL MOLE RATIO 13.02
PERCENT MIXING 100
VAPORIZATION CONDITIONS Excess N2 04 (1) 40% Dissociated into NO2 (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a 13 = 0 a14- 0 a15 z 4.84
a 16 0 a17 0 a18 0
i a19 = 7.16
RESULTS:
Flame Temperature 319 OK ( 575 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .016carbon dioxide CO2 .0.14hydrogen radical H .008hydrogen H2 .015water vapor H60 .090nitric oxide N .003nitrogen N .086
hydroxide 0 .014oxygen 02 .026hydrazine vapor N2 H4 (g) .000UDMH vapor 41H8N2(g) .000nitrogen dioxide NO2 .418ammonia NH3 (g) .000nitrogen tetroyvde N2 04 (g) .310
Average Molecular Weight 54.04 lbs/lb-mole
108
THERMOCHEMICAL DATA SHEET
ANALYSIS NO. 23
OXIDIZER/FUEL MOLE RATIO 17.72
PERCENT MIXING 100
VAPORIZATION CONDITIONS Excess N2 04 (1) 18% Dissociated into NO, (g)
COEFFICIENTS FOR UNREACTED PROPELLANT SPECIES:
a13 8 0 a14 = 0 al5 a 2.97
a16 = 0 a17 a 0 al8= 0
a19 13.73
RESULTS:
Flame Temperature 296 K (53 OR)
Fireball Species Formula Mole Fraction
carbon monoxide CO .015carbon dioxide CO2 .012hydrogen radical H .007hydrogen H2 .014water vapor H60 .080nitric oxide N .003nitrogen NA .076hydroxide O .013oxygen 02 .023hydrazine vapor N2H4 (g) .000UDMH vapor C2H8 N2 (g) .000nitrogen dioxide NO2 .229ammonia NH3(g) .000nitrogen tetroxide N204(g) .529
Average Molecular Weight 64.80 lbs/lb-mole
109
APPENDIX C
COMPUTER OUTPUT, REACTIOIS OF LIQUID ROCKET PROPELLANTS
WITH OTHER CHEMICALS
Case No. Oxidant Fuel Page
34 Nitrogen Tetroxide Methylene Chloride 111
35 Nitrogen Tetroxide Ethlene Glycol 112
36 Nitrogen Tetroxide Dichloroethane 113
37 Nitrogen Tetroxide Liquid Propane 114
38 Nitrogen Tetroxide Octane 115
39 Nitrogen Tetroxide Acetone 116
40 Nitrogen Tetroxide Acetylene 117
41 Nitrogen Tetroxide Anonia 11842 LOX Aerozine-50 119
43 Air Aerozine-50 120
44 Chlorine Aerozine-50 121
45 Nitric Acid Aerozine-50 122
46 Hydrogen Peroxide Aerozine-50 123
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