Jordan Managment Accounting 42

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    Learning Objective 4

    Assign costs to a cost Assign costs to a costobject using a secondobject using a second- -

    stage allocation.stage allocation.

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    Classic Brass Information Standard Stanchions

    1 .1 . Requires no new design resources.Requires no new design resources.

    2.2. 30,000 units ordered with 600 separate orders.30,000 units ordered with 600 separate orders.3.3. Each stanchion requires 35 minutes of machineEach stanchion requires 35 minutes of machine

    time for a total of 17 ,500 machinetime for a total of 17 ,500 machine- -hours.hours.

    Custom Compass Housing1 . Requires new design resources.2. 400 separate orders.3. 400 custom designs prepared.4. 1 ,250 compass housings produced, requiring 2

    machine-hours each for a total of 2,500 machine-hours.

    Assigning Overhead to

    Products

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    Assigning Overhead to

    Products

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    Le ts tak e a look at how Classic Brass syst emworks for just on e of th e 250 custom e rs

    Windward Yachts who plac ed a total of thr ee ord e rs.

    Ord e rs1 .1 . Two orders for 1 50 standard stanchions per order.Two orders for 1 50 standard stanchions per order.2.2. One order for a custom compass housing.One order for a custom compass housing.

    Machin e- hours1 .1 . The 300 standard stanchions required 17 5 machineThe 300 standard stanchions required 17 5 machine- -hours.hours.2.2. The custom compass housing required 2 machine hours.The custom compass housing required 2 machine hours.

    Assigning Overhead to

    Customers

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    Assigning Overhead to

    Customers

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    Prepare Management Reports

    CustomStandard Compass

    Stanchions Housings TotalSales 2,660,000$ 540,000$ 3,200,000$Direct costs

    Direct material 905,500 69,500 975,000 Direct labor 263,750 87,500 351,250 Shipping 60,000 5,000 65,000

    Product Margin CalculationsThe first step in computing product margins is togather each products sales and direct cost data.

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    Prepare Management ReportsP roduct Margin Calculations

    The third step in computing productmarginsis to deduct each productsdirect and indirect costs from sales.

    al sCosts

    ir ct at rial

    ir ct la or i ing

    Custo r ord rsP roduct d sign

    rd r siotal cost

    P roduct argin ( )

    Custotandard tanc ions Co ass ousings

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    CustomStandard CompassStanch ions Hous ings Tota l

    Sa l s 2,660,000$ 0,000$ ,200,000$ Tota l costs 1,753,750 589,500 2,343,250 P roduct marg ins 906,250$ 49,500)$ 856,750$

    L ss costs not ass igned to products:Customer re lat ions 367,500

    ther 490,500 Tota l 858,000

    Ne t operat ing loss (1,250)$

    Product Marg in Ca lcu lat ionsThe product margins can be reconciled with

    the companys net operating income as follows:

    Prepare Management Reports

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    Prepare Management ReportsCustom e r P rofita ility nalysis

    The first step in computing Windward Yachts customer margin is to gather its sales and direct cost data.

    in ar a h ts

    al e sir ec t costs

    ir ec t mat e rialir ec t la or h ipp in

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    Prepare Management ReportsCustom e r P rofita ility nalysis

    The second step is to incorporate Windward Yachtspreviously computed activity-based cost assignments.

    in ar a ts

    al e sir e t osts

    ir e t ma t e rialir e t la or

    i inC ost assi nm e ntsCustom e r or e rsP ro u t e si n

    r e r si e 3,363 Custom e r r e lations ,470

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    Prepare Management ReportsCustom e r P rofita ility nalysis

    The third step is to compute Windward Yachts customer margin($699) by deducting all its direct and indirect costs from its sales.

    al e sir e t osts

    ir e t mat e rialir e t la or

    i inCustom e r or e rsP ro u t e si nOr e r si e Custom e r r e lations

    Custom e r mar in

    Win ar a ts

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    Product Margins Computed Using

    the Traditional Cost System

    Plantwid e manufacturingov e rh e ad rat e

    $1 ,000 ,00020 ,000 MH = $50 p e r machin e- hour =

    The second step in computing product marginsis to compute the plantwide overhead rate.

    P roduction e partm e nt

    ndir e ct factor wag e s 500 ,000$ Factor eq uipm e nt d e pr e ciation 300,000 Factor utiliti e s 120,000 Factor uilding l e a se 80,000

    otal manufacturing ov e rh e ad 1,000 ,000$

    Manufacturing v e rh e ad o sts at la ss ic ra ss

    Machin e - hour standard tanchion s 1 ,500 u s tom compa ss Hou s ing s 2 ,500 otal ma chin e - hour s 20 ,000

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    Product Margins Computed Using

    the Traditional Cost SystemThe third step in computing product margins isallocate manufacturing overhead to each product.M ac i e Ove ea Ove ea

    s Ra e All ca ea a a c i s 17 500 50.00$ 875 000$s ass si s 2 500 50.00 125 000 al ve ea all ca e c s 1 000 000$

    17 ,500 hours $50 per hour = $8 7 5,000

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    Differences Between ABC andTraditional Product Costs

    Traditional costing allocates all manufacturingoverhead costs using a volume-related allocationbase. ABC costing also uses non-volume related

    allocation bases.

    There are three reasons why thereported product margins for the two

    costing systems differ from one another.

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    Targeting Process Improvement Activity-based management is

    used in conjunction with ABC toidentify areas that would benefit

    from process improvements.

    While the theory of constraintsapproach discussed in Chapter 1

    is a powerful tool for targetingimprovement efforts, activity rates

    can also provide valuable clues onwhere to focus improvement efforts.

    BenchmarkingBenchmarking can be used to compare activity costcan be used to compare activity costinformation with worldinformation with world--class standards of performanceclass standards of performance

    achieved by other organizations.achieved by other organizations.

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    Activity-Based Costing and ExternalReporting

    Most companies do not use ABCfor external reporting because . . .

    1 . External reports are less detailed than internalreports.

    2. It may be difficult to make changes to the companysaccounting system.

    3. ABC does not conform to GAAP.

    4. Auditors may be suspect of the subjective allocationprocess based on interviews with employees.

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    ABC Limitations

    Substantial resourcesrequired to implement

    and maintain.

    Resistance tounfamiliar numbers

    and reports.

    Desire to fullyallocate all costs

    to products.

    Potentialmisinterpretation of unfamiliar numbers.

    Does not conform toGAAP. Two costing

    systems may be needed.

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    ABC Action Analysis

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    Learning Objective 6

    Prepare an action analysisPrepare an action analysisreport using activityreport using activity- -basedbasedcosting data and interpretcosting data and interpret

    the report.the report.

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    ABC Action Analysis

    Conventional ABC analysis does notidentify potentially relevant costs. An

    action analysis report helps because it:Shows what costs have been

    assigned to a cost object.

    Indicates how difficult it would be toadjust those costs in response tochanges in the level of activity.

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    Constructing an action analysis reportbegins with the first-stage allocationprocess. In addition to computing an

    overall activity rate for each activity costpool, an activity rate is computed for each

    type of overhead cost that is consumedsupporting a given activity.

    Lets revisit the stage-one allocationsfrom the Classic Brass example that we

    discussed earlier.

    Appendix : ABC Action Analysis

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    Appendix : ABC Action Analysis

    $1 25,000 1 ,000 orders = $ 1 25 per order

    Other entries in the table are computed similarly.

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    $1 25 per order 600 orders = $ 7 5,000

    Other entries in the table are computed similarly.

    Appendix: ABC Action Analysis

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    $1 25 per order 400 orders = $50,000

    Other entries in the table are computed similarly.

    Appendix: ABC Action Analysis

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    N ext, label each cost using an ease of adjustmentcode:

    Green costs adjust more or less automatically to

    changes in activity level without any action bymanagers.Yellow costs can be adjusted to changes in activity

    level, but it would require management action to

    realize the change in cost.Red costs can be adjusted to changes in activity

    level only with a great deal difficulty and withmanagement intervention.

    Appendix: ABC Action Analysis

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