July 30, 2009 Revision 0 Duplex Color Image Reader …downloads.canon.com/ir-advance/Duplex_Color_Image_Reader...Duplex Color Image Reader - B1 July 30, 2009 Revision 0 Application

87654321

Service ManualDuplex Color Image Reader - B1

July 30, 2009Revision 0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2009

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

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1

1 Reader - Product Outline

Reader - Product Outline

FeaturesSpecificationsNames of Parts

■■■

1

11-2

1-2

Reader - Product Outline > Specifications

Reader - Product Outline > Specifications

FeaturesAdapting Reading sensor, allows low power consumption and high-speed trigger.Exposure to light by white color LED, enables low power consumption, size reducing, and color balance improvement.Color aberration-free.

••

•

Specifications

Item Specification/function RemarksExposure system High-brightness white LED + reflection plate -Original scan

In BOOK mode

Scan by movement of scanner unit -

In DADF mode

Scan by original stream reading with scanner unit fixed

-

Scanning resolution B&W: 600 dpi x 600 dpiColor: 600 dpi x 600 dpi *

Gradation 256 gradations -Carriage position detection

Scanner unit HP sensor (SR2) -

Magnification change 25% to 400% B&W: scan magnification change (Vertical 2-line skipping: 25 to 50%)Color: digital reproduction

In horizontal direction

Image processing in main controller PCB -

In vertical direction

Image processing in main controller PCB Some are processed by the reader controller PCB.

Number of line of Reading sensor

4 lines (R, G, B, B/W) -

Original size detection

In BOOK mode

Horizontal direction: detection by Scanner unit sensor (scanner unit)

-

Vertical direction: detection by reflection sensor (original size sensor 1 (AB type) or original size sensor 2 (Inch type)

-

In DADF mode

Horizontal direction: detection by the original width volume/photointerrupter on DADF

-

Vertical direction: detection by the photointerrupter on DADF

-

Maximum original size

In BOOK mode

297 mm x 431.8 mm -

In DADF mode

304.8 mm x 630 mm -

1

11-3

1-3

Reader - Product Outline > Names of Parts > Cross Section

Reader - Product Outline > Names of Parts > Cross Section

Names of Parts

External View

PCB cover

Rear cover

Copyboard glass

Right cover

Front cover

Glass retainerStream read glass

Left cover

Cross Section

Stream reading glass Copyboard glass

Scanner unit

2

2 Reader - Technology

Reader - Technology

Basic ConfigurationTechnology

■■

2

22-2

2-2

Reader - Technology > Basic Configuration > Parts Configuration > Scanner Unit

Reader - Technology > Basic Configuration > Parts Configuration > Scanner Unit

Basic Configuration

Parts ConfigurationMajor Electrical Parts

Original size sensor 2(CF2)

Original size sensor 1(CF1)

Scanner unitcooling fan (FM2)

Scanner unit

DADFopen/closed

sensor 1(SR1)

Scanner unit home position sensor

(SR2)

Scanner unitexhaust fan (FM1)

Reader controller PCB(PCB1)

Scanner motor (M1)

DADFopen/closed

sensor 2(SR3)

■

Component part Symbol Function/specificationScanner motor M1 2 phase pulse motor: pulse controlScanner unit exhaust fan FM1 Exhaustion of scanner unitScanner unit cooling fan FM2 Cooling of scanner unitDADF open/closed sensor 1 SR1 DADF open detection (DADF is detected at 5 degree)Scanner unit HP sensor SR2 Scanner unit HP detectionDADF open/closed sensor 2 SR3 DADF open detection (size detection timing is detected

when DADF is open at 25 degree)Original size sensor 1 CF1 Size detection in vertical direction (AB type)Original size sensor 2 CF2 Size detection in vertical direction (INCH type)Scanner unit --- Image reading, analog image processingReader controller PCB PCB1 Control of entire reader, digital image processing

Scanner UnitOriginal exposure and scanning are performed by the integrated scanner unit of LED, turndown mirror, free curved mirror, and Reading sensor.Light emitted from LED is reflected by the original and reaches the Reading sensor through the 3 folding mirrors and 4 free curvature mirrors.

Red (R) lineGreeen (G) lineBlue (B) line

Black & white (B / W) line

Reading sensor

Free curved mirrors Turndown mirrors

Reading sensorFree curved mirrors

Turndown mirrorsLED (light source)

Scanner unit PCB

LED lamp unit

■

2

22-3

2-3

Reader - Technology > Controls > Control Overview

Reader - Technology > Controls > Control Overview

LED lamp unitOn LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces per PCB).Generated light is exposed to the original through the reflection plate.

Free curvature mirrorScanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.Free curvature mirror has symmetric facet in horizontal direction and asymmetric facet in vertical direction against the optical axis.

Reading sensorReading sensor scans the image per 1 image line.Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses 3 lines (R, G, B) at color scanning.

Error codesE301 (insufficient light intensity)

0001 The light intensity during front side shading is lower than the standard level•

●

●

●

Controls

Control OverviewControls of reader and DADF are performed by the reader controller PCB.

Sensor

Fan

Motor

Hostmachine

Readercontroller

PCB Scanner unit (reader)

Scanner unit (DADF)

DADF driver PCB

Error codesE270 (Error in the horizontal/vertical synchronization signal).

0001 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit PCB (front side scanner unit), and this causes image failure or abnormal termination.0002 Vertical synchronization signal (VSYNC) is not transmitted due to the error in the horizontal synchronization signal (HSYNC), and this causes image failure or abnormal termination.0101 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit PCB (back side scanner unit), and this causes image failure or abnormal termination.E280 (Communication error between reader controller PCB – scanner unit)0001 If the communication is not started within the specified time between reader controller PCB – front side scanner unit.0001 If the communication is not started within the specified time between reader controller PCB – back side scanner unit.E400 (Communication error between reader controller PCB – DADF)0001 If reception error occurs during communication between reader controller PCB - DADF0002 If reception error occurs during communication between reader controller PCB - DADFE490 (Error caused by incorrect DADF type) 0001 If a not-supported DADF type is installed.E473 (Communication error between main controller PCB – reader controller PCB)0000 If the reader controller PCB detects communication error between the main controller PCB and the reader controller PCB.

•

•

•

••

•

•••••••

2

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2-4

Reader - Technology > Controls > Control Overview > Original Size Detection

Reader - Technology > Controls > Control Overview > Original Size Detection

Original Size DetectionIn horizontal direction: scanner unit (AB type: 9 point measurement, Inch type: 6 point measurement)In vertical direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)

AB size

A5

A5-R

A4-R

A4 A3

B4B5

B5-R

20 mm

30.0 mm

146.0 mm

169.0 mm178.0 mm

197.0 mm206.0 mm

Originalsize sensor 1 (CF1)

B6

0 mm 239.5 mm

244.0 mm253.0 mm284.0 mm293.0 mm

Originalpush-on position

Scanner unitoriginal detection position

■•

•

Inch size

STMT-R

LETTER_R LEGAL

LETTER LEDGER

20 mm

30.0 mm

126.7 mm135.7 mm

211.9 mm

0 mm 311 mm

264.0 mm267.0 mm

Original sizesensor 2 (CF2)

Scanner unit original detection position

Originalpush-on position

2

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2-5

Reader - Technology > Controls > Control Overview > Limited Functions Mode

Reader - Technology > Controls > Control Overview > Limited Functions Mode

Scanner Drive ControlBased on the scanner unit home position sensor (SR2) output signal, the reader controller PCB performs drive control of the scanner motor (M1).

Reader controller PCB

Scanner motor (M1)

Scanner unit

Scanner home positionsensor (SR2)

Error codesE202 (error in the scanner home position)

0001 Error during home position detection operation (outward) of the front scanner unit.0002 Error during home position detection operation (homeward) of the front scanner unit.

••

■ Dust Detection ControlRefer to this Trainee Text 3-4 (5) (p.18-27).

Limited Functions ModeCode Detail code DescriptionE202 0001 Error in scanner unit (reader) home position

0002E227 0001 Error in power supply (24V)

000200030004010101020103

E248 0001 Error in EEPROM00020003

E280 0001 Communication error between reader controller PCB – scanner unit (reader)

E301 0001 Insufficient light intensity

■

■

2

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2-6

Reader - Technology > Controls > Service Tasks > Durable Parts

Reader - Technology > Controls > Service Tasks > Durable Parts

Service TasksPeriodically Replaced Parts

None

Durable PartsNone

■

■

3

3 Reader - Periodic Servicing

Reader - Periodic Servicing

List of Work for Scheduled Servicing

■

3

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3-2

Reader - Periodic Servicing > List of Work for Scheduled Servicing

Reader - Periodic Servicing > List of Work for Scheduled Servicing

List of Work for Scheduled ServicingCL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

No. Parts name Parts No. NumberWork Interval

ReferenceInstallation timely

1Copyboard glass (Surface) FL2-9792-000 1 CL Item performed by user.

Copyboard glass (Surface/Back) 1 CL Including the white plate positioning of the glass surface.

2Stream reading glass (Surface) FL2-9620-000 1 CL Item performed by user.

Stream reading glass (Surface/Back)

1 CL Including the white plate positioning of the glass surface.

3 Scanner rail / shaft - - CL, LU Silicon oil (S-20)

Stream reading glass Copyboard glass

Scanner shaftScanner shaftScanner railScanner rail

4

4 ADF - Product Outline

ADF - Product Outline

FeaturesSpecificationsNames of Parts

■■■

4

44-2

4-2

ADF - Product Outline > Specification

ADF - Product Outline > Specification

Characteristic

Next Generation Scanner Unit (DADF/Reader)Adapting Reading sensor, allows low power consumption and high-speed trigger.Exposure to light by white color LED, enables low power consumption, size reducing, and color balance improvement.Color aberration-free.

••

•

SpecificationFollowing shows the specification list of this equipment

Item Specification RemarksOriginal pickup method

Auto pickup/delivery method Simultaneous 2-sided scanning

Type of original Sheet original -

Grammage of original

1-sided A/B 38 to 128 g/m2 60 to 90 g/m2: If original exceeds 432 mm, 1-sided, 1-sheet feeding.

Inch 50 to 128 g/m2 -

2-sided 50 to 128 g/m2 -

Color original 64 to 128 g/m2 64 to 128 g/m2 at B/W and color mixed mode and if original is B/W.

Original size A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, LGL, LTR, LTRR, STMT, STMTR, 8K, 16K 16KR

For B6, horizontal scanning only

Feed direction 139.7 to 432 mm (STMT to 17 inch)* 432 to 630 mm original can also be scanned (refer to the remarks).

Since the original with 432 to 630 mm in feed direction is larger than the original pickup tray, user needs to hold it so that the machine can scan the original.

Width direction 128 to 304.8 mm (B6R to 12 inch)

-

Setting direction of original

Original tray pickup: face-up stacking -

Setting position of original

Original tray pickup: center reference -

Scanning method of original

Stream reading For simultaneous 2-sided scanning, only the original of 432 mm or shorter.

Separation method of original

Retard separating method -

Feed mode of original

1-sided, 2-sided (simultaneous scanning) -

Stacking capacity of original tray

All sizes: 150 sheets (in case of paper of 80 g/m2 or lighter)

- Grammage conversion for original exceeding 80 g/m2.- Folding original is subject to height of 10 mm or shorter.- 1 sheet stacking for original exceeding 432 mm.

4

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4-3

ADF - Product Outline > Specification > External View

ADF - Product Outline > Specification > External View

Item Specification RemarksMixed mode function

Mix of same configuration mode

Yes - Original should be set at the rear side.- Assured combination for mix with different configurationAB type: A3/B4, B4/A4R, A4/B5, B5R/A5R

Mix of different configuration mode

Yes

Original size detection function

Yes -

Done stamp function

No -

Original processing speed

Stream scanning

1-sided/2-sided

600 dpi BW 70 ipm -

CL 51 ipm -

Power source DC 24V, DC 12V It is supplied by the connected device.

*1: Extra length mode is specified in Service Mode. Go through the following: (Lv.2) COPIER > OPTION > USER > MF-LG-ST; and select “1” (default: 0).

External View

Front cover

Original delivery tray

Slide guide

Original pickup trayRear cover

Feeder cover

Left cover

4

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4-4

ADF - Product Outline > Specification > Original Set Display

ADF - Product Outline > Specification > Original Set Display

Cross-section ViewScanner unit Pickup roller unit Original pickup tray

Scanning position (front side)

Scanning position (rear side)

Original delivery tray

Path of original

Original Set DisplayThe original set display LED is activated when the original is set on the original pickup tray.When a jam is detected while the original is scanned, the original set display LED starts flashing.

Original set display

5

5 ADF - Technology

ADF - Technology

Basic ConfigurationTechnology

■■

5

55-2

5-2

ADF - Technology > Adjustment > Function Configuration > List of Major Electric Parts

ADF - Technology > Adjustment > Function Configuration > List of Major Electric Parts

Adjustment

Function ConfigurationFunctions are listed below:


DADF driver PCB

Original pickup tray assemblyOriginal pickup assembly

Original feed assembly

Original scanning assembly (front side)

Path of original

Original delivery assembly

- Controls- Power supply assembly

Original scanning assembly (rear side)

List of Major Electric Parts

Scanner unit

Disengaging solenoid (SL1)

DADF driver PCB (PCB1)

Pickup roller unit lifter motor (M10)

Glass shifting motor (M9)

Tray lifter motor (M8)

Disengaging motor 2 (M7)


Delivery motor (M5)

Read motor (M4)

Registration motor (M3)

Feed motor (M2)

Pickup motor (M1)

Scanner unit cooling fan (FM3)

Motor driver cooling fan (FM1)Read motor cooling fan (FM2)

■

5

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5-3

ADF - Technology > Adjustment > Function Configuration > Drive Configuration

ADF - Technology > Adjustment > Function Configuration > Drive Configuration

Drive ConfigurationThis equipment is a device to feed the original solely for stream scanning.This equipment has 10 motors and 1 solenoid as drive load.There is also 1 scanner unit for the original (for the back side).

Code Name Role RemarksM1 Pickup motor Drive of pickup roller, separation roller, feed

roller 1Speed control is active

M2 Feed motor Drive of pullout roller, feed roller 2 Speed control is activeM3 Registration motor Drive of registration roller PS constant speedM4 Read motor Drive of lead roller 1/2/3 and platen roller 1/2 PS constant speedM5 Delivery motor Drive of delivery roller Speed control is activeM6 Disengagement

motor 1Disengagement of lead roller 1 (releasing pressure)

-

M7 Disengagement motor 2

Disengagement of lead roller 2 (releasing pressure)

-

M8 Tray lifter motor Up/down movement of pickup lifter -M9 Glass shift motor Shift of glass of scanning assembly for back

side-

M10 Pickup roller unit lifter motor

Up/down movement of pickup roller unit (using cam)

-

SL1 Disengagement solenoid

Disengagement of delivery roller -

The drive of this equipment is shown below.

M10M2M3 M9 M1

M7

M6 M5 M8SL1M4

■ List of Rollers

[10]

[1]

[11]

[2]

[12]

[3]

[13]

[4]

[14]

[5]

[15]

[6]

[16]

[7]

[17]

[8]

[18][9] [19]

[1] Pickup roller [11] Lead roller 1 wheel[2] Feed roller 1 [12] Platen roller 1[3] Separation roller [13] Lead roller 2[4] Pullout roller wheel [14] Lead roller 2 wheel[5] Pullout roller [15] Platen roller 2[6] Feed roller 2 [16] Lead roller 3[7] Feed roller 2 wheel [17] Lead roller 3 wheel[8] Registration roller [18] Delivery roller[9] Registration roller wheel [19] Delivery roller wheel[10] Lead roller 1

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ADF - Technology > Adjustment > Function Configuration > Sensor List

ADF - Technology > Adjustment > Function Configuration > Sensor List

Sensor List

Code Name Detection contentJam detection

Delay Stationary Residue OthersSR1 Original sensor Presence/absence of

original on original pickup tray

- - - -

SR2 Post-separation sensor 1

Leading edge of original just after the pickup - - - Yes

SR3 Post-separation sensor 2

Leading edge of original just after the pickup - - - Yes

SR4 Delay sensor Feed delay Yes Yes Yes -

SR5 Lead sensor 2 Disengaged timing of lead roller 2 Yes Yes Yes -

SR6 Paper surface sensor Top surface position at original pickup - - - -

SR7 AB/ Inch identification sensor

Identification of A4R/LTRR and A5R/STMTR - - - -

SR8 LTR-R/ LGL identification sensor

Identification of LTR-R/LGL - - - -

SR9 Tray open/closed sensor

Open/close of original pickup tray - - - -

SR10 Cover open/closed sensor

Open/close of feeder cover - - - Yes

SR11 Glass shifting HP sensor

Position of scanning glass - - - -

SR12 Pickup roller unit lifter HP sensor

Position of pickup roller unit - - - Yes

SR13 Tray HP sensor Most lowered position of original pickup tray (upper) - - - -

SR15 Disengaging HP sensor 1

Engaging/disengaging of lead roller 1 wheel - - - Yes

SR16 Disengaging HP sensor 2

Engaging/disengaging of lead roller 2 wheel - - - Yes

SR17 Original size sensor 1 Original size in width direction

- - - -

SR18 Original size sensor 2 - - - -



SR22 Leading edge position sensor

Leading edge position of original at feeding - - Yes -

■Code Name Detection content

Jam detection

Delay Stationary Residue OthersPCB2 Post-separation

sensor 3- Leading edge position just after the pickup- Original size in feed direction

Yes Yes Yes Yes

PCB3 Registration sensor - Registration arch creation timing- Disengaging timing of lead roller 1

Yes Yes Yes -

PCB4 Lead sensor 1 - Disengaging timing of lead roller 1/2- Original size in feed direction

Yes Yes Yes -

PCB5 Delivery sensor Disengaging timing of delivery roller Yes Yes Yes -

VR Original width volume Original size in width direction - - - -

SR8

SR15

SR10SR12

SR2 SR7SR6

PCB4SR5

SR11SR16

SR3PCB5

SR9SR1

SR13VR

PCB3SR20

SR18 SR19SR22 SR17

SR4PCB2

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5-5

ADF - Technology > Adjustment > DADF Driver PCB

ADF - Technology > Adjustment > DADF Driver PCB

DADF Driver PCBIndicate the destination of the DADF driver PCB.

Jack No. DestinationJ401 Reader controller PCB (for communication)J402 Feed motor (M2) Registration motor (M3)J403 Pickup roller unit lifter motor (M10)J404 Read motor cooling fan (FM1) Motor driver cooling fan (FM2)J405 Disengaging motor 1 (M6) Disengaging solenoid (SL1)J406 Pickup motor (M1)J407 Read motor (M4)J408 Delivery motor (M5)J409 Disengaging motor 2 (M7) Glass shifting motor (M9)J410 Cover open/closed detection sensor (SR10) Disengaging home position sensor 1

(SR15)Original size sensor 1 (SR17) Original size sensor 2 (SR18)Original size sensor 3 (SR19) Original size sensor 4 (SR20)Leading edge position sensor (SR22) Scanner unit cooling fan (FM3)Original set display LED (LED)

J411 Lead sensor 2 (SR5) Glass shifting home position sensor (SR11)

Disengaging home position sensor 2 (SR16)J412 Registration sensor (PCB3) Lead sensor 1 (PCB4)

Delivery sensor (PCB5)J413 Post-separation sensor 1 (SR2) Post-separation sensor 2 (SR3)

Delay sensor (SR4) Paper surface sensor (SR6)Tray open/closed sensor (SR9) Pickup roller unit lifter home position

sensor (SR12)Post-separation sensor 3 (PCB2)

J414 Original sensor (SR1) AB/ Inch identification sensor (SR7)LTR-R/ LGL idenfication sensor (SR8) Tray home position sensor (SR13)Original width volume (VR)

J416 Tray lifter motor (M8)J418 Reader controller PCB (for power supply)

MEMO:The scanner unit is connected to the reader controller PCB.

J401J414

J413

J412J411J410

J405 IC

J418J416

J409J406

J402

J407

J404

J403J408

Motor IC

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ADF - Technology > Adjustment > DADF Driver PCB > Overview

ADF - Technology > Adjustment > DADF Driver PCB > Overview

Electric Circuit DiagramThe control of this equipment is performed on the reader controller PCB.Following shows the relation of each electrical parts.

DADF driver PCBScanner unit

Sensor

Motor

Fan

Solenoid


Error code:E270 (Error in the main scanning/sub scanning synchronization signal)-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from Scanner Unit PCB (back side scanner unit), and this causes image failure or abnormal termination.

E280 (Communication error between reader controller PCB – scanner unit)- 0101 If the communication is not started within the specified time between reader controller PCB – back side scanner unit.

E400 (Communication error between reader controller PCB – DADF)-0001 If check sum error occurs during communication between reader controller PCB - DADF.-0002 If reception error occurs during communication between reader controller PCB - DADF.

E490 (Error caused by incorrect DADF type) -0001 If a not-supported DADF type is installed.

OverviewThe operation mode of this equipment is classified as below.

Name of operation mode

2-sided scanning method

Operation overview Applicable print mode

Normal rotation pickup/delivery

- Original is picked up and is scanned by the scanner unit in reader side. And then, it is delivered.

1-sided original -> 1-sided print1-sided original -> 2-sided print1-sided original with mix of same configuration -> 1-sided print1-sided original with mix of same configuration -> 2-sided print1-sided original with mix of different configuration -> 1-sided print1-sided original with mix of different configuration -> 2-sided printExtra long original -> 1-sided print

2-sided simultaneous scanning

Original is picked up and the front surface is scanned by the scanner unit in reader side while back surface is scanned by the scanner unit in DADF side.And then, it is delivered.

2-sided original -> 1-sided print2-sided original -> 2-sided print2-sided original with mix of same configuration -> 1-sided print2-sided original with mix of same configuration -> 2-sided print2-sided original with mix of different configuration -> 1-sided print2-sided original with mix of different configuration -> 2-sided print

The outline of the original flow is shown.

■

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ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

1-Sided Original (Small Size)1) 1st side pickup

2) 1st side arch creation

3) 1st side feeding & 2nd side pickup

■ 4) 2nd side arch creation

5) 2nd side scanning

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ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

1-Sided Original (Large Size)1) 1st side pickup


3) 2nd side pickup

■4) 2nd side arch creation


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ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

1-Sided Original with Mix of Same Configuration (Small Size)1) 1st side pickup


3) 1st side stop & 2nd side pickup

■ 4) 2nd side arch creation

5) 2nd side stop (1st side is also stopped)


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ADF - Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

ADF - Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

2-Sided Original (Simultaneous Scanning of Both Sides) (Small

Size)1) 1st side pickup


3) 1st side feeding & 2nd side pickup

■4) 2nd side arch creation

5) 2nd side feeding


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ADF - Technology > Adjustment > Scanner Unit

ADF - Technology > Adjustment > Scanner Unit

Scanner UnitFor exposure and scanning of original, this equipment uses an integrated scanner unit consists of the LED, the mirror, the lens and the Reading sensor.The light emitted from the LED is reflected to the original, and then received by the Reading sensor through the 3 turndown mirrors and the 4 free curved mirrors.

a. LED lamp unitThe LED lamp unit emits light from 2 boards of LED lamp PCB (LED chip: 48 pc per board). The emitted light is reflected to the original through the reflecting plate.

b. Free curved mirrorThe scanner unit has 3 turndown mirrors and 4 free curved mirrors.The free curved mirror is a mirror symmetric to the light shaft in main (horizontal) scanning direction while dissymmetric in sub (vertical) scanning direction.

c. Reading sensorThe Reading sensor performs scanning of image per image line.The Reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white image and 3 lines (R, G, B) when scanning color image.

Error codeE301 (insufficient light intensity)-0101 The light intensity during back side shading is lower than the standard level

Red (R) lineGreen (G) lineBlue (B) line

Black & white (B/W) line

Reading sensor

Turndown mirrors

Turndown mirrors

Free curved mirrorsReading sensor

Free curved mirrors

LED (light source)

LED lamp unit

Scanner Unit PCB

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ADF - Technology > Adjustment > Scanner Unit > Glass Shift Control

ADF - Technology > Adjustment > Scanner Unit > Glass Shift Control

2-Sided Scanning ControlScanning of 2-sided original is performed by simultaneous 2-sided scanning method. (reversing 2-sided scanning is not performed).This is to feed the original in the machine only once by scanning the front side with the scanner unit in the reader unit while scanning the back side with the scanner unit in the DADF at the same time.

Scanner unit(DADF) Scanning position for the rear side

Scanning position for the front sideScanner unit(Reader)

Service Mode(Lv.1) FEEDER > ADJUST > ADJMSCN1 Zoom adj in 2-sided main scan way: front(Lv.1) FEEDER > ADJUST > ADJMSCN2 Zoom adj in 2-sided main scan way: back(Lv.1) FEEDER > ADJUST > ADJSSCN1 Zoom adj in 2-sided sub scan way: front(Lv.1) FEEDER > ADJUST > ADJSSCN2 Zoom adj in 2-sided sub scan way: back

■ Glass Shift ControlThis equipment has a scanning glass on the undersurface of the scanner unit.A standard white plate is attached to this scanning glass for shading correction and dust detection correction.The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning glass.This enables the reader controller executing above-mentioned correction by comparing reflection data between the position of standard white plate and the position for image scanning.

State Shift operation of scanning glassWait YesStandby NoWhen recovered from sleep state YesWhen scanning 2 sides YesAt post rotation Yes (After 2 sides scanning only)

[1] Glass shift home position detection signal[2] Glass shift motor drive signal[3] Scanning glass[4] Standard white plate[5] Scanner unit

SR11: Glass shift home position sensorM9: Glass shift motor

Error code:E202 (Error in scanner home position)-0101 Error at the glass home position detection operation (outward)-0102 Error at the glass home position detection operation (homeward)

■

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ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control


M9

[2][1]

[3][4]

SR11

[5]

DADF driver PCBDust Detection Control

OverviewThe timing of dust detection is as follows.

[2][1] [2] [2][3][3]

Start keyON

Before stream reading

1st sheet scanned

2nd sheet scanned

Betweensheets After scan Standby

[1] White plate dust detection control

[2] Steam reading glass / Scanning glass dust detection control, Dust detection correction control (continuous lines)

[3] Dust detection correction control (noncontinuous lines)

Scanner unit(DADF)

- White plate dust detection- Stream reading glass dust detection- Dust detection correction (continuous lines)- Dust detection correction (noncontinuous lines)

Scanner unit(Reader)

- White plate dust detection- Scanning glass dust detection- Dust detection correction (continuous lines)- Dust detection correction (noncontinuous lines)

■●

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White plate dust detection controlIn this machine, the fans cool down the inside of the DADF to prevent the overheating at stream reading operation. As a result, dust in the DADF may stick to the white plate and it may cause the lines on the image.To reduce the influence from the dust, the white plate dust detection and correction are performed.

(1) White plate dust detectionThe machine compares the shading coefficient obtained from shift shading and the shading coefficient obtained from fixed shading to identify the presence/absence of dust and, if any, identifies the coordinates and width of the area.

(2) White plate dust correctionIf the machine detects the dust as a result of white plate dust detection, it interpolates the shading coefficient of the area using the shading coefficient of both sides so as to decrease the effects of the presence of dust. It executes the shading correction using the shading coefficient obtained after the interpolation.When the dust is detected as a result of white plate dust detection, the machine interpolates the shading coefficient of the dust area using the shading coefficient of both sides so as to reduce the effects of the dust. The shading correction is executed after the interpolation.

[Detection Algorithm]

[Correction Algorithm]

Computation of shadingcoefficient(shift shading toreference area)

Computation of shadingcoefficient(from fixed shading toshading correction position)

Detection of coordinates ofstart of dust and width

Correction of dust areacoefficient using data of both sides

- Fixing shading position- Shading correction position

Reference area(Shading coefficientcomputation area)

White plate

Areaof dust

Comparison

●

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Scanning glass dust detection controlIn the case of 2-side scanning with this equipment, dust and smudges on the scanning glass (attached when scanning the back side) can cause lines on the image.To prevent this symptom, there is a dust detection correcting function with this equipment.This function makes the reader controller to shift the scanning glass to the scanning position at detection timing for detecting the degree of smudges on scanning surface.In the case of smudges detected at the scanning position, the scanner unit is shifted to smudge-free position to prevent image fault.There are 3 scanning positions to be detected in the order as shown below. If there is smudge at the first position, the scanning position is shifted to the next scanning position to execute scanning of the backside.If smudge is detected at all 3 scanning positions, a user message is displayed to encourage cleaning of the scanning glass (DF operation is available when this message is shown).

[1] Glass shift home position detection signal[2] Glass shift motor drive signal[3] Scanning glass[4] Standard white plate[5] Scanner unit[6] Home position[7] Scanning position ([A], [B], [C])M9 Glass shift motor

Service Mode(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL1Adj:Dust detct lvl at DADF STintrvl:Back(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL2Adj:Dust detect lvl at DADF job end:Back

●

M9

DADF driver PCB

[3] [4]

[5]

[4]

[3]

[7][6]

[A] [C][B]

0.5 mm 0.5 mm14.5 mm

SR11

[2][1]

Scanning position

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Dust detection correction control (continuous lines)This control detects and corrects lines caused by dust that has been detected between sheets.Correction is performed symmetrically for lines (caused by dust) detected by scanning glass dust detection.In the case of detecting lines caused by specified amount of dust, an alarm is displayed to encourage cleaning.

For difference from noncontinuous lines, see the Dust detection correction control (noncontinuous lines).

Before scanning After scanning Scanning result

Scanning glass

Scanning position

Attached dust

Original Platen roller 2

It is attached on the scanning glass

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Dust detection correction control (noncontinuous lines)This control detects and corrects lines caused by dust that failed to be detected between sheets.Dust attached to the original is not detected at the lead edge of the original.This dust can be attached to the original again after being remained at the scanning position due to friction with the scanning glass while this dust passes through the scanning position. In this case, this dust will not be detected even at the trail edge because the dust is fed together with the original.The lines (created as described above), occurring noncontinulusly from the lead edge to the trail edge of the original, are detected for image correction.

Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction on scanned image. Identifying lines (caused by dust) with length, color and brightness of lines, correction is performed for such lines determined as lines caused by dust

Before scanning After scanning Scanning result

Platen roller 2Original

Scanning glass

Scanning position

Floating dust

It sticks on the original during scanning

MEMO: Additional functions (Streak Prevention)Setting is available whether to execute removing of noncontinuous lines when scanning original.Setting is available as follows:

On: detect noncontinuous lines to remove (default)Off: do not remove noncontinuous lines

If there are ultrafine lines on the original while this item is set ON, they are wrongly detected as noncontinuous lines, and those ultrafine lines can be removed from the scanning image. Select OFF for this item if there is frequent removing of lines due to wrong detection for ultrafine lines on the original.

••

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ADF - Technology > Adjustment > Scanner Unit > Detection at Start of Pickup


OverviewThe following shoes the detection list of original size.

Timing Direction SensorMode

NormalMix of same specification

Mix of different configuration

Extra long

Start of pickup

FeedLTR-R/LGL identification sensor (SR8)

Yes - - -

Width

AB/ Inch identification sensor (SR7) Yes Yes - -

Original width volume (VR) Yes Yes Yes Yes

In feedingFeed

Post-separation sensor 3 (PCB2)Lead sensor 1 (PCB4)

Yes Yes Yes Yes

Width Original size sensor 1 to 4 (SR17 to 20) - - Yes -

MEMO:Normal/mix of same configuration/mix of different configuration mode: measurement value is converted to standard size.Extra long mode / (non-plain detection): Measurement value is used for original size as it is.

•

•

■ Detection at Start of Pickup

Detection in feed directionThe size of original is determined whether it is LTR-R or LGL by LTR-R/LGL identification sensor (SR8).Once an original is placed on the original pickup tray, the light-blocking plate operates in keeping with the detection lever of LTR-R/LGL identification sensor (SR8) and blocks the light of photo interrupter.With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the original width, the machine determines whether or not the paper on the original pickup tray is LGL.The machine communicates the original size information with the connected devices as soon as the start key is turned ON.

SR8

LGL_

S

LGL size original

Detecting lever

DADF driver PCB

■●

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Detection of width directionThe size of original in width direction is detected by the original width volume (VR) and the AB/ Inch identification sensor (SR7) on the original pickup tray.The original width volume (VR) operates together with the slide guide and its resistance value is changed to analog as the slide guide is moved. The DADF driver PCB (PCB1) reads these changes in resistance as the original size signal (VR) and converts it into the size in width direction.

The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform the width detection between A4 and LTRR, or between A5R and STMTR correctly on the original width volume (VR). The AB/ Inch identification sensor (SR7) outputs AB/ Inch detection signal (A4LT_S) “1” when the original width is “127 mm or longer and shorter than 148 mm” or “197 mm or longer and shorter than 214 mm”.

AB/Inch determination sensor (SR7)

Original width volume (VR)

A4L

T_S

VR

Slide guide (Front)

Slide guide (Rear)

Gear

DADF driver PCB

● The stop position of the slide guide can be changed by changing (turning around) the attaching of the positioning roll [1] of the slide guide as shown below.There is a groove on the rail of the slide guide so that the slide can stop at specific default sizes. Some sizes, however, are extremely close to each other, possibly causing the slide to stop at the wrong position. To make sure that the slide is at the correct position, the stop position is adjusted with the positioning roll [1].

[1]

A4RA4R

Engraved mark of slide guide positioning wheel (surface)Stop position of slide guide

1 groove 2 grooves

A4R A4R A4RLTRR

INCH LTRR A4RLTRR

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ADF - Technology > Adjustment > Scanner Unit > Detection at Feeding

ADF - Technology > Adjustment > Scanner Unit > Detection at Feeding

Detection at Feeding

Detection in feed directionOriginal size in feed direction is calculated by using the detection signal of post-separation sensor 3 (PCB2) and the lead sensor 1 (PCB4).

PCB2

SE

PA3_

AD

LEA

D_A

D

Original

PCB4

DADF driver PCB

■●

Detection in width directionThe size is detected by the original size sensor 1 to 4 (SR17 to 20).

SR19SR20

SR18 SR17

DADF driver PCB

●

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ADF - Technology > Adjustment > Scanner Unit > Original Size Identification


Original Size Identification

Normal Modea. AB type

(Unit: mm)

Original width volume

(VR)

AB/Inch identification sensor (SR7)

LTR-R/LGL identification sensor (SR8)

Post-separation

sensor (PCB3)

Measurement value in feed

directionDetected size

width > 289- ON *1 ON *1 - A3

- OFF OFF - A4

289 =/> width > 272

- ON *1 ON *1 - A3/K8 *2

- OFF OFF - A4/K16 *2

272 =/> width > 247

- ON *1 ON *1 - B4

- OFF OFF - B5

247=/> width > 200- - - length =/> 222 A4-R

- - - length < 222 A5

200=/> width > 172 - - - length < 193 B5-R

172=/> width > 138.5

- - - length =/> 253 A4-R

- - - length < 253 A5-R

138.5=/> width - - - - B6-R

*1: OR identification*2: K-paper is detected when K-paper is supported.

■●

b. Inch type(Unit: mm)




Post-separation

sensor (PCB3)



width > 289- ON * ON * - LDR

- OFF OFF - LTR

289 =/> width > 272

- ON * ON * - LDR

- OFF OFF - LTR

272 =/> width > 247

- ON * ON * - LDR

- OFF OFF - LTR

247=/> width > 200

- ON * - length =/> 282 * LGL

- OFF - length =/> 209 LTR-R

- OFF - length < 209 STMT

200=/> width > 172

- ON * - length =/> 282 * LGL

- OFF - length =/> 209 LTR-R

- OFF - length < 209 STMT

172 =/> width - - - - STMT-R

*: OR identification

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c. AB/ Inch mixed(Unit: mm)


(VR)



Post-separation

sensor (PCB3)



width > 289- ON * ON * - A3

- OFF OFF - A4

289 =/> width > 272

- ON * ON * - LDR

- OFF OFF - LTR

272 =/> width >247

- ON * ON * - B4

- OFF OFF - B5

247 =/> width >200

OFF - - length =/> 222 A4-R

OFF - - length < 222 A5

ON ON * - length =/> 282 * LGL

ON OFF - length < 282 LTR-R

ON OFF - length < 209 STMT

200 =/> width >172 - - - - B5-R

172 =/> width >138.5

OFF - - length =/> 212 STMT-R

ON - - length < 212 A5-R

138.5 =/> width- - - length =/> 200 STMT-R

- - - length < 200 B6-R

*: OR identification

Mix of same configuration modea. AB Type

(Unit: mm)


(VR)



Post-separation

sensor (PCB3)



width > 289- - ON - A3

- - OFF - A4

289 =/> width >272- - ON - A3/K8 *

- - OFF - A4/K16 *

272 =/> width >247- - ON - B4

- - OFF - B5

247 =/> width >200- - - length =/> 222 A4-R

- - - length < 222 A5

200 =/> width >172 - - - - B5-R

172 =/> width >138.5

- - - length =/> 253 A4-R

- - - length < 253 A5-R

138.5 =/> width - - - - B6-R

*: K-paper is detected when K-paper is supported.

●

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b. Inch Type(Unit: mm)




Post-separation

sensor (PCB3)



Width > 289- - ON - LDR

- - OFF - LTR

289 =/> width > 272

- - ON - LDR

- - OFF - LTR

272 =/> width > 247

- - ON - LDR

- - OFF - LTR

247 =/> width > 200

- - ON - LGL

- - OFF length =/> 209 LTR-R

- - OFF length < 209 STMT

200 =/> width > 172

- - ON - LGL

- - OFF length =/> 209 LTR-R

- - OFF length < 209 STMT

172=/> width - - - - STMT-R

c. AB/ Inch mixed(Unit: mm)




Post-separation

sensor (PCB3)



width > 289- - ON - A3

- - OFF - A4

289 =/> width > 272

- - ON - LDR

- - OFF - LTR

272 =/> width > 247

- - ON - B4

- - OFF - B5

247 =/> width > 200

OFF - - length =/> 222 A4-R

OFF - - length < 222 A5

ON - ON - LGL

ON - OFF length =/> 209 LTR-R

ON - OFF length < 209 STMT

200 =/> width > 172 - - - - B5-R

172 =/> width > 138.5

OFF - - - STMT-R

ON - - - A5-R

138.5 =/> width- - - length =/> 200 STMT-R

- - - length < 200 B6-R

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Mix of different configuration modea. AB Type

(Unit: mm)


Original size

sensor 1 (SR17)

Original size

sensor 2 (SR18)

Original size

sensor 3 (SR19)

Original size

sensor 4 (SR20)

Post-separation

sensor (PCB3)


direction

Detected size

width > 272

ON - - - ON - A3

ON - - - OFF - A4

OFF ON - - ON - B4

OFF ON - - OFF - B5

- OFF - ON ON length =/> 222 A4-R

- OFF - ON OFF length < 222 A5

- - - OFF - - B5-R

272 =/> width > 247

ON - - - ON - B4

ON - - - OFF - B5

OFF - ON - - length =/> 222 A4-R

OFF - ON - - length < 222 A5

- - OFF ON - - B5-R

- - - OFF - - A5-R

247 =/> width > 200

- ON - - ON length =/> 222 A4-R

- ON - - OFF length < 222 A5

- OFF ON - - length =/> 193 B5-R

- OFF OFF - - length > 200 A5-R

- OFF OFF - - length =/< 200 B6-R

200 =/> width > 172

- - ON - - length =/> 193 B5-R

- - OFF - - length > 200 A5-R

- OFF OFF - - length =/< 200 B6-R

172=/> width- - ON - - - A4-R

- - OFF - - - B6-R

● b. Inch Type(Unit: mm)


Original size

sensor 1 (SR17)

Original size

sensor 2 (SR18)

Original size

sensor 3 (SR19)

Original size

sensor 4 (SR20)

Post-separation

sensor (PCB3)


direction

Detected size

width > 272

- ON - - ON - LDR

- ON - - OFF - LTR

- OFF ON - ON - LGL

- OFF ON - OFF length =/> 209 LTR-R

- OFF ON - OFF length < 209 STMT

247 =/> width > 200

- ON - - ON - LGL

- ON - - OFF length =/> 209 LTR-R

- ON - - OFF length < 209 STMT

- OFF - - OFF - STMT-R

172=/> width - - - - - - STMT-R

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ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control


Original Detection ControlThe original sensor (SR1) identifies whether the original is present or not on the original pickup tray.Once an original is placed on the original pickup tray, the detecting lever operates together with the light blocking plate and the light blocking plate passes through the photo interrupter. As a result, the original sensor (SR1) generates the original detection signal (EMP_S).Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects that the original pickup tray and the feeder cover are closed respectively, they generate the original pickup tray open detection signal (TRAY_OPEN_S) and the feeder cover open signal (COVER_S).Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S), feeder cover open signal (COVER_S) and original detection signal (EMP_S), the original set display activation signal (EMP_LED) is generated to activate the original set display (LED).

EM

P_S

TRAY

_OP

EN

_S

CO

VE

R_S

LED

EM

P_L

ED

SR1

Detecting lever

Original

DADF driver PCB

SR9

SR10

■ Original Pickup Tray Lifter Control

OverviewThis equipment moves the original pickup tray up and down when the original is picked up.To enable stacking of 300 sheets of original (80 g/m2) and stream scanning, this equipment controls the pickup position to be kept constant by moving the original pickup tray up and down.

Pickup Roller UnitPickup roller unit detects up/down movement of the pickup roller unit as well as the top position of the original.

Cam

Paper surface sensor (SR6)

Pickup roller unit lifter home position sensor (SR12)


Pickup motor (M1)

Pickup roller unit

PIC

K U

P_H

P_S

PIC

K U

P_M

OTO

R

PAP

ER

_FA

CE

_S

DADF driver PCB

■●

●

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Original Pickup Tray Drive UnitThis detects the drive of the tray up/down arm as well as the lowest position of the original pickup tray (upper).


Tray home position sensor (SR13)

Tray lifter arm

TRAY

_HP

_S

LIFT

_MO

T

DADF driver PCB

● Pickup Operationa. Pickup start1) A use presses the start key or navigates the control panel (see MEMO).2) The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit

rotates upward.3) Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and

the pickup roller is moved down. [1] Pickup roller unit lifter motor drive signal [2] Pickup roller unit lifter home position detection signal [3] Tray home position detection signal

M10

[2] [3]

SR12

SR13

[1]

Tray lifter arm

Cam OriginalPickup

roller unit

DADF driver PCB

●

textanchor:Chapter_5-1.indd:_CAESAR_Technology_MEMO

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4) Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray (upper) upward.

5) The pickup roller unit is pushed up until the original contacts the pickup roller unit and the paper surface sensor (SR6) detects it.

6) The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the pickup roller unit.

7) The machine executes pickup (after the start key is pressed)(see MEMO).8) If the paper surface sensor (SR6) cannot detect the pickup roller unit during pickup, the tray

lifter motor (M8) starts driving and the original pickup tray is again moved up until the paper surface sensor (SR6) detects the pickup roller unit.

[Reference] Technology > Controls > Original Pickup Assembly > Original Pickup/Separation Control [1] Paper surface detection signal [2] Tray lifter motor drive signal

M8

SR6

[2][1]

DADF driver PCB

b. Pickup completion1) When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives

the tray lifter arm (opposite direction to at the time of pickup) to move down the original pickup tray.

2) Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down to the lowest position, the pickup roller unit lifter motor (M10) starts driving to rotate the cam downward.

3) Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and pickup operation completes.

[1] Pickup roller unit lifter motor drive signal [2] Pickup roller unit lifter home position detection signal [3] Tray home position detection signal [4] Tray lifter motor drive signal

M10 M8

[2] [3]

SR12

SR13

[1] [4]

DADF driver PCB

textanchor:Chapter_5-1.indd:_CAESAR_Technology_MEMO

textanchor:Chapter_5-1.indd:_CAESAR_Technology_Original Pickup/Separation Control

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ADF - Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

ADF - Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

MEMO : Additional functions (Timing to Raise Feeder Tray)To reduce the time from when the start key is pressed until pickup is stared, the timing for moving up the original pickup tray can be specified in additional function mode.Setting is available as follows.

When Start is pressed: the original pickup tray starts moving up when a start key is being pressed. (default)From Panel: the original pickup tray starts moving up when any key or button is navigated on a control panel after an original has been placed.

The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2) and stream scanning; however, it takes time for the original pickup tray to be moved up to the pickup position in the case of scanning of small number of originals (such as 1 sheet of original).Time for pre-pickup operation after pressing the start key can be reduced by making the original pickup tray start moving up upon navigating the control panel.

•

•

Error CodeE401 (Pickup roller unit up/down error)-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home position sensor (SR2) does not change within the specified time.-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home position sensor (SR12) does not change within the specified time.

E407 (Tray up/down motor error)-0001 Even though the tray lifter motor (M8) is driven, the tray home position sensor (SR13) is not turned ON or OFF within the specified time.-0002 Even though the tray lifter motor (M8) is driven, the paper surface sensor (SR6) is not turned ON or OFF within the specified time.

Original Pickup/Separation ControlPickup operation is performed by the pickup roller, the separation roller and the feed roller 1.Pickup motor (M1) drives the pickup roller, the separation roller and the feed roller 1.When the top surface of the original stack is lowered while the original is fed, the original pickup tray is moved up to keep the constant height of pickup position.

[Reference] Technology > Controls > Original Pickup Tray Assembly > Original Pickup Tray Lifter Control

Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be detected at the specified timing, a jam is notified.

M1

SE

PA_M

OT

Original

PCB2

SE

PA3_

AD

DADF driver PCB

■

textanchor:Chapter_5-1.indd:_CAESAR_Technology_Original Pickup Tray Lifter Control

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ADF - Technology > Adjustment > Scanner Unit > Original Feed Control

ADF - Technology > Adjustment > Scanner Unit > Original Feed Control

OverviewThis equipment is a 1-path 2-sided model and does not perform reversing operation.Refer to the following for the movement of original when it is being fed. [Reference] Technology explanation > Basic Configuration > Overview of Operation Mode > Overview

Original Feed Controla. Registration archRegistration arch is created at registration roller area.

RE

SI_

AD

PCB3

Original

DADF driver PCB

■

■

b. Temporary stop positionAt the time of 1-sided mode with mix of same configuration, feeding is once stopped where paper is at downstream from the lead roller 1 while at upstream from the scanning position of the front side. Feeding of preceding original is also stopped when the 2nd sheet or later is fed because the drive of the read motor (M4) is stopped.

M4

2nd original

1st original

LEA

D_A

D

DADF driver PCB

PCB4

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ADF - Technology > Adjustment > Scanner Unit > Roller Disengaging Control

ADF - Technology > Adjustment > Scanner Unit > Roller Disengaging Control

Roller Disengaging ControlTo prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3 rollers.

SL1M7

KA

IJO

2_M

OT

EJC

T_A

D

2LE

AD

_S

LEA

D_A

D

RE

SI_

AD

KA

IJO

2_H

P_S

M6

KA

IJO

1_M

OT

KA

IJO

1_H

P_S

KA

_SO

L

DADF driver PCB

Lead roller 2 wheelLead roller 1 wheel Delivery roller wheel

PCB3

PCB4SR5

SR15

SR16PCB5

■ DescriptionRoller (wheel) Lead roller 1 wheel Lead roller 3 wheel Delivery roller wheelDrive source Disengaging motor 1

(M6)Disengaging motor 2 (M7)


Disengaging timing detection

Registration sensor (PCB3)Lead sensor 1 (PCB4)

Lead sensor 1 (PCB4)Lead sensor 2 (SR5)

Delivery sensor (PCB5)

Separation presence detection

Separation HP sensor 1 (SR15)

Separation HP sensor 2 (SR16)

-

Control purpose - This is to prevent the contact with lead roller 1/2, when the leading edge of original goes through the lead roller 1/2.- This is to prevent the unstable operation of original due to reaction when the trailing edge of original goes through the lead roller 1/2.

- This is to prevent the contact with delivery roller when the leading edge of original goes through the delivery roller.

Error Code E413-0001/0002 E413-0011/0012 -

Error codeE413 (DADF roller disengage error)-0001 Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15) does not come ON within the specified time.-0002 Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15) does not go OFF within the specified time.-0011 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home position sensor 2 (SR16) does not come ON within the specified time.-0012 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home position sensor 1 (SR16) does not go OFF within the specified time.

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ADF - Technology > Adjustment > Scanner Unit > Overview

ADF - Technology > Adjustment > Scanner Unit > Overview

OverviewThis equipment uses the sensors shown in the figure to detect jam of originals. The jam detection timing is pre-stored in ROM on the reader controller PCB, and jam is checked whether there is an original at appropriate sensor area at the specified timing.Once a jam occurs, the equipment memorizes its description in code.Jam codes of this equipment can be checked by outputting the jam error history report in Service Mode on the host machine.

LED

SR15

PCB3

SR4 PCB2

PCB5

SR2

SR3SR5

SR12

SR16PCB4

SR22

SR10

■

CounterTestOptionFunctionAdjustI/ODisplay

JamType

No. 0014

EARLY

SensorNo.

PCB3

SR8

SR15

SR10SR12

SR2 SR7SR6

PCB4SR5

SR11SR16

SR3PCB5

SR9SR1

SR13VR

PCB3SR20

SR18 SR19SR22 SR17

SR4PCB2

CounterTestOptionFunctionAdjustI/ODisplay

No. DATE TIME1 TIME2

< JAM > < READY >< 1/ 7 >

L CODE P CNTR SIZE

01 1222 0304 0506 08 1788 OD 41532928 A3

02 1222 0304 0506 08 1011 OD 41532928 PCARD

05 0308 1050 1315 01 010F OD 41532928 PCARD

03 08 0103 OC 39730762 *NVD*

04

06 0308 1050 1315 02 0111 O0 0 A4R

07 0308 1050 1315 03 0B00 O0 1 A5

08 0308 1050 1315 04 0111 O0 256 A6

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ADF - Technology > Adjustment > Scanner Unit > Jam Type

ADF - Technology > Adjustment > Scanner Unit > Jam Type

Jam Type

Feed type

OccurrenceSection

Jam code

Sensor nameSensor number

Jam type

Delay Stationary Residue

01

0001

Post-separation sensor 3 PCB2

Yes - -

0002 - Yes -

0042 - Yes -

0003

Delay detection sensor SR4

Yes - -

0043 Yes - -

0004 - Yes -

0044 - Yes -

0005

Registration sensor PCB3

Yes - -

0045 Yes - -

0006 - Yes -

0046 - Yes -

0007

Lead sensor 1 PCB4

Yes - -

0047 Yes - -

0008 - Yes -

0048 - Yes -

0009

Lead sensor 2 SR5

Yes - -

0049 Yes - -

0010 - Yes -

0050 - Yes -

0011

Delivery sensor PCB5

Yes - -

0051 Yes - -

0012 - Yes -

0052 - Yes -

0094 All feed type sensor - - - Yes

■●

OthersOccurrence

SectionJamCode

Jam type Sensor name Sensor number

01

0090 DADF open DADF open/closed sensor 1/2 (reader: SR1, SR3)

0091 DADF user open

0092 Cover open Cover open/closed sensor SR10

0093 Cover user open

0095 Pickup error Post-separation sensor 1/2/3 SR2, SR3, PCB2

0071 Software timing error - -

0073 Lead roller 1 disengaging error

Disengaging HP sensor 1 SR15

0074 Lead roller 2 disengaging error

Disengaging HP sensor 2 SR16

0075 Pickup roller unit up/down error

Pickup roller unit lifter HP sensor SR12

MEMO: Additional functions (Feeder Jam Recovery Method)Recovery method can be specified in the case of jam in stream scanning mode of original.Setting method is available as below.

From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once the start key is pressed, the scanned originals up to the jam occurrence are fed idly and the rest of the originals are to be scanned (default).From Stop. Original: Reset just the rest of originals which haven’t been scanned to the original pickup tray. Once the start key is pressed, the rest of the originals are to be scanned.

This equipment can perform the stream scanning with up to 300 sheets (80 g/m2). However, for example, if a jam occurred at the 299th sheet while executing stream scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2 min or more for idle-feeding. Then jam recovery time can be reduced by resuming from the rest of the originals.

•

•

●

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ADF - Technology > Adjustment > Power Supply Assembly

ADF - Technology > Adjustment > Power Supply Assembly

FanThis equipment is equipped with 3 fans.

Code Fan FunctionFM1 Motor driver cooling fan To cool down the motor IC on DADF driver PCB (PCB1).

FM2 Read motor cooling fan To cool down the read motor (M4).

FM3 Scanner unit cooling fan To cool down the scanner unit.

Motor driver cooling fan (FM1)

Read motor cooling fan (FM2)


Read motor (M4)

Scanner unit


Power Supply AssemblyPower supply schematic diagram is shown below.This equipment receives 4 systems (24, 6, 5, 4.5 V) of power supply from the reader unit.24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.5V is mainly used for the sensor.The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original width volume (VR).

24V

24V6V

4.5V

3.3V

24V

24V

Readercontroller

PCB

Solenoid

Motor

Fan5V Sensor

24V

DADF driver PCB

Scanner Unit PCB

LEDlamp unit


24V

5V

Error CodeE227 (Error in power supply (24V))-0101 When the power supply is charged in DADF 24V port is off.-0102 When the job starts in DADF, 24V port is off.-0103 When the job is completed in DADF, the 24V port is off.

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ADF - Technology > Adjustment > Power Supply Assembly > Periodical Service

ADF - Technology > Adjustment > Power Supply Assembly > Periodical Service

Measurement during Parts ReplacementPerform adjustment and clear counters for the below parts replacement.(For the detail procedure, refer to the adjustment description.)

Parts name Measure Reference

DADF Refit/Replace

a. Preparation or Creation of Test Chart p. 8-3b. Angle Restriction Release (Opening Angle at 90 deg) p. 8-4c. Sensor Output Adjustment p. 8-4d. Tray Width Adjustment p. 8-4e. Tilt Adjustment p. 8-5f. Height Adjustment p. 8-5g. Right Angle Adjustment p. 8-7h. Side Registration Adjustment p. 8-11i. Leading Edge Registration Adjustment p. 8-12j. Magnification Adjustment p. 8-13k. White Level Adjustment p. 8-15

Scanner unit

a. Input the service label value packaged in the scanner unit content

b. Sampling of B&W shading targetc. White Level Adjustment p. 8-15d. Scanner unit replacement flag settinge. Copy image check and MTF adjustmentf. Write the value in the service label

Original width volume a. Tray Width Adjustment p. 8-4Post-separation sensor 1/2/3

Registration sensorLead sensor 1Delivery sensor

a. Sensor Output Adjustment p. 8-4

■ Periodical ServiceWhen it gets close to its duration period, be sure to clean or replace the concerned parts.

Item Parts name Interval Measure ReferencePeriodically

replacement parts - - - -

Consumables

Pickup roller 80K sheets

Replace

p. 7-14Feed roller 1 p. 7-14Separation roller p. 7-15Dust-colleting -Dust-colleting type E -

Periodic service

Scanning glass Timely or per 10K sheet

Cleaning

-

Platen roller 1 Timely -Platen roller 2 -White plate -Post-separation sensor 1 per 160K sheets or

12 month period-

Post-separation sensor 2 -Post-separation sensor 3 -Lead sensor 1 -Registration sensor -Delivery sensor -Registration roller per 80K sheets or

6 months period-

Lead roller 1 -Lead roller 2 -Lead roller 3 -Pullout roller -Feed roller 2 -Delivery roller -Each roller/wheel -Each scraper -DADF height Adjustment -

■

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Preparation or creation of test chart

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Angle restriction release (opening angle at 90 deg

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Sensor output adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Tray width adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Tilt adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Height adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Right angle adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Side registration adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Leading edge registration adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Magnification adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_White level adjustment




textanchor:Chapter_7-1.indd:_CAESAR_4.Parts Replacing and Cleaning_Removing the Pickup roller / Feed


textanchor:Chapter_7-1.indd:_CAESAR_4.Parts Replacing and Cleaning_Removing the Separation roller

6

6 ADF - Periodic Servicing

ADF - Periodic Servicing

List of Work for Scheduled Servicing

■

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ADF - Periodic Servicing > Periodic Servicing List


Periodic Servicing ListPR: Replace ( Periodical parts replacement ) CR: Replace ( Consumable parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

No. Category Parts/ Parts name Parts No. Number

Work interval

Reference Adjustment CounterReference

for Procedure

Installation

Timely

7K

10K

80K

160K

Other

1

DADF

Pickup roller FC8-5577-000 1 CR - - DRBL-2 DF-PU-RL p. 7-14

2 Separation roller FL2-9608-000 1 CR - - DRBL-2 DF-SP-RL p. 7-15

3 Feed roller 1 FB2-7777-020 1 CR - - DRBL-2 DF-FD-RL p. 7-14

4 Dust-colleting FC8-5726-000 5 CR - - DRBL-2 LNT-TAP1 -

5 Dust-colleting typeE FC8-5727-000 8 CR - - DRBL-2 LNT-TAP2 -

6 Scanning glass (Surface) FL2-9578-000 1 CL CL Item performed by user.- - -

-

Scanning glass (Surface/Back)

Including the white plate positioning of the glass surface. p. 7-20

7 Platen roller 1 FC8-5487-000 1 CL Item performed by user. - - - -

8 Platen roller 2 FC8-5488-000 1 CL - - - -

9 White plate FC5-4265-000 1 CL - - - -

10 Post-separation sensor 1 FK2-6470-000 1 CL CL - Sensor is scanner form only. - Cleaning is performed per 160K sheets or 12 months period.

- - - -

11 Post-separation sensor 2 FK2-6470-000 1 CL CL - - - -

12 Post-separation sensor 3 FM2-1022-000 1 CL CL - - - -

13 Lead sensor 1 FM2-1022-000 1 CL CL - - - -

14 Registration sensor FM2-1022-000 1 CL CL - - - -

15 Delivery sensor FM2-1022-000 1 CL CL - - - -

16 Registration roller FC8-5680-000 1 CL CL Cleaning is performed per 80 K sheets or 6 months period.

- - - -

17 Lead roller 1 FC8-5681-000 1 CL CL - - -

18 Lead roller 2 FC8-5682-000 1 CL CL - - - -

19 Lead roller 3 FC8-5683-000 1 CL CL - - - -

20 Pullout roller FC8-5580-000 1 CL CL - - - -

21 Feed roller 2 FC8-5679-000 1 CL CL - - - -

22 Delivery roller FC8-5814-000 1 CL CL - - - -

23 Each roller/wheel - 12 CL CL - - - -

24 Each scraper - - CL CL - - - -

25 DADF height - - AD AD Adjustment is performed per 80 K sheets or 6 months period. - - - -

Stamp F26-7610-000 CL DRBL-2 STAMP


textanchor:Chapter_7-1.indd:_CAESAR_4.Parts Replacing and Cleaning_Removing the Separation roller


textanchor:Chapter_7-1.indd:_CAESAR_Cleaning the Backside of Scanning Glass

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MEMO:The indication of replacement is described on the central value of the evaluation result date.The indication of replacement might change, depending on the environment setting and condition.Part No. might change following the design change etc.

•••

[10] [1][11] [3][12] [2][13]

[14] [15]

[6][16]

[7][17] [8][18] [9][19]

[20][21]

[22]

[5] [5]

[5]

[5]

[4]

7

7 Parts Replacement and Cleaning Procedure

ADF -

Parts Replacement and Cleaning Procedure

List of PartsExternal CoversMain UnitsConsumable Parts Requiring Periodic Replacement and Cleaning Points

■■■■

External Covers

No. Parts Name Reference1 Front cover -

2 Left cover -

3 Rear cover -

4 Feeder cover -

Front cover

Rear cover

Feeder cover

Left cover

Main Unit

No. Parts Name Parts No. Reference1 Scanner unit FM3-5471-000 p. 7-11

2 Pickup roller unit FM3-6206-000 (PartsCatalog: Arm unit) p. 7-13

Scanner unit

Pickup roller unit

textanchor:Chapter_7-1.indd:_CAESAR_4.Parts Replacing and Cleaning_Removing the Scanner unit

textanchor:Chapter_7-1.indd:_CAESAR_4.Parts Replacing and Cleaning_Removing the Pickup roller unit

Solenoid

No. Parts Name Parts No. ReferenceSL1 Disengaging solenoid FK2-7179-000 -


Motor

No. Parts Name Parts No. ReferenceM1 Pickup motor FK2-7174-000 -

M2 Feed motor FK2-7175-000 -

M3 Registration motor FK2-7181-000 -

M4 Read motor FK2-7173-000 -

M5 Delivery motor FK2-3714-000 -

M6 Disengaging motor 1 FK2-7646-000 -

M7 Disengaging motor 2 FK2-7646-000 -

M8 Tray lifter motor FK2-7176-000 -

M9 Glass shifting motor FK2-7178-000 -

M10 Pickup roller unit lifter motor FK2-7177-000 -



Pickup motor (M1)

Feed motor (M2)

Delivery motor (M5)

Read motor (M4)

Registration motor (M3)

Glass shifting motor (M9)



Fan

No. Parts Name Parts No. ReferenceFM1 Read motor cooling fan FL2-9587-000 -

FM2 Motor driver cooling fan FK2-7243-000 -

FM3 Scanner unit cooling fan FK2-3149-000 -

Motor driver cooling fan (FM1)

Read motor cooling fan (FM2)


Lamps, Heaters, and Others

No. Parts Name Parts No. ReferenceLED Original display LED PCB FM2-1023-000 -

Original display LED PCB (LED)

Sensor

No. Parts Name Parts No. ReferenceSR1 Original sensor WG8-5783-000 -

SR2 Post-separation sensor 1 FK2-6470-000 -

SR3 Post-separation sensor 2 FK2-6470-000 -

SR4 Delay sensor WG8-5783-000 -

SR5 Lead sensor 2 WG8-5783-000 -

SR6 Paper surface sensor WG8-5783-000 -

SR7 AB/ Inch identification sensor WG8-5783-000 -

SR8 LTR-R/ LGL idenfication sensor WG8-5783-000 -

SR9 Tray open/closed sensor WG8-5783-000 -

SR10 Cover open/closed sensor WG8-5783-000 -

SR11 Glass shifting home position sensor WG8-5783-000 -

SR12 Pickup roller unit lifter home position sensor WG8-5783-000 -

SR13 Tray home position sensor WG8-5783-000 -

SR15 Disengaging home position sensor 1 WG8-5783-000 -

SR16 Disengaging home position sensor 2 WG8-5783-000 -

SR17 Original size sensor 1 WG8-5783-000 -




SR22 Leading edge position sensor WG8-5783-000 -

PCB2 Post-separation sensor 3 FM2-1022-000 -

PCB3 Registration sensor FM2-1022-000 -

PCB4 Lead sensor 1 FM2-1022-000 -

PCB5 Delivery sensor FM2-1022-000 -

VR Original width volume FM2-1024-000 -

SR8

SR7

SR4

SR6

SR3SR9

SR1

SR2

SR11SR5

SR13SR12

SR10

SR19

VR

SR16

SR15

SR18

SR22SR20

SR17

PCB5

PCB4

PCB3

PCB2

PCB

No. Parts Name Parts No. ReferencePCB1 DADF driver PCB FM3-7561-000 -

- Scanner Unit PCB (DADF) - -

- LED lamp PCB (left) - -

- LED lamp PCB (right) - -

Scanner unit PCB


LED lamp PCB (left)

LED lamp PCB (right)

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Removing the DADF Unit

MEMO:

When removing the ADF Unit and the Reader Unit from the host machine, remove the ADF Unit first and then, remove the Reader Unit because the accuracy of scanner systems may be deteriorated.

1) Open the ADF 2) Remove the Reader Cable Cover.2 screws

x2

•

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3) Remove the cable from the wire saddle.

wire saddle

4) Remove the cable from the wire saddle.4 screws

x4

•

5) Remove the cable.1 edge saddle2 connectors

x2

••

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MEMO: Remove the flat cable.1 reuse band1 edge saddle1 harness retainer3 connectors

x3

x3

••••

6) Remove the 4 screws.4 screws

x4

•

Note: Be sure not to get scratches on the White Sheet on the removed ADF.

7

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7-10



Note: Be careful not to damage the Reader Communication Cable Guide when placing it.

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7-11



Removing the Scanner Unit

1) Open the feeder cover. 2) Open the open/close guide (lower).

3) Remove the delivery guide (lower).

2 screws1 connector2 wire saddles

•••

x2

x1

x2

4) Remove the registration inner guide.2 screws

x2

•

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7-12



5) Remove the cooling fan duct.2 claws

x2

• CAUTION:

Do not touch the scanner unit by hand, except for the both edges (the place where it fixes in the guide). Specially be sure not to touch Scanner Unit PCB and mirror.

6) Disconnect the connector and remove the Scanner Unit in the direction of the arrow.2 claws

x2

•

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7-13



Removing the Pickup Roller Unit

1) Open the feeder cover. 2) Remove the inner cover.3 screws

x3

•3) Remove the 2 springs.

4) Remove the pickup roller unit.2 resin rings2 bushings

••

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Removing the Pickup Roller / Feed Roller 1

<Preparation>1) Remove the pickup roller unit.

(Refer to page 7-13)

1) Remove the pickup roller and the roller shaft from the pickup roller unit.2 resin rings2 bushings

••

2) Remove the pickup roller.1 resin ring•

3) Remove the feed roller and the roller shaft from the pickup roller unit.2 resin rings2 bushings

••

4) Remove the feed roller.1 resin ring•


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Removing the Separation Roller

<Preparation>1) Remove the pickup roller unit.


1) Remove the pickup guide (lower).2 screws

x2

•2) Remove the separation roller unit.

2 screws

x2

•

3) Remove the separation roller and the roller shaft.

4) Remove the separation roller.1 bearing•


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Removing the Stamp Solenoid

1) Open the ADF 2) Open the White Copyboard to open the Stamp Cover.

3) Remove the Stamp Inner Cover.1 screw•

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7-17



4) Remove the Stamp Solenoid

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Turndown Mirror/Free Curved Mirror Cleaning

<Preparation>1) Remove the scanner unit.


1) Remove the connector.

x1

CAUTION:

When moving the LED lamp unit, be sure not to put too much tension on the connected harness, as it might break.


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2) Remove the 2 screws, move the LED lamp unit.

x2

3) Clean the turndown mirror and free curved mirror.

turndown mirror free curved mirror

free curved mirrorturndown mirror

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Cleaning the Backside of Scanning Glass

1) Remove the Front Cover.2) Release the claw and remove the Scanning Glass by sliding it in the direction of the arrow.

Scanning GlassClaw

3) Wipe the backside of Scanning Glass with cloth or lint-free paper moistened with water and tightly wrung.

4) Install the Scanning Glass and the Front Cover in the original position.

Scanning Glass

Film Sheet

Caution:

Make sure to slide the Scanning Glass slowly and carefully. If sliding it suddenly, it contacts with the film sheet and the film sheet may be flipped over. (As a result, it causes a jam at DADF reading.)

8

8 Adjustment

AdjustmentAdjustment■

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Adjustment > Overview

Adjustment > Overview

OverviewThe following is adjustment items list.

Item

At main parts replacement

As needed basis

ReferenceDADF (including when it is engaged or disengaged)

Scanner unitOriginal width

volume

Post-separation sensor 1/2/3Registration sensor

Lead sensor 1Delivery sensor

(Refer to page 7-7)(Refer to page

7-11)- -

Preparation or Creation of Test Chart *1 1 p. 8-3Angle Restriction Release (Opening Angle at 90 deg) 2 p. 8-4Sensor Output Adjustment 3 1 p. 8-4Tray Width Adjustment 4 1 p. 8-4Tilt Adjustment 5 p. 8-5Height Adjustment 6 p. 8-5Right Angle Adjustment 7 p. 8-7Registration Roller Wheel Skew Adjustment Yes p. 8-9Stream Reading Adjustment Yes p. 8-10Side Registration Adjustment 8 p. 8-11Leading Edge Registration Adjustment 9 p. 8-12Magnification Adjustment 10 p. 8-13White Level Adjustment 11 p. 8-15Hinge Pressure Adjustment Yes p. 8-15Processing after Scanner Unit Replacement 1 p. 8-16

*1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment], [Side registration adjustment], [Leading edge registration adjustment] and [Magnification adjustment].

Refer to the reader’s manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).

MEMO:The number indicates step for each work.

textanchor:Chapter_7-1.indd:_CAESAR_Removing the DADF Unit



textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Preparation or creation of test chart

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Angle restriction release (opening angle at 90 deg



textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Tilt adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Height adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Right angle adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Registration roller wheel skew adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Stream reading adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Side registration adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Leading edge registration adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Magnification adjustment


textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Hinge pressure adjustment

textanchor:Chapter_8-1.indd:_CAESAR_5.Adjustments_Processing after Scanner Unit Replacement

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Adjustment > Overview > Preparation or Creation of Test Chart

Adjustment > Overview > Preparation or Creation of Test Chart

Service mode backupThe machine is adjusted one by one at the factory shipment and the adjustment values are written on the service label.When the adjustment is carried out at a field and the service mode values are changed, be sure to write the changed values on the service label.If there is no corresponding items on the service label, write the value to a blank field.

Service label

PCB cover

Preparation or Creation of Test ChartPrepare a test chart. If there is no test chart, create a test chart.

Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.

10 mm

10 mm

10 mm

10 mm

MEMO:Be sure to write a character or mark to identify the printed image direction.

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Adjustment > Overview > Tray Width Adjustment

Adjustment > Overview > Tray Width Adjustment

Angle Restriction Release (Opening Angle at 90 deg)Change the opening angle of DADF from 70 deg to 90 deg.

MEMO:Increasing the opening angle of DADF makes some operation easier.

1) Open the rubber cover and remove the angle restriction plate.2 screws

Rubber cover

ScrewAngle restriction plate

Rubber cover

CAUTION:

After adjustment, be sure to install the angle restriction plate.

Sensor Output Adjustment

CAUTION:

When the sensor is replaced, be sure to clean the surface of prism before adjustment.

Make sure that there is no paper in DADF.

•

•

1) Execute the service mode items.

Lv. FEEDER > FUNCTION >1 SENS-INT

•

Tray Width AdjustmentExecute either [a. AB type adjustment] or [b. Inch type adjustment] in this adjustment.

a. AB type adjustment1) Highlight the service mode item.

Lv. FEEDER > FUNCTION >1 TRY-A4

2) Set the slide guide to [A4/A3] display.3) Press OK key to register the A4 width.4) Highlight the service mode item.

Lv. FEEDER > FUNCTION >1 TRY- A5R

5) Set the slide guide to [A5R] display. 6) Press OK key to register the A5R width.

b. Inch type adjustment1) Highlight the service mode item.

Lv. FEEDER > FUNCTION >1 TRY-LTR

2) Set the slide guide to [LTR/11 x 17] display.3) Press OK key and register the letter width.4) Highlight the service mode item.

Lv. FEEDER > FUNCTION >1 TRY- LTRR

5) Set the slide guide to [STMT/ LTRR/ LGL] display.6) Press OK key and register the LTRR width.

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Adjustment > Overview > Height Adjustment


Tilt Adjustment

CAUTION:

Execute this adjustment after releasing the angle restriction (opening angle at 90 deg).

1) Loosen the fixing nut on the back of the left hinge.2) Rotate the hexagon socket bolt and move the fixing material to the marking line.

To move it forward: rotate it clockwiseTo move it backward: rotate it counter clockwise

Fixing material Marking line Hexagon socket bolt Fixing nut

3) Tighten the fixing nut after adjustment.

Height Adjustment1. Check the height.1) Close the DADF.2) Check that the 2 height adjustment rolls on the front/rear left come contact with the stream

reading glass.

MEMO:Turning ON the LED helps the check operation.(Lv.1) COPIER > FUNCTION > MISC-R > SCANLAMP

Stream reading glass

Height adjustment roll

Height adjustment roll

3) If not, execute the height adjustment. If you cannot check it visually, check it by the following method.

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a. Checking the height of front height adjustment roll.1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the

position where the sheet of the stream reading glass is fully covered.

Protrusion Sheet Reading position Protrusion Sheet Reading positionPaper

CAUTION:

Do not set it in the position where the original read position is covered by the paper.

2) Close the DADF.3) Pull out the paper in the direction of the arrow and check that there is resistance.

4) If there is no resistance, execute the height adjustment.

b. Checking the height of rear height adjustment roll.1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the

position where the sheet of the stream reading glass is fully covered.

Protrusion Sheet Reading position Protrusion Sheet Reading positionPaper

CAUTION:

Do not set it in the position where the original read position is covered by the paper.

2) Close the DADF.3) Pull out the paper in the direction of the arrow and check that there is resistance.

4) If there is no resistance, execute the height adjustment.

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Adjustment > Overview > Right Angle Adjustment


2. Adjustment procedure1) Rotate the fixing screw on top of the left hinge to adjust it.

To remove the space on the front: rotate it clockwise (black arrow direction)To remove the space on the rear or both sides: rotate it counterclockwise (white arrow direction)

Blanking cover

Fixing screw

2) Check the height again and make sure that the height is appropriate.

Right Angle Adjustment

MEMO:There are 2 adjustment methods; for front side reading (reader side scanner unit) and for back side reading (DADF side scanner unit).

1. Adjustment for front side reading1) Set a test chart to DADF and make a 1-sided print.2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make

an adjustment.

Image on test chartPrinted image

Feed direction

8

88-8

8-8



3) Loosen the 2 knurled screws on front of right hinge unit.4) Open the rubber cover on the back of right hinge unit and loosen the screw, and then make

an adjustment by the hexagon socket bolt.If A is less than 90 deg, rotate it clockwise.If A is more than 90 deg, rotate it counterclockwise.

Rubber cover

Hexagon socket bolt Fixing nut

Knurled screw

5) After adjustment, tighten the fixing nut and 2 knurled screws.6) Printout a test chart again and check that angle A is right angle.

2. Adjustment for back side reading1) Set a test chart to DADF upside down and make a 2-sided print.2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make

an adjustment.

Image on test chartPrinted image

Feed direction

3) Remove the front cover.4) Loosen the adjustment screw.5) Adjust the position of the guide that supports the scanner unit.

If A is less than 90 deg, move the guide to right direction (black arrow direction).If A is more than 90 deg, move the guide to left direction (white arrow direction).

Adjusting screwGuide

6) After adjustment, tighten the screw.7) Printout a test chart again and check that it is right angle.

8

88-9

8-9

Adjustment > Overview > Registration Roller Wheel Skew Adjustment

Adjustment > Overview > Registration Roller Wheel Skew Adjustment

Registration Roller Wheel Skew Adjustment

CAUTION:

Execute this adjustment after the right angle adjustment.

MEMO:On this machine, same registration roller/roller wheel is used to correct the skew on both sides.

1. Checking the skew1) Set a test chart on DADF and make a 2-sided print.2) Compare the rear [A] with front [B] on the leading edge on both front and back sides on the

printed paper to check the leading edge image margin.If they are not even, make an adjustment.

A

B

Printed image

Feed direction

2. Adjustment procedure 1) Remove the front cover.2) Remove the left cover.3) Remove the following parts.

E-ring• Connector• Edge saddle(free the harness)• Plate•Arm• Reuse band• Screw•

Plate Reuse band

E-ringArm

ConnectorEdge saddle

Screw

4) Remove the feeder cover in the direction of the arrow.

5) Open DADF until enough operation space is kept.

8

88-10

8-10

Adjustment > Overview > Stream Reading Adjustment

Adjustment > Overview > Stream Reading Adjustment

6) Remove the screw and temporary tighten it in the screw hole.

Screw

PlateScrew hole

7) Loosen the screw and adjust the plate position.In case of A > B, move it upward.In case of A < B, move it downward.

Marking lineScrew

Plate

8) After adjustment, tighten the 2 screws.9) Printout a test chart again and check that the skew is corrected.

Stream Reading Adjustment1) Create a read position adjustment paper with the paper that is used by customer (white

paper).1-1) Prepare the paper with 40 mm or more in width and 50 mm or more in height.

Tolerance of width 14 mm: -/+ 0.31-2) Draw a straight line 15 mm or more away from the right edge on the paper created

in step 1-1) with a pencil (black). Right angle accuracy of paper with line: unnecessary (right angle does not affect the adjustment accuracy).

1-3) Draw a straight line 14 mm left from the line in step 1-2) (tolerance: -/+ 0.3) with a pencil (black).

15 mm or more14 mm

Approx. 40 mm

Approx. 50 mm

8

88-11

8-11

Adjustment > Overview > Side Registration Adjustment


2) Align the straight line with the clearance between the miler and the mold, and fix the read position adjustment paper with a piece of elastic tape.Position accuracy of read position adjustment paper: -/+0.3 mm

Elastic tape

Straight line

Miler

Mold

3) Execute the following service mode item.

Lv. COPIER > FUNCTION > INSTALL >1 STRD-POS

Side Registration Adjustment


a. Adjustment for front side reading1) Set a test chart on the original pickup tray and make a 1-sided print.2) Overlap the printed paper with the test chart.3) Check that the rear side of the printed image is within the standard.

Standard: A </= 1 mm

Feed directionFeed direction

AA

Image rear side of test chart

Rear side of printed image



< If the image is displaced toward rear > < If the image is displaced toward front >

4) If it is out of standard, make an adjustment in service mode.

Lv. COPIER > ADJUST > ADJ-XY >1 ADJ-Y-DF

If the image is displaced toward rear, increase the value (image is moved toward front).If the image is displaced toward front, decrease the value (image is moved toward rear).

Changes per 1 unit: 0.1 mmAdjustment range: 2 to 202 (default: 102)

5) Printout a test chart again and check that the image is within the standard.

••

8

88-12

8-12



b. Adjustment for back side reading1) Set a test chart on the original pickup tray upside down and make a 2-sided print.2) Overlap the printed paper with the test chart.3) Check that the rear side of the printed image is within the standard.



AA





< If the image is displaced toward rear > < If the image is displaced toward front >


Lv. COPIER > ADJUST > ADJ-XY >1 ADJY-DF2

If the image is displaced toward front, increase the value (image is moved toward rear).If the image is displaced toward rear, decrease the value (image is moved toward front).

Changes per 1 unit: 0.1 mmAdjustment range: 56 to 220 (default: 124)


••

Leading Edge Registration Adjustment


a. Adjustment for front side reading1) Set a test chart on the original pickup tray and make a 1-sided print.2) Overlap the printed paper with the test chart.3) Check that the leading edge of the printed image is within the standard.



AA

Leading edge of printed image

Image leading edge of test chartImage leading edge of

test chartLeading edge of

printed image

< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >


Lv. FEEDER > ADJUST >1 DOCST

If the image is displaced toward trailing edge, increase the value (image is moved forward).If the image is displaced toward leading edge, decrease the value (image is moved backward).

Changes per 1 unit: 0.1 mmAdjustment range: -50 to +50


••

8

88-13

8-13

Adjustment > Overview > Magnification Adjustment


b. Adjustment for back side reading1) Set a test chart on the original pickup tray upside down and make a 2-sided print.2) Overlap the printed paper with the test chart.3) Check that the leading edge of the printed image is within the standard.



AA

Leading edge of printed image

Image leading edge of test chartImage leading edge of

test chartLeading edge of

printed image

< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >


Lv. FEEDER > ADJUST >1 DOCST2

If the image is displaced toward trailing edge, increase the value (image is moved forward).If the image is displaced toward leading edge, decrease the value (image is moved backward).

Changes per 1 unit: 0.1 mmAdjustment range: -50 to +50


••

Magnification Adjustment

MEMO:There are 2 adjustment methods; for front side reading (reader side scanner unit) and for back side reading (DADF side scanner unit).Compare the image printed by stream reading and printed by copyboard reading to adjust.

•

•

a. Adjustment for front side reading1) Set a test chart on the copyboard glass of the connected device and make a print. This is

deemed as print1.2) Set a test chart on the original pickup tray and make a 1-sided print. This is deemed as

print2.3) Overlap the print2 on the print1.4) Check that the trailing edge of the image of print2 is within the standard.


Feed direction Feed direction

AA

Trailing edge of print 1




< If the image of print 2 is shorter >< If the image of print 2 is longer >

8

88-14

8-14




Lv. FEEDER > ADJUST >1 LA-SPEED

If the image of print2 is longer, increase the value (make the stream reading speed faster).If the image of print2 is shorter, decrease the value (make the stream reading speed slower).

Changes per 1 unit: 0.1%Adjustment range: -30 to +30


••

b. Adjustment for back side reading1) Set a test chart on the copyboard glass of the connected device and make a print. This is

deemed as print1.2) Set a test chart on the original pickup tray upside down and make a 2-sided print. This is

deemed as print2.3) Overlap the print2 on the print1.4) Check that the trailing edge of the image of print2 is within the standard.


Feed direction Feed direction

AA





< If the image of print 2 is shorter >< If the image of print 2 is longer >


Lv. FEEDER > ADJUST >1 LA-SPD2

If the image of print2 is longer, increase the value (make the sub scanning width shorter).If the image of print2 is shorter, decrease the value (make the sub scanning width longer).

Changes per 1 unit: 0.1%Adjustment range: -30 to +30


••

8

88-15

8-15

Adjustment > Overview > Hinge Pressure Adjustment

Adjustment > Overview > Hinge Pressure Adjustment

White Level Adjustment1) Set A4 or LTR paper on the copyboard glass and close the DADF.

CAUTION:

If the paper with narrow width is used for white level adjustment, the adjustment may not be complete properly.

2) Execute the service mode item.

Lv. COPIER > FUNCTION > CCD >1 DF-WLVL1

3) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.4) Execute the service mode item.


5) Set the paper to the copyboard glass again and close the DADF.6) Execute the service mode item.


7) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.8) Execute the service mode item.


Hinge Pressure Adjustment1) Open the DADF and measure the lowest position where the DADF opens by itself.2) Check that the height of the position measured in step 1) is within the standard.

Standard: 7 cm to 20 cm3) If it is not within the standard, make the following adjustment.

If it is lower than 7 cm, turn the hex wrench counterclockwise.If it is higher than 20 cm, turn the hex wrench clockwise.

MEMO:Service tool: hex wrench (10 mm)

7 to 20 cmHex wrench

8

88-16

8-16

Adjustment > Overview > Processing after Scanner Unit Replacement


Processing after Scanner Unit Replacement

MEMO:The adjustment method differs depending whether the unit replaced is Reader Scanner or DADF Scanner.

1) Input the service label value packaged in the Scanner Unit content.a. Reader

Lv. COPIER > ADJUST > CCD >1 100-RG 100-GB

b. DADF

Lv. COPIER > ADJUST > CCD >1 100DF2RG 100DF2GB

2) Perform sampling of B&W shading target.

Lv. COPIER > FUNCTION > CCD >1 BW-TGT

3) Perform white level adjustment.3-1) Set A4 or LTR paper in the copyboard glass, close the DADF.

CAUTION:

If white level is adjusted in the small width paper, there is possibility that it will not adjust.

3-2) Perform service mode item.


3-3) Remove the paper from copyboard glass, set it in the DADF document pickup tray.3-4) Perform service mode item.


3-5) Again, Set A4 or LTR paper in the copyboard glass, close the DADF.3-6) Perform service mode item.


3-7) Remove the paper from copyboard glass, set it in the DADF document pickup tray.3-8) Perform service mode item.


8

88-17

8-17



4) Set the scanner unit replacement flag.a. Reader

Lv. COPIER > ADJUST > CCD >1 CCD-CHNG

b. DADF

Lv. COPIER > ADJUST > CCD >1 CCD- CHG2

5) Check the copy image. If moiré appears, adjust the MTF.a. Reader

Lv. COPIER > ADJUST > CCD >1 MTFMCL MTFSCL MTFMBW MTFSBW

b. DADF

Lv. COPIER > ADJUST > CCD >1 MTF2MCL MTF2SCL MTF2MBW MTF2SBW

6) Write the value in service label (inside the PCB cover).a. Reader

Lv. COPIER > ADJUST > CCD >

1SH-TRGT DFTAR-G DFTAR-B DFTAR-BWDFTAR-R - - -

b. DADF

Lv. COPIER > ADJUST > CCD >1 DFTBK-R DFTBK-G DFTBK-B DFTBK-BW

AppendixSpecial ToolsGeneral Circuit Diagram

■■

II

II

Adjustment > Service Tools > Special Tools

Adjustment > Service Tools > Special Tools

Service Tools

Special ToolsIn addition to the standard tools set, the following special tools are required when servicing the machine:

No. Tool Name Tool No. Rank Figure Use/Remarks

1 Digital multi meter FY9-2002-000 A

Electric check, etc

Reference: Category A: Must be kept by each service engineer.B: Must be kept by each group of about five engineers.C: Must be kept by each warkshop.

III

III

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Gen

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Circ

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General Circuit Diagram

General Circuit Diagram (1/2)12345678910

12345678910

F

E

D

C

B

A

F

E

D

C

B

A

P.1

31

31

MM

M

M

MM

M

RE

AD

MO

T +

24V

GN

D

FA

N1 A

LA

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GN

D

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ND

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+5R

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D

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D

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T +

24V

EJC

T M

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+24V

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OR

24V

FE

ED

MO

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R 2

4V

FE

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MO

TO

R A

-

FE

ED

MO

TO

R A

+

FE

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MO

TO

R B

-

FE

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MO

TO

R B

+

FE

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MO

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R 2

4V

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OR

24V

RE

SI M

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A+

RE

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A-

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OR

B+

PIC

KU

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OR

B-

PIC

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B+

PIC

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OR

A-

PIC

KU

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OR

A+

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B-

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T M

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A+

EJC

T M

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A-

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B-

SE

PA

MO

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24V

SE

PA

MO

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24V

SE

PA

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SE

PA

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SE

PA

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PA

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LIE

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A-

LIE

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B+

GN

D

GN

D

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S

VR

GN

D

GN

D

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A4LT

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LG

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FE

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GN

D

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PA

3_S

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GN

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P_H

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PA

PE

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N_S

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PA

1_S

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PA

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D

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P_S

GN

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GN

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.

J622M

J621M

To READER

To READER

LIE

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B-

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DA

DA

TA

DA

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NC

JA

CK

AL1-S

CLK

0-

JA

CK

AL1-S

CLK

0+

JA

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AL1-T

X0+

JA

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AL1-T

X0-

JA

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AL1-R

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AL1-R

X0+

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A3_A

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TIF

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MO

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+

RE

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-

COR1

J614DH

1 2 3 4

J416

1 2 3 4 5 6

J408

1 2 3 4 5

J403

123456

J618D

J618DH

1 2 3 4 5 6J1126L

123456

J1126D

1234

J617DJ617DH

123

J1004D

J1126DH

121181 2 3 4 5 6 7 9 10J1027L

J1027DH

12 11 10 9 8 23456 17J1027D

1 2 3 4

1 2 3 4 654321

654321

654321

654321654321

3 2 1

3 213 21

1 2 3 4 5 6 7

J1125L

7 6 5 4 3 2 1

J1125D

151413121110982 3 4 5 61 7

J414

23 1

J602

23 1

J601

23 1

J604

J1004DH

121181 2 3 4 5 6 7 9 10

J402

MT3

MT4

3 4 5 61 2

J621F

END7

END3

123

J612

123

J613

END5

3 4 5 61 2J622F

1 2 3 4 5 6

J620L

3456 12

J620D

J620DH

2 3 4 5 6 71

J407

END6

1 2 3

J600L

23 1J600D

J600DH

3 2 1

7 16 5 4 3 2891011121314151617J1006D

123

J6103 2 1

1

2

3

3 2 1 3 2 1

2 31

J1

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1 432

J998

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J418

J1026LH1716151413121110982 3 4 5 61 7

J1026L

7 16 5 4 3 2891011121314151617J1026D

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J1125DH

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1234

J607

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J606

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1716151413121110982 3 4 5 61 7J1006L

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1 2 3 4 5 6 7

J404

123

J614D

J615DH

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 2311

J413

23 1

J603

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3 2 1

1 2 3J614L

J999_BUS[0:31]

J401_BUS[0:31]

J999

8

3 2 1

1 2 3 J615L

3 2 1

SOLD3

SOLD2

SOLD13 2 13 2 1

11

1 2 3 4 5 6

J406

1 2 3 4 5 6

J618L

1 2 3 4

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42 3 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

42 3 5 6 7 910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

Originalwidth

volume

Pickup motor

Tray home positionsensor

Post-separationsensor 1

LTR-R/ LGLidenfication

sensor

＜ADF Power＞

Trayopen/closed

sensor

AB/ Inchidentification

sensor

Originalsensor

Post-separationsensor 2

Delaysensor

Post-separationsensor 3 Paper surface

sensorPickup roller unit lifterhome position sensor

DADF driver PCBPCB1

Read motor

Registration motor

Tray lifter motor

Feed motorPickup roller unitlifter motor

Delivery motor

M8

M10 M5 M2 M3

M4 M1

SR12

FM2FM1Motor drivercooling fan

Read motorcooling fan

SR13SR3VR1 SR8 SR1 SR9SR4

PCB2SR7SR6

SR2

IV

IV

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Gen

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Circ

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Circ

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Gen

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Circ

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General Circuit Diagram (2/2)12345678910

12345678910

F

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D

C

B

A

F

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B

A

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M M

M

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D

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2_H

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1234

J716D

1 2

1 2 3 4

1 2 3 41 2 3 4

321

13121110982 3 4 5 61 7

J412

1 2 3

J415

13 12 11 10 9 8 23456 17J1102D

9 8 23456 17J1101D

982 3 4 5 61 7

J411

1234567891012131415161718192021222324252627 11J1100D

11 2726252423222120191817161514131210987654321

J410

MT2

MT1

12345678J1109D

1234J1115D

9 8 23456 17J1108D

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2711J1100LJ1100LH

982 3 4 5 61 7

J1108L71 65432 8 9 10 11 12 13 14 J1113L

J1115LH

4321

J1115L

8 7 6 5 4 3 2 1J1105D

J1102LH

12J1124D

J1122LH

12

J7

18

D

J714DH J715DH

1 2 J718L

1 2 3 4J716L

1 2 3 4J715L1 2 3 4J714L

J1117DH

3 2 1 3 2 1

123

J709

13 2

J705

J1123DH

7 16 5 4 3 289 J1123D

3 2 13 2 13 2 13 2 1

23 1

J70123 1

J700

14 13 12 11 10 9 8 23456 17

J1113D

J1113DH

END1

12 11 10 9 8 23456 17J1107D

982 3 4 5 61 7J1101LJ1101LH

END2

13121110982 3 4 5 61 7J1102L

J1114DH

J1112LH

123456J1112D

J1107LH 121110982 3 4 5 61 7

J1107L

23 1

J706

123

J609

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3 2 1

123456

J1114D

1 2 3 4 5 6 J1114L

J1119LH

J1109LHJ1108LH

71 65432 8 9J1122L

1 2 3 4 5 6 7 8

J409

1234

J710

87654321

J1109L

J1116DH

12345

J1116D

1234

J1117D

4321

J1117L

654321J1119L

123456J1119D

J1105LH1 2 3 4 5 6 7 8

J1105L

9 8 23456 17J1104D

982 3 4 5 61 7 J1104L

J1104LH

7 16 5 4 3 289J1122D

3 2 1

123 J707

97654321 8J1123L

123J616D

J616DH

1 2 3J1121L

1 2 3 4 5 6 7 8 9 10

J405

J7

18

DH

1234

J715D

1234

J714D

1 2 3 4 5

J1116L

123

J708

23 1

J7043 2 1

J702

3 2 1J1121D

J1121DH

3 4 5 61 2 J1112L

1 2 3J616L

1234

J712

1234

J711

3 2 13 2 1

Originalsize

sensor 2

Originalsize

sensor 4

Registrationsensor

Lead sensor 1

Disengaginghome

positionsensor 1

Originalsize

sensor 1

Originalsize

sensor 3

Leadingedge

positionsensor

Glass shiftinghome position

sensor

Disengagingmotor 2

Disengagingsolenoid

Scanner unitcooling fan

Coveropen/closed

sensor

Originaldisplay LED

PCB

Delivery sensor

Disengaginghome

positionsensor 2

Leadsensor 2

Glass shiftingmotor

Disengagingmotor 1

SL1

M6

M7M9

FM3

PCB3PCB4SR11 SR5

SR22SR19SR17SR15

SR10

LED

PCB5

SR16

PCB1DADF driver PCB

SR20SR18

Documents

July 30, 2009 Revision 0 Duplex Color Image Reader …downloads.canon.com/ir-advance/Duplex_Color_Image_Reader...Duplex Color Image Reader - B1 July 30, 2009 Revision 0 Application